Snapper EMLP21501KWV, EMLP21601, EMLP21601E User Manual

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Safety Instructions & Operator’s Manual for

EUROPEAN

21” CAST ALUMINUM DECK

“M” MODEL

WALK MOWERS

SERIES 1

SELF-PROPELLED &

ELECTRIC START

MODELS

EMLP21501KWV EMLP21601 EMLP21601E

MODEL NUMBER EXPLANATION

E M L P 21 60 1 E

MODEL DESIGNATION ENGINE OPTIONS SELF-PROPELLED SERIES DESIGNATION CUTTING WIDTH ENGINE HORSE POWER

E – European Model M – Middle Market 60 – 6.0 HP (Engine Horse Power) L - Aluminum Deck Model P – Self Propelled Model 1 - Series Designation E – Electric Start Model 21 – 21” Cutting Width KW - Kawasaki Engine 50 - 5.0 HP (Engine Horse Power) V - Over Head Valve Engine

Thank you for buying a SNAPPER Product! Before operating your Walk Behind, read this manual carefully and pay particular attention to the “IMPORTANT SAFETY INSTRUCTIONS” on Pages 2 & 3. Remember that all power equipment can be dangerous if used improperly. Also keep in mind that SAFETY requires careful use in accordance with the operating instructions and common sense!

MANUAL No. 4-7193 (REV. 1, 9/16/99)

IMPORTANT SAFETY INSTRUCTIONS

WARNING: This powerf ul cutting machine is capab le of amputating hand s and feet and can throw objects that can cause injury and damage! Failure to comply with the follow ing SAFETY instru ctions could resu lt in serious injury or death to the operator or other persons. The owner of the machine must understand these instructions and must allow only persons who understand these instructions to operate machine. Each person operating the machine must be of sound mind and body and must not be under the influence of any substance, which might impair vision, dexterity or judgment. If you have any questions pertaining to your machine which your dealer cannot answer to your satisfaction, call or write the Customer Service Department at SNAPPER, McDonough, Georgia 30253. Phone: (1-800-935-2967).

PROTECTION FOR CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Ch ildren are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

1. KEEP children out of the mowing area and under the watchful care of a responsible adult.

2. DO NOT allow children in yard when mach ine is operated and turn machine OFF if anyone enters the area.

3. DO NOT allow pre-teenage children to operate machine.

4. ALLOW only responsible adults & teenagers with mature judgment under close adult supervision to operate machine.

5. DO NOT pull mower backwards unless absolutely necessary. LOOK and SEE behind and down for children, pets and hazards before and while backing.

6. USE EXTRA CARE when approaching blind corners, shrubs, trees, or other object s that may obscure vision.

SLOPE OPERATION

1. Slopes are a major factor related to slip and fall accidents, which can result in severe injury. All slopes require extra cau tion. If you feel uneasy on a slope, DO NOT mow it.

2. Mow across slopes, never up-and-down. Exercise extreme CAUTION when changing directions on slopes. DO NOT mow steep slopes or other areas where stability or traction is in doubt.

3. Use extra care with crass catchers or other attachments; these affect the handling and the stability of the machine.

PREPARATION

1. Read, understand, and follow instructions and warnings in this manual and on the mower, engine and attachments. Know the controls and the proper use of the mower before starting.

2. Only mature, responsible persons shall operate the machine and only after proper instruction.

PREPARATION

(Continued From Previous Column)

3. Data indicates that o perators age 60 and abov e, are involved in a large percentage of mowerrelated injuries. These operators should evaluate their ability to operate the mower safely enough to protect themselves and others from serious injury.

4. Handle fuel wit h ext ra care. Fuels are flammab le and vapors are explosive. Use only an approved fuel container. DO NOT remove fuel cap or add fuel with engine running. Add fuel outdoors only with engine stopped and cool. Clean spilled fuel and oil from machine. DO NOT smoke.

5. Check the area to be mowed and remove all objects such as toys, wire, rocks, limbs and other objects that could cause injury if thrown by blade or interfere with mo win g. Also note the location of holes, stumps, and other possible hazards.

6. Keep people and pets out of the mowing area. Immediately, STOP Blade, Stop engine and Stop mower if anyone enters the area.

7. Check shields, deflectors, switches, blade controls and other safety dev ices frequently for proper operation and location.

8. Make sure all safety decals are clearly legible. Replace if damaged.

9. Protect yourself w hen mowing and wear safety glasses, long pants and substantial footwear. DO NOT mow barefooted or with sandals.

10. Know how to STOP blade and engine quickly in preparation for emergencies.

11. Use extra care when loading or unloading the machine into a trailer or truck.

12. Check grass catcher components frequently for signs of wear or deterioration and replace as needed to prevent injury from thrown objects going through weak or torn spots.

IMPORTANT SAFETY INSTRUCTIONS

OPERATION

1. DO NOT put hands or feet near or under rotating parts. Keep clear of discharg e area while engine is running.

2. STOP engine when crossing gravel drives, walks, or roads, and under any conditions where thrown objects might be a hazard.

3. Mow only in daylight or good artificial light.

4. DO NOT operate mower while under the influence of alcohol or drugs.

5. After striking a foreign object or if mower vibrates abnormally, STOP the engine, disconnect and secure spark plug wire. Inspect t he mower for any damage and repair the damage.

