Snapper ELT145H33FBV User Manual

Safety Instructions & Operator’s Manual for
EUROPEAN
LAWN TRACTOR
HYDROSTATIC DRIVE
SERIES F
HYDROSTATIC DRIVE
ELT145H33FBV
MODEL NUMBER EXPLANATION
E LT 145 H 33 F B V
EUROPEAN MODEL MODEL DESIGNATION ENGINE HP ENGINE TYPE DRIVE SYSTEM TYPE ENGINE MODEL CUTTING WIDTH SERIES DESIGNATION
E – European Model LT – Lawn Tractor Model Designation F – Series Designation 145 - 14.5 HP Engine Horse Power B – Briggs & Stratton Engine H – Hydrostatic Transmission V – Over Head Valve Type Engine 33 – 33” Cutting Width Mower
Thank you for buying a SNAPPER product! Before operating the Lawn Tractor, read and follow the “IMPORTANT SAFETY INSTRUCTIONS” on pages 2 & 3, all other instructions contained in this manual and the accompanying booklet “About Power Mower Safety”. Lawn mowers and all power equipment can be potentially dangerous if used improperly. REMEMBER: SAFETY REQUIRES CAREFULL USE IN ACCORDANCE WITH INSTRUCTIONS AND COMMON SENSE!
COPYRIGHT © 1999 SNAPPER INC.
ALL RIGHTS RESERVED
MANUAL No. 7-2834 (I.R. 8/24/99)
IMPORTANT SAFETY INSTRUCTIONS
WARNING: This powerful cutting machine is capable of amputating hands and feet and can throw objects that can cause injury and damage! Failure to comply with the following SAFETY instructions could result in serious injury or death to the operator or other persons. The owner of the machine must understand these instructions and must allow only persons who understand these instructions to operate machine. Each person operating the machine must be of sound mind and body and must not be under the influence of any substance, which might impair vision, dexterity or judgment. If you have any questions pertaining to your machine which your dealer cannot answer to your satisfaction, call or write the Customer Service Department at SNAPPER, McDonough, Georgia 30253. Phone: (1-800-935-2967).
PROTECTION FOR CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.
1. KEEP children out of the mowing area and under the watchful care of a responsible adult.
2. DO NOT allow children in yard when machine is operated (even with the blade OFF).
3. DO NOT allow children or others to ride on machine or on attachments (even with the blades OFF). They may fall and be seriously injured.
4. DO NOT allow pre-teenage children to operate machine.
5. ALLOW only responsible adults & teenagers with mature judgment under close adult super vision to operate machine.
6. DO NOT operate blades in reverse. STOP BLADES. LOOK and SEE behind and down for children, pets and hazards before and while backing.
7. USE EXTRA CARE when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
PROTECTION AGAINST TIPOVERS
Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death. All slopes require extra CAUTION. If you cannot back up the slope or if you feel uneasy on the slope, DO NOT mow it. Use extra care with grass catchers or other attachments; these affect the handling and the stability of the machine.
1. DO NOT operate machine on slopes exceeding 15 degrees (27% grade).
2. Exercise EXTREME CAUTION on slopes above 10 degrees (18% grade). Turn blades OFF when traveling uphill. Use a slow speed and avoid sudden or sharp turns.
3. DO NOT operate machine back and forth across face of slopes. Operate up and down. Practice on slopes with blades off.
4. AVOID uphill starts. If machine stops going uphill or tires lose traction, turn blades OFF and back slowly down the slope.
PROTECTION AGAINST TIPOVERS
(Continued From Previous Column)
5. STAY ALERT for holes and other hidden hazards. Tall grass can hide obstacles. Keep away from ditches, washouts, culverts, fences and protruding objects.
6. KEEP A SAFE DISTANCE (at least 3 feet) away from edge of ditches and other drop offs. The machine could turn over if an edge caves in.
