Snapper EP217017BV, EMRP217017B, ERP217017BV User Manual

Safety Instructions & Operator’s Manual for
EUROPEAN
21” STEEL DECK
WALK MOWERS
SERIES 17
EP217017BV
EMRP217017B
ERP217017BV
MODEL NUMBER EXPLANATION
E P 21 70 17 BV
MODEL DESIGNATION ENGINE DESIGNATION SELF-PROPELLED SERIES DESIGNATION CUTTING WIDTH ENGINE HORSE POWER
E – European Model P – Self Propelled Model 17 - Series Designation M – Model Designation R – Recycling Model B – Briggs & Stratton
21 – 21” Cutting Width V – Overhead Valve
70 – 7.0 HP (Engine Horse Power)
Thank you for buying a SNA PPER Produ ct! B efor e ope ratin g you r Walk B ehin d, r ead th is m an ual c areful ly a nd pay particular attention to the “IMPORTANT SAFETY INSTRUCTIONS” on Pages 2 & 3. Remember that all power equipment can be d an g e r ou s if us ed improperly. Also ke ep in mind that SAFETY r equires carefu l use in ac co rdance with the operating instructions and common sense.
COPYRIGHT © 2003 SNAPPER PRODUCTS INC. ALL RIGHTS RESERVED
MANUAL No. 7-5514 (I.R. 3/10/03)
2
IMPORTANT SAFETY INSTRUCTIONS
WARNING: This powerful cutting machine is capable of amputating hands and feet and can throw objects that can cause injury and damage! Failure to comply with the following SAFETY instructions could result in serious injury or death to the operator or other persons. The owner of the machine must understand these instructions and must allow only persons who understand these instructions to operate machine . Each person operating the machine must be of sound mind and body and must not be under the influence of any substance, which might impair vision, dexterity or judgment. If you have any questions pertaining to your machine which your dealer cannot answer to your satisfaction, call or write the Customer Service Department at SNAPPER, McDonough, Georgia 30253. Phone: (1-800-935-2967).
PROTECTION FOR CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.
1. KEEP children out of the mowing area and under the watchful care of a responsible adult.
2. DO NOT allow children in yard w hen machine i s operated and turn machine OFF if anyone enters the area.
3. DO NOT allow pre-teenage children to operate machine.
4. ALLOW only responsible adults & teenagers with mature judgment under close adult supervision to operate machine.
5. DO NOT pull mower backwards unless absolutely necessary. LOOK and SEE behind and down for children, pets and hazards before and while backing.
6. USE EXTRA CARE when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
SLOPE OPERATION
1. Slopes are a majo r factor rel ated to slip and fall accidents, which can result in severe inju ry. All slopes require extra caution. If you feel une asy on a slope, DO NOT mow it.
2. Mow across slopes, never up-and-down. Exercise extreme CAUTION when changing directions on slopes. DO NOT mow steep slopes or other areas where stabilit y or traction is in doubt.
3. Use extra care with grass catchers or other attachments; these affect the handling and the stability of the machine.
PREPARATION
1. Read, understand, and follow instructions and warnings in this manual and on the mower, engine and attachments. Know the controls and the proper use of the mower before starting.
2. Only mature, responsible persons shall operate the machine and only after proper instruction.
PREPARATION
(Continued From Previous Column)
3. Data indicat es that opera tors age 60 and abo ve, are involved in a large percentage of mower­related injuries. These operators should evaluate their ability to operate the mower safely enough to protect themselves and others from serious injury.
4. Handle fuel wit h extra car e. Fuels are f lammable and vapors are explosiv e. Use o nl y an app rov ed fuel container. DO NOT remov e fuel cap or add fuel with engine running. Add fuel outdoors only with engine stopped and cool. Clean spilled fuel and oil from machine. DO NOT smoke.
5. Check the area to be mowed and remove all objects such as toys, wire, rocks, limbs and other objects that could cause injury if thrown by blade or interfere with mow ing. Also note the location of holes, stumps, and other possible hazards.
6. Keep people and pets out of the mowing area. Immediately, STOP Blade, Stop engine and Stop mower if anyone enters the area.
7. Check shields, deflectors, switches, blade controls and other saf ety devices frequ ently for proper operation and location.
8. Make sure all safety decals are clearly legible. Replace if damaged.
9. Protect yourself wh en mowing and wear safety glasses, long pants and substantial footwear. DO NOT mow barefooted or with sandals.
10. Know how to STOP blade and engine quickly in preparation for emergencies.
11. Use extra care when loading or unloading the machine into a trailer or truck.
12. Check grass catcher components frequently for signs of wear or deterioration and replace as needed to prevent injury from thrown objects going through weak or torn spots.
