Snapper ECLP21601RV User Manual

Safety Instructions & Operator’s Manual for
21” CAST ALUMINUM DECK
WALK BEHIND MOWERS
COMMERCIAL MODEL
SERIES 1
MODELS
MODEL NUMBER EXPLANATION
E C L P 21 60 1 R V
MODEL DESIGNATION E - European Model SELF PROPELLED M ODEL C - Commercial Model CUTTING WIDTH L - Aluminum Deck ENGINE HP P - Self-Propelled Mode l SERIES DESIGNATION 21 - 21” Cutting Width ENGINE TYPE 60 - 6.0 HP Engine ENGINE OPTIONS 1 - Series Designation R -Robin Engine V - Over Head Valve
Thank you for buying a SNAPPER Product! Before operating your Walk Behind, read this manual carefully and pay particular attention to the “IMPORTANT SAFETY INSTRUCTIONS” on Pages 2 & 3. Remember that all power equipment can be dangerous if used improperly. Also keep in mind that SAFETY requires careful use in accordance with the operating instructions and common sense.
COPYRIGHT © 2001 SNAPPER INC. ALL RIGHTS RESERVED
MANUAL No. 7-4348 (I.R. 2/12/01)
IMPORTANT SAFETY INSTRUCTIONS
WARNING: This powerf ul cutting machine is capab le of amputating hand s and feet and can throw objects that can cause injury and damage! Failure to comply with the follow ing SAFETY instru ctions could resu lt in serious injury or death to the operator or other persons. The owner of the machine must understand these instructions and must allow only persons who understand these instructions to operate machine. Each person operating the machine must be of sound mind and body and must not be under the influence of any substance, which might impair vision, dexterity or judgment. If you have any questions pertaining to your machine which your dealer cannot answer to your satisfaction, call or write the Customer Service Department at SNAPPER, McDonough, Georgia 30253. Phone: (1-800-935-2967).
PROTECTION FOR CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Ch ildren are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.
1. KEEP children out of the mowing area and under the watchful care of a responsible adult.
2. DO NOT allow children in yard when mach ine is operated and turn machine OFF if anyone enters the area.
3. DO NOT allow pre-teenage children to operate machine.
4. ALLOW only responsible adults & teenagers with mature judgment under close adult supervision to operate machine.
5. DO NOT pull mower backwards unless absolutely necessary. LOOK and SEE behind and down for children, pets and hazards before and while backing.
6. USE EXTRA CARE when approaching blind corners, shrubs, trees, or other object s that may obscure vision.
SLOPE OPERATION
1. Slopes are a major factor related to slip and fall accidents, which can result in severe injury. All slopes require extra cau tion. If you feel uneasy on a slope, DO NOT mow it.
2. Mow across slopes, never up-and-down. Exercise extreme CAUTION when changing directions on slopes. DO NOT mow steep slopes or other areas where stability or traction is in doubt.
3. Use extra care with crass catchers or other attachments; these affect the handling and the stability of the machine.
PREPARATION
1. Read, understand, and follow instructions and warnings in this manual and on the mower, engine and attachments. Know the controls and the proper use of the mower before starting.
2. Only mature, responsible persons shall operate the machine and only after proper instruction.
PREPARATION
(Continued From Previous Column)
3. Data indicates that o perators age 60 and abov e, are involved in a large percentage of mower­related injuries. These operators should evaluate their ability to operate the mower safely enough to protect themselves and others from serious injury.
4. Handle fuel wit h ext ra care. Fuels are flammab le and vapors are explosive. Use only an approved fuel container. DO NOT remove fuel cap or add fuel with engine running. Add fuel outdoors only with engine stopped and cool. Clean spilled fuel and oil from machine. DO NOT smoke.
5. Check the area to be mowed and remove all objects such as toys, wire, rocks, limbs and other objects that could cause injury if thrown by blade or interfere with mo win g. Also note the location of holes, stumps, and other possible hazards.
6. Keep people and pets out of the mowing area. Immediately, STOP Blade, Stop engine and Stop mower if anyone enters the area.
7. Check shields, deflectors, switches, blade controls and other safety dev ices frequently for proper operation and location.
8. Make sure all safety decals are clearly legible. Replace if damaged.
9. Prot ect yourself when mowing and wear saf ety glasses, long pants and substantial footwear. DO NOT mow barefooted or with sandals.
10. Know how to ST OP blade and engine quickly in preparation for emergencies.
11. Use extra care when loading or unloading the machine into a trailer or truck.
12. Check grass catcher components frequently for signs of wear or deterioration and replace as needed to prevent injury from thrown objects going through weak or torn spots.
2
IMPORTANT SAFETY INSTRUCTIONS
OPERATION
1. DO NOT put hands or feet near or under rotating parts. Keep clear of discharge area wh ile engine is running.
2. STOP engine when crossing gravel drives, walks, or roads, and under any conditions where thrown objects might be a hazard.