7. Always begin forward motion slowly and with caution.
8. Use weights or a weighted load carrier in accordance with instructions supplied with a grass catcher. DO NOT operate machine on slopes exceeding 10 degrees (18% grade) when equipped with grass catcher.
9. DO NOT put your foot on the ground to try to stabilize the machine.
10. DO NOT operate machine on wet grass. Reduced traction could cause sliding.
11. DO NOT operate machine under any condition where traction, steering or stability is doubtful.
PREPARATION
1. Read, understand, and follow instructions and warnings in this manual and on the machine, engine and attachments. Know the controls and the proper use of the machine before starting.
2. Only mature, responsible persons shall operate the machine and only after proper instruction.
3. Data indicates that operators age 60 and above, are involved in a large percentage of mower­related injuries. These operators should evaluate their ability to operate the mower safely enough to protect themselves and others from serious injury.
4. Handle fuel with extra care. Fuels are flammable and vapors are explosive. Use only an approved fuel container. DO NOT remove fuel cap or add fuel with engine running. Add fuel outdoors only with engine stopped and cool. Clean spilled fuel from machine. DO NOT smoke.
5. Practice operation of machine with BLADES OFF to learn controls and develop skills.
6. Check the area to be mowed and remove all objects such as toys, wire, rocks, limbs and other objects that could cause injury if thrown by blade or interfere with mowing.
2
IMPORTANT SAFETY INSTRUCTIONS
PREPARATION
(Continued From Previous Page)
7. Keep people and pets out of mowing area. Immediately STOP blades, STOP engine, and STOP machine if anyone enters the area.
8. Check shields, deflectors, switches, blade controls and other safety devices frequently for proper operation and location.
9. Make sure all safety decals are clearly legible. Replace if damaged.
10. Protect yourself when mowing and wear safety glasses, long pants and substantial footwear.
11. Know how to STOP blades and engine quickly in preparation for emergencies.
12. Use extra care when loading or unloading the machine into a trailer or truck.
13. Check grass catcher components frequently for signs of wear or deterioration and replace as needed to prevent injury from thrown objects going through weak or worn spots.
OPERATION
1. Mount and dismount machine from left side.
2. Start engine from operator's seat, if possible. Make sure blades are OFF and parking brake is set.
3. DO NOT leave machine with engine running. STOP engine, STOP blades, SET brake, and Remove key before leaving operators position of any reason.
4. DO NOT operate machine unless properly seated with feet on feet rests or pedal(s).
5. STOP BLADES and ENGINE and make sure blades have stopped before removing grass catcher or unclogging mower to prevent loss of fingers or hand.
6. Blades must be OFF except when cutting grass. Set blades in highest position when mowing over rough ground.
7. Keep hands and feet away from rotating blades underneath deck. DO NOT place foot on ground while BLADES are ON or machine is in motion.
8. DO NOT operate machine without entire grass catcher or guards in place. DO NOT point discharge at people, passing cars, windows or doors.
9. Slow down before turning.
10. Watch out for traffic when near or crossing roadways.
11. STOP engine immediately after striking an obstruction. Inspect machine and repair damage before resuming operation.
12. Operate machine only in daylight or with good artificial light.
13. Move joystick (if equipped) SLOWLY to maintain control during speed and directional changes.
OPERATION
(Continued From Previous Column)
14. Exercise CAUTION when pulling loads. Limit loads to those you can safely control and attach loads to hitch plate as specified with SNAPPER attachment instructions.
15. DO NOT operate engine in enclosed areas. Engine exhaust gases contain carbon monoxide, a deadly poison.
MAINTENANCE
1. DO NOT store machine or fuel container inside where fumes may reach an open flame, spark or pilot light such as in a water heater, furnace, clothes dryer or other gas appliance. Allow engine to cool before storing machine in an enclosure. Store fuel container out of the reach of children in a well ventilated, unoccupied building.