6. DO NOT mow near drop offs, ditches or embankments. Operator could lose footing or balance.

7. STAY ALERT for holes and other hidden hazards. Tall grass can hide obstacles. Keep away from ditches, washouts, culverts, fences and protruding objects.

8. DO NOT mow on wet grass. Always be sure of your footing. Keep a firm hold on the handle and walk, never run. Slipping could cause injury.

9. DO NOT leave the machine with the engine running. STOP BLADE and STOP ENGINE before leaving the operators position for any reason.

10. Before cleaning, repairing or inspecting make certain engine, blade and all moving parts have STOPPED. Disconnect and secure spark plug wire away from plug to prevent accidental starting.

11. STOP engine and wait until the blade comes to complete STOP before removing grass bag and/or clearing grass.

12. DO NOT operate mower without the entire grass catcher or guards in place. DO NOT point discharge at people, passing cars, windows or doors.

13. Slow down before turning.

14. Watch out for traffic when near or crossing roadways.

15. DO NOT operate engine in enclosed areas. Engine exhaust gases contain carbon monoxide, a deadly poison.

MAINTENANCE AND STORAGE

1. DO NOT store mower or fuel container inside where fumes may reach an open flame, spark or pilot light such as in a water heater, furnace, clothes dryer or other gas appliance. Allow engine to cool before storing machine in an enclosure. Store fuel container out of reach of children in a well ventilated, unoccupied building.

2. Keep mower and engine free of g rass, leaves or excess grease to reduce fire hazard and engine overheating.

3. When draining fuel tank, drain fuel into an approved container outdoors and away from open flame.

4. Keep all bolts, especially blade bolts, nuts an d screws properly tight. Check that all cott er pins are in proper position.

5. Always provide adequate ventilation when running engine. Engine exhaust gases contain carbon monoxide, a deadly poison.

6. Service engine and make adjustments only when engine is stopped. Removed spark plug wire from spark p lu g an d secu re w ire away from spark plug to prevent accidental starting.

7. DO NOT change engine governor speed settings or overspeed engine.

8. Check grass bag assembly frequently for wear or deterioration to avoid thrown objects and exposure to moving parts. Replace with new bag if loose seams or tears are ev ident. Rep lace slider or bag adapter if broken or cracked.

9. Mow er blades are sharp and can cut. Wrap the blades or wear heavy leather gloves and use CAUTION when handling them.

10. DO NOT test for spark by grounding spark plug next to spark plug hole; spark plug could ignite gas exiting engine.

11. Have machine serviced by an authorized SNAPPER dealer at least once a year and have the dealer install any new safety devices.

12. Use only genuine SNAPPER replacement parts to assure that original standards are maintained.

TABLE OF CONTENTS

IMPORTANT SAFETY INSTRUCTIONS................................................2-3

TABLE OF CONTENTS............................................................................ 4

SECTION 1 - FAMILIARIZATION..............................................................5

SECTION 2 - OPERATING INSTRUCTIONS.........................................6-8

Pre-start Checklist ............................................................................................... 6

Starting & Stopping Engine & Blades............................................................. 6-7

Starting & Stopping Wheel Drive .......................................................................7

Handle Height Adjustment.................................................................................. 7

Cutting Height Adjustment ................................................................................. 8

Recycling Operation............................................................................................ 8

Installation of Grass Catcher.............................................................................. 8

SECTION 3 - MAINTENANCE INSTRUCTIONS..................................9-10

Service - After First 5 Hours................................................................................ 9

Change Engine Oil............................................................................................ 9

Check Transmission Grease ........................................................................... 9

Check Wheel Drive Control ............................................................................. 9

Check Mower Blade........................................................................................ 10

Check Engine to Transmission Drive Belt ................................................... 10

Service - Annually.............................................................................................. 10

Engine.............................................................................................................. 10

Air Filter........................................................................................................... 10

Engine Oil........................................................................................................ 10

Storage Procedure............................................................................................. 10

SECTION 4 - ADJUSTMENTS AND REPAIR....................................11-15

Mower Blade Replacement ............................................................................... 11

Blade Sharpening .........................................................................................11-12

Wheel Drive Control Adjustment.................................................................12-13

Belt Service ........................................................................................................ 13

Battery Service..............................................................................................14-15

TROUBLESHOOTING ............................................................................ 16

MAINTENANCE SCHEDULE.................................................................. 17

Maintenance/Replacement Parts...................................................................... 17

DECAL IDENTIFICATION..................................................................18-19

WARRANTY............................................................................................ 20

Section 1 - FAMILIARIZATION

CONTROL

HANDLEBAR

ENGINE SPEED CONTROL

ROPE START HANDLE

WHEEL DRIVE

BLADE CONTROL

GROUND SPEED CONTROL

GRASS CATCHER

DISCHARGE DOOR

OIL FILL/CHECK

FUEL CAP

SINGLE POINT HEIGHT OF CUT ADJUSTING HANDLE

HANDLE BAR SUPPORT

MOWER DECK

1.1 INTRODUCTION

This manual has been prepar ed for the operators of the SNAPPER WALK BEHIND MOWERS. Its purpose, aside from recommending operating and routine service requirements, is to promote safety through the use of accepted operating practices. Read, Understand and Follow the “IMPORTANT SAFETY INSTRUCTIONS” on Pages 2 & 3 of this manual and all safety messages on the mower and attachments before operating the mower.