3. Mow only in daylight or good artificial light.
4. DO NOT operate mower while under the influence of alcohol or drugs.
5. After striking a foreign object or if mower vibrates abnormally, STOP the engine, disconnect and secu re spark plug wire. Inspect the mower for any damage and repair the damage.
6. DO NOT mow near drop offs, ditches or embankments. Operator could lose footing or balance.
7. STAY ALERT for holes and other hidden hazards. Tall grass can hide obstacles. Keep away from ditches, washouts, culverts, fences and protruding objects.
8. DO NOT mow on wet g rass. Always be sure of your footing. Keep a firm hold on the handle and walk, never run. Slipping could cause injury.
9. DO NOT leave the machine with the engine running. STOP BLADE and STOP ENGINE before leaving the operators position for any reason.
10. Before cleaning, repairing or inspecting make certain engine, blade and all moving parts have STOPPED. Disconnect and secure spark plug wire away from plug to prevent accidental starting.
11. STOP engine and w ait until the blade comes to complete STOP before removing grass bag and/or clearing grass.
12. DO NOT operate mow er without the entire grass catcher or guards in place. DO NOT point discharge at people, passing cars, windows or doors.
13. Slow down before turning.
14. Watch out for traffic when near or crossing roadways.
15. DO NOT operate engine in enclosed areas. Engine exhaust gases contain carbon monoxide, a deadly poison.
MAINTENANCE AND STORAGE
1. DO NOT store mower or fuel container inside where fumes may reach an open flame, spark or pilot light such as in a water heater, furnace, clothes dryer or other gas appliance. Allow engine to cool before storing machine in an enclosure. Store fuel container out of reach of children in a well ventilated, unoccupied building.
2. Keep mower and engine free of g rass, leaves or excess grease to reduce fire hazard and engine overheating.
3. When draining fuel tank, drain fuel into an approved container outdoors and away from open flame.
4. Keep all bolts, esp ecially blade bolts, nuts and screws properly tight. Check that all cott er pins are in proper position.
5. Always provide adequate ventilation when running engine. Engine exhaust gases contain carbon monoxide, a deadly poison.
6. Service engine and make adjustments only when engine is stopped. Removed spark plug wire from spark p lu g an d secu re w ire away from spark plug to prevent accidental starting.
7. DO NOT change engine governor speed settings or overspeed engine.
8. Check grass bag assembly frequently for wear or deterioration to avoid thrown objects and exposure to moving parts. Replace with new bag if loose seams or tears are ev ident. Rep lace slider or bag adapter if broken or cracked.
9. Mower bl ades are sharp and can cut. Wrap the blades or wear heavy leather gloves and use CAUTION when handling them.
10. DO NOT test for spark by grounding spark plug next to spark plug hole; spark plug could ignite gas exiting engine.
11. Have machine serviced by an authorized SNAPPER dealer at least once a year and have the dealer install any new safety devices.
12. Use only genuine SNAPPER replacement parts to assure that original standards are maintained.
3
TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS................................................2-3
TABLE OF CONTENTS............................................................................ 4
SECTION 1 - FAMILIARIZATION..............................................................5
SECTION 2 - OPERATING INSTRUCTIONS.........................................6-8
Pre-start Checklist ............................................................................................... 6
Starting & Stopping Engine & Blades............................................................. 6-7
Starting & Stopping Wheel Drive .......................................................................7
Handle Height Adjustment.................................................................................. 7
Cutting Height Adjustment ................................................................................. 7
Recycling Operation............................................................................................ 8
Installation of Grass Catcher.............................................................................. 8
SECTION 3 - MAINTENANCE INSTRUCTIONS.................................. 9-10
Service - After First 5 Hours................................................................................ 9
Change Engine Oil............................................................................................ 9
Check Transmission Grease ........................................................................... 9
Check Wheel Drive Control .............................................................................9
Check Mower Blade........................................................................................ 10
Check Engine to Transmission Drive Belt ................................................... 10
Service - Annually.............................................................................................. 10
Engine.............................................................................................................. 10
Air Filter........................................................................................................... 10
Engine Oil........................................................................................................10
Storage Procedure............................................................................................. 10
SECTION 4 - ADJUSTMENTS AND REPAIR....................................11-15
Mower Blade Replacement ............................................................................... 11
Blade Sharpening .............................................................................................. 11
Wheel Drive Control Adjustment...................................................................... 12
Belt Service ........................................................................................................ 13
TROUBLESHOOTING ............................................................................ 14
MAINTENANCE SCHEDULE.................................................................. 15
Maintenance/Replacement Parts...................................................................... 15
DECAL IDENTIFICATION..................................................................16-18
WARRANTY............................................................................................19
The figures and illustrations in this manual are provided for reference only and may differ from your specific model. Contact your Snapper dealer if you have questions.
