Snapper EP216012 User Manual

Safety Instructions & Operator’s Manual for

EUROPEAN

21” STEEL DECK

WALK MOWERS

SERIES 12

PROPELLED MODELS

EP216012

MODEL NUMBER EXPLANATION

E P 21 60 12

MODEL DESIGNATION SERIES DESIGNATION SELF-PROPELLED ENGINE HORSE POWER CUTTING WIDTH

E – European Model P – Self Propelled Model 12 - Series Designation

21 – 21” Cutting Width

60 – 6.0 HP (Engine Horse Power)

Thank you for buying a SNA PPER Produ ct! B efor e ope ratin g you r Walk B ehin d, r ead th is m an ual c areful ly a nd pay particular attention to the “IMPORTANT SAFETY INSTRUCTIONS” on Pages 2 & 3. Remember that all power equipment can be d an g e r ou s if us ed improperly. Al so ke ep in mind that SAFET Y req u ir e s ca r ef u l use in ac co rdance with the operating instructions and common sense.

MANUAL No. 7-3144 (I.R. 8/20/99)

IMPORTANT SAFETY INSTRUCTIONS

WARNING: This powerful cutting machine is capable of amputating hands and feet and can throw objects that can cause injury and damage! Failure to comply with the following SAFETY instructions could result in serious injury or death to the operator or other persons. The owner of the machine must understand these instructions and must allow only persons who understand these instructions to operate machine . Each person operating the machine must be of sound mind and body and must not be under the influence of any substance, which might impair vision, dexterity or judgment. If you have any questions pertaining to your machine which your dealer cannot answer to your satisfaction, call or write the Customer Service Department at SNAPPER, McDonough, Georgia 30253. Phone: (1-800-935-2967).

PROTECTION FOR CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

1. KEEP children out of the mowing area and under the watchful care of a responsible adult.

2. DO NOT allow children in yard w hen machine i s operated and turn machine OFF if anyone enters the area.

3. DO NOT allow pre-teenage children to operate machine.

4. ALLOW only responsible adults & teenagers with mature judgment under close adult supervision to operate machine.

5. DO NOT pull mower backwards unless absolutely necessary. LOOK and SEE behind and down for children, pets and hazards before and while backing.

6. USE EXTRA CARE when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

SLOPE OPERATION

1. Slopes are a major fact or related to slip and f all accidents, which can result in severe inju ry. All slopes require extra caution. If you feel une asy on a slope, DO NOT mow it.

2. Mow across slopes, never up-and-down. Exercise extreme CAUTION when changing directions on slopes. DO NOT mow steep slopes or other areas where stabilit y or traction is in doubt.

3. Use extra care with crass catchers or other attachments; these affect the handling and the stability of the machine.

PREPARATION

1. Read, understand, and follow instructions and warnings in this manual and on the mower, engine and attachments. Know the controls and the proper use of the mower before starting.

2. Only mature, responsible persons shall operate the machine and only after proper instruction.

PREPARATION

(Continued From Previous Column)

3. Data indicates that operators ag e 60 and above, are involved in a large percentage of mowerrelated injuries. These operators should evaluate their ability to operate the mower safely enough to protect themselves and others from serious injury.

4. Handle fuel wit h extra car e. Fuels are f lammable and vapors are explosiv e. Use o nl y an app rov ed fuel container. DO NOT remov e fuel cap or add fuel with engine running. Add fuel outdoors only with engine stopped and cool. Clean spilled fuel and oil from machine. DO NOT smoke.

5. Check the area to be mowed and remove all objects such as toys, wire, rocks, limbs and other objects that could cause injury if thrown by blade or interfere with mow ing. Also note the location of holes, stumps, and other possible hazards.

6. Keep people and pets out of the mowing area. Immediately, STOP Blade, Stop engine and Stop mower if anyone enters the area.

7. Check shields, deflectors, switches, blade controls and other saf ety devices frequ ently for proper operation and location.

8. Make sure all safety decals are clearly legible. Replace if damaged.

9. Protect yourself when mowing and wear safety glasses, long pants and substantial footwear. DO NOT mow barefooted or with sandals.