PRIMER

FIGURE 1.1

1.2 NOMENCLATURE

The nomenclature information above, Figure 1.1, shows the essential parts of the SNAPPER WALK BEHIND MOWERS. It is recommended that all operators of the mower become thoroughly familiar with the controls, parts and operation of the mower before operating. Specific details involving the engine are found in the separate engine owner’s manual. Study these manuals before operating and keep both handy for future reference.

Section 2 - OPERATING INSTRUCTIONS

SLOW

2.1 PRE-START CHECK LIST

Make the following checks and perform the service required before each start-up.

2.1.1. Check guards, deflectors, grass bag, adapter and covers to mak e sure all are in place and securely tightened.

WARNING

DO NOT start or operate this machine without installing the recycling plug or the entire grass catcher.

2.1.2. Chec k blade control and wheel drive control to

insure they work freely. See Figure 2.1.

BLADE CONTROL

2.1.5. The battery should be removed fr om its carton

and filled with electrolyte. Refer to Section “BATTERY SERVICE” for battery preparation.

2.1.6. Add fuel to tank after pushing the mower outside where fumes can saf ely dissipate. Make sure cap is tightened after refueling. Refer to Engine Owners Manual for specifications.

2.1.7. Clean exterior surfaces of cutting deck and engine of any accumulation of spilled fuel, dirt, grass , oil, etc. Keep engine air intake screen and cooling fins clear at all times.

2.2 STARTING & OPERATION

2.2.1. ENGINE & BLADE (Primer Models) (Recoil Start)

1. Move engine speed control to the “Fast” (Rabbit)

position. See Figure 2.3.

IMPORTANT: Stop the engine (and blade) by releasing the blade control.

TO START

BLADE CONTROL

WHEEL DRIVE CONTROL

FIGURE 2.1

2.1.3. Check cutting height. Adjust to desired height.

2.1.4. Check engine oil and add oil as needed to bring

level up to the full mark. Refer to Engine Owner’s Manual for oil specifications. See Figure 2.2.

FUEL CAP

OIL FILL/CHECK

FIGURE 2.2

TO STOP

ENGINE SPEED CONTROL

FAST CHOKE (KAWASAKI)

PRIMER BUTTON

FIGURE 2.3

2. Push primer button three times to start a cold

engine. NOTE: Do not use primer button to start warm engine.

3. Pull blade control against handle.

4. Pull rope start handle to crank engine.

5. After engine starts, allow a brief warm-up until

engine runs smooth.

Section 2 - OPERATING INSTRUCTIONS

CONTROL

2.2 STARTING & OPERATION

2.2.2. ENGINE & BLADE (Primer Models) (Electric Start)

When the ignition key is turned to “START”, the engine will not crank over and will not start unless the blade control is engaged!

1. Move engine speed control to the “Fast” (Rabbit) position. See Figure 2.4.

2. Push primer button three times to start a cold engine. NOTE: Do not use primer button to start warm engine.

3. Pull blade control against handle.

4. Turn key to the start position until engine starts.

See Figure 2.4.

NOTE: If after 5 seconds of cranking the engine does not start, release the key and attempt starting again af ter waiting for approximately 20 seconds.

5. After engine starts, allow a brief warm-up until engine runs smooth.

BLADE CONTROL

FAST

IGNITION KEY

FIGURE 2.4

2.2.2. ENGINE & BLADE (Choke Models) (Recoil Start)

1. Open fuel valve located at the top rear of engine (Kawasaki engines).

2. Move engine speed control to the “CHOKE” position. See Figure 2.3. IMPORTANT: Stop the engine (and blade) by releasing blade control.

3. Pull blade control against handle.

4. Pull rope start handle to crank engine.

5. After engine starts, move engine speed

control to the “FAST” (Rabbit) position and allow a brief warm up until engine runs smooth.

2.2.3. PROPELLING MOWER

1. Move ground speed control to the desired speed

position. See Figure 2.5.

2. Move wheel drive control against handle to engage wheel drive and propel mower forward.

IMPORTANT: Forward m otion of machine must be stopped before changing position of the ground speed control. See Figure 2.5.

WHEEL DRIVE

2.3 STOPPING

Stop engine and blade by releasing the blade control. Stop forward motion of mower by releasing the wheel drive control.

2.4 HANDLE HEIGHT ADJUSTMENT

The height of the mo wer handle can be adjusted as follows:

1. Loosen the lower nuts on each lower handle as shown in Figure 2.6.

LOOSEN NUTS TO ADJUST HANDLE BAR

2. Move upper mower handle up or down until the

desired position is achieved.

3. Tighten the nuts on each lower handle bracket to maintain desired position. T orque nuts to 15 to 25 ft. lbs.

GROUND SPEED CONTROL

ENGINE SPEED CONTROL

FIGURE 2.5

FIGURE 2.6

Section 2 - OPERATING INSTRUCTIONS

HAN

DLE

WARNING

2.5 CUTTING HEIGHT ADJUSTMENT

1. Pull the cutting height adjusting handle outward

and move to desired cutting height. See Figure 2.7.

IMPORTANT: DO NOT flex the cutting height adjusting handle outward beyond what is required to change cutting height. Pulling outward too far may cause damage to the handle.