IMPORTANT
4
Section 1 - FAMILIARIZATION
HANDLEBAR
ENGINE SPEED CONTROL
ROPE START HANDLE
GRASS CATCHER
HANDLEBAR SUPPORT
SINGLE POINT HEIGHT OF CUT ADJUST HANDLE
MULCHING/RECYCLING P L UG
1.1 INTRODUCTION
This manual has been prepar ed for the operators of the SNAPPER WALK BEHIND MOWERS. Its purpose, aside from recommending operating and routine service requirements, is to promote safety through the use of accepted operating practices. Read, Understand and Follow the “IMPORTANT SAFETY INSTRUCTIONS” on Pages 2 & 3 of this manual and all safety messages on the mower and attachments before operating the mower.
WHEEL DRIVE CONTROL
OIL FILL/CHECK
BLADE CONTROL
GROUND SPEED CONTROL
MOWER DECK
FIGURE 1.1
ENGINE SYMBOL
FAST (RABBIT) POSITION
GROUND SPEED CONTROL
DISCHARGE DOOR
1.2 NOMENCLATURE
The nomenclature information above, Figure 1.1, shows the essential parts of the SNAPPER WALK BEHIND MOWER. It is recommended that all operators of the mower become thoroughly familiar with the controls, parts and operation of the mower before operating. Specific details involving the engine are found in the separate engine owner’s manual. Study these manuals before operating and keep both handy for future reference.
5
CHOKE POSITIO
SLOW (TURTLE) POSITION
ENGINE SPEED CONTROL
FUEL CAP
Section 2 - OPERATING INSTRUCTIONS
CONTROL
2.1 PRE-START CHECK LIST
Make the following checks and perform the service required before each start-up.
2.1.1. Check guards, deflectors, grass bag, adapter and covers to mak e sure all are in place and securely tightened.
WARNING
DO NOT start or operate this machine without installing the recycling plug or the entire grass catcher.
2.1.2. Chec k blade control and wheel drive control to
insure they work freely. See Figure 2.1.
BLADE CONTROL
WHEEL DRIVE CONTROL
ENGINE SPEED CONTROL
ROPE START HANDLE
FIGURE 2.1
2.1.3. Check cutting height. Adjust to desired height.
2.1.4. Check engine oil and add oil as needed to bring
level up to the full mark. Refer to Engine Owner’s Manual for oil specifications. See Figure 2.2B.
FUEL VALVE
FIGURE 2.2A
GROUND SPEED CONTROL
2.1.5. Add fuel to tank after pushing the mower
outside where fumes can saf ely dissipate. Make sure cap is tightened after refueling. Refer to Engine Owners Manual for specifications.
2.1.6. Clean exterior surfaces of cutting deck and engine of any accumulation of spilled fuel, dirt, grass , oil, etc. Keep engine air intake screen and cooling fins clear at all times.
2.2 STARTING & OPERATION
2.2.1. ENGINE & BLADE (Recoil Start)
1. After firs t completing Pre-start chec klist, turn fuel
valve to “On” position. See Figure 2.2A.
2. Move engine speed control to the “CHOKE” position. See Figure 2.3.
IMPORTANT: Stop the engine (and blade) by releasing the blade control.
TO START
ENGINE SPEED CONTROL
3. Pull blade control against handle.
4. Pull rope start handle to crank engine.
5. After engine starts , m ove engine speed c ontrol to
the “FAST” (Rabbit) position and allow a brief warm-up until engine runs smooth.
FIGURE 2.2B
IDLE
FIGURE 2.3
FAST
CHOKE
OIL FILL/CHECK
BLADE
FUEL CAP
FUEL CAP
6
Section 2 - OPERATING INSTRUCTIONS
1 SPEED
2 SPEED
3 SPEED
HIGH CUT
WARNING
DO NOT attempt any maintenance, adjustments or service with engine and blade running. STOP engine and blade. Disconnect spark plug wire and secure away from spark plug. Engine and components are HOT. Avoid serious burns, allow sufficient time for all components to cool.
2.2 STARTING & OPERATION
2.2.2. PROPELLING MOWER
1. Move ground speed contr ol to the desired speed
position. See Figure 2.4.
2. Move wheel drive control against handle to
engage wheel drive and propel mower forward. IMPORTANT: Forward motion of machine must but stopped before changing position of the ground speed control. See Figure 2.4.
TO START
TO STOP
BLADE CONTROL
2.5 CUTTING HEIGHT ADJUSTMENT
LOOSEN NUTS TO ADJUST HANDLEBAR
1. Pull the cutting height adjusting handle outward
and move to desired cutting height. See Figure 2.6.
FIGURE 2.5
WHEEL DRIVE CONTROL
GROUND SPEED CONTROL
FIGURE 2.4
2.3 STOPPING
Stop engine and blade by releasing the blade
control. Stop forward motion of mower by releasing
the wheel drive control.
IMPORTANT: Always turn fuel valve to “O FF” when
not operating mower.