SAFE HANDLING OF GASOLINE
To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive
1. Extinguish all cigarettes, cigars, pipes and other sources of ignition.
2. Use only an approved fuel container.
3
IMPORTANT SAFETY INSTRUCTIONS
SAFE HANDLING OF GASOLINE
(Continued From Previous Page)
3. DO NOT remove fuel cap or add fuel with the engine running. Allow the e ngine to cool before re fueli ng.
4. DO NOT refuel the machine indoors.
5. DO NOT store the machine or fuel container inside where there is an open flame, spark or pilot light such as on a water heater or other appliances.
6. DO NOT fill fuel containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place the containers on the ground away from the vehicle before filling.
7. Remove gas-powered equipment from the vehicle or trailer and refuel it on the ground. If this is not possible, then refuel equipment using a portable container, rather than a gasoline dispenser nozzle.
8. DO NOT start gas powered equipment in enclosed vehicles or trailers.
9. Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. DO NOT use a nozzle lock-open device
10. If fuel is spilled on clothing, change clothing immediately.
11. DO NOT overfill a fuel tank. Replace fuel cap and tighten securely.
OPERATION
1. DO NOT put hands or feet near or under rotating parts. Keep clear of discharge area while engine is running.
2. STOP engine when crossing gravel drives, walks, or roads, and under any conditions where thrown objects might be a hazard.
3. Mow only in daylight or good artificial light.
4. DO NOT operate mower while under the in fluenc e of alcohol or drugs.
5. After striking a foreign object or if mower vibrates abnormally, STOP the engine, disconnect and secure spark plug wire. Inspect the mower for any damage and repair t he damage .
6. DO NOT mow near drop offs, ditches or embankments. Operator could lose footing or balance.
7. STAY ALERT for holes and other hidden hazards. Tall grass can hide obstacles. Keep away from ditches, washouts, culverts, fences and protruding objects.
8. DO NOT mow on wet grass. Always be sure of your footing. Keep a firm hold on the handle and walk, never run. Slipping co uld cause inj ury.
9. DO NOT leave the machine with the engine running. STOP BLADE and STOP ENGINE before leaving the operators position for any r eason.
10. Before cleaning, repairing or inspecting make certain engine, blade and all moving parts have STOPPED. Disconnect and secure spark plug wire away from plug to prevent accidental starting.
OPERATION
(Continued From P revious Column)
11. STOP engine and wait until the blade comes to complete STOP before removing grass bag and/or clearing grass.
12. DO NOT operate mower without the entire grass catcher or guards in place. DO NOT point discharge at people, passing cars, windows or doors.
13. Slow down before turning.
14. Watch out for traffic when near or crossing roadways.
15. DO NOT operate engine in enclosed areas. Engine exhaust gases contain carbon monoxide, a deadly poison.
MAINTENANCE A ND STORA GE
1. DO NOT store mower or fuel container inside where fumes may reach an open flame, spark or pilot light such as in a water heater, furnace, clothes dryer or other gas appliance. Allow engine to cool before storing machine in an enclosure. Store fuel container out of reach of children in a well ventilated, unoccupied building .
2. Keep mower and engine free of grass, leaves or excess grease to reduce fire hazard and engine overheating.
3. When draining fuel tank, drain fuel into an approved container outdo ors and a way from ope n flame.
4. Keep all bolts, especially blade bolts, nuts and screws properly tight. Check that all cotter pins are in proper position.
5. Always provide adequate ventilation when running engine. Engine exhaust gases contain carbon monoxide, a deadly pois on.
6. Service engine and make adjustments only when engine is stopped. Removed spark plug wire from spark plug and secure wire away from spark plug to prevent accidental starting.
7. DO NOT change engine governor speed settings or overspeed engine.
8. Check grass bag assembly frequently for wear or deterioration to avoid thrown objects and exposure to moving parts. Replace with new bag if loose seams or tears are evident. Replace slider or bag adapter if broken or cracked.
9. Mower blades are sharp and can cut. Wrap the blades or wear heavy leather gloves and use CAUTION when handling them.
10. DO NOT test for spark by groundin g spark plug nex t to spark plug hole; spark plug could ignite gas exiting engine.
11. Have machine serviced by an authorized SNAPPER dealer at least once a year and have the dealer install any new safety devices.
