Snapper EYZ15334BVE User Manual

Safety Instructions & Operator’s Manual for
Over Head Valve
EUROPEAN
HYDRO DRIVE
SERIES 4
MODELS
EYZ15334BVE
MODEL NUMBER EXPLANATION
MODEL DESIGNATION ENGINE OPTIONS DRIVE SYSTEM TYPE ENGINE TYPE ENGINE HORSE POWER SERIES DESIGNATION CUTTING WIDTH
E – European Model Y – Yard Cruiser Z – Zero Turning Radius
Thank you for buying a SNAPPER Product! Before operating your YARD CRUISER, read this manual carefully and pay particular attention to the “IMPORTANT SAFETY INSTRUCTIONS” on Pages 2 & 3. Remember that all power equipment can be dan gerous if used imp roperly. Also keep in mind that SAFETY requires careful use in accordance with the operating instructions and common sense!
COPYRIGHT © 2002 SNAPPER PRODUCTS INC. ALL RIGHTS RESERVED
E Y Z 15 33 4 B V E
15 - 15 HP Engine
33 - 33” Cutting Deck 4 - Series Designation B - Briggs Engine
1
V –
MANUAL No. 4-6260 (I.R. 6/21/02)
E - Electric Start
IMPORTANT SAFETY INSTRUCTIONS
WARNING: This powerf ul cutting machine is capab le of amputating hand s and feet and can throw objects that can cause injury and damage! Failure to comply with the follow ing SAFETY instru ctions could resu lt in serious injury or death to the operator or other persons. The owner of the machine must understand these instructions and must allow only persons who understand these instructions to operate machine. Each person operating the machine must be of sound mind and body and must not be under the influence of any substance, which might impair vision, dexterity or judgment. If you have any questions pertaining to your machine which your dealer cannot answer to your satisfaction, call or write the Customer Service Department at SNAPPER, McDonough, Georgia 30253. Phone: (1-800-935-2967).
PROTECTION FOR CHILDREN
Tragic accidents can occu r if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.
1. KEEP children out of the mowing area and under the watchful care of a responsible adult.
2. DO NOT allow children in yard when machine is operated (even with the blade OFF).
3. DO NOT allow children or others to ride on machine or on attachments (even with the blades OFF). They may fall and be seriously injured.
4. DO NOT allow pre-teenage children to operate machine.
5. ALLOW only responsible adults & teenagers with mature judgment under close adult supervision to operate machine.
6. DO NOT operate blades in reverse. STO P BLADES. LOOK and SEE behind an d down for children, pets and hazards before and while backing.
7. USE EXTRA CARE when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
PROTECTION AGAINST TIPOVERS
Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death. All slopes require extra CAUTION. If you cannot back up the slope or if you feel uneasy on the slope, DO NOT mow it. Use extra care with grass catchers or other attachments; these affect the handling and the stability of the machine.
1. DO NOT operate machine on slopes exceeding 15 degrees (27% grade).
2. Exercise EXTREME CAUTION on slop es above 10 degrees (18% grade). Turn blades OFF when traveling uphill. Use a slow speed and avoid sudden or sharp turns.
3. DO NOT operate machine back and forth across face of slopes. Operate up and down. Practice on slopes with blades off.
4. AVOID uphill starts. If machine stops going uphill or tires lose traction, turn blades OFF and back slowly down the slope.
PROTECTION AGAINST TIPOVERS
(Continued From Previous Column)
5. STAY ALERT for holes and other hidden hazards. Tall grass can hide obstacles. Keep away from ditches, washouts, culverts, fences and protruding objects.
6. KEEP A SAFE DISTANCE (at least 3 feet) away from edge of ditches and other drop offs. The machine could turn over if an edge caves in.
7. Always begin forward motion slowly and with caution.
8. Use weights or a weighted load carrier in accordance with instructions su pplied with a grass catcher. DO NOT operate machine on slopes exceeding 10 degrees (18% grade) when equipped with grass catcher.
9. DO NOT put your foot on the ground to try to stabilize the machine.
10. DO NOT operate machine on wet grass. Reduced traction could cause sliding.
11. DO NOT operate machine under any condition where traction, steering or stability is doubtful.
PREPARATION
1. Read, understand, and follow instructions and warnings in this manual and on the machine, engine and attachments. Know the controls and the proper use of the machine before starting.
2. Only mature, responsible persons shall operate the machine and only after proper instruction.
3. Data indicates that operators age 60 and above, are involved in a large percentage of mower­related injuries. These operators should evaluate their ability to operate the mower safely enough to protect themselves and others from serious injury.
4. Handle fuel with extra care. Fuels are flammable and vapors are explosive. Use only an approved fuel container. DO NOT remove fuel cap or add fuel with engine running. Add fuel outdoors only with engine stopped and cool. Clean spilled fuel from machine. DO NOT smoke.
5. Practice operation of machine with BLADES OFF to learn controls and develop skills.
6. Check the area to be mowed and remove all objects such as toys, wire, rocks, limb s and other objects that could cau se injury if thrown by blade or interfere with mowing.
2
IMPORTANT SAFETY INSTRUCTIONS
PREPARATION
(Continued From Previous Page)
7. Keep people and pets out of mowing area. Immediately STOP blades, STOP engine, and STOP machine if anyone enters the area.
8. Check shields, deflectors, switches, blade controls and other safety devices frequently for proper operation and location.
9. Make sure all safety decals are clearly legible. Replace if damaged.
10. Protect yourself when mowing and wear safety glasses, long pants and substantial footwear.
11. Know how to STOP blades and engine quickly in preparation for emergencies.
12. Use extra care when loading or unloading the machine into a trailer or truck.
13. Check grass catcher components frequently for signs of wear or deterioration and replace as needed to prevent injury from thrown objects going through weak or worn spots.
OPERATION
1. Mount and dismount machine from left side.
2. Start engine from operator's seat, if possible. Make sure blades are O FF and parking brake is set.
3. DO NOT leave machine with engine running. STOP engine, STOP blades, SET brake, and Remove key before leaving operators position of any reason.
4. DO NOT operate machine unless properly seated with feet on feet rests or pedal(s).
5. STOP BLADES and ENGINE and make sure blades have stopped before removing grass catcher or unclogging mower to prevent loss of fingers or hand.
6. Blades must be OFF except when cutting grass. Set blades in highest position when mowing over rough ground.
7. Keep hands and feet away from rotating blades underneath deck. DO NOT place foot on ground while BLADES are ON or machine is in motion.
8. DO NOT operate machine without entire grass catcher or guards in place. DO NOT point discharge at people, passing cars, windows or doors.
9. Slow down before turning.
10. Watch out for traffic when near or crossing roadways.
11. STOP engine immediately after striking an obstruction. Inspect machine and repair damage before resuming operation.
12. Operate machine only in daylight or with good artificial light.
13. M ove joystick (if equipped) SLOWLY to maintain control during speed and directional changes.
OPERATION
(Continued From Previous Column)
14. Exercise CAUTION when pulling loads. Limit loads to those you can safely contro l and attach loads to hitch plate as specified with SNAPPER attachment instructions.
15. DO NOT operate engine in enclosed areas. Engine exhaust gases contain carbon monoxide, a deadly poison.
MAINTENANCE
1. DO NOT store machine or fuel container inside where fumes may reach an open flame, spark or pilot light such as in a water heater, furnace, clothes dryer or other gas appliance. Allow engine to cool before storing machine in an enclosure. Store fuel container out of the reach of children in a well ventilated, unoccupied building.
2. Keep engine free of grass, leaves or excess grease to reduce fire hazard and engine overheating.
3. When draining fuel tank, drain fuel into an approved container outdoors and away from open flame.
4. Check brakes frequently; adjust, repair or replace as needed.
5. Keep all bolts, nuts and screws properly tight. Check that all cotter pins are in proper position.
6. Always provide adequate ventilation when running engine. Exhaust gases contain carbon monoxide, an odorless and deadly poison.
7. Disconnect negative (black) cable from battery before performing maintenance or service. Cranking engine could cause injury.
8. DO NOT work under machine without safety blocks.
9. Service engine and make adjustments only when engine is stopped. Remove spark plug wire(s) from spark plug(s) and secu re wire(s) away from spark plug(s).
10. DO NOT ch ange engine governor sp eed settings or overspeed engine.
11. Lubricate machine at intervals specified in manual to prevent controls from binding.
12. Mower blades are sharp and can cut. Wrap the blades or wear heavy leather gloves and use CAUTION when handling them.
13. DO NOT test for spark by grounding spark plug next to spark plug hole; spark plug could ignite gas exiting engine.
14. Have machine serviced by an authorized SNAPPER dealer at least once a year and have the dealer install any new safety devices.