CUTTING HEIGHT ADJUSTING HANDLE

INSERT RECYCLING PLUG

2.7 INSTALLATION of GRASS CATCHER

1. Follow WARNING statement found on this page.

2. Lift discharge door located at the rear of

machine. See Figure 2.9.

3. Install grass catcher onto the rear of machine. Position the rod ends of catcher f rame over the tabs located at the rear of deck. Releas e discharge door, which is spring loaded, onto top of grass catcher.

FIT ROD ENDS

LIFT DISCHARGE DOOR

FIGURE 2.8

LIFT DISCHARGE DOOR

TABS

FIGURE 2.7

2.6 RECYCLING OPERATION

Converting this mower to the recycling operation requires no tools. First, STOP engine. Raise discharge door located at rear of machine. Remove grass catcher. Insert recycling plug fully into discharge opening. Allow discharge door to close. See Figure 2.8.

NOTE: For best recycling results, cut up to a m axim um of 1/3 of grass blade length and recycle ONLY when grass is dry.

1. Set the cutting height at the highest cutting

position.

2. Move engine speed control to “FAST” (Rabbit)

position.

3. Move ground speed control to slowest speed

setting.

4. Proceed mowing slowly. If grass is very dense,

raise cutting height to improve recycling performance.

CATCHER

GRASS CATCHER

FIGURE 2.9

WARNING

DO NOT operate mower without entire grass catcher, side chute or recycling plug in place. Grass Catcher components are subject to deterioration during normal use. Inspect frequently and replace worn or damaged components immediately.

Section 3 - MAINTENANCE

OIL DRAIN PLUG

3.1 INTRODUCTION

To retain the quality of the mower, use genuine SNAPPER replacement parts only. Contact a local SNAPPER dealer for parts and service assistance. For the correct part or information for a particular mower, always mention model and serial number.

3.2 SERVICE - AFTER FIRST 5 HOURS

3.2.1. CHANGE ENGINE OIL

WARNING

1. Disconnect spark plug wire and secure end away

from plug. The item s needed to perform oil change are: cloth rags, (1) 3/8” drive ratchet with a short extension and (1) shallow pan.

2. Tilt mower up on its rear wheels for acces s to the

oil drain plug located underneath the mower deck. Do not tilt mower with spark plug or carburetor down. See Figure 3.1.

3. Place shallow pan underneath the approximate

center of the oil drain plug.

4. Loosen with ratchet and short extension, but do

not remove oil drain plug. Loosen plug until you can turn it with your fingers.

TILT MOWER UP ON I TS BACK WHEE L S

FIGURE 3.1

5. Lower the mower down and place the piece of

wood under left rear wheel. Reach back under mower and rem ove drain plug and allow oil to drain out completely in pan. Some oil may spill onto drive belt and hands, imm ediately wipe hands clean with cloth rags. Dispose of oil properly.

NOTE: Some oil may drain onto drive belt but will not affect the operation or life of the belt. Wipe excess oil from belt.

6. Tilt mower back up and replace drain plug. Tighten securely but do not over tighten.

7. Fill engine with oil as s pecif ied in Engine Owner’s Manual. Thereafter, change oil after each 25 hours of use.

3.2.2. GREA SE LEVEL IN TRANSMISSION

The transmission requires no lubrication or maintenance. If transm ission leaks or m alfunctions, return machine to an authorized Snapper dealer for repair.

3.2.3. WHEEL DRIVE CONTROL

The wheel drive control requires periodic adjustm ent to maintain proper dr ive function. The adjustm ent is performed with the turnbuck le located on the wheel drive control cable and requires no tools. Refer to Section “WHEEL DRIVE CONTROL ADJUSTMENT”.

Section 3 - MAINTENANCE

SCREWS

WARNING

DO NOT attempt any maintenance, adjustments or service with engine and blade running. STOP engine and blade. Remove key. Disconnect spark plug w ire and secure away from spark plug. Engine and components are HOT. Avoid serious burns, allow sufficient time for all components to cool. Wear heavy leather gloves when handling or working around cutting blades. Blades are extremely sharp and can cause severe injury.

3.2.4. CHECK MOWER BLADE

1. Disconnect spark plug wire and secure end away

from plug.

2. Tilt mower up on its rear wheels for access to

the blade cap screw. See Figure 3.2.

IMPORTANT: DO NOT tip machine with carburetor or spark plug down. Oil f rom crankcase will saturate the air filter and cause the engine to be hard to start or not start at all. If contamination does occ ur, the air f ilter will have to be replaced.

3. Check torque of blade retaining cap screw.

Recommended torque should be 30 to 40 ft. lbs. See Figure 3.2.

4. Check blade for sharpness, wear and damage.

Refer to Section “BLADE WEAR LIMITS”.

3.2.5. CHECK ENGINE to TRANSMISSION

DRIVE BELT

1. Visually check belt for crack ing, fraying, severed

or belt strands ex pos ed. Replace belt before operating mower. Refer to Section ”BELT SERVICE” for replacement instructions.

BLADE RETAINING CAP

TILT MOWER UP ON I TS BACK WHEE L S!

FIGURE 3.2

3.3 SERVICE - ANNUALLY

Perform all m aintenance as described in the maintenance schedule.

3.3.1. Engine

Service engine according to engine owner’s manual.