12. Use only genuine SNAPPER replacement parts to assure that original standards are maintained.
4
TABLE OF CONTENTS
IMPORTANT
The figures and illustrations in this manu al are provided for reference only and
. Contact your Snapper dealer if you have
IMPORTANT SAFETY INSTRUCTIONS..............................................2 - 3
TABLE OF CONTENTS............................................................................ 4
SECTION 1 - FAMILIARIZATION............................................................. 5
SECTION 2 - OPERATING INSTRUCTIONS.........................................6-9
Pre-start Checklist............................................................................................... 6
Starting & Stopping Engine & Blades................................................................ 6
Starting & Stopping Wheel Drive ....................................................................... 7
Handle Height Adjustment.................................................................................. 7
Cutting Height Adjustment ................................................................................ .7
Recycling Operation............................................................................................ 8
Installation of Grass Catcher........................................................................... 8-9
Installation of Discharge Deflector & Recycling Cover .................................10
SECTION 3 - MAINTENANCE INSTRUCTIONS ...............................11-12
Change Engine Oil............................................................................................. 11
Check Transmission Grease .......................................................................11-12
Check Mower Blade........................................................................................... 12
Check Engine Drive Belt ................................................................................... 12
Check Transmission Poly-V Belt...................................................................... 12
Service - Annually.............................................................................................. 12
Engine.............................................................................................................. 12
Air Filter........................................................................................................... 12
Engine Oil........................................................................................................ 12
Storage Procedure............................................................................................. 12
SECTION 4 - ADJUSTMENTS AND REPAIR....................................13-19
Mower Blade Replacement ............................................................................... 13
Blade Sharpening .........................................................................................13-14
Wheel Drive Control Adjustment...................................................................... 14
Driven and Drive Disc Service.......................................................................... 15
Cleaning Drive Disc and Driven Disc ........................................................... 15
Drive Spring Repair/Replacement ................................................................ 15
Driven Disc Adjustment............................................................................15-16
Driven Disc Replacement .........................................................................16-17
Driven Disc Bearing Replacement................................................................ 17
Hex Shaft Bearing Replacement ................................................................... 18
Belt Service ........................................................................................................ 18
Engine Drive Belt Replacement ...............................................................18-19
Transmission Poly-V Belt Replacement....................................................... 19
TROUBLESHOOTING ............................................................................ 20
SERVICE SCHEDULE ............................................................................21
Maintenance/Replacement Parts...................................................................... 21
DECAL IDENTIFICATION..................................................................22-23
WARRANTY............................................................................................ 24
may differ from your specific model questions.
5
Section 1 - FAMILIARIZATION
WHEEL DRIVE
BLAD
E
GROUND SPEED
ENGINE
ROPE
HANDLE
GRASS
GRASS BAG
FUEL FILLER
FRONT HEIGHT
ENGINE PRIMER
OIL FILL CAP
START HANDLE
CONTROL
SPEED CONTROL
KNOB
BAG
1.1 INTRODUCTION
This manual has been prepared for the operat ors of the SNAPPER WALK BEHIND MOWERS. Its purpose, aside from recommending operating and routine service requirements, is to promote safety through the use of accepted operating practices. Read, Understand and Follow the “IMPORTANT SAFETY INSTRUCTIONS” on Pages 2 & 3 of this manual and all safet y messages on the mower and attachments before operating the mower.
CONTROL
CONTROL
ADAPTOR
FIGURE 1.1
ENGINE SPEED CONTROL
FAST
SLOW
CAP
AND DIPSTICK
ADJUSTMENT LATCHES
1.2 NOMENCLATURE
The nomenclature draw ing abo ve, Figure 1. 1, sho ws the essential parts of the SNAP PER W ALK BEHIND MOWERS. It is r ecommended that all operat ors of the mower become thoroughly familiar with the controls, parts and operation of the mower before operating. Specif ic details involving the engine are found in the separate eng in e o wner ’s manual. Study these manuals before operating and keep both handy for future reference.
6
Section 2 - OPERATING INSTRUCTIONS
WHEEL DRIVE
BLADE
BLADE
ENGINE SPEED
ROPE
ENGINE PRIMER
2.1 PRE-START CHECK LIST
Make the following checks and perform the service required before ea ch start -up.
2.1.1. Check guards, deflectors, grass bag, adapter and covers to make sure all are in place and securely tightened.
2.1.2. Check blade control and wheel drive control to insure they work freely. See Figure 2.1.
CONTROL
CONTROL
FIGURE 2.1
2.1.3. Check cutting height. Adjust to desired
height.
2.1.4. Check engine oil and add oil as needed to bring level up to the full mark. Refer to Engine Owner’s Manual for oil specificatio ns. See Fig ure 2.2.
FIGURE 2.2
2.1.5. Add fuel to tank after pushing the mower
outside where fumes can safely dissipate. Make sure cap is tightened af ter ref ueling. Refer to Engin e Owners Manual for specifications.