15. Use o nly genu ine SNAPPER replacement parts to assure that original standards are maintained.
16. If battery is removed, DO NOT operate engine without insulating Positive + battery cable terminal with electrical tape, or sparking from battery cables can result.
3
TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS ........................................................................ 2-3
TABLE OF CONTENTS ..................................................................................................... 4
SECTION 1 - FAMILIARIZATION ...................................................................................... 5
Decals / Symbols.................................................................................................. 6
SECTION 2 - OPERATING INSTRUCTIONS ............................................................... 7-10
Pre-start Checklist ...........................................................................................7-8
Rolling Machine w/o Engine Running................................................................ 7
Starting Engine .................................................................................................... 8
Starting & Stopping Engine, Mower Blades...................................................... 9
Starting & Stopping Wheel Drive ....................................................................... 9
Setting & Releasing Parking Brake.................................................................... 9
Cutting Height Adjustment ............................................................................... 10
SECTION 3 - MAINTENANCE INSTRUCTIONS ....................................................... 11-15
Service - After First 5 Hours.............................................................................. 11
Change Engine Oil.......................................................................................... 11
Check Mower Blade........................................................................................ 11
Check Mower Drive Belt................................................................................. 12
Check Transaxle Drive Belts ......................................................................... 12
Service - Every 25 Operating Hours................................................................. 12
Check Mower Components ...................................................................... 12-13
Mower Blade Spindle - Lubrication............................................................... 13
Mower Deck Linkage – Lubrication .............................................................. 14
Front Wheel Bearings - Lubrication.............................................................. 14
Front Caster Wheel Pivot Shaft - Lubrication.............................................. 14
Parking Brake Pivot Bushings - Lubrication ............................................... 14
Service – Annually............................................................................................. 15
Engine.............................................................................................................. 15
Air Filter........................................................................................................... 15
Oil Filter ........................................................................................................... 15
Engine Oil........................................................................................................ 15
Transaxle......................................................................................................... 15
Fuel Filter......................................................................................................... 15
Storage - Out of Season.................................................................................... 15
SECTION 4 - ADJUSTMENTS AND REPAIR.............................................................16-22
Neutral Position Adjustments........................................................................... 16
Engine Adjustments & Repair .......................................................................... 16
Mower Deck & Component Adjustments ........................................................ 16
Mower Drive Belt Adjustment........................................................................... 17
Mower Drive Belt Removal & Replacement..................................................... 17
Blade Brake Adjustment.................................................................................... 18
Adjusting Mower Blade ..................................................................................... 18
Mower Deck Adjustment (Levelness) Side to Side......................................... 19
Mower Deck Adjustment (Levelness) Front to Rear....................................... 19
Mower Deck Timing Rod................................................................................... 20
Wheel Brake Adjustment................................................................................... 20
Mower Blade Replacement ............................................................................... 20
Blade Wear Limits........................................................................................... 20
Blade Sharpening ........................................................................................... 20
Blade Replacement............................................................................................ 21
Battery Removal................................................................................................. 21
Battery Installation............................................................................................. 21
Battery Service & Charging .............................................................................. 21
Battery Storage .................................................................................................. 21
Battery Testing................................................................................................... 22
New Battery Preparation ................................................................................... 22
TROUBLESHOOTING ................................................................................................ 23-24
SERVICE SCHEDULE...................................................................................................... 25
Maintenance/Replacement Parts...................................................................... 25
WARRANTY..................................................................................................................... 26
PRIMARY MAINTENANCE......................................................................................... 27-30
4
Section 1 - FAMILIARIZATION
BUTTON
IMPORTANT! The figures and illustrations in this
manual are provided for reference only and may
differ from your specific model. Contact your
FUEL TANK
KEY SWITCH
DECK LIFT HANDLE
DECK DISCHARGE
Snapper dealer if you have questions.
1.1 INTRODUCTION
This manual has been prepared for the operator’s of the SNAPPER YARD CRUISER. Its purpose, aside from recommending s tandard operating procedures and routine service requirements, is to promote SAFETY through the use of accepted operating practices . Read, Unders tand and Follow the IMPORTANT SAFETY INSTRUCTIONS on Pages 2 and 3 of this m anual and All SAFETY messages on the YARD CRUISER and its attachments before operating. SNAPPER recommends returning the YARD CRUISER to an authorized SNAPPER dealer annually for inspection and addition of any new devices, which might upgrade the safety of the mower.
OPERATOR’S SEAT
FIGURE 1.1
PARKING BRAKE
BRAKE RELEASE
ENGINE SPEED CONTROL
BLADE SWITCH
JOYSTICK CONTROL HANDLE
FRAME COVER
1.2 NOMENCLATURE
The nomenclature drawing above, Figure 1.1, shows the essential parts of the SNAPPER YARD CRUISER. It is recommended that all operators of this equipment become thoroughly familiar with the controls, components, and operation of this machine before operating. Specific details involving the engine are found in the separate engine owner’s manual. Study these manuals before operating and keep both handy for future reference. For the nearest SNAPPER dealer in your area, check the yellow pages under the heading LAWN MOWERS. For engine parts and service, look for the engine manufacturer’s dealers under the heading, ENGINES - gasoline.
5
7-
3200 (SPANISH)
Section 1 - FAMILIARIZATION – DECALS / SYMBOLS
All operators should locate, read and understand all decals on the machine before attempting any operation of
n symbols incorporated in the decals, an
the machine. If any operator has difficulty in understanding certai authorized SNAPPER dealer should be contacted for explanation.
READ MANUAL
2-8700
GUARD
WARNING
2-9784
FUEL CAUTION 2-9113 (ENGLISH) 2-9114 (DUTCH) 2-9345 (FRENCH) 2-9346 (GERMAN) 7-3199 (ITALIAN)
EUROPEAN NOISE
CONTROL
7-4135
EUROPEAN COMMUNITY
2-9776
BATTERY CAUTION
1-6134
ENGINE SPEED CONTROL
4-6366
IGNITION SWITCH
4-6443
WARNING
ROTATING
BLADE
SERIAL NUMBER
DECAL 0-1015
DECK POSITION
4-6457
YEAR OF MANUFACTURE
7-4548
HYDRO RELEASE
7-1683
6
Section 2 - OPERATING INSTRUCTIONS
2.1 PRE-START CHECK LIST
Make the following checks and perform the service required before each start-up.
2.1.1. Chec k tires and add or release air as needed to bring pressure to 12 P.S.I. in front and 12 P.S.I. in rear tires.
2.1.2. Chec k guards, deflectors and covers to mak e sure all are in place and securely tightened.
2.1.3. Check engine oil and add oil as needed to bring level up to the FULL mark. Refer to engine owner’s manual for oil specifications. See Figure 2.1.
ENGINE OIL DIPSTICK
SAFE LEVEL AREA
2.1.5. Clean exterior surfaces of cutting deck and
engine of any accumulation of dirt, grass, oil, etc. Keep engine air intake screen and cooling f ins clear at all times.
2.1.6. Add fuel to tank of the YARD CRUISER outside where fumes can safely dissipate. Make sure fuel filler cap is tight and vent is open after refueling. See Figure 2.3. Refer to engine owner’s manual for fuel specifications.
FUEL FILLER CAP
FUEL TANK
OPEN VENT
FIGURE 2.1
2.1.4. Check Blade switch to insure it works freely.
Switch is pulled “OUT” into the “ON” position for blade engagement or pushed back “IN” into the “OFF” position for blade disengagement. See Figure 2.2. IMPORTANT: Blade rotation must stop in 5 seconds or less after moving blade switch to “OFF”. Refer to Section “Blade Brake Adjustment”.
PULL “OUT” TO ENGAGE
PUSH “IN” TO DISENGAGE
FIGURE 2.2
BLADE SWITCH
FIGURE 2.3
IMPORTANT: To roll the machine without the engine running, pressure within the hydraulic pumps must be released. Tilt seat up and mov e control lever down to release pressure. NOTE: Control lever must be in the “UP” position to drive machine. See Figure 2.4.
DO NOT USE CONTROL TO RELEASE PRESSURE AND COAST DOWN SLO PES. R ELEASE PRESSURE ONL Y W HEN MACHINE MOTION CAN BE CONTROLLED AND ENGINE OFF.