2. Keep engine free of grass, leaves or excess grease to reduce fire hazard and engine overheating.
3. When draining fuel tank, drain fuel into an approved container outdoors and away from open flame.
4. Check brakes frequently; adjust, repair or replace as needed.
5. Keep all bolts, nuts and screws properly tight. Check that all cotter pins are in proper position.
6. Always provide adequate ventilation when running engine. Exhaust gases contain carbon monoxide, an odorless and deadly poison.
7. Disconnect negative (black) cable from battery before performing maintenance or service. Cranking engine could cause injury.
8. DO NOT work under machine without safety blocks.
9. Service engine and make adjustments only when engine is stopped. Remove spark plug wire(s) from spark plug(s) and secure wire(s) away from spark plug(s).
10. DO NOT change engine governor speed settings or overspeed engine.
11. Lubricate machine at intervals specified in manual to prevent controls from binding.
12. Mower blades are sharp and can cut. Wrap the blades or wear heavy leather gloves and use CAUTION when handling them.
13. DO NOT test for spark by grounding spark plug next to spark plug hole; spark plug could ignite gas exiting engine.
14. Have machine serviced by an authorized SNAPPER dealer at least once a year and have the dealer install any new safety devices.
15. Use only genuine SNAPPER replacement parts to assure that original standards are maintained.
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TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS............2-3
TABLE OF CONTENTS........................................4
SECTION 1 - FAMILIARIZATION ......................5-7
Components ........................................................5
Controls................................................................5
Decals / Symbols ............................................. 6-7
SECTION 2 -
OPERATING INSTRUCTIONS ........................8-12
Pre-start Checklist ..............................................8
Operator’s Seat Adjustment ..............................8
Starting & Stopping Engine.......................... 9-10
Starting & Stopping Wheel Drive .....................10
Starting & Stopping Mower Blades............ 10-11
Parking Brake.....................................................11
Cutting Height Adjustment...............................11
Rolling Tractor With Engine Off .......................12
SECTION 3 -
MAINTENANCE INSTRUCT IONS .................13-17
Service - After First 5 Hours .............................13
Change Engine Oil.............................................13
Check Blade Brake ............................................13
Check Mower Blade...........................................13
Check Deck Drive Belt.......................................14
Service – Every 25 Operating Hours................14
Check Engine..................................................14
Mower Components.......................................14
Check Blade Brake.........................................14
Lubrication (Tractor) ...................................15-16
Front Wheel Bearings ....................................15
Axle Spindles..................................................15
Clutch/Brake Pivot..........................................15
Steering Sector Gear......................................15
Steering Shaft .................................................15
Steering Drag Link..........................................15
Steering Tie Rod.............................................16
Blade Engagement Mechanism.....................16
Park Brake Lever ............................................16
Deck Lift Mechanism......................................16
Service - Annually........................................ 16-17
Engine..............................................................16
Fuel Filter................................................... 16-17
Spark Plug.......................................................17
Hydrostatic Transmission Oil........................17
4
SECTION 4 -
ADJUSTMENTS & REPAIR...........................18-30
Engine Adjustments & Repair..........................18
Mower Deck & Component Adjustments........18