2.4 HANDLE HEIGHT ADJUSTMENT
The height of the machine handle can be adjusted
as follows:
1. Loosen the lower nuts on each lower handle as
shown in Figure 2.5.
2. Move upper mower handle up or down until the
desired position is achieved.
3. Tighten the nuts on each lower handle bracket to
maintain desired position. T orque nuts to 15 to 25 ft.
lbs.
ADJUSTING HANDLE
LOW CUT
FIGURE 2.6
7
Section 2 - OPERATING INSTRUCTIONS
PLUG
WARNING
DO NOT attempt any maintenance, adjustments or service with engine and blade running. STOP engine and blade. Disconnect spark plug wire and secure away from spark plug. Engine and components are HOT. Avoid serious burns, allow sufficient time for all components to cool.
2.6 RECYCLING OPERATION
Converting this machine to the recycling operation requires no tools. First, STOP engine. Raise discharge door located at rear of machine. Remove grass catcher. Insert recycling plug fully into discharge opening. Allow discharge door to close. See Figure 2.8. NOTE: For best recycling results, cut up to a m axim um of 1/3 of grass blade length and recycle ONLY when grass is dry.
1. Set the cutting height at the highest cutting
position.
2. Move engine speed control to “FAST” (Rabbit)
position.
3. Move ground speed control to slowest speed
setting.
4. Proceed mowing slowly. If grass is very dense,
raise cutting height to improve recycling
performance.
2.7 INSTALLATION of GRASS CATCHER
1. Follow WARNING statement found on this page.
2. Lift discharge door located at the rear of
machine. See Figure 2.7.
3. Install grass catcher onto the rear of machine.
Position the rod ends of catcher f rame over the tabs
located at the rear of deck. Releas e discharge door,
which is spring loaded, onto top of grass catcher.
LIFT ROD ENDS OVER TABS
CATCHER HANDLE
GRASS CATCHER
FIGURE 2.7
LIFT DISCHARGE DOOR
TABS
WARNING
DO NOT attempt to operate mower without discharge chute, recycling plug or entire grass catcher in place.
INSERT PLUG COMPLETELY INTO DISCHARGE OPENING
FIGURE 2.8
WARNING
Grass catcher is subject to deterioration during normal operation. Inspect frequently and replace immediately if deterioration is obser ved.
8
Section 3 - MAINTENANCE
3.1 INTRODUCTION
To retain the quality of the mower, use genuine
SNAPPER replacement parts only. Contact a local
SNAPPER dealer for parts and service assistance.
For the correct part or information for a particular
mower, always mention model and serial number.
3.2 SERVICE - AFTER FIRST 5 HOURS
3.2.1. CHANGE ENGINE OIL
This engine is equipped with two oil drain plugs. One
drain plug is located on the bottom of the engine and
requires a 5/16” allen wrench to remove. T he other
is located adjacent to the oil filter. It requires a
14mm socket to remove. The simplest way to drain the oil is to tilt the mower
on it’s side (car buretor side up). Remove the oil fill
cap and allow the oil to drain from the filler tube into
a shallow pan. Refer to the Engine Owner’s Manual
for details regarding oil specifications, oil and oil
filter change intervals.
WARNING
DO NOT attempt any maintenance, adjustments or service with engine and blade running. STOP engine and blade. Disconnect spark plug wire and secure away from spark plug. Engine and components are HOT. Avoid serious burns, allow sufficient time for all components to cool.
OIL FILTER (Turn Counter-Clockwise To Remove)
OIL DRAIN PLUG (14mm)
FIGURE 3.1
3.2.2. GREA SE LEVEL IN TRANSMISSION
The transmission requires no lubrication or maintenance. If transm ission leaks or m alfunctions, return machine to an authorized Snapper dealer for repair.
3.2.3. WHEEL DRIVE CONTROL
The wheel drive control requires periodic adjustm ent to maintain proper dr ive function. The adjustm ent is performed with the thumb s crew located on the right handle and requires no tools. Refer to Section “WHEEL DRIVE CONTROL ADJUSTMENT”.
9
Section 3 - MAINTENANCE
TILT MOWER UP ON I TS BACK WHEE L S!
LOCK NUTS
WARNING
DO NOT attempt any maintenance, adjustments or service with engine and blade running. STOP engine and blade. Disconnect spark plug wire and secure away from spark plug. Engine and components are HOT. Avoid serious burns, allow sufficient time for all components to cool. Wear heavy leather gloves when handling or working around cutting blades. Blades are extremely sharp and can cause severe injury.
3.2.4. CHECK MOWER BLADE
1. Disconnect spark plug wire and secure end away
from plug.
2. Tilt mower up on its rear wheels for access to
the blade cap screws. Do not tilt mower with spark
plug or carburetor down.
3. Check torque of blade retaining cap screw.
Recommended torque should be 30 to 40 ft. lbs.
See Figure 3.2.
4. Check blade for sharpness, wear and damage.
Refer to Section “BLADE WEAR LIMITS”.