MOVE CONTROL LEVER UP TO DRIVE MACHINE
CONTROL LEVER
BATTERY
MOVE CONTROL LEVER DOWN TO ROLL MACHINE
FIGURE 2.4
7
Section 2 - OPERATING INSTRUCTIONS
IMPORTANT: This YARD CRUISER is equipped with hydrostatic drive. The forward, rearward and steering movement of the machine is controlled by a joystick lever. Joystick operations should be performed only from the operator’s position in the seat. A small movement of the joystick can cause the machine to move instantly. Move joystick very carefully and slowly.
1. Always move the joystick to the center position to “STOP” machine. IMPORTANT: To stop machine always return the joystick with hand assistance to the neutral position. Always engage parking brake when leaving operator’s seat.
2. Move the joystick forward to propel the machine forward.
3. Move the joystick rearward to propel the machine backward.
4. M ove the joystick to the right to rotate the front of the machine in circular motion to the right, as in turning around to go in a different direction.
5. M ove the joystick to the left to rotate the front of the machine in circular motion to the left, as in turning around to go in a different direction.
2.2 STARTING & OPERATION
2.2.1. ENGINE (ELECTRIC START)
When the ignition key is turned to “START”, the engine will not turn over unless the parking brak e is engaged and the blade switch is in the “OFF” position!
2.2.2. OPERATION
Be seated on the YARD CRUISER before attempting to start the engine with the key switch.
1. Make certain the blade switch is in the “OFF” position.
2. Make certain the joystick lever is in the neutral (N) position as shown in Figure 2.5.
IMPORTANT: The joystick lever has to be m anually moved to propel machine. Always return the joystick with hand assistance to the neutral position to stop machine. The machine will only crank or start if parking brake is engaged and the blade switch is in the “OFF” position.
3. Make certain the parking brake lever is engaged. See Figure 2.6.
4. Move engine speed control to the chok e position to start a cold engine. See Figure 2.6.
5. Turn key to the start position until engine starts. See Figure 2.5.
6. After engine starts, move engine speed control away from the choke position to the (Rabbit) “Fast“ position.
7. Allow a brief warm-up until engine runs smooth.
WARNING
DO NOT leave machine with engine running. STOP engine. STOP blades. Engage park brake. Remove key. DO NOT park machine on slopes.
RUN POSITION
DECAL VIEWED FROM OPERATOR’S POSITION
JOYSTICK IS IN NEUTRAL POSITION
TURN KEY TO START POSITION
FIGURE 2.5
PARKING BRAKE ENGAGED
MOVE ENGINE SPEED/CHOKE CONTROL TO CHOKE POSITION. AFTER WARMUP MOVE CONTROL AWAY FROM CHOKE POSITION
CONTROL SHOWN IN CHOKE POSITION
FIGURE 2.6
8
Section 2 - OPERATING INSTRUCTIONS
POSITION
WARNING
DO NOT operate blades in reverse. STOP BLADES. LOOK and SEE behind and down for children, pets and hazards before and while backing.
2.2.3. MOWER BLADE
1. With engine running, move engine speed control to
the Rabbit or “fast” position.
2. Pull the blade switch out into the “ON” position to engage the mower blades. See Figure 2.7.
3. Release the parking brake. See Figure 2.7.
4. Move joystick carefully in the desired direction to
propel the machine. A sm all movem ent of the joystick can cause the machine to move instantly. Move joystick carefully and slowly.
2.3 STOPPING
2.3.1. ENGINE
1. Stop engine by turning key to the “OFF” position.
See Figure 2.8.
DISENGAGE PARKING BRAKE
PULL BLADE SWITCH OUT TO THE “ON”
ENGINE SPEED CONTROL IN THE “FAST” POSITION
FIGURE 2.7
WARNING
DO NOT leave machine with engine running. STOP engine. STOP blades. Engage park brake. Remove key. DO NOT park machine on slopes.
2.3.2. WHEEL DRIVE
1. Stop m otion of riding mower by moving joystick
to neutral (N) position. See to Figure 2.8.
2.3.3. MOWER BLADE
1. Push the blade switch in to “OFF” position to
disengage or stop the mower blades. See Figure 2.7.
TURN KEY TO “OFF” OR STOP POSITION
DECAL VIEWED FROM OPERATOR’S POSITION
Blades must stop rotating in 5 seconds or less after blades have been turned off. DO NOT operate machine until blade brake has been adjusted or repaired and is functioning properly. Refer to Section “Blade Brake Adjustment” or contact your SNAPPER dealer for assistance.
2.3.4. PARKING BRAKE
1. Manually position joystick in the neutral position.
2. Engage park ing brak e by pushing button at the top
of lever and then pulling the parking brake lever slowly back to the “ON” position.
3. Release parking brake by pushing button at the top of lever and moving brak e lever forward to the “OFF” position. See Figure. 2.7.
DO NOT park machine on slopes.
9
FIGURE 2.8
WARNING
WARNING
Section 2 - OPERATING INSTRUCTIONS
2.3.5. CUTTING HEIGHT ADJUSTMENT
This machine has seven different cutting height positions. IMPORTANT: When positioning the cutting deck into a higher cutting position, pull up on the deck lift handle only, it is not necessary to pull up on the release lever at the same time. Use the release lever when moving deck cutting height to a lower cutting position.
1. Grasp both handles together to disengage latch.
2. Raise or lower handles to desired height.
3. Release lower handle to engage latch.
See Figure 2.9.
DECK LIFT HANDLE
HIGHEST NOTCH
RELEASE LEVER
CONNECTING BAR OMITTED
IN THIS VIEW FOR CLARITY
DETENT PLATE
FIGURE 2.9
10
Section 3 - MAINTENANCE
3.1 INTRODUCTION
To retain the quality of the YARD CRUISER, use genuine SNAPPER replacement parts only. Contact a local SNAPPER dealer for par ts and service assistance. For the correct part or inf ormation for a particular mower, always mention the model and serial number.
3.2 SERVICE - AFTER FIRST 5 HOURS
3.2.2. CHECK MOWER BLADE
1. Make sur e f uel c ap is on tight and vent is c los ed.
Turn fuel shut off valve (If equipped) to the “CLOSED” position. Start engine and allow it to run until engine runs out of fuel. See Figure 2.3.
2. Apply parking brake.
3. T urn k ey to “OFF” position and rem ove key from
ignition switch.
WARNING
DO NOT attempt any adjustments, maintenance, service or repairs with the engine running. STOP engine. STOP blade. Engage parkin g brake. Remove key. Remove spark plug wire from spark plug and secure away from plug. Engine and components are HOT. Avoid serious burns, allow all parts to cool before working on machine. Fuel Filler Cap and vent must be closed securely to prevent fuel spillage.
3.2.1. CHANGE ENGINE OIL
1. Place bricks or wooden blocks under the front
wheels to lower rear of engine.
2. Place a 4 quart minimum capacity container under the end of the oil drain.
3. Loosen or remove oil fill cap on engine.
4. Ins tall the drain hose (Supplied in hardware bag)
onto drain plug nipple and place hose into drain container.
5. Rotate drain plug counter cloc kwise and pull out to open and allow oil to drain out. See Figure 3.1.
WARNING
Wear heavy leather gloves when handling or working around cutting blades. Blades are extremely sharp and can cause severe injury.
4. Carefully stand YARD CRUISER on rear
bumper. It may be necessary to have help to stand unit up.
5. Check torque of blade mounting bolts. Torque to: 33” Deck - 30 to 40 ft. lbs. See Figure 3.2.
6. Check blade for sharpness, wear and damage. Refer to Section “BLADE WEAR LIMITS”.
TORQUE BLADE MOUNTING BOLTS TO 30 TO 40 FT. LBS.
INSTALL HOSE ONTO OIL DRAIN NIPPLE
ROTATE 1/4 TURN COUNTERCLOCKWISE AND PULL OUT TO DRAIN ENGINE OIL
FIGURE 3.1
6. After all the oil has drained, close the drain by
pushing in and rotating clock wise to close. W ipe up any oil that may have spilled. Dispose of drained oil properly. See Figure 3.1.
7. Change oil filter at ever y oil change. Refer to your engine owner’s manual for service instructions.
8. Fill engine crankc ase with new oil. Refer to your engine owner’s manual for oil specifications.
OIL DRAIN
7. Check blade for straightness.
SINGLE BLADE DECK
FIGURE 3.2
WARNING
DO NOT use a cutting blade that shows signs of excessive wear or damage. Refer to Section “MOWER BLADE REPLACEMENT” for proper blade inspection and service procedures.