Blade Brake Adjustment...................................18
33” Deck Blade Brake Adjustment...................18
Blade Belt Adjustment.................................18-19
Adjusting Mower Blade ...............................19-20
33” Side To Side ...........................................20-21
(Deck Level Adjustment)
33” Front To Rear Sector Plates ......................21
(Deck Level Adjustment)
33” Front To Rear Front Lift Rod .....................21
(Deck Level Adjustment)
Brake Adjustment - HYDRO DRIVE..................22
Steering Adjustment .........................................22
Shifter Adjustment .......................................22-23
Traction Drive Belt Adjustment........................23
Mower Blade Service ...................................23-24
Mower Blade Sharpening ..............................24
Mower Blade Replacement.......................24-25
Traction Drive Belt Removal/Replace.........24-27
Deck Belt Removal & Replacement.................27
Battery Service .............................................28-29
Available Accessories.................................................30
SECTION 5 -
ELECTRICAL SYSTEM................................. 31-32
Harness Routing................................................31
Schematics - Briggs & Stratton w/o Lights.....32
Schematics - Briggs & Stratton w/Lights........32
TROUBLESHOOTING GUIDE ...................... 33-34
MAINTENANCE SCHEDULE ............................. 35
MAINTENANCE PARTS..................................... 35
WARRANTY ....................................................... 36
Section 1 - FAMILIARIZATION
(UNDER HOOD)
ADJUSTMENT
DOWN
CLUTCH/BRAKE PEDAL
CUTTING HEIGHT
SEAT ADJUSTMENT KNOB
SPEED CONTROL LEVER
BATTERY (UNDER SEAT)
BLADE ENGAGEMENT LEVER
DISCHARGE DEFLECTOR
MOWING DECK (33” SHOWN)
COMPONENTS
The nomenclature drawings above, illustrate the essential components of the SNAPPER Lawn Tractor. It is recommended that all operators of this equipment become thoroughly familiar with the components and their operation BEFORE OPERATING. Specific details involving the engine are found in the separate Engine Owner’s Manual.
PARK BRAKE LEVER
OPERATOR’S SEAT
CONTROL PANEL
FAST
SLOW
ENGINE SPEED CONTROL
STEERING WHEEL
DASHBOARD CONTROLS
ENGINE
CHOKE
KEY
FUEL TANK
HOOD
HEADLIGHTS
Study the Important Safety Instructions, this Operator’s Manual and Engine Owner’s Manual before operating this machine. Keep these manuals available for future reference.
CONTROLS
All operators should be acquainted with the operator’s controls before attempting start-up or operation of the Lawn Tractor. See the Control Panel drawing above.
5
Section 1 - FAMILIARIZATION – DECALS / SYMBOLS
16134
All operators should locate, read and understand all decals on the Series F Lawn Tractor before attempting any operation of the tractor. If any operator has difficulty in understanding certain symbols incorporated in the decals, an authorized SNAPPER dealer should be contacted for explanation.
CAUTION DECAL
16973
CAUTION TAG
CAUTION DECAL
14852
CHUTE WARNING DECAL
29784
EUROPEAN NOISE
CONTROL DECAL
23009
EUROPEAN COMMUNITY
DECAL - 29776
PATENT NUMBERS DECAL – 2-9470
SERIAL NUMBER DECAL
01015
CAUTION DECAL
26415
WARNING DECAL
22841
CPSC DECAL
ROLL RELEASE DECAL 7-2749
26831
6
Section 1 - FAMILIARIZATION – DECALS / SYMBOLS
“SLOW”
B71.1-1998 CERTIFICATION DECAL
7-2920
CHOKE
RABBIT ”FAST”
TURTLE “SLOW”
FRAME INSTRUCTIONS DECAL
LOWEST HEIGHT OF CUT
HEIGHT OF CUT DECAL
4-6218
HIGHEST HEIGHT OF CUT
ENGINE “OFF”
ENGINE “ON”
CONSOLE DECAL
2-8561
RABBIT “FAST”
TURTLE
NEUTRAL
REVERSE
SHIFT COVER DECAL
1-6576
LIGHTS “ON”
LIGHTS “OFF”
START ENGINE
7
Section 2 - OPERATING INSTRUCTIONS
2.1 PRE-START CHECKLIST
Make the following checks and perform service as required before each start-up.
2.1.1. Check tires and add air as needed to bring pressure to 12 P.S.I. in front tires and 12 P.S.I. in rear tires.
2.1.2. Check guards, deflector s and covers to make sure all are in place and securely tightened. I f guards are missing or damaged, replace BEFORE using mower.
2.1.3. Check engine oil and add oil as needed to bring level up to, but not over, the FULL mark . Ref er to engine owner’s manual for oil specifications. See Figure
2.1.