3.3.2. Air Filter Refer to engine owner’s manual for service instructions.

3.3.3. Engine Oil Refer to engine owner’s manual for service instructions.

3.4 STORAGE PROCEDURE

Refer to the Engine Owner’s Manual for directions regarding engine storage preparations. Prepare the mower for “end of season” storage as follows:

1. Drain fuel from fuel tank and let engine run until all fuel is out of the carburetor.

2. Disconnect and remove the spark plug wire away from spark plug before any other preparations are made!

3. Tape all openings closed to prevent spraying

water into exhaust or air intakes during washing.

4. Tilt mower up on its rear wheels and thoroughly clean the underside of the deck . Do not tilt mower with spark plug or carburetor down. Scrape away any accumulation of grass with a putty knife and or wire brush.

5. Lubricate all exposed metal with a light coating of oil to prevent corrosion.

6. Loosen handle knobs. Carefully fold the handles forward, “flexing” the c ontro l cables to pr event cable damage.

7. Store the mower in a shed or other dry area, protected from weather.

Section 4 - REPAIR & ADJUSTMENTS

DO NOT

USE ON MOWER!

SCREWS

(ON ENGINE)

WARNING

4.1 MOWER BLADE REPLACEMENT

4.1.1. STANDARD BLADE WEAR LIMIT

1. Follow WARNING statement found on this page.

2. Inspect blade frequently for signs of excessive wear

or damage. See Figure 4.1.

A: NEW BLADE

WARNING

DO NOT use a cutting blade that shows signs of excessive wear or damage. Refer to Section “MOWER BLADE REPLACEMENT” for proper blade inspection and service procedures.

4.1.2. BLADE SHARPENING

1. Follow WARNING statement found on this page.

2. Tilt mower up on its rear wheels. Do not tilt

mower with spark plug or carburetor down.

3. Remove blade. See Figure 4.2.

NYLON

BLADE

BLADE HUB

FLANGE

BLADE

B: WEAR LIMIT

MOUNTING

FIGURE 4.2

C: DANGEROUS CONDITION !

FIGURE 4.1

(Continued on Next Page)

Section 4 - REPAIR & ADJUSTMENTS

FROM CABLE

WARNING

4.1 MOWER BLADE REPLACEMENT

4.1.2. BLADE SHARPENING

(Continued From Previous Page)

4. Sharpen blade on a grinding wheel at an angle of 22

to 28 degrees. DO NOT sharpen blade beyond original cutting edge. See Figure 4.3.

1/8” DIA. HOLES

HOLD BLADE CONTROL AGAINST HANDLEBAR

ORIGINAL CUTTING EDGE

*DO NOT SHARPEN BEYOND ORIGINAL CUTTING EDGE OF BLADE

22º TO 28º

FIGURE 4.3

5. Check blade for balance. If necessary, correct

balance by grinding heavy end of blade.

6. Reinstall blade. See Figures 4.2 & 4.3. Check

torque of blade retaining cap scr ew. Recommended torque should be 30 to 40 ft. lbs.

4.2 WHEEL DRIVE CONTROL ADJUSTMENT

1. To check wheel drive control for correct

adjustment, hold blade control against upper handle and pull wheel drive control backward slightly to remove any slack in wheel drive control cable. The wheel drive control is properly adjusted when the two 1/8” diameter holes, located at the connection point of wheel drive control and the blade control are aligned. See Figure 4.4.

2. If holes are not aligned, follow procedure in Step 1

hold both controls in that position. See Figure 4.5.

FIGURE 4.4

IMPORTANT: If machine creeps forward after wheel

drive control is released the cable is too tight and m ust be readjusted to eliminate all forward movement. Machine must not have any forward movement when wheel drive control is disengaged. If the wheel drive control fails to return quick ly to the “OFF” position when released, check for a broken, binding, or kinked cable.

PULL WHEEL DRIVE CONTROL UNTIL ALL SLACK IS REMOVED

CHECK FOR ALIGNMENT OF ADJUSTMENT HOLES

FIGURE 4.5

(Continued on Next Page)

Section 4 - REPAIR & ADJUSTMENTS

COVER

WARNING

4.2 WHEEL DRIVE CONTROL ADJUSTMENT (Continued From Previous Page)

3. Rotate turnbuckle (Located in the middle of the

wheel drive control cable) clockwise or counter clockwise to align holes. See Figure 4.6.

CLOCKWISE

TILT MOWER UP ON ITS

REMOVE MOUNTING SCREWS AND NYLON LOCK NUTS

COUNTER CLOCKWISE

TURN CENTER SECTION OF TURNBUCKLE AS REQUIRED TO ALIGN HOLES

FIGURE 4.6

4.3. BELT SERVICE

The condition of the engine to transmis sion belt should be checked after every 25 hours of mower operation.

4.3.1. Engine To Transmission Belt Replacement

1. Follow WARNING statement found on this page.

2. Rem ove the retaining s crews that secur e the belt

cover. Remove the belt cover.

3. Disconnect belt from transmission pulley.

4. Tilt mower up on its rear wheels. Do not tilt

mower with spark plug or carburetor down.

5. Remove the retaining bolts and nuts that secure the blade. Remove blade. See Figure 4.7.

6. Remove the belt from around engine pulley.

TRACTION BELT

RETAINING SCREW

DRIVE BELT

FIGURE 4.7

7. Install the new belt from around engine pulley. Insert

belt through opening in deck.