11
Section 3 - MAINTENANCE
WARNING
DO NOT attempt any adjustments, maintenance, service or repairs with the engine running. Stop engine. Stop blade. Engage parking brake. Remove key. Remove spark plug wire from spark plug and secure away from plug. Engine and components are HOT. Avoid serious burns, allow all parts to cool before working on machine. Fuel Filler Cap and Vent must be closed securely to prevent fuel spillage.
3.2.3. CHECK MOWER DRIVE BELT
1. Footrest Removal
a. Squeeze the deck lift handle and the release
lever and lift the deck lift handle until it loc ks in the top notch which is the high cut/transport position. b. Rem ove retaining knobs located at the corners of footrest. Remove footrest. See Figure 3.3. c. Check mower belt. If belt is frayed, slit, severed or belt strands exposed, replace belt before operating mower. d. Reinstall footrest c over and reinstall knobs and tighten securely.
RELEASE LEVER
DECK LIFT HANDLE
FIGURE 3.3
HIGH CUT/ TRANSPORT NOTCH
FOOTREST RETAINING KNOBS
2. Checking Mower Belt Tension
The idler and spring provide proper belt tension and require no adjustment. If belt is frayed, slit, severed or belt strands exposed, replace belt before operating mower.
3.2.4. CHECK TRANSAXLE DRIVE BELTS
1. Checking Transaxle Belt Tension
The transaxle drive belts require no adjustment. If belts are frayed, slit, severed or belt strands exposed, replace belt before operating mower.
3.3 SERVICE - EVERY 25 OPERATING HOURS
Perform all servic e required af ter the f irst 5 hour s of operation. Refer to Section “SERVICE – AFT ER 5 HOURS”.
3.3.1. CHECK ENGINE
1. Engine Cooling System
The engine cooling system consists of an engine shroud and engine fins . T hes e s hould be k ept c lean and free of debris as needed or cleaned.
2. Engine Oil
Change engine oil. Refer to Section “CHANGE ENGINE OIL”. Refer to engine owner’s m anual for oil specifications.
3. Oil Filter
Change engine oil filter. Refer to engine owner’s manual for filter specifications.
4. Fuel Filter
Refer to engine owner’s manual for service instructions.
5. Air Filter Refer to engine owner’s manual for service instructions. Change air filter. Pull up and rotate the air cleaner latch to remove cleaner cover. See Figure 3.4.
IMPORTANT: When cover is removed, you are viewing the carburetor side of the air filter, which will appear clean. Remove filter and pre-cleaner for inspection.
AIR CLEANER LATCH
FIGURE 3.4
(Continued On Next Page)
12
AIR CLEANER COVER
Section 3 - MAINTENANCE
WARNING
DO NOT attempt any adjustments, maintenance, service or repairs with the engine running. Stop engine. Stop blade. Engage parking brake. Remove key. Remove spark plug wire from spark plug and secure away from plug. Engine and components are HOT. Avoid serious burns, allow all parts to cool before working on machine. Fuel Filler Cap and Vent must be closed securely to prevent fuel spillage.
3.3 SERVICE - EVERY 25 OPERATING HOURS (Continued From Previous Page)
3.3.1. CHECK ENGINE
6. Air Filter, Pre-Cleaner
a. Ref er to engine owner's m anual for cleaning and service instructions. Remove and clean engine air pre-cleaner. See Figure 3.5. Install pre-c leaner and air cleaner per engine owner’s manual.
AIR PRE­CLEANER
AIR CLEANER
FIGURE 3.5
b. Reins tall air c leaner cover. Inser t tabs located at
the bottom of the cover into corresponding slots in engine cover. Position cover and engage latch over cover and rotate and push down to lock.
3.3.2. MOWER COMPONENTS
1. Blade Brake
Check blade stop tim e. Blades m us t stop rotating in 5 seconds or less after blades have been turned off. Refer to Section “Blade Brake Adjustment”.
2. Mower Drive Belt
Check belt for proper tension. No adjustment required. Replace belt as needed.
3. Mower Blade
Check blade for sharpness, wear, damage, and torque. Refer to Section “MOWER BLADE REPLACEMENT”.
4. Mower Deck Levelness
Check mower deck for proper levelness . Adjust as required. Refer to Section “MOWER DECK ADJUSTMENT – LEVELNESS”.
WARNING
Lifting or lowering the machine onto or down from the rear bumper un assisted can cause severe injury. Always have assistance from another person when supporting the weight of machine.
5. Cleaning Mower Deck
a. Make s ure fuel cap is on tight. Turn fuel shut
off valve (If equipped) to the “CLO SED” position. Start engine and allow it to run until engine runs out of fuel. Close vent on fuel filler cap. See Figure 2.3.
b. Remove key from ignition switch. c. Remove s park plug wire(s) and secure away
from spark plug(s). d. Carefully stand YARD CRUISER on rear bumper. e. Clean underside of m ower deck, r emoving all accumulation of grass clippings and debris. f. Lower YARD CRUISER to ground. Clean top of deck, removing all grass clippings and debris.
6. Mower Blade Spindle - Lubrication
a. Lubr icate spindle bearings with three shots of
general purpose grease from grease gun. See Figure 3.6.
UNDERSIDE VIEW OF 33” DECK
LUBRICATE SPINDLE BEARINGS
FIGURE 3.6
13
Section 3 - MAINTENANCE
HOLE
LUBRICATION.
WARNING
DO NOT attempt any adjustments, maintenance, service or repairs with the engine running. Stop engine. Stop blade. Engage parking brake. Remove key. Remove spark plug wire from spark plug and secure away from plug. Engine and components are HOT. Avoid serious burns, allow all parts to cool before working on machine. Fuel Filler Cap and Vent must be closed securely to prevent fuel spillage.
3.3.2. MOWER COMPONENTS (Continued)
7. Mower Deck Linkage - Lubrication
Lubricate all mower deck linkage pivot points with a light coat of motor oil.
3.3.3. YARD CRUISER - LUBRICA TION
1. Front Wheel Bearings
Lubricate front wheel bearings with five shots of general purpose grease from grease gun. See Figure 3.7.
FRONT STRUCTURE
FRONT COVER REMOVED
FIGURE 3.8
3. Parking Brake Pivot Bushings
a. Make s ure fuel cap is on tight. Turn fuel shut
off valve (If equipped) to the “CLOSED” position. Start engine and allow it to run until engine runs out of fuel. Close vent on fuel filler cap.
b. Remove key from ignition switch. c. Remove s park plug wire(s) and secure away
from spark plug(s). d. Carefully stand YARD CRUISER on rear bumper. e. Lubricate both pivot bushings with three shots general purpose grease from grease gun. See Figure 3.9.
ACCESS
LUBRICATE PIVOT SHAFTS
LUBRICATE FRONT WHEEL BEARINGS
FIGURE 3.7
2. Front Caster Wheel Pivot Shaft
The front fram e cover will not have to be removed to lubricate the pivot shaft. The acc ess hole is at the rear of the front structure underneath frame cover.
a. The pivot s haft grease fitting can be accessed through a hole at the rear of the front structure. Lubricate pivot shaft with three shots of general purpose grease from grease gun. See Figure 3.8.
YARD CRUISER SHOWN WITH DECK REMOVED. DECK REMOVAL NOT NECESSARY FOR
LUBRICATE BOTH PIVOT BUSHINGS
FIGURE 3.9
14
Section 3 - MAINTENANCE
WARNING
DO NOT attempt any adjustments, maintenance, service or repairs with the engine running. Stop engine. Stop blade. Engage parking brake. Remove key. Remove spark plug wire from spark plug and secure away from plug. Engine and components are HOT. Avoid serious burns, allow all parts to cool before working on machine. Fuel Filler Cap and Vent must be closed securely to prevent fuel spillage.
3.4 SERVICE - ANNUALLY
Perform all maintenance as described in the maintenance schedule.
3.4.1. Engine
Service engine according to engine owner’s manual.
3.4.2. Air Filter Refer to engine owner’s manual for service instructions.
3.4.3. Oil Filter Refer to engine owner’s manual for service instructions.
3.4.4. Engine Oil Refer to engine owner’s manual for service instructions.
3.4.5. Transaxle IMPORTANT: DO NOT try to op en reservoir cap at any time. The transaxle is maintenance free. T he transaxle does not require any fluid or any service. If there is any problem: leakage, or malfunction, return the Yard Cruiser immediately to t he nearest authorized Snapper dealer for service.
3.4.6. Fuel Filter
Service fuel filter as instructed below. Turn key to “OFF” position. Engine MUST be st opped and MUST be cold before removing f ilter. Turn fuel shut off valve (If equipped) to the “CLOSED” position or perform filter change when fuel tank and fuel line are empty.
1. Remove hose clamps from fuel filter.
2. Remove fuel lines from filter. Discard filter.
3. Install new fuel filter. Reinstall hose clam ps. See
Figure 3.10.
NEW FUEL FILTER PART NO. 1-4359
HOSE CLAMPS
FIGURE 3.10
3.5 STORAGE (OUT OF SEASON)
If desired, the YARD CRUISER can be stored on the rear bumper. Perfor m the following procedures to insure the YARD CRUISER will operate properly when taken out of storage.
1. Thoroughly clean the YARD CRUISER by removing all grass clippings and debris.
2. Perform maintenance and lubrication as described in the previous sections.
3. Drain fuel from fuel tank.
4. Start engine and allow it to run until engine runs
out of fuel. This allows the carburetor and fuel system to remain clean during storage.
5. Remove battery. Refer to Section “BATTERY REMOVAL AND STORAGE”.
6. Close vent on fuel filler cap. Remove key.
7. Carefully stand YARD CRUISER on rear bumper
in desired location for storage.
15
Section 4 - ADJUSTMENTS & REPAIR
WARNING
DO NOT attempt any adjustments, maintenance, service or repairs with the engine running. Stop engine. Stop blade. Engage parking brake. Remove key. Remove spark plug wire from spark plug and secure away from plug. Engine and components are HOT. Avoid serious burns, allow all parts to cool before working on machine. Fuel Filler Cap and Vent must be closed securely to prevent fuel spillage.
4.1 NEUTRAL POSITION & TRACKING A DJUSTMENTS
The joystick controls the m ovement and stopping of the machine. Move the joystick to the center or neutral position to stop machine. IMPORTANT: Always return
the joystick with hand assistance to the neutral position. If machine does not come to a complete stop or has any movement when joystick is moved to the neutral position, adjustment must be made. It
is recomm ended that these adjustments be made by an authorized SNAPPER dealer.
4.1.1. NEUTRAL POSITION
1. Turn key to the ”OFF” position.
2. Raise both rear wheels off the ground. W heels
should be high enough to rotate freely. Machine should also be high enough to view the hydro pumps that are located underneath the m ain case. Secure the machine with safety blocks.
3. Turn key to start position and start machine.
Move engine speed control to “FAST” position.
4. Disengage parking brake. Both rear wheels
should not have any movement, not rotating. If wheels are not rotating, no adjustment is necessary.
5. If wheel or wheels are rotating, the hydro
pumps will have to be adjusted until neutral position is found.
6. NOTE: Neutral positioning brac kets are loc ated
in the rear of the right side hydro pump (Shown in Illustration) and in the front of the left hydro pump. Locate the neutral positioning brackets on the hydro pumps. See Figure 4.1. IMPORTANT: It is necessary to disconnect the rear chain deck hangers and lower the rear of the deck to gain access to adjust left hydro pump.
7. Loosen the nuts that secur e the brac kets. Insert
a small screwdriver all the way into both of the brackets. See Figure 4.1 Move screwdriver up or down to establish the neutral position and until the wheel stops moving. T he outside brack et will be the only one that moves. Retighten nuts securely. Repeat procedure for other hydro pump. After adjustment, turn key to the “OFF” position. Reconnect the rear deck hanger chains to main case to secure deck. Return machine back to its wheels.
OUTSIDE BRACKET
RIGHT SIDE HYDRO PUMP
LOOSEN NUTS
INSERT SCREWDRIVE R INTO
MOVE SCREWDRIVER UP OR DOWN TO FIND NEUTRAL POSITION
FIGURE 4.1
16
Section 4 - ADJUSTMENTS & REPAIR
MOWER BEL T
WARNING
DO NOT attempt any adjustments, maintenance, service or repairs with the engine running. Stop engine. Stop blade. Engage parking brake. Remove key. Remove spark plug wire from spark plug and secure away from plug. Engine and components are HOT. Avoid serious burns; allow all parts to cool before working on machine. Fuel Filler Cap and Vent must be closed securely to prevent fuel spillage.
4.2 ENGINE ADJUSTMENTS & REPAIR
Refer to the engine owner’s m anual for those adjustments and/or repairs that can be made by the owner.
4.3 MOWER DECK & COMPONENT ADJUSTMENTS
The following mower deck and component adjustments and repairs can be made by the owner. However, if there is difficulty in achieving these adjustments and repairs, it is recommended that thes e repairs be m ade by an authorized SNAPPER dealer.
4.3.1. MOWER DRIVE BELT ADJUSTMENT
The 33” mower deck drive belt does not r equire any adjustment. If the belt does not dr ive blade properly, replace belt as needed. Refer to Section “BELT REPLACEMENT”. Belt routing shown on this page. See Figure 4.2.
SPINDLE PULLEY
IDLER PULLEY
FIGURE 4.2
4.3.2. MOWER DRIVE BELT REPLACEMENT
Inspect mower drive belt. Replace belt if signs of excessive wear and/or damage are present.
4.3.3. BELT REMOVAL
1. Remove footrest. Refer to Section “FOOT
REST REMOVAL”.
2. Remove old belt.
4.3.4. BELT REPLACEMENT
1. Route new belt around electric clutch pulley. See
Figure 4.3.
2. Route belt around stationary idler.
3. Rem ove spring that is connected to idler pulley.
Loosen nut and bolt that secures idler pulley to idler arm. Route belt between belt guide and idler pulley.
4. Route belt onto spindle pulley. Make sure belt is inside spindle pulley belt guide.
ELECTRIC CLUTCH PULLEY
Engine to Hydro Pumps (All Models) Part No. 4-1823 Engine to Electric Clutch (All Models) Part No. 2-9117 Electric Clutch to Mower (33” Decks) Part No. 3-5389
ELECTRIC CLUTCH
5. Reins tall idler pulley spring. See Figure 4.4. NOTE:
The idler belt guide should be positioned so the locator tab fits into the c orresponding hole found on the idler arm. See Figure 4.4. Tighten bolt securely.
6. Reinstall front frame cover.
MOWER BELT
STATIONARY PULLEY
BELT REPLACEMENTS
ROUTE MOWER BELT AROUND ELECTRIC CLUTCH PULLEY
VIEW SHOWN FROM UNDERNEATH WITH DECK REMOVED, DECK REMOV AL NOT NECESSARY FOR MOWER BELT REPLACEMENT
FIGURE 4.3
IDLER ARM AND BELT GUIDE DETAIL
BELT GUIDE
BELT GUIDE
FIGURE 4.4
TAB MUST GO INTO HOLE
LOCATOR TAB
IDLER PULLEY
IDLER ARM
17
Section 4 - ADJUSTMENTS & REPAIR
FEELER
WARNING
DO NOT attempt any adjustments, maintenance, service or repairs with the engine running. Stop engine. Stop blade. Engage parking brake. Remove key. Remove spark plug wire from spark plug and secure away from plug. Engine and components are HOT. Avoid serious burns; allow all parts to cool before working on machine. Fuel Filler Cap and Vent must be closed securely to prevent fuel spillage.
4.3.5. BLADE BRAKE A DJUSTMENT
The SNAPPER YARD CRUISER is equipped with an electric clutch/brake that should stop blade rotation in 5 seconds or less after being turned off. If blades continue to r otate longer than 5 seconds, adjustment or replacement is required. When properly adjusted, a .010” to .012” feeler gauge will fit thru the three inspection slots located on the side of the clutch as shown. See Figure 4.5. Excessive clearance can adversely affect the function of the clutch and produce blade stop times over 5 seconds. To adjust, turn the three adjusting nuts clockwise to reduce clearance. The clearance at each of the three slots must be set the same.
ADJUSTING NUT (3)
INSPECTION SLOT (3)
.010” TO .012”
FIGURE 4.5
WARNING
Blades must stop rotating in 5 seconds or less after blades have been turned off. DO NOT operate machine until blade brake has been adjusted or repaired and is functioning properly. Contact your SNAPPER dealer for assistance.
4.3.6. ADJUSTING MOWER BLADE
The straightness of the m ower blade(s) is essential for smooth, even m owing. Adjust blade s traightness as follows.
18
1. Mak e sure fuel cap is on tight. Turn fuel shut off
valve (If equipped) to the “CLOSED” position. Start engine and allow it to run until engine runs out of fuel. Close vent on fuel filler cap. Refer Figure 2.3.
2. Remove key from ignition switch.
3. Remove spark plug wire(s) and secure away
from spark plug(s).
4. Carefully stand YARD CRUISER on rear bumper.
5. Select a point on the deck and mark for reference.
6. Mark blade tips as “A” and “B”.
7. Rotate blade until blade tip “A” is at deck
reference mark.
8. Measure the distance between deck lip and blade tip. NOTE: On 33” decks, the measurement between the blade tip and deck lip should be 3/8”. See Figure 4.6.
9. Repeat step 8 with blade tip “B”.
10. If measur ement between blade tips and deck are
different and there is more than 1/16” difference between blade tip measurements, adjust blade as follows:
a. Loosen jam-nuts on the ends of blade bar. b. Adjust jackscrews “IN” or “OUT” until blade
tip measurements are within 1/16” of each other and blade tips are 3/8” away from deck lip. See Figure 4.7.
c. Retighten jam-nuts securely.
MARK BLADE ENDS
JACKSCREWS
BLADE TIP
FIGURE 4.6
JAM NUTS
FIGURE 4.7
3/8”
DECK LIP
3/8” FROM BLADE TIP TO OUTER DECK LIP
Section 4 - ADJUSTMENTS & REPAIR
SIDE
X
WARNING
DO NOT attempt any adjustments, maintenance, service or repairs with the engine running. Stop engine. Stop blade. Engage parking brake. Remove key. Remove spark plug wire from spark plug and secure away from plug. Engine and components are HOT. Avoid serious burns; allow all parts to cool before working on machine. Fuel Filler Cap and Vent must be closed securely to prevent fuel spillage.
4.3.7. MOWER DECK ADJUSTMENT (LEVELNESS)
Side-To-Side (33” Decks)
Before making deck leveling adjustments, check the tir e pr ess ure. Check tires and add or release air as needed to bring pressure to 12 P.S.I. in front and 12 P.S.I. in rear tires. If tires are properly inflated and mowing is still uneven, adjust side-to-side deck levelness as follows:
1. Place YARD CRUISER on a smooth level surface.
2. Turn engine off and remove key, remove spark plug wire(s) fr om spark plug(s ) and secur e wire(s) away from plug(s).
3. Place a piece of angle iron, pipe, or similar object under center of deck at the rear.
4. Remove rear hanger c hains and allow center, rear of deck to rest on angle iron.
5. Measure the distance f rom blade tips to floor. If the measurement is within 1/8” from side-to-side, the deck levelness is s atisfactory. If the difference from side-to-side is greater than 1/8”, continue to the next page for adjustment. See Figure 4.8.
SINGLE BLADE DECK
SIDE
ANGLE IRON
FIGURE 4.8
6. Loosen the shoulder bolt that retains the
eccentric.
7. Turn eccentric “UP” or “DOWN” as required until blade tips are within 1/8” of the same distance from the floor. See Figure 4.9.
8. Tighten shoulder bolt loosened in Step “f”.
9. Readjust rear hanger chain pivots to align
with holes in support brackets.
10. Reconnect hanger chains, remove angle iron, pipe, etc. and recheck side to side level. Adjust either chain as needed to result in blade tips being within 1/8” of the same distance f rom the floor.
11. Proceed to check front to rear deck pitch.
X-1/8”
4.3.8. MOWER DECK ADJUSTMENT (LEVELNESS)
With the YARD CRUISER on a smooth, level surface, rotate blade until blade tips are at f ront and rear of deck . Measur e the distance from blade tips to floor. The distance should be the sam e, or the rear 1/4” lower than the front. If the rear blade tip is higher or is more than 1/4” lower than the front, proceed with adjustment.
1. Remove rear hanger chains.
2. Turn each hanger pivot the sam e number of
rotations on the eye-bolt to raise or lower the rear of the deck. See Figure 4.10.
3. Reinstall rear hanger chains and measure blade tips again.
4. Repeat steps “a” through “c” until proper levelness is obtained.
UP
DOWN
ECCENTRIC
LOOSEN SHOULDER BOLT
FIGURE 4.9
Front to Rear Deck Pitch (33” Deck)
FRONT
SIDE VIEW OF DECK
REAR
ROTATE HANGER PIVOT UP TO RAISE DECK OR DOWN TO LOWER DECK
REAR LIFT ARM
FIGURE 4.10
19
Section 4 - ADJUSTMENTS & REPAIR
WARNING
DO NOT attempt any adjustments, maintenance, service or repairs with the engine running. Stop engine. Stop blade. Engage parking brake. Remove key. Remove spark plug wire from spark plug and secure away from plug. Engine and components are HOT. Avoid serious burns; allow all parts to cool before working on machine. Fuel Filler Cap and Vent must be closed securely to prevent fuel spillage.
4.3.9. MOWER DECK TIMING ROD
The mower deck timing rod is pre-adjusted at the factory. It is set to maintain the deck in the same attitude through all heights of cut. If the timing rod requires adjustm ent, contact an authorized SNAPPER dealer for service.
4.3.10. WHEEL BRAKE ADJUSTMENT
Adjust the wheel brake if wheels turn when parking brake is engaged. Adjust the wheel brake by turning wheel brake adjusting nut clockwise to increase braking action or counter clockwise to decrease braking action. See Figure 4.11.
ADJUST COUNTER­CLOCKWISE TO DECREASE BRAKE
ADJUST CLOCKWISE TO INCREASE BRAKE
ELECTRIC
WHEEL BRAKE ROD
CLUTCH
4.4 MOWER BLADE REPLACEMENT
4.4.1. BLADE WEAR LIMITS
1. Inspect blade frequently for signs of excessive wear
or damage. See Figure 4.12.
4.4.2. BLADE SHARPENING
1. Make sur e fuel cap is on tight. Turn f uel shut off
valve (If equipped) to the “CLOSED” position. Start engine and allow it to run until engine runs out of fuel. Close vent on fuel filler cap. Refer Figure 2.3.
2. Remove key from ignition switch.
3. Remove spark plug wire(s) and secure away from
spark plug(s).
4. Carefully stand YARD CRUISER on rear bumper.
5. Remove blade(s). See Figure 4.14.
6. Inspect condition of blade. See Figure 4.12.
7. Check blade balance after sharpening. If
necessary, correct blade balance by grinding the heavy end of blade.
UNDERSIDE VIEW OF MACHINE
FIGURE 4.11
NEW BLADE
WEAR LIMIT (NOTCH STARTS)
DANGEROUS CONDITION! DO NOT USE ON MOWER! REPLACE WITH NEW BLADE.
FIGURE 4.12
8. If blade is in good condition, sharpen at 22 to 28
degrees. DO NOT sharpen beyond existing cutting edge. See Figure 4.13.
DO NOT SHARPEN BEYOND ORIGINAL CUTTING EDGE
22º TO 28º
BLADE TIP
ORIGINAL CUTTING EDGE
FIGURE 4.13
9. Reinstall blade. See Figure 4.14. Torque blade
mounting bolts to recommended range of: 33” Deck - 30 to 40 ft. lbs.
REINSTALL MOUNTING BOLTS TO SECURE BLADE
FIGURE 4.14
20
Section 4 - ADJUSTMENTS & REPAIR
WARNING
DO NOT attempt any adjustments, maintenance, service or repairs with the engine running. Stop engine. Stop blade. Engage parking brake. Remove key. Remove spark plug wire from spark plug and secure away from plug. Engine and components are HOT. Avoid serious burns; allow all parts to cool before working on machine. Fuel Filler Cap and Vent must be closed securely to prevent fuel spillage. DO NOT attempt to service o r charge the battery while it is installed on the YARD CRUISER. Shield the positive terminal with terminal cover located on battery harness. This prevents metal from touching the positive terminal, which could cause sparks. Cables must be connected to b att ery terminals in th e proper position as shown.
4.4 MOWER BLADE REPLACEMENT
4.4.3. BLADE REPLACEMENT
1. Remove blade(s). See Figure 4.14. Replace
blade(s) if it shows signs of excessive wear or damage. Use Part Number 1-9523 for replacement 33” blade.
4.5 BATTERY
4.5.1. BATTERY REMOVAL
1. Tilt seat up to gain access to battery.
2. Observe and note cable positions on battery.
See Figure 4.15.
3. Disconnect cables from battery terminals, disconnecting BLACK (Negative) cable first. Disconnect RED (Positive) battery cable. Slide battery from battery cradle.
4. Retain mounting bolts and nuts for future use.
4.5.2. BATTERY INSTALLATION
1. Slide battery into battery cradle.
2. Connect cables to battery terminals. Connect
RED (Positive) cable first. Connect BLACK (Negative) cable. See Figure 4.15.
3. Place the positive (+) terminal insulator over positive terminal and cable. See Figure 4.15.
4.5.3. BATTERY SERVICE
1. Remove battery. Refer to Section “BATTERY
REMOVAL”.
2. Place battery in a well-ventilated area on a level surface.
3. Using distilled water, refill cells as required to cover cell plates of which can also be visualized through the plastic battery case.
4. W ith c ell caps rem oved, connect battery charger to battery terminals. Red to positive (+) terminal and black to negative (-) terminal.
5. Slow charge battery at 1 amp for 10 hours.
6. If battery will not accept charge or is partially
charged after 10 hours of charging at 1 amp, replace with new battery, Part Number 6-0753.
BLACK NEGATIVE (-) CABLE
The electrolyte (acid) produces a highly explosive gas. Keep all sparks, flame and fire away from area when charging battery or when handling electrolyte or battery. Electrolyte (acid) is a highly corrosiv e liquid. Wear eye protection. Wash affected areas immediately after having eye or skin contact with electrolyte (acid). Battery acid is corrosive. Rinse empty acid containers with water and mutilate before discarding. If acid is spilled on battery, bench, or clothing, etc., Flush with clear water and neutralize with baking soda. DO NOT attempt to charge battery while installed on the YARD CRUISER. DO NOT use “BOOST” chargers on the battery. If batter y is removed, DO NOT operate engine without insulating Positive + battery cable terminal w ith electrical tape, or sparking from the battery cables can result.
4.5.4. BATTERY STORAGE
If YARD CRUISER is to be stored out of season on its rear bumper, it is recomm ended the battery be removed, charged and stored.
1. Remove battery. (Refer to Section “BATTERY REMOVAL”).
2. Perform battery service.
3. Bring battery to full charge, if required.
4. Store battery in an area away from the YARD
CRUISER on a wood surface. DO NOT STORE BATTERY ON A CONCRETE SURFACE.
RED POSITIVE (+) CABLE
FIGURE 4.15
WARNING
21
Section 4 - ADJUSTMENTS & REPAIR
Battery Condition Chart
4.5.5. BATTERY TESTING
There are two types of battery tests: Unloaded and Loaded. The unloaded test is the procedure that will be discussed. It’s the s implest and m ost comm only used. An unloaded test is made on a battery without discharging current. To perform unloaded testing, check charge condition using either a hydrometer or voltmeter.
1. Using a voltmeter, voltage readings appear instantly to show the state of charge. Remember to hook the positive lead to the battery’s positive terminal, and the negative lead to the negative terminal.
2. A hydrometer measures the specific gravity of each cell. The specific gravity tells the degree of charge; generally, a specific gravity of about 1.265 to 1.280 indicates full charge. A reading of 1.230 to
1.260 indicates the battery should be charged. The Battery Condition chart below shows the charge level as measured by syringe float hydrometer, digital voltmeter and five ball hydrometer.
4.5.6. NEW BA TTERY PREPARA TION
1. Remove battery from carton.
2. Place battery in a well ventilated area on a level
non-concrete surface.
3. Remove battery cell caps. Fill cells as required with electrolyte (purchased separately) to proper level. Fill to 3/16” above cell plates. Filling battery with electrolyte will bring the battery to 80% charged state.
4. With cell caps rem oved, c onnect battery charger to battery terminals; RED to positive (+) and BLACK to negative (-) terminal.
WARNING
DO NOT OVERFILL! DO NOT attempt to charge battery while installed on the Y ard Cruiser. DO NOT use “BOOST” chargers on the battery.
100% Charged w/ Sulfate Stop 1.280 12.80v Five Balls Floating 100% Charged 1.265 12.60v Four Balls Floating 75% Charged 1.210 12.40v Three Balls Floating 50% Charged 1.160 12.10v Two Balls Floating 25% Charged 1.120 11.90v One Ball Floating 0% Charged Less than 1.100 Less than 11.80v Zero Balls Floating
State of Charge Syringe Hydrometer Digital Voltmeter Five Ball Hydrometer
IMPORTANT: 3/16” above cell plates is the recommended
level. DO NOT place anything in battery other than specified electrolyte.
5. Slow c harge the battery at 1 amp for 2 hours to bring the battery to full charge.
6. Af ter char ging, check level of electrolyte and add as needed to bring level to 3/16” above cell plates.
7. Reinstall cell caps.
8. Install batter y into power unit. Connect over flow
tube.
9. Connect pos itive ( +) c able (r ed) first, from wiring harness to the positive term inal ( +) on batter y using bolt and nut provided in hardware bag. Connect negative (-) cable ( black) last, to negative terminal (-) on battery using bolt and nut. Apply a small amount of grease over terminals to prevent corrosion.
WARNING
Shield the positive terminal with terminal cover located on battery harness. T his p rev ent s metal f rom touching the positive terminal, which could cause sparks.
22
TROUBLESHOOTING
PROBLEM PROBABLE CAUSE CORRECTIVE ACTION
Starter Will Not Crank 1. Battery dead. 1. Service battery.
Engine 2. Blown fuse. 2. Replace fuse.
3. Electrical connections loose or corroded. 3. Clean and check connections for good contact.
4. Defective ignition switch. 4. Contact authorized SNAPPER dealer.
5. Blade engagement switch in the “ON” position. 5. Move blade engagement switch to “OFF”.
6. Park brake not engaged. 6. Engage park brake.
7. Faulty parking brake, blade or ignition switch. 7. Contact authorized SNAPPER dealer.
8. Faulty engine starter. 8. Replace engine starter.
9. Faulty starter solenoid. 9. Replace starter solenoid.
Engine Will Crank But 1. Fuel tank empty or fuel shut-off valve closed. 1. Fill fuel tank with fresh fuel & open fuel valve.
Not Start 2. Engine needs choking. 2. Move choke control to “CHOKE” position.
3. Spark plug wire disconnected. 3. Place spark plug wire onto spark plug.
4. Battery weak or dead. 4. Service battery.
5. Faulty parking brake, blade or ignition switch. 5. Contact authorized SNAPPER dealer.
Engine Will Not Start 1. Blade engagement switch in the “ON” position. 1. Move blade engagement switch to “OFF”.
Using Recoil Starter 2. Park brake not engaged. 2. Engage park brake.
3. Fuel tank empty or fuel shut-off valve closed. 3. Fill fuel tank with fresh fuel & open fuel valve.
4. Engine needs choking. 4. Move choke control to “CHOKE” position.
5. Blown Fuse. 5. Replace with new 20 AMP fuse.
6. Faulty relay switch. 6. Contact authorized SNAPPER dealer.
7. Faulty parking brake or blade switch. 7. Contact authorized SNAPPER dealer.
Engine Stalls After 1. Operator not in seat. 1. Sit in operator’s seat.
Running 2. Choke control in the “CHOKE” position. 2. Move choke control to “OFF” position.
3. Fuel tank empty. 3. Fill with fuel to proper level.
4. Engine air pre-cleaner and or air cleaner dirty. 4. Clean free of all debris.
5. Spark plug defective or gap set improperly. 5. Service spark plug.
6. Fuel filter stopped up. 6. Replace fuel filter.
7. Water, debris or stale fuel in fuel system. 7. Drain and clean fuel system.
Engine Loses Power 1. Excessive load on engine. 1. Lessen load.
2. Engine air pre-cleaner or air cleaner dirty 2. Clean or replace filters.
3. Spark plug faulty. 3. Service spark plug.
4. Water, debris or stale fuel in fuel system. 4. Drain and clean fuel system.
5. Debris build up on engine cooling screen. 5. Clean all debris from engine cooling screen.
Engine Backfires When Turned To “STOP”
1. Throttle control set too “FAST”. 1. Set throttle control to “SLOW” and allow engine to idle. Then, turn key to “OFF”.
(Trouble Shooting Continued on Next Page)
24
TROUBLESHOOTING
Rider Will Not Move Or
PROBLEM PROBABLE CAUSE CORRECTIVE ACTION
Excessive Vibration 1. Damaged, out of balance or bent mower blades. 1. Service mower blade(s).