SAFE LEVEL AREA
FIGURE 2.1
2.1.4. Check blade switch to ensure it moves
freely. Manually pull switch out to the “ON” position and push switch down to the “OFF” position.
2.1.5. Clean exterior surf aces of cutting deck , engine and tractor of any accumulation of dirt, grass, oil, etc. Keep engine air intake screens and cooling fins clean at all times.
2.1.6. With engine “OFF” move the tractor outside and add fuel to the fuel tank. Securely tighten fuel cap after refueling. Refer to engine owner’s manual for fuel specifications. See Figure 2.2.
FUEL TANK
2.2 OPERATOR’S SEAT ADJUSTMENT
2.2.1. FRONT TO REAR ADJUSTMENT
1. With the engine "OFF", raise operator's seat and
loosen the two adjusting knobs on the seat support. Lower the seat. Sit in the operator's seat and slide the seat forward or backward until the clutch/brake pedal can be fully depressed comfortably. Raise seat and tighten the adjusting knobs to secure seat in position. See Figure 2.3.
8
TIGHTEN CAP AFTER FILLING TANK
FIGURE 2.2
LOOSEN ADJUSTING KNOBS TO ADJUST SEAT
FIGURE 2.3
Section 2 - OPERATING INSTRUCTIONS
POSITION
SWITCH
2.3 STARTING & OPERATION
2.3.1. STARTING ENGINE
1. Take a comfortable position in seat of machine,
look around to make sure that the area you are going to mow is clear of people, children and pets . Take note of
any stationary obstacles! NOTE: The interlock system will prevent the engine from starting if the blade engagement lever is in the "ON" (up) position or if the c lutch/brak e pedal is not fully depressed. If the interlock system ever f ails to work , DO NOT OPERAT E the tractor until the interlock has been repaired.
2. Push blade engagement lever down to the "OFF"
position. See Figure 2.4.
BLADE ENGAGEMENT LEVER
5. Choke engine for cold star ting by moving engine
speed control to "CHOKE" position. Little or no choking will be needed when restarting a warm engine. Insert key in switch. Turn key to "START" position to crank engine and hold until engine starts, then release key. See Figure 2.6.
NOTE: DO NOT crank engine for more than five seconds at a time. T his will help prevent the starter f rom overheating and/or running down the battery. If cranking time is more than f ive seconds, loc ate and correct cause of starting problem.
6. After engine starts, release key, move the engine speed control to "FAST" position and allow engine to warm up before proceeding. See Figure
2.6.
OFF
PUSH BLADE ENGAGEMENT LEVER DOWN TO “OFF” TO START ENGINE
FIGURE 2.4
3. Depress the clutch/brake pedal fully. See Figure 2.5.
4. Move Speed Control Lever to neutral.
NOTE: The seat interlock will shut off the engine if the
operator gets off the seat without setting the parking brake or if the blade is running. If the interlock ever fails to work, DO NOT OPERATE the tractor until the interlock has been repaired.
CLUTCH/BRAKE
PARKING BRAKE LEVER
DOWN
PUSH PEDAL ALL THE WAY DOWN TO START ENGINE
FIGURE 2.5
CHOKE
FAST
SLOW
ENGINE SPEED CONTROL
LIGHT
KEY
FIGURE 2.6
WARNING
DO NOT leave machine with engine running. Stop engine. Stop blade. Set parking brake. Remove key.
9
Section 2 - OPERATING INSTRUCTIONS
MOWER BLADE(S)
KEY
2.3 STARTING & OPERATION (continued)
2.3.2. STARTING WHEEL DRIVE
1. Shift speed control lever to neutral.
2. Start engine. Refer to Section “STARTING
ENGINE”.
3. Release clutch/brake pedal.
4. Slowly shift speed control lever forward for
forward motion or to the rear f or revers e motion. See
Figure 2.7.