10. Know how to STOP blade and engine quickly in preparation for emergencies.

11. Use extra care when loading or unloading the machine into a trailer or truck.

12. Check grass catcher components frequently for signs of wear or deterioration and replace as needed to prevent injury from thrown objects going through weak or torn spots.

IMPORTANT SAFETY INSTRUCTIONS

OPERATION

1. DO NOT put hands or feet near or under rotating parts. Keep clear of discharge area while engine is running.

2. STOP engine when crossing gravel drives, walks, or roads, and under any conditions where thrown objects might be a hazard.

3. Mow only in daylight or good artificial light.

4. DO NOT operate mower while under the in flue nce of alcohol or drugs.

5. After striking a foreign object or if mower vibrates abnormally, STOP the engine, disconnect and secure spark plug wire. Inspect the mower for any damage and repair t he damage .

6. DO NOT mow near drop offs, ditches or embankments. Operator could lose footing or balance.

7. STAY ALERT for holes and other hidden hazards. Tall grass can hide obstacles. Keep away from ditches, washouts, culverts, fences and protruding objects.

8. DO NOT mow on wet grass. Always be su re of your footing. Keep a firm hold on the handle and walk, never run. Slipping could cause injury.

9. DO NOT leave the machine with the engine running. STOP BLADE and STOP ENGINE before leaving the operators position for any reason.

10. Before cleaning, repairing or inspecting make certain engine, blade and all moving parts have STOPPED. Disconnect and secure spark plug wire away from plug to prevent accidental starting.

11. STOP eng ine and wait until the blade comes to complete STOP before removing grass bag and/or clearing grass.

12. DO NOT operate mower with out the ent ire grass catcher or guards in place. DO NOT point discharge at people, passing cars, windows or doors.

13. Slow down before turning.

14. Watch out for traffic when near or crossing roadways.

15. DO NOT operate engine in enclosed areas. Engine exhaust gases contain carbon monoxide, a deadly poison.

MAINTENANCE AND STORAGE

1. DO NOT store mower or fuel container inside where fumes may re ach a n o pen flame, spark or pilot light such as in a water heater, furnace, clothes dryer or other gas appliance. Allow engine to cool before storing machine in an enclosure. Store fuel container out of reach of children in a well ventilated, unoccupied building.

2. Keep mower and engine f ree of g rass, leav es or excess grease to reduce f ire hazard and engine overheating.

3. When draining fuel tank, drain fuel into an approved container outdoors and away from open flame.

4. Keep all bolts, especia lly blade bolts, nuts and screws properly tight . Check that all cot ter pins are in proper position.

5. Always provide adequate ventilation when running engine. Engine exhaust gases contain carbon monoxide, a deadly poison.

6. Service engine and make adjustments only when engine is stopped. Removed spark plug wire from spark plug and secur e wire away from spark plug to prevent accidental starting.

7. DO NOT change engine governor speed settings or overspeed engine.

8. Check grass bag assembly frequently for wear or deterioration to avoid thrown objects and exposure to moving parts. Replace with new bag if loose seam s or tea rs are evident. Replace slider or bag adapter if broken or cracked.

9. Mower blades are sharp and can cut. Wrap the blades or wear heavy leather gloves and use CAUTION when handling them.

10. DO NOT test for spark by grounding spark plug next to spark plug hole; spark plug could ignite gas exiting engine.

11. Have machine serviced by an authorized SNAPPER dealer at least once a year and have the dealer install any new safety devices.

12. Use only genuine SNAPPER replacement parts to assure that original standards are maintained.

TABLE OF CONTENTS

IMPORTANT SAFETY INSTRUCTIONS..............................................2 - 3

TABLE OF CONTENTS............................................................................4

SECTION 1 - FAMILIARIZATION.............................................................5

SECTION 2 - OPERATING INSTRUCTIONS.........................................6-8

Pre-start Checklist............................................................................................... 6

Starting & Stopping Engine & Blades................................................................ 6

Starting & Stopping Wheel Drive ....................................................................... 7

Handle Height Adjustment.................................................................................. 7

Cutting Height Adjustment ................................................................................ .7

Recycling Operation............................................................................................8

Installation of Grass Catcher..............................................................................8

SECTION 3 - MAINTENANCE INSTRUCTIONS .................................9-10

Change Engine Oil...............................................................................................9

Check Transmission Grease ......................................................................... 9-10

Check Mower Blade........................................................................................... 10

Check Engine Drive Belt ................................................................................... 10

Check Transmission Poly-V Belt...................................................................... 10

Service - Annually.............................................................................................. 10

Engine.............................................................................................................. 10

Air Filter...........................................................................................................10

Engine Oil........................................................................................................10

Storage Procedure............................................................................................. 10

SECTION 4 - ADJUSTMENTS AND REPAIR....................................11-17

Mower Blade Replacement ............................................................................... 11

Blade Sharpening .........................................................................................11-12

Wheel Drive Control Adjustment...................................................................... 12

Driven and Drive Disc Service.......................................................................... 12

Cleaning Drive Disc and Driven Disc ........................................................... 13

Drive Spring Repair/Replacement ................................................................ 13

Driven Disc Adjustment............................................................................13-14

Driven Disc Replacement ......................................................................... 14-15

Driven Disc Bearing Replacement................................................................ 15

Hex Shaft Bearing Replacement ................................................................... 16

Belt Service ........................................................................................................ 16

Engine Drive Belt Replacement ............................................................... 16-17

Transmission Poly-V Belt Replacement....................................................... 17

TROUBLESHOOTING ............................................................................ 18

SERVICE SCHEDULE ............................................................................ 19

Maintenance/Replacement Parts...................................................................... 19

DECAL IDENTIFICATION..................................................................20-21

WARRANTY............................................................................................ 22

Section 1 - FAMILIARIZATION

FIGURE 1.1

1.1 INTRODUCTION

This manual has been prepar ed for the operators of the SNAPPER WALK BEHIND MOWERS. Its purpose, aside from recommending operating and routine service requirements, is to promote safety through the use of accepted operating practices. Read, Understand and Follow the “IMPORTANT SAFETY INSTRUCTIONS” on Pages 2 & 3 of this manual and all s afety messages on the mower a nd attachments before operating the mower.

1.2 NOMENCLATURE

The nomenclature dra wing above, F igure 1.1, sho ws the essential parts of the SNAP PER WALK BEHIND MOWERS. It is recommended that all operators of the mower become thoroughly familiar with the controls, parts and operation of the mower before operating. Specific details involving the engine are found in the separat e eng ine owner’s manua l. Stud y these manuals before operating and keep both handy for future reference.

Section 2 - OPERATING INSTRUCTIONS

BLADE

WHEEL DRIVE

RECYCLING MODEL SHOWN

CATCHER MODEL SHOWN

BLADE

WHEEL

ENGINE SPEED

2.1 PRE-START CHECK LIST

Make the following checks and perform the service required before ea ch start -up.

2.1.1. Check guards, deflectors, grass bag, adapter and covers to m ake sure all are i n place and secur ely tightened.

2.1.2. Check blade control and wheel drive control to insure they work freely. See Figure 2.1.

(ROPE START MOUNTED ON RIGHT SIDE OF HANDLE)

2.1.6. Clean exterior surfaces of cutting deck and

engine of any accumulati on of spilled f uel, dirt, gr ass, oil, etc. Keep engine air intake screen and cooling fins clear at all times.

2.2 STARTING & OPERATION

2.2.1. ENGINE & BLADE (Primer Models)

1. M ove eng ine spee d contr ol to th e “Fast” (Rabbit)

position. See Figure 2.3.

NOTE: Stop the engine (and blade) by releasing the

blade control.

(ROPE START MOUNT ED ON LEFT SIDE OF HAN DLE)

CONTROL

FIGURE 2.1

2.1.3. Check cutting height. Adjust to desired height.

2.1.4. Check engine oil and add oil as needed to bring

level up to the full mark. Refer to Engine Owner’s Manual for oil specificatio ns. See Fig ure 2.2.