REMOVE MOUNTING SCREWS AND NYLOC
FIGURE 3.2
3.2.5. CHECK ENGINE to TRANSMISSION
DRIVE BELT
1. Visually check engine drive belt for cracking,
fr aying, severed or belt s trands ex posed. Replac e belt
before operating mower.
3.3 SERVICE - ANNUALLY
Perform all maintenance as described in the maintenance schedule.
3.3.1. Engine
Service engine according to engine owner’s manual.
3.3.2. Air Filter Refer to engine owner’s manual for service instructions.
3.3.3. Engine Oil Refer to engine owner’s manual for service instructions.
3.4 STORAGE PROCEDURE
Refer to the Engine Owner’s Manual for directions regarding engine storage preparations. Prepare the mower for “end of season” storage as follows:
1. Drain fuel from fuel tank and let engine run until all fuel is out of the carburetor. Turn fuel valve to “OFF”.
2. Disconnect and remove the spark plug wire away from spark plug before any other preparations are made!
3. Tape all openings closed to prevent spraying
water into exhaust or air intakes during washing.
4. Tilt mower up on its rear wheels and thoroughly clean the underside of the deck . Do not tilt mower with spark plug or carburetor down. Scrape away any accumulation of grass with a putty knife and or wire brush.
5. Lubricate all exposed metal with a light coating of oil to prevent corrosion.
6. Store the mower in a shed or other dry area, protected from weather.
10
Section 4 - REPAIR & ADJUSTMENTS
FLANGE
WARNING
DO NOT attempt any maintenance, adjustments or service with engine and blade running. STOP engine and blade. Disconnect spark plug wire and secure away from spark plug. Engine and components are HOT. Avoid serious burns, allow sufficient time for all components to cool. Wear heavy leather gloves when handling or working around cutting blades. Blades are extremely sharp and can cause severe injury.
4.1 MOWER BLADE REP LACEMENT
4.1.1. STANDARD BLADE WEAR LIMIT
1. Follow WARNING statement found on this page.
2. Inspect blade frequently for signs of exces sive wear
or damage. See Figure 4.1.
A: NEW BLADE
NYLOC LOCK NUT
BLADE
4. Sharpen blade on a grinding wheel at an angle of 22
to 28 degrees. DO NOT sharpen beyond original cutting edge. See Figure 4.3.
BLADE HUB (ON ENGINE)
BLADE MOUNTING SCREWS
FIGURE 4.2
B: WEAR LIMIT
CUTTING EDGE WORN
C: DANGEROUS CONDITION! DO NOT USE ON MOWER!
FIGURE 4.1
WARNING
DO NOT use a cutting blade that shows signs of excessive wear or damage. Refer to Section “MOWER BLADE REPLACEMENT” for proper blade inspection and service procedures.
4.1.2. BLADE SHARPENING
1. Follow WARNING statement found on this page.
2. Tilt mower up on its rear wheels. Do not tilt
mower with spark plug or carburetor down.
3. Remove blade. See Figure 4.2.
* DO NOT SHARPEN BEYOND ORIGINAL CUTTING EDGE.
ORIGINAL CUTTING EDGE
22º TO 28º
FIGURE 4.3
5. Check blade for balance. If necessary, correct
balance by grinding heavy end of blade.
6. Reinstall blade. Refer to Section “MOWER BLADE REPLACEMENT”. Check torque of blade retaining cap screw. Recommended torque should be 30 to 40 ft. lbs.
11
Section 4 - REPAIR & ADJUSTMENTS
HANDLE
BELT TENSION
WARNING
DO NOT attempt any maintenance, adjustments or service with engine and blade running. STOP engine and blade. Disconnect spark plug wire and secure away from spark plug. Engine and components are HOT. Avoid serious burns, allow sufficient time for all components to cool. Wear heavy leather gloves when handling or working around cutting blades. Blades are extremely sharp and can cause severe injury.
4.2 WHEEL DRIVE CONTROL ADJUSTMENT
(Engine To Transmission Deck Belt)
The wheel drive control requir es periodic adjustm ent to
maintain proper engine to transmission drive belt
tension. The adjustm ent is located on the right handle
and requires no tools. See Figure 4.5.
IMPORTANT: DO NOT operate engine when
inspecting or adjusting the drive belt.
1. Visually check engine drive belt for cracking, fraying,
severed or belt strands exposed. Replace belt before
operating mower.
2. To check for proper drive belt tension. STOP
engine. Shift ground speed control to 1
st
and engage
the wheel drive control.
3. With the wheel drive control engaged, pull the
mower handles, moving the m ower rearward. Observe
the rear wheels.
4. If the rear wheels slide on the surfac e (no rotation)
the belt is properly tensioned and the control does not
require adjustment.
5. If the rear wheels rotate, increase belt tension by
rotating the thumb screw COUNTER-CLOCKWISE.
6. Turn thum b screw one turn at a time and recheck
tension (repeating steps 3-5).