SPEED CONTROL LEVER
NEUTRAL
REVERSE
2.4 STOPPING ENGINE, BLADE, WHEEL DRIVE
2.4.1 STOPPING ENGINE
1. Stop engine by turning key to the "OFF" position. See Figure 2.9.
OFF
RUN
START
FORWARD SPEEDS
FIGURE 2.7
2.3.3 STARTING MOWER BLADE
1. Start engine. Refer to Section “STARTING
ENGINE”.
2. Raise blade engagement lever to "ON". See
Figure 2.8.
PULL BLADE ENGAGEMENT LEVER UP TO “ON” TO START
ON
BLADE ENGAGEMENT LEVER
FIGURE 2.8
WARNING
DO NOT operate blades in reverse. STOP BLADES. LOOK and SEE behind and down for children, pets and hazards before and while backing.
FIGURE 2.9
2.4.2. STOPPING WHEEL DRIVE
1. Fully depress clutch/brake pedal to stop wheel drive. See Figure 2.10.
CLUTCH/BRAKE PEDAL
FULLY DEPRESS CLUTCH/BRAKE PEDAL TO STOP WHEEL MOTION
FIGURE 2.10
10
Section 2 - OPERATING INSTRUCTIONS
THE WAY DOWN
2.4 STOPPING
2.4.3. STOPPING MOWER BLADE
1. Stop mower blade by moving blade engagement
lever to the "OFF" position. See Figure 2.11.
BLADE ENGAGEMENT LEVER
2.4.5. RELEASING PARK BRAKE
1. Fully depress clutch/brake pedal. Move park brak e
lever “DOWN” to release park brake. Release clutch/brake pedal. See Figure 2.13.
CLUTCH/BRAKE PEDAL
PARK BRAKE LEVER WILL RELEASE AUTOMATICALLY
OFF
FIGURE 2.11
WARNING
Once blade is disengaged, it should come to a complete stop in 5 seconds or less. If the blade continues to rotate after 5 seconds, the blade brake must be adjusted. Refer to Section “BLADE BRAKE ADJUSTMENT” for adjustment procedures or return machine to dealer for adjustment. DO NO T CONTINUE to operate mower until blade brake is properly adjusted.
2.4.4. SETTING PARK BRAKE
1. Fully depress clutch/brake pedal.
2. Move park brake lever up into slot. See Figure 2.12.
3. Release pedal.
PUSH PEDAL ALL
PARK BRAKE LEVER
FULLY DEPRESS CLUTCH/BRAKE PEDAL
FIGURE 2.13
2.5. CUTTING HEIGHT ADJUSTMENT
1. Depress lock button on cutting height adjustment lever. See Figure 2.14.
DEPRESS LOCK BUTTON
CUTTING HEIGHT ADJUSTMENT LEVER
MOVE PARK BRAKE LEVER “UP” TO ENGAGE PARK BRAKE
FIGURE 2.12
HIGHEST CUT
LOWEST CUT
FIGURE 2.14
2. Raise or lower deck to any of six positions as
desired.
WARNING
11
DO NOT park machine on slopes.
Section 2 - OPERATING INSTRUCTIONS
2.6. ROLLING TRACTOR WITH ENGINE OFF
Rolling Hydro Models
1. With engine "OFF", move to rear of tractor.
2. Pull the roll release control all the way out to
disengage the hydro transmission. See Figure 2.15.
PULL ROLL RELEASE CONTROL ALL THE WAY OUT TO DISENGAGE HYDRO TRANSMISSION
PUSH ROLL RELEASE CONTROL ALL THE WAY IN TO ENGAGE HYDRO TRANSMISSION
ROLL RELEASE CONTROL
ROLL RELEASE CONTROL
FIGURE 2.15
3. Move tractor to desired location.
4. Push roll release control all the way in to engage
hydro transmission. See Figure 2.15.
5. Set park brake.
NOTE: The transmission will not propel the tractor if it is left in the "ROLL" position.
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