FIGURE 2.2

2.1.5. Add fuel to tank after pushing the mower

outside where fumes c an safely dissi pate. Mak e sure cap is tightened after refueling. Refer to Engine Owners Manual for specifications.

CONTROL

DRIVE CONTROL

CONTROL (SHOWN IN FAST

FIGURE 2.3

2. Push primer button three times to start a cold

engine. NOTE: Do not use primer button to start warm engine.

3. Pull blade control against handle.

4. Pull rope start handle to crank engine.

5. After engine starts, allow a brief warm-up until

engine runs smooth.

Section 2 - OPERATING INSTRUCTIONS

MOVE GROUND

RECYCLING MODEL SHOWN

(SLOW)

(FAST)

POSITION

WHEEL DRIVE

BLADE

SIXTH

LOOSEN LOWER

LOWER

LOWEST CUTTING

HEIGHT

HIGHEST

5 6

LATCH

2.2.2. PROPELLING MOWER (Self Propelled Models Only)

1. Move ground speed c ontrol to the desir ed speed

position. See Figure 2.4.

2. Start engine. Refer to Section “Starting & Operation”.

3. Move wheel drive control against handle to engage wheel drive and propel mower forward. Forward speed can be adjus ted while the mower is moving by changing position of the ground speed control. See Figure 2.4.

SPEED CONTROL TO DESIRED POSIT ION

SIXTH SPEED

(ROPE START MOUNTED ON RIGHT SIDE OF HANDLE)

2. Move upper mower handle up or do wn until the

desired position is achie ved.

3. T ighten the lower nuts on each lower handle to maintain desired positi on.

STOP engine and mower blade by releasing the blade control before adjusting cutting height or handle height.

2.5 CUTTING HEIGHT ADJUSTMENT

1. Pul l the height adjusting lat ch outward a nd move

to desired cutting height. See Figure 2.6.

WARNING

LATCH

FIRST

CONTROL

FIRST SPEED POSITION

CONTROL

FIGURE 2.4

2.3 STOPPING

Stop engine and blade by releasing the blade control. Stop forward m otion of mower by releasing the wheel drive control.

2.4 HANDLE HEIGHT ADJUSTMENT

The height of the m ower hand le can be adjusted as follows:

1. Loosen the lower nuts on each lower handle as shown in Figure 2.5.

HIGHER

HANDLE

CUTTING HEIGHT

FIGURE 2.6

2. Set all wheels at the same cutting height. The

highest cutting position is Notch 6. The lowest cutting position is Notch 1. See Figure 2.7.

POSITIONS

NUTS ON EACH LOWER HANDLE

FIGURE 2.5

LOWER

CUTTING HEIGHT SETTINGS

FIGURE 2.7

Section 2 - OPERATING INSTRUCTIONS

WARNING

DO NOT attempt any maintenance, adjustments or service with engine and blade running. STOP engine and blade. Disconnect spark plug wire and secure away from spark plug. Engine and components are HOT. Avoid serious burns, allow sufficient time for all components to cool.

2.6 RECYCLING OPERATION NOTE: For best recycling results , cut up to a maximum of

1/3 of grass blade length and r ecycle ONLY when grass is dry.

1. Set all wheels in the highest cutting position (Notch 6).

2. Move engine speed control to “FAST” (Rabbit) position.

3. Move ground speed control to slowest speed setting.

4. Proceed mowing slowly. If grass is very dense, lower each rear wheel latch one notch lower than the front wheel latches to improve recycling performance.

2.7 INSTALLATION of GRASS CATCHER

Install gras s catcher by slidi ng connector over fl ange of adapter. Attach grass bag h oo ks ove r middle handle cross bar. See Figu re 2 .8.

FIGURE 2.8

DO NOT operate without entire Grass Catcher or guard in place. Grass Catcher components are subject to deterioration during normal use. Inspect frequently and replace worn or damaged components immediately.

WARNING

+ 16 hidden pages