7. When proper belt tension has been set, operate
machine and verify proper wheel drive control function. IMPORTANT: DO NOT over-tighten wheel drive control. DO NOT operate if control or drive does not function properly. Contact your local SNAPPER Dealer for assistance. IMPORTANT: If machine creeps forward after wheel drive control is released the cable is too tight and m ust be readjusted to eliminate all forward movement. Machine must not have any forward movement when wheel drive control is disengaged. If the wheel drive control fails to return quick ly to the “OFF” position when released, check for a broken, binding, or kinked cable.
TURN ADJUSTING WHEEL CLOCKWISE TO INCREASE DRIVE
TURN ADJUSTING WHEEL COUNTER­CLOCKWISE TO INCREASE DRIVE BELT TENSION
12
HOLD BLADE CONTROL AGAINST HANDLEBAR
HOLD WHEEL DRIVE AGAINST
FIGURE 4.4
CABLE
WHEEL DRIVE CONTROL
VIEW SHOWN FROM OPERATOR’S POSITION
FIGURE 4.5
RELEASE WHEEL DRIVE CONTROL
Section 4 - REPAIR & ADJUSTMENTS
WARNING
DO NOT attempt any maintenance, adjustments or service with engine and blade running. STOP engine and blade. Disconnect spark plug wire and secure away from spark plug. Engine and components are HOT. Avoid serious burns, allow sufficient time for all components to cool. Wear heavy leather gloves when handling or working around cutting blades. Blades are extremely sharp and can cause severe injury.
4.3 BELT SERVICE
On self-propelled mo wers, the engine belt transmits
power from engine pulley to transmission pulley.
Should this belt become worn, it could cause
slippage which would impair mower performance.
The condition of the engine belt should be checked
after every 25 hours of mower operation.
4.3.1. Engine Drive Belt Replacement
1. Follow WARNING statement found on this page.
2. Remove the retaining scr ews that secure the belt
cover. Remove the belt cover. See Figure 4.6.
3. Disconnect belt from transmission pulley.
4. Tilt mower up on its rear wheels. Do not tilt
mower with spark plug or carburetor down.
5. Remove the retaining bolt that secur es the blade.
Remove blade. See Figures 4.7.
6. Remove the belt from around engine pulley.
7. Install the new belt from around engine pulley.
Insert belt through opening in deck.
8. Secure the blade with retaining bolt. Tighten bolt
to 30 to 40 ft. lbs.
9. Install new belt over transmission pulley. Install
belt cover and secure with retaining bolts. Tighten
securely.
DRIVE BELT
RETAINING SCREW
DRIVE BELT COVER
FIGURE 4.6
TILT MOWER UP ON I TS BACK WHEE L S!
BELT
REMOVE BLADE MOUNTING SCREW
FIGURE 4.7
13
TROUBLESHOOTING
Mower Will Not Move
SNAPPER
PROBLEM PROBABLE CAUSE CORRECTIVE ACTION
Engine Will Not Start
Using Recoil Starter
Engine Stalls or Stops
After Running
2. Choke control in the “CHOKE” position. 2. Move choke control to “OFF” position.
3. Fuel tank empty, or fuel valve closed. 3. Fill with fuel to proper level. Turn valve to
4. Engine air pre-cleaner and or air cleaner dirty. 4. Clean free of all debris.
5. Spark plug defective or gap set improperly. 5. Service spark plug.
6. Water, debris or stale fuel in fuel system. 6. Drain and clean fuel system.
Engine Loses Power 1. Engine air pre-cleaner or air cleaner dirty. 1. Clean or replace filters.
2. Spark plug faulty. 2. Service spark plug.
3. Water, debris or stale fuel in fuel system. 3. Drain and clean fuel system.
4. Debris build up on engine cooling screen. 4. Clean all debris from engine cooling screen.
Excessive Vibration 1. Damaged, out of balance or bent mower blade. 1. Service mower blade.
2. Loose blade components. 2. Service and tighten loose parts.
3. Loose or missing airlift (if equipped). 3. Replace airlifts. Tighten to proper torque.
4. Lumpy or frayed belt. 4. Replace belt.
5. Bent Idler pulley. 5. Replace pulley.
Loss Of Traction
(Self-Propelled Models)