8. Secure the blade with retaining bolts and nuts. Tighten nuts and bolts to 30 to 40 ft. lbs.

9. Install new belt over tr ansmission pulley. Install belt cover and secure with retaining bolts. Tighten securely.

Section 4 - ADJUSTMENTS & REPAIR

BRACKET

HARNESS

TERMINAL

WARNING

DO NOT attempt any adjustments, maintenance or service with the engine and blade running. STOP engine and blade. Remove key. Disconnect spark plug wire and secu re away from spark plug. Engine and components are HOT. Avoid serious burns, allow sufficient time for all components to cool. DO NOT attempt to service o r charge the battery while it is installed on the machine.

4.4 BATTERY

4.4.1. BATTERY REMOVAL

1. Loosen bolts that secure battery bracket to the

deck. See Figure 4.8.

MAIN HARNESS

NEGATIVE

ENGINE HARNESS

BATTERY

FIGURE 4.8

2. Unplug battery harness from m ain harness. See

Figure 4.9.

3. Carefully slide battery from battery bracket.

BATTERY

TERMINAL COVER

POSITIVE TERMINAL

BATTERY

WARNING

Cables must be connected to batt ery terminals in t he proper position. DO NOT attempt to charge battery while installed on the machine. DO NOT use “BOOST” chargers on the battery.

4.4.2. BATTERY INSTALLATION

1. Slide battery into battery bracket. Tighten bolts.

2. Plug battery harness into main harness. See Figure

4.9.

4.4.3. BATTERY SERVICE

The battery supplied with the electric start model mowers is a sealed lead acid type battery. After initial activation the battery is sealed. No fluid level maintenance is required. DO NOT attem pt to check or adjust fluid level in battery.

1. Remove battery. Refer to Section “BATTERY REMOVAL”.

2. Place battery in a well ventilated area on a level surface.

3. Slow charge battery at 1 amp for 10 hours.

4. If battery will not accept charge or is partially

charged after 10 hours of charging at 1 amp, replace with new battery.

4.4.4. BATTERY STORAGE

If mower is to be stored, it is recommended the battery be removed, charged and stored.

1. Remove battery. Refer to Section “BATTERY REMOVAL”.

2. Perform battery service.

3. Bring battery to full charge, if required.

4. Store battery in an area away from the m achine on

a wood surface. DO NOT STORE BATTERY ON A CONCRETE SURFACE.

(Continue to next page for Battery Testing)

Section 4 - ADJUSTMENTS & REPAIR

Battery Condition Chart

WARNING

The electrolyte (acid) produces a h ighly explosive gas. Keep all sparks, flame and fire away from area when charging battery or when handling electrolyte or battery. Electrolyte (acid) is a highly corrosive liquid. Wear eye protection. Wash affected areas immed iately after having eye or skin contact w ith electrolyte (acid). Battery acid is corrosive. Rinse empty acid containers with water and mutilate before discarding. If acid is spilled on battery, bench, or clothing, etc., Flush with clear water and neutralize with baking soda. DO NOT attempt to charge battery while installed on the machine. DO NOT use “BOOST” chargers on the battery.

4.4.5. BATTERY TESTING

The charge condition of a battery can be estimated by using a voltmeter. The voltage readings indicate the state of charge. Record the voltage at the battery terminals. Use the “BATTERY CONDITION CHART” below to determine the state of charge. Slow charge the battery as required to bring to full charge.

4.4.6. NEW BA TTERY PREPA RA TION

Snapper, through your local authorized Snapper dealer, provides replacement battery kits. The kit includes a battery, hardware, harness, electrolyte and instructions. The electr olyte (acid) is a very dangerous, corrosive and poisonous liquid. Follow very carefully all instructions and warnings provided with the kit. Contact your Snapper dealer for assistance.

4.4.7. BATTERY TESTING

WARNING

DO NOT attempt to charge battery while installed on the machine. DO NOT use “BOOST” chargers on the battery. DO NOT OVERFILL!

WARNING

Shield the positive terminal with terminal cover located on battery harness. T his p rev ent s metal f rom touching the positive terminal which could cause sparks.

State of Charge Digital Voltmeter

100% Charged w/ Sulfate Stop 12.80v 100% Charged 12.60v 75% Charged 12.40v 50% Charged 12.10v 25% Charged 11.90v 0% Charged Less than 11.80v

TROUBLESHOOTING

PROBLEM PROBABLE CAUSE CORRECTIVE ACTION

Engine Will Not Start

Using Recoil Starter

Engine Will Not

Start Using

Electric Starter

Engine Stalls or Stops

After Running

2. Fuel tank empty. 2. Fill with fuel to proper level.

3. Engine air pre-cleaner and or air cleaner dirty. 3. Clean free of all debris.

4. Spark plug defective or gap set improperly. 4. Service spark plug.

5. Water, debris or stale fuel in fuel system. 5. Drain and clean fuel system.

Engine Loses Power 1. Engine air pre-cleaner or air cleaner dirty. 1. Clean or replace filters.

2. Spark plug faulty. 2. Service spark plug.

3. Water, debris or stale fuel in fuel system. 3. Drain and clean fuel system.

4. Debris build up on engine cooling screen. 4. Clean all debris from engine cooling screen.

Excessive Vibration 1. Damaged, out of balance or bent mower blade. 1. Service mower blade.