2.1.6. Clean exterior surfaces of cutting deck and engine of any accumulation of spilled fuel, dirt, grass, oil, etc. Keep engine air intake screen and cooling fins clear at all times.
2.2 STARTING & OPERATION
2.2.1. ENGINE & BLADE (Primer Models)
1. Move engine speed control to the “Fast” (Rabbit)
position. See Figure 2.3.
NOTE: Certain models are not equipped with an
engine speed control and require no speed adjustment prior to start ing. Proceed to next step. Stop the engine (and blade) by releasing
the blade control.
START HANDLE
2. Push primer bulb three times to start a cold engine. NOTE: Primer should not be required to restart a warm engine. See Figure 2.4
3. Pull blade control against handle.
4. Pull rope start handle to crank engine.
5. After engine starts, allow a brief warm-up until
engine runs smooth.
CONTROL
CONTROL – SHOWN IN “FAST” POSITION
FIGURE 2.3
FIGURE 2.4
7
Section 2 - OPERATING INSTRUCTIONS
LOOSEN LOWER
LOWER
LOWEST CUTTING
HEIGHT
1
HIGHEST
6
1
5 6
LATCH
GROUND
FIRST/SLOW
WHEEL
SIXTH
2.2.2. PROPELLING MOWER (Self Propelled Models Only)
1. Start engine. Refer to Section “Starting &
Operation”.
2. Move ground speed control to the desir ed speed position. See Figure 2.5.
3. Move wheel drive control against handle to engage wheel drive and propel mower forward. Forward speed can be adj usted while the m ower is moving by changing position of the ground speed control. See Figure 2.5.
DRIVE CONTROL
FIRST
SPEED CONTROL SHOWN IN
FIGURE 2.5
2.3 STOPPING
Stop engine and blade by releasing the blade control. Stop forward m otion of mower b y releasing the wheel drive control.
2.4 HANDLE HEIGHT ADJUSTMENT
The height of the m ower hand le can be adj usted as follows:
1. Loosen the lower nuts on each lower hand le as shown in Figure 2.6.
HIGHER
2. Move u pper mower handle up or do wn until the desired position is achie ved.
3. Tighten the lower nuts on each lower handle to maintain desired positi on.
STOP engine and mower blade by releasing the blade control before adjusting cutting height or handle height.
2.5 CUTTING HEIGHT ADJUSTMENT
1. Pull the height adjusting lat ch outward and move
to desired cutting height. See Figure 2.7.
2. Set all wheels at the same cutting he ight. The highest cutting position is Notch 6. The lowest cutting position is Notch 1. See Figure 2.8.
WARNING
LATCH
2
3
4
CUTTING HEIGHT
FIGURE 2.7
HANDLE
NUTS ON EACH LOWER HANDLE
FIGURE 2.6
LOWER
POSITIONS
CUTTING HEIGHT SETTINGS
FIGURE 2.8
8
Section 2 - OPERATING INSTRUCTIONS
SECURE ADAPTER
SECURE
WARNING
DO NOT attempt any maintenance, adjustments or service with engine and blade running. STOP engine and blade. Disconnect spark plug wire and secure away from spark plug. Engine and components are HOT. Avoid serious burns, allow sufficient time for all components to cool.
2.6 RECYCLING OPERATION (Optional accessory on some models) NOTE: For best recycling res ults, cut up to a maximum
of 1/3 of grass blade length and recycle ONLY when grass is dry.
1. Set all wheels in the highest cutting position (Notch 6).
2. Move engine speed control to “FAST” (Rabbit) position.
3. Move ground speed control to slowest speed setting.
4. Proceed mowing slowly. If grass is ver y dense, lower each rear wheel latch one notch lower than the front wheel latches to improve recycling performance.
2.7 INSTALLATION of GRASS CATCHER – DOOR BAG (Optional accessory on some models) STEP 1: Install the grass bag adapter and secure to
the side and top of the deck with the two nuts provided on the machine. Slot in front edge of adapter must be und er nu t loc a ted on t op of dec k . Se e Fi gure
2.9.
WITH NUTS
ADAPTER
FIGURE 2.9
TO DECK WITH NUTS
STEP 2: Install grass catcher by sliding connector
over flange of adapter. Attach grass bag hooks over middle handle cross b a r. See Figure 2 .1 0.
DO NOT operate without entire Grass Catcher or guard in place. Grass Catcher components are subject to deterioration during normal use. Inspect frequently and replace worn or damaged components immediately.
FIGURE 2.10
WARNING
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