Cutting Grass
Improperly
Poor Grass Discharge
Oil Leaking
1. Fuel tank empty, or fuel valve closed. 1. Fill fuel tank with fresh fuel. Turn valve to
2. Engine needs choking. 2. Move choke control to “CHOKE” position.
3. Spark plug wire disconnected. 3. Place spark plug wire onto spark plug.
1. Blade control is released or is not being held securely against handle.
1. Damaged transmission.
2. Traction drive belt requires replacement. 2. Replace traction drive belt.
3. Insufficient lubrication in transmission/differential.
1. Cutting height too low or high. 1. Adjust cutting height.
2. Engine speed too slow. 2. Move engine speed control to “FAST” position.
3. Forward ground speed too fast. 3. Move ground speed control to a slower speed.
4. Cutting blade dull or damaged. 4. Sharpen cutting edges or replace blade.
1. Engine speed too slow. 1. Move engine speed control to “FAST” po sition.
2. Forward speed too fast. 2. Move ground speed control to a slower speed.
3. Grass is wet. 3. Mow when grass is dry.
4. Excessively worn or damaged blade. 4. Service mower blade.
5. Build up of grass clippings and debris under deck. 5. Clean underside of deck.
6. Improper blade installed on deck.
7. Blade installed improperly on deck. 7. Install blade properly.
1. Leaking engine block. 1. Check and tighten oil drain plug.
2. Leaking differential seals or plugs.
“ON”.
1. Blade control should be held securely against handle at all times during operation of mower.
“ON”.
1. Contact authorized
3. Contact authorized SNAPPER dealer.
6. Install proper SNAPPER blade.
2. Make sure dip stick or oil filler cap is securely in place.
3. Contact authorized SNAPPER dealer.
2. Contact authorized SNAPPER dealer.
dealer.
14
ITEM SERVICE PERFORMED
Engine Oil
Check Oil Level Page 6
MAINTENANCE SCHEDULE
REF. EACH
USE 5 HRS
X
25
HRS
50
HRS
100
HRS
EACH
SEASON
Air Pre-Cleaner
Air Cleaner Spark Plug
Drive Belt
Mower Blade
Mower Deck
* Change oil every 25 hours when operating under heavy load or high temperatures. **Clean more often under dusty conditions or when air debris is present
Initial Oil Change Page 9 Periodic Oil Change Page 10
Clean Sponge Element Engine Manual
& Page 10.
Clean or Replace Engine Manual. Replace Engine Manual. Check For Wear And
Tension Check For Wear, Damage & Replacement Clean Debris Accumulation
Page 10, 13 Page 10-11 Page 10
X X*
X**
X** X X X X
X
X
MAINTENANCE/REPLACEMENT PARTS
MAINTENANCE PARTS
Engine Speed Control (Robin Engine) 2-8887 Engine/Blade Control Cable 4-6524 Ground Speed Control 2-8886 Wheel Drive Control Cable 46518 21” Cutter Blade 2-6428 Engine to Cutting Deck Belt 2-9492 Parts Manual for 21” Cast Aluminum Deck Commercial Walk Behind Series 1 06200
15
OF MOWING
SAFETY ALERT
SYMBOL. OBSERVE
AND FOLLOW ALL
SAFETY
INSTRUCTIONS.
READ, UNDERSTAND AND FOLLOW INSTRUCTIONS AND WARNINGS IN OPERATOR’S MANUALS, AND ON THE MOWE R, ENGINE AND ATTACHMENTS BEFORE OPERATING.
(1) WARNING INSTRUCTIONS.
DECAL IDENTIFICATION
KEEP CHILDREN AND OTHERS OUT
WARNING (DECK)
DECAL
P/N 7-2921
(2) WARNING (DECK): Read and follow Starting and Safety Instructions in Owner’s Manual. Improper use of machine can result in serious injury.
SPARK PLUG
SYMBOL
P/N 29779
(5) SPARK PLUG: Warns of potential electrical shock
from plug while engine is running.
(3) WARNING: Do Not operate without entire Grass Catcher or Guard in place.
CHOKE
FAST (RABBIT) POSITION
ENGINE
SPEED
CONTROL
WARNING DECAL
22841
DECAL
P/N 2-6467
(4) WARNING: Located on the right side of the Mower
Deck. It advises operator of the danger of the rotating blade.
SLOW (TURTLE) POSITION
(6) ENGINE SPEED CONTROL: Indicates direction to
increase Engine RPM (Rabbit), decrease Engine RPM (Turtle), and direction to choke.
16
DECAL IDENTIFICATION
29776
nd
rd
(RABBIT)
EUROPEAN
COMMUNITY
DECAL
GROUND
SPEED DECAL
P/N 4-7158
FORWARD MOTION
FAST SPEED
TOP SPEED
3
2
MEDIUM SPEED
1st SLOW SPEED (TURTLE)
(10) EUROPEAN PERFORMANCE: Maximum level of
vibration measured at the operators hand is 23.4 m/sec2.
(7) GROUND SPEED: Shows direction of movement and the ability to select one of three ground speeds by moving the lever. The num ber 3 (Rabbit) indicates the top speed, number 2 indicates the medium speed and the number 1 (Turtle) indicates the slowest speed.
HEIGHT CONTROL DECAL P/N 2-8454
(8) HEIGHT CONTROL INSTRUCTION: Shows
direction of m ovem ent of HEIGHT ADJUST HANDLE to select a change in height if cut from highest cutting height (clockwise) to the lowest height (counter­clockwise). Note that ther e is a total of eleven heights of cut.