2. Loose blade components. 2. Service and tighten loose parts.

3. Loose or missing air lift (if equipped). 3. Replace air lifts. Tighten to proper torque.

4. Lumpy or frayed belt. 4. Replace belt.

Mower Will Not Move

Loss Of Traction

(Self-Propelled Models)

Cutting Grass

Improperly

Poor Grass Discharge

Oil Leaking

1. Fuel tank empty. 1. Fill fuel tank with fresh fuel.

2. Engine requires priming. 2. Push primer button 3 times..

3. Spark plug wire disconnected. 3. Place spark plug wire onto spark plug.

1. Fuel tank empty. 1. Fill fuel tank with fresh fuel to proper level.

2. Engine requires priming/choking. 2. Push primer button 3 times / choke.

3. Spark plug wire disconnected. 3. Place spark plug wire onto spark plug.

4. Faulty ignition switch.

5. Blade control not engaged. 5. Pull blade control against handle..

6. Battery is weak or dead. 6. C h a r g e o r re p l a c e wit h n e w ba t t e r y .

7. Battery cables loose, broken disconnected or corroded.

8. Faulty electric starter.

9. Starter cable loose, broken or disconnected. 9. Connect starter cable. If broken, replace with new

10. Electrical wiring harness disconnected or broken. 10. Connect or replace w ith new w iring harness.

1. Blade control is released or is not being held securely against handle.

1. Damaged transmission.

2. Traction drive belt requires replacement or adjustment.

3. Insufficient lubrication in transmission/differential.

1. Cutting height too low or high. 1. Adjust cutting height.

2. Engine speed too slow. 2. Move engine speed control to “FAST” position.

3. Forward ground speed too fast. 3. Move ground speed control to a slower speed.

4. Cutting blade dull or damaged. 4. Sharpen cutting edges or replace blade.

1. Engine speed too slow. 1. Move engine speed control to “ FAST” position.

2. Forward speed too fast. 2. Move ground speed control to a slower speed.

3. Grass is wet. 3. Mow when grass is dry.

4. Excessively worn or damaged blade. 4. Service mower blade.

5. Build up of grass clippings and debris under deck. 5. Clean underside of deck.

6. Improper blade installed on deck.

7. Blade installed improperly on deck. 7. Install blade properly.

1. Leaking engine block. 1. Check and tighten oil drain plug

4. Contact authorized SNAPPER dealer.

7. Clean and connect battery cables. If broken, replace with new battery cables.

8. Contact authorized SNAPPER dealer.

starter cable.

1. Blade control should be held securely against

handle at all times during operation of mower.

1. Contact authorized SNAPPER dealer.

2. Replace/Adjust traction drive belt.

3 Contact authorized SNAPPER dealer.

6. Install proper SNAPPER blade.

2. Make sure dip stick or oil filler cap is securely in place.

3. Contact authorized SNAPPER dealer.

ITEM SERVICE PERFORMED

Engine Oil

Check Oil Level Page 9

MAINTENANCE SCHEDULE

REF. EACH

USE 5 HRS

HRS

100

HRS

EACH

SEASON

Air Pre-Cleaner

Air Cleaner Spark Plug

Drive Belt

Mower Blade

Mower Deck

Transmission

Grease Battery

* Change oil every 25 hours when operating under heavy load or high temperatures. **Clean more often under dusty conditions or when air debris is present.

Initial Oil Change Page 10 Periodic Oil Change Page 10

Clean Sponge Element Engine Manual

& Page 10.

Clean or Replace Engine Manual. Replace Engine Manual. Check For Wear And

Tension Check For Wear, Damage & Replacement Clean Debris Accumulation Check Grease Level Pages 9

Service Battery Pages 14-15

Page 10 & 13 Page 11-12 Page 10

X X*

X**

X** X X X X

X X

MAINTENANCE/REPLACEMENT PARTS

MAINTENANCE PARTS

Engine Speed Control (Briggs Engine) 4-7158 Blade Control Cable 2-8803 Ground Speed Control 2-4562 21” Cutter Blade (Mulching) 2-6428 Engine to Transmission Belt 2-4750 Parts Manual for 21” Cast Aluminum Deck Walk Behind Series 1 06201

DECAL IDENTIFICATION

(RABBIT)

(1) WARNING: Located on the top edge of the Discharge Door. It advises operator regarding Safety Instructions.

WARNING DECAL P/N 2-9825

WARNING (DECK)

DECAL

P/N 7-2921

(2) WARNING (DECK): Read and follow Starting and Safety Instructions in Owner’s Manual. Improper use of machine can result in serious injury.

CHUTE WARNING

DECAL 29784

CHOKE

FAST (RABBIT) POSITION

(3) WARNING: Located on the left side of the back wall

of the mower deck. It advises operator regarding safety

ENGINE

SPEED

CONTROL

DECAL

P/N 2-6467

instructions.

SLOW (TURTLE) POSITION

(6) ENGINE SPEED CONTROL: Indicates direction to

increase Engine RPM (Rabbit), decrease Engine RPM (Turtle), and direction to choke.

WARNING DECAL

22841

(4) WARNING: Located on the right side of the Mower

Deck. It advises operator of the danger of the rotating blade.

SPARK PLUG

SYMBOL

P/N 29779

(5) SPARK PLUG: Warns of potential electrical shock

from plug while engine is running.