2. Loose blade components. 2. Service and tighten loose parts.
3. Loose or missing air lift (if equipped). 3. Replace air lifts. Tighten to proper torque.
4. Lumpy or frayed belt. 4. Replace belt.
5. Bent Idler, stationary or spindle pulley. 5. Replace pulley.
1. Joystick in the neutral “N” position. 1. Place joystick in desired speed position.
Loss Of Traction
Blade(s) Not Cutting
Cutting Grass
Improperly
Poor Grass Discharge
Battery Will Not Charge
Oil Leaking
2. Roll release lever is in “ROLL” position. 2. Move roll release lever to the engaged position.
3. Low transmission hydraulic oil level.
4. Parking Brake engaged. 4. Move parking brake to disengaged position.
5. Traction drive belt requires replacement. 5. Replace traction drive belt.
1. Blade engagement switch in the “OFF” position. 1. Move blade switch to the “ON” position.
2. Clutch belt slipping. 2. Replace clutch belt.
3. Mower belt slipping. 3. Replace mower belt.
4. Electric clutch not functioning.
1. Uneven tire pressure. 1. Bring to proper pressure.
2. Cutting height too low or high. 2. Adjust cutting height.
3. Engine speed too slow. 3. Move engine speed control to “FAST” position.
4. Forward speed too fast. 4. Move joystick to a slower speed.
5. Terraced cut, side to side. 5. Adjust side to side level.
6. Excessive deck pitch, front to rear. 6. Adjust front to rear pitch.
7. Cutting blade(s) dull or damaged. 7. Sharpen cutting edges or replace blade(s).
8. Blade belt slipping. 8. Replace blade belt.
9. Check electric clutch. 9. Adjust to proper specifications.
10. Check clutch belt. 10. Replace clutch belt.
1. Engine speed too slow. 1. Move engine speed control to “FAST” position.
2. Forward speed too fast. 2. Move joystick to a slower speed.
3. Grass is wet. 3. Mow when grass is dry.
4. Excessively worn or damaged blade(s). 4. Service mower blade(s).
5. Build up of grass clippings and debris under deck. 5. Clean deck.
6. Improper blade(s) installed on deck.
7. Blade(s) installed improperly on deck. 7. Install blades properly.
1. Poor cable connections. 1. Clean cables and battery terminals.
2. Bad battery cell(s). 2. Replace with new battery.
3. Faulty alternator. 3. Contact engine manufacturer’s dealer.
1. Leaking hose fittings, clamps or reservoir. 1. Verify fittings and hose clamps are tight.
3. Contact authorized SNAPPER dealer.
4. Contact authorized SNAPPER dealer.
6. Install proper SNAPPER blades.
25
ITEM
Engine Oil
SERVICE SCHEDULE
SERVICE PERFORMED
Check Oil Level Page 7
REF. EACH
USE 5 HRS
X
25
HRS
50
HRS
100
HRS
EACH
SEASON
Oil Filter
Air Pre-Cleaner Air Cleaner Spark Plug Fuel Filter Engine Cooling
System Battery
Tires
Initial Oil Change Page 11 Periodic Oil Change Page 12
Initial Oil Change Engine Manual
& Page 11
Periodic Oil Change Engine Manual
& Page 12
Clean Sponge Element Engine Manual Clean or Replace Engine Manual Replace Engine Manual Replace Engine Manual Clean Shroud & Fins Engine Manual
& Page 12
Check Electrolyte Pages 21 Charge Battery Page 22
Testing Battery Pages 22 Check Pressures Page 7
X X*
X
X*
X** X** X X X**
X X X
X
X X
Drive Belts
Mower Blades
Mower Deck
Mower Deck
Lubrication Points
* Change oil every 25 hours when operating under heavy load or high temperatures. **Clean more often under dusty conditions or when air debris is present
4.6. MAINTENANCE/REPLACEMENT PARTS
Check For Wear And Tension Check For Wear, Damage & Replacement Clean Debris Accumulation Clean Outside and Underside Grease or Oil Pages 13-14
Page 16-17 Pages 20-21 Page 13 Page 13
X X X
X
X
X
X X
MAINTENANCE/REPLACEMENT PARTS
Engine Speed Control Cable (Briggs 15 HP) 4-6259 Cutter Deck Blade (33” Cutting Deck) 3-4168 33” Cutter Deck Belt (Electric Clutch to Cutting Deck) 3-5389 Wheel Drive Belt (Engine to Hydro Transaxle) 4-1823 Mower Drive Belt (Engine to Electric Clutch) 2-9117 Parts Manual for Yard Cruiser Series 3 & 4
Models: YZ145333BVE, YZ145383BVE, YZ15334BVE, YZ15384BVE, EYZ15334BVE
06118
26
3 YEAR LIMITED WARRANTY
For three (3) years from pur chase date f or the original pur chaser 's res idential, non-com m erc ial use, SNAPPER, through any authorized SNAPPER dealer will replace, free of charge (except for taxes where applic able), any part or parts found upon examination by the factory at McDonough, Georgia, to be defective in material or workmanship or both.
For ninety (90) days from purchase date for the or iginal purchaser's commercial, rental, or other non-residential use, SNAPPER, through any authorized SNAPPER dealer will replace, free of charge, any part or parts found upon examination by the factory at McDonough, Georgia, to be defective in material or workmanship or both.
All transportation costs incurred by the purchaser in submitting material to an authorized SNAPPER dealer for replacement under this warranty must be paid by the purchaser.
This warranty does not apply to engines and their components , and batteries, as these item s are warranted separately. This warranty does not apply to parts that have been damaged by accident, alteration, abuse, improper lubrication, normal wear, or other cause beyond the control of SNAPPER. This warranty does not cover any machine or com ponent part that has been altered or modified changing safety, performance, or durability.
Batteries have a one (1) year prorated warranty period with free replacement if requir ed during the first ninety (90) days from the original purchas e date. SNAPPER will not be responsible for any installation cost incurred. T he battery warranty only covers original equipment batteries and does not cover dam age to the battery or machine caused by neglect or abuse, destruction by fire, explosion, freezing, overcharging, improper maintenance, or use of improper electrolyte.
There is no other express warranty.
DISCLAIMER OF WARRANTY Implied warranties, including those of merchantability and fitness for a particular purpose, are limited to three (3) years from purchase date for the original purchaser's residential or other non-commercial use, and ninety (90) days from purchase for the original purchaser's commercial, rental or other non-residential use, and to the extent permitted by law, any and all implied warranties are excluded. This is the exclusive remedy. Liabilities for consequential damages, under any and all warranties are excluded.
Some states do not allow limitations on how long an implied warranty lasts, or do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
WARNING: THE USE OF REPL ACEMENT PARTS OTHER THAN GENUINE SNAPPER PARTS MAY IMPAIR THE SAFETY OF SNAPPER PRODUCTS AND WILL VOID ANY LIABILITY AND WARRANTY BY SNAPPER ASSOCIATED WITH THE USE OF SUCH PARTS.
IMPORTANT: Please fill out the attached SNAPPER Product Registration Card immediately and mail to:
Snapper’s Product Registration Center, P.O. Box 1379, McDonough, Georgia 30253
27
PRIMARY MAINTENANCE
28
PRIMARY MAINTENANCE
29
PRIMARY MAINTENANCE
30
PRIMARY MAINTENANCE
31
Safety Instructions & Operator’s Manual for
VEHICLE COMPONENTS CONTAIN OR
EMIT CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER OR OTHER
BATTERY POSTS, TERMINALS AND RELATED ACCESSORIES CONTAIN LEAD AND LEAD COMPOUNDS,
CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER AND BIRTH DEFECTS OR OTHER
REPRODUCTIVE HARM. WASH HANDS AFTER
HANDLING.
EUROPEAN YARD CRUISER HYDRO DRIVE SERIES 4
IMPORTANT
Snapper products are built using engines that meet or exceed all applicable emissions requirements on the date manufactured. The labels on those engines contain very important emissions information and critical safety warnings. Read, Understand, and Follow all warnings and instructions in this manual, the engine manual, and on the machine, engine and attachments. If you have any questions about your Snapper product, contact your local authorized Snapper dealer or contact Snapper Customer Service at Snapper, McDonough, GA. 30253. Phone: (1-800-935-2967).
WARNING
WARNING
ENGINE EXHAUST, SOME OF ITS CONSTITUENTS, AND CERTAIN
COPYRIGHT © 2002 SNAPPER PRODUCTS INC. ALL RIGHTS RESERVED
32
MANUAL No. 4-6260 (I.R. 6/21/02)
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