OPERATOR PRESENCE CONTROL DECAL
P/N 2-9431
(11) OPERATOR PRESENCE CONTROL: Pull control
against handle to start engine and blade. Release control to stop engine and blade.
GROUND DRIVE
DECAL
P/N 2-9432
EUROPEAN NOISE
CONTROL DECAL
P/N 7-4135
(9) NOISE CONTROL: This unit is certif ied to be within
the 100 dBA sound power limit at the specified Engine RPM.
(12) GROUND DRIVE: Pull lever against handle to engage drive. Release lever to disengage drive.
17
DECAL IDENTIFICATION
CHUTE DEFLECTOR DECAL P/N 4-6924
(13) WARNING: DO NOT operate without grass
catcher, side chute or plug installed.
AIR FILTER
SYMBOL
P/N 2-9781
(14) AIR FILTER: Indicates location of engine air filter.
To service the filter, read and follow the engine operating and maintenance instructions.
(15) WARNING: Located on the right side of the Mower Deck. It advises operator of the danger of the rotating blade.
WARNING
DECAL
P/N 1-3010
18
3 YEAR LIMITED WARRANTY
For three (3) years from pur chase date f or the original pur chaser 's res idential, non-com m erc ial use, SNAPPER, through any authorized SNAPPER dealer will replace, free of charge (except for taxes where applic able), any part or parts found upon examination by the factory at McDonough, Georgia, to be defective in material or workmanship or both.
For two (2) years from purchase date for the original purchaser's commercial, rental, or other non-residential use, SNAPPER, through any authorized SNAPPER dealer will replace, free of charge, any part or parts found upon examination by the factory at McDonough, Georgia, to be defective in material or workmanship or both.
All transportation costs incurred by the purchaser in submitting material to an authorized SNAPPER dealer for replacement under this warranty must be paid by the purchaser.
This warranty does not apply to engines and their components , and batteries, as these item s are warranted separately. This warranty does not apply to parts that have been damaged by accident, alteration, abuse, improper lubrication, normal wear, or other cause beyond the control of SNAPPER. This warranty does not cover any machine or com ponent part that has been altered or modified changing safety, performance, or durability.
Batteries have a one (1) year prorated warranty period with free replacement if requir ed during the first ninety (90) days from the original purchas e date. SNAPPER will not be responsible for any installation cost incurred. T he battery warranty only covers original equipment batteries and does not cover dam age to the battery or machine caused by neglect or abuse, destruction by fire, explosion, freezing, overcharging, improper maintenance, or use of improper electrolyte.
There is no other express warranty.
DISCLAIMER OF WARRANTY Implied warranties, including those of merchantability and fitness for a particular purpose, are limited to three (3) years from purchase date for the original purchaser's residential or other non-commercial use, and two (2) years from purchase for the original purchaser's commercial, rental or other non-residential use, and to the extent permitted by law, any and all implied warranties are excluded. This is the exclusive remedy. Liabilities for consequential damages, under any and all warranties are excluded.
Some states do not allow limitations on how long an implied warranty lasts, or do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
WARNING: THE USE OF REPL ACEMENT PARTS OTHER THAN GENUINE SNAPPER PARTS MAY IMPAIR THE SAFETY OF SNAPPER PRODUCTS AND WILL VOID ANY LIABILITY AND WARRANTY BY SNAPPER ASSOCIATED WITH THE USE OF SUCH PARTS.
IMPORTANT: Please fill out the attached SNAPPER Product Registration Card immediately and mail to:
Snapper’s Product Registration Ce nter, P.O. Box 1379, McDonough, Georgia 30253
19
SERVICE NOTES
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20
Safety Instructions & Operator’s Manual for
ENGINE EXHAUST, SOME OF ITS CONSTITUENTS, AND CERTAIN VEHICLE COMPONENTS CONTAIN OR
EMIT CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER OR OTHER
BATTERY POSTS, TERMINALS AND RELATED ACCESSORIES CONTAIN LEAD AND LEAD COMPOUNDS,
CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER AND BIRTH DEFECTS OR OTHER
21” CAST ALUMINUM DECK COMMERCIAL MODEL WALK MOWERS SERIES 1
IMPORTANT
Snapper products are built using engines that meet or exceed all applicable emissions requirements on the date manufactured. The labels on those engines contain very important emissions information and critical safety warnings. Read, Understand , and Follow all warnings and instructions in this manual, the engine manual, and on the machine, engine and attachments. If you have any questions about your Snapper product, contact your local authorized Snapper dealer or contact Snapper Customer Service at Snapper, McDonough, GA. 30253. Phone: (1-800-935-2967).
WARNING
REPRODUCTIVE HARM. WASH HANDS AFTER HANDLING.
WARNING
REPRODUCTIVE HARM.
COPYRIGHT © 2001 SNAPPER INC. ALL RIGHTS RESERVED
MANUAL No. 7-4348 (I.R. 2/12/01)
21
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