FORWARD MOTION

FAST SPEED

GROUND

SPEED DECAL

P/N 4-7158

TOP SPEED

MEDIUM SPEED

1st SLOW SPEED (TURTLE)

(7) GROUND SPEED: Shows direction of movement and

the ability to select one of three ground speeds by moving the lever. The number 3 (Rabbit) indicates the top speed, number 2 indicates the medium speed and the number 1 (Turtle) indicates the slowest speed.

DECAL IDENTIFICATION

29776

(8) HEIGHT CONTROL INSTRUCTION: Shows

direction of m ovem ent of HEIGHT ADJUST HANDLE to select a change in height if cut from highest cutting height (clockwise) to the lowest height (counterclockwise). Note that ther e is a total of eleven heights of cut.

EUROPEAN NOISE

CONTROL DECAL

HEIGHT CONTROL DECAL P/N 2-8454

23009

GROUND DRIVE

DECAL

P/N 2-9432

(12) GROUND DRIVE: Pull lever against handle to

engage drive. Release lever to disengage drive.

(9) NOISE CONTROL: This unit is certif ied to be within the 100 dBA sound power limit at the specified Engine RPM.

EUROPEAN

COMMUNITY

DECAL

(10) EUROPEAN PERFORMANCE: Maximum level of

vibration measured at the operators hand is 23.4 m/sec2.

OPERATOR PRESENCE CONTROL DECAL

P/N 2-9431

CHUTE DEFLECTOR DECAL P/N 4-6924

(13) WARNING: DO NOT operate without grass

catcher, side chute or plug installed.

AIR FILTER

SYMBOL

P/N 2-9781

(14) AIR FILTER: Indicates location of engine air filter.

To service the filter, read and follow the engine operating and maintenance instructions.

(11) OPERATOR PRESENCE CONTROL: Pull control against handle to start engine and blade. Release control to stop engine and blade.

WARNING

DECAL

P/N 1-3010

(15) WARNING: Located on the right side of the Mower

Deck. It advises operator of the danger of the rotating blade.

3 YEAR LIMITED WARRANTY

For three (3) years from pur chase date f or the original pur chaser 's res idential, non-com m erc ial use, SNAPPER, through any authorized SNAPPER dealer will replace, free of charge (except for taxes where applic able), any part or parts found upon examination by the factory at McDonough, Georgia, to be defective in material or workmanship or both.

For ninety (90) days from purchase date for the or iginal purchaser's commercial, rental, or other non-residential use, SNAPPER, through any authorized SNAPPER dealer will replace, free of charge, any part or parts found upon examination by the factory at McDonough, Georgia, to be defective in material or workmanship or both.

All transportation costs incurred by the purchaser in submitting material to an authorized SNAPPER dealer for replacement under this warranty must be paid by the purchaser.

This warranty does not apply to engines and their components , and batteries, as these item s are warranted separately. This warranty does not apply to parts that have been damaged by accident, alteration, abuse, improper lubrication, normal wear, or other cause beyond the control of SNAPPER. This warranty does not cover any machine or com ponent part that has been altered or modified changing safety, performance, or durability.

Batteries have a one (1) year prorated warranty period with free replacement if requir ed during the first ninety (90) days from the original purchas e date. SNAPPER will not be responsible for any installation cost incurred. T he battery warranty only covers original equipment batteries and does not cover dam age to the battery or machine caused by neglect or abuse, destruction by fire, explosion, freezing, overcharging, improper maintenance, or use of improper electrolyte.

There is no other express warranty.

DISCLAIMER OF WARRANTY Implied warranties, including those of merchantability and fitness for a particular purpose, are limited to three (3) years from purchase date for the original purchaser's residential or other non-commercial use, and ninety (90) days from purchase for the original purchaser's commercial, rental or other non-residential use, and to the extent permitted by law, any and all implied warranties are excluded. This is the exclusive remedy. Liabilities for consequential damages, under any and all warranties are excluded.

Some states do not allow limitations on how long an implied warranty lasts, or do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

WARNING: THE USE OF REPL ACEMENT PARTS OTHER THAN GENUINE SNAPPER PARTS MAY IMPAIR THE SAFETY OF SNAPPER PRODUCTS AND WILL VOID ANY LIABILITY AND WARRANTY BY SNAPPER ASSOCIATED WITH THE USE OF SUCH PARTS.

IMPORTANT: Please fill out the attached SNAPPER Product Registration Card immediately and mail to:

Snapper’s Product Registration Ce nter, P.O. Box 1379, McDonough, Georgia 30253

Safety Instructions & Operator’s Manual for

EUROPEAN 21” CAST ALUMINUM DECK “M” MODEL WALK MOWERS SERIES 1

IMPORTANT

Snapper products are built using engines that meet or exceed all applicable emissions requirements on the date manufactured. The labels on those engines contain very important emissions information and critical safety warnings. Read, Understand, and Follow all warnings and instructions in this manual, the engine manual, and on the machine, engine and attachments. If you have any questions about your Snapper product, contact your local authorized Snapper dealer or contact Snapper Customer Service at Snapper, McDonough, GA. 30253. Phone: (1-800-935-2967).

WARNING:

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

MANUAL No. 4-7193 (REV.1, 9/16/99)

Snapper EMLP21501KWV, EMLP21601, EMLP21601E User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual