Snapper EP 200 User Manual

DEALER SET-UP INSTRUCTIONS & PRE-SALE CHECKLIST for
SNAPPER LT SERIES TRACTORS
INTRODUCTION: Snapper LT (One Piece Frame) Tractors are shipped with the steering wheel and seat cushions removed. The following st eps are required for set-up. Be sure to fill in the checklist on page 3 at the time of purchase.
: Remove all metal holding straps & plastic from
Note
tractor before attempting to free tractor from pallet.
ACTIVATE BATTERY
The battery is not installed and is shipped dry. Allow sufficient time for charging and installing the battery before operating the tractor. Pay close attention to the precautionary statements on the battery and in these instructions. Electrolyte must be purchased separately from your local dealer or retailer. You will also need an automotive type battery charger to activate the battery for use.
STEP 1: SEAT/PEDESTAL ASSEMBLY REMOVAL
1. Remove the seat/pedestal assembly by removing the two "Y" knobs that secure it to rear fender. See Figure 1.
: The seat switch wires are still connected, so be
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careful.
2. Move the seat/pedestal assem bly forward and out of the way.
STEP 2: ACTIVATING AND CHARGING BATTERY
1. Remove battery from carton.
2. Place battery in a well ventilated area on a level surface.
INSTRUCTION No. 2-8587 (REV. 2, 8/20/99)
SEAT
BATTERY
FIGURE 1
“Y” KNOB
SEAT/PEDESTAL ASSEMBLY
WARNING
The electrolyte (acid) produces a highly explosive gas. Keep all sparks, flame and fire away from area when charging battery or when handling electrolyte or battery. Electrolyte (acid) is a highly corrosive liquid. Wear eye protection. Wash affected areas immediately after having eye or skin contact with elec tr ol yte ( ac id ). Flush with clear water and neutralize with baking soda. DO NOT OVER FILL!
3. Remove battery cell caps. Fill c ells as required with electrolyte (purchased separately) to proper level. Fill to 3/16” above cell plates. Filling battery with electrolyte will bring the battery to 80% charged state.
: 3/16” above cell plates is the recomm ended level.
Note
DO NOT place anything in battery other than specified electrolyte.
(OVER)
1
4. With cell c aps removed, connect battery charger to battery terminals; RED to positive (+) and BLACK to negative (-) terminal.
5. If tim e allows, slow charge at 1 amp for 10 hours, or as an alternative, fast charge at not more than 2.5 amps for 4 hours to bring the battery to full charge. NOTE: Slow charging is recomm ended and extends battery life.
6. Af ter charging, check level of electrolyte and add as needed to bring level to 3/16” above cell plates.
7. Reinstall cell caps.
WARNING
Keep sparks and flames away from battery at all times! Battery acid is corrosive. Rinse empty acid containers with water and mutilate before discarding. If acid is spilled on battery, bench, or clothing, etc., Flush with clear water and neutralize with baking soda or ammonia solution.
STEP 3: BATTERY INSTALLATION
1. Carefully place the charged battery, with terminals toward front of tractor as shown on decal, in the tractor battery compartment. See Figure 1.
2. Retrieve plastic bag from under the hood, on top of gas tank. Remove nuts and bolts from plastic hardware bag.
3. Connect positive (+) cable (red) f rom wiring harness to the positive terminal (+) on battery using bolt and nut provided in hardware bag..
4. Connect negative (-) cable (black) to negative terminal (-) on battery using bolt and nut.
: Shield the positive terminal with terminal cover
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located on battery harness. This prevents metal from touching the positive terminal which could cause sparks.
5. Reinstall seat/pedestal assembly and tighten "Y" knobs securely. DO NOT operate tractor without the seat/pedestal assembly installed properly because it serves as the battery hold down.
STEP 4: STEERING WHEEL INSTALLATION
1. Place steering wheel over steering s haft located on tractor. Align hole in steering shaft with holes in steering wheel and insert roll pin. Tap roll pin with hammer gently through steering wheel and shaft until roll pin is centered on the shaft. Do not use excessive force! (See Figure 2)
FIGURE 2
Step 5: REDUCE TIRE PRESSURE
1. The tires are over-inflated for shipping. Reduce tire pressure in front tires to 12 PSI and in rear tires to 12 PSI.
Step 6: INSTALL SEAT CUSHIONS
1. Seat cushions are positioned on rubber band under seat for shipping. Remove from under seat and install into seat support assem bly as shown in Figure
3. Lip of cushion should lock under tab on seat/pedestal assembly.
SEAT
SEAT SUPPORT BRACKET
CUSHION
“Y” KNOB
SEAT/PEDESTAL ASSEMBLY
FIGURE 3
Step 7: CHECK INTERLOCK SYSTEM
The interlock system includes a seat switch, a clutch switch and a mower blade (PTO) switch. The system functions in the following way:
A. ENGINE MUST NOT START IF:
1. The blade control is in the ON position.
2. Clutch pedal is not completely depressed.
3. Operator is not seated on tractor.
B. ENGINE MUST START ONLY WHEN:
1. Blade control is shifted into OFF position.
2. Parking brake is set.
3. Clutch pedal is completely depressed.
4. Operator is seated in tractor seat in operator's position.
C. ENGINE WILL STOP WHEN:
1. T he oper ator vacates the s eat with the blade control in the ON position and/or with the clutch engaged (when clutch pedal is not depressed).
2. The operator is not s eated on tractor and the blade is shifted into the ON position or engages the clutch (clutch pedal is not depressed or is released).
D. ENGINE WILL CONTINUE RUNNING IF:
1. The operator vacates the seat with the parking brake set and with the blade control shifted in the OFF position.
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