Snapper E9265, E8265, E10305E, E10305, 8265 Owner’s Manual

...

Safety Instructions & Operator's Manual for

TWO STAGE

LARGE FRAME

W THROWER

SERIES 5

MODELS

MODEL DESIGNATION ENGINE HP

AUGER WIDTH

MODEL NUMBER EXPLANATION

N I 10 I 30 I 5 I

8245 8265

E8265

9265

E9265

ENGINE OPTIONS

SERIES DESIGNATION

10305

10305E E10305 E10305E

N10305E

E - European Model 24 - 24" Auger Width 5 - Series Designation N - California Model 26 - 26" Auger Width E - Electric Start Model 8 - 8.0 Engine HP (Engine Horse Power) 30 - 30" Auger Width

10 - 10.0 Engine HP (Engine Horse Power)

Thank you for buying a SNAPPER Product! Before operating your Snow Thrower, read this manual carefully and pay

particular attention to the "IMPORTANT SAFETY INSTRUCTIONS" on Pages 2 & 3. Remember that all power

equipment can be dangerous if used improperly. Also keep in mind that SAFETY requires careful use in accordance with the operating instructions and common sense.

S_PPER_ McDonough, GA., 30253 U.S.A.

INSTRUCTION No. 2-8225 (REV. 5, 4/30/99)

IMPORTANT SAFETY INSTRUCTIONS

WARNING: This powerful machine is capable of amputating hands and feet and can throw objects that can cause injury

and damage! Failure to comply with the following instructions may result in serious injury to the operator or other persons. The owner of the snow thrower must understand these instructions and, furthermore, must

allow only persons who understand these instructions to operate snow thrower. Each person operating the snow thrower must be of sound mind and body and must not be under the influence of any substance which

might impair vision, dexterity, or judgment. If you have any questions pertaining to your snow thrower which your dealer cannot answer to your satisfaction, call or write the Customer Service Department at SNAPPER,

McDonough, Georgia 30253. Phone: 800/935-2967.

PROTECTION FOR CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often

attracted to the machine and the snow removal activity. Never assume that the children will remain where you last saw them.

1. DO NOT allow children in the area when snow thrower is being operated.

2. DO NOT allow pre-teenage children to operate snow thrower.

3. ALLOW only responsible adults and teenagers with mature judgment to operate the machine

and then only after being thoroughly instructed and under the close supervision of an

experienced adult operator.

4. Keep the area clear of all persons, particularly small children and pets.

5. Know how to STOP the snow thrower and disengage the controls quickly.

PREPARATION

1. Warn everyone in advance to stay clear of area.

Keep especially watchful for children and pets

darting into area while operating.

2. Read, understand, and follow instructions and warnings in this manual and on the machine.

Know the controls and the proper use of the

snow thrower before starting.

3. Data indicates that operators, age 60 and above, are involved in a large percentage of snow thrower-related injuries. These operators should

evaluate their ability to operate the snow thrower safely enough to protect themselves and others from serious injury.

4. Disengage all clutches and shift into neutral before starting the engine (motor).

5. Wear adequate winter clothing including boots which will give you maximum footing on slippery

surfaces. Exercise CAUTION to avoid slipping or

falling.

6. Before the first snow fall, check the area to be cleared and remove all objects such as doormats, sticks, toys, wires, rocks, etc., which could be hurled or jam the snow thrower

PREPARATION

(Continued From Previous Column)

7. Survey the area to be cleared beforehand and plan where snow is to be blown. Be prepared to release auger/impeller clutch or to change

discharge chute direction quickly to discharge

away from windows, cars, buildings and doorways to avoid property damage or personal

injury from hurled objects.

8. Use only approved extension cords and

receptacles in good condition and with sufficient capacity to carry the current to the machine if

equipped with electric starting motors.

9. Handle fuel with extra care. Fuels are flammable

and vapors are explosive. Store only in an approved fuel container. Never remove fuel cap

or add fuel with the engine running. Add fuel outdoors only with the engine stopped and cool.

Clean spilled fuel and oil from machine, DO NOT smoke. DO NOT run engine indoors.

OPERATIONAL PRECAUTIONS

1. Before starting, make visual check to make sure

auger/impeller housing is clear and all guards and shields are in place and tight.

2. DO NOT operate machine without proper guards shields, deflectors, or other safety protective devices in place and functioning properly.

3. Should the auger/impeller become clogged, release the auger/impeller clutch control and, as an additional precaution, STOP the engine before attempting to unclog the auger/impeller or

discharge chute.

4. DO NOT attempt to unclog the auger/impeller or discharge chute by reaching in with your hands.

Use a long stick or similar implement to unclog.

5. DO NOT attempt to unclog the auger/impeller or discharge chute with the engine running. STOP

engine and remove key.

6. STOP engine (motor) and remove key before leaving the operator position for any reason.

IMPORTANT SAFETY INSTRUCTIONS

OPERATIONAL PRECAUTIONS

(Continued From Previous Page)

7. DO NOT put hands or feet near or rotating parts. Keep clear of the discharge

opening at all times.

8. Start engine only where exhaust fumes will be

safely dissipated. Allow a brief warm-up period, and practice operation of controls outside before putting the machine to work.

9. After striking a foreign object, STOP the engine

(motor), remove the key, and remove the wire from spark plug. Thoroughly inspect the snow thrower for any damage, and repair the damage before restarting and operating the snow

thrower.

10. STOP the engine if the machine starts to vibrate

excessively as this normally indicates

mechanical problems. Remove the key and disconnect the spark plug wire to prevent unintentional starting before servicing or

repairing the machine.

11. DO NOT clear snow across the face of slopes.

Exercise extreme CAUTION when changing

direction on slopes. DO NOT attempt to clear steep slopes.

12. DO NOT leave machine unattended with the engine running. STOP engine and remove key

to prevent unauthorized operation.

13. Release clutch control and make sure auger/impeller has STOPPED before adjusting

deflector, or placing hands near auger/impeller.

14. DO NOT use snow thrower on surfaces above ground level, such as, a roof of a building.

15. Exercise extreme CAUTION when operating on or crossing gravel drives, walks, or roads. Stay

alert for hidden hazards or traffic.

16. DO NOT overload the machine capacity by attempting to clear snow at too fast a rate.

17. Never operate the machine at high transport speeds on slippery surfaces. Look behind and

use care when backing.

18. Disengage power to the auger/impeller when snow thrower is transported or not in use.

19. Use only attachments and accessories approved by the manufacturer of the snow

thrower (such as wheels weights,

counterweights, cabs and the like).

20. Never operate the snow thrower without good visibility or light. Always be sure of your

footing, and keep a firm hold on the handles. Walk; never run.

under

MAINTENANCE AND STORAGE

1. DO NOT store machine or fuel container inside where fumes may reach an open flame, spark,

or pilot light as in a water heater, furnace, clothes dryer or other gas appliance. Allow

engine to cool before storing machine in an enclosure. Store fuel container out of reach of

children in a well ventilated, unoccupied building.

2. Keep machine and engine free of excess oil, grease and spilled fuel to reduce fire hazard.

3. When draining fuel tank, drain fuel into an approved container outdoors and away from

open flame.

4. Inspect all bolts, nuts and screws frequently and keep properly tightened.

5. Use only recommended shear bolts (if

equipped) to prevent possible damage to

machine.

6. Service engine and make adjustments only

when engine is stopped. Remove key, remove wire from spark plug, secure wire away from

plug, and disconnect cord from electric starting motors to prevent accidental starting.

7. DO NOT change engine governor speed

settings or overspeed engine.

8. DO NOT test for spark by grounding the spark

plug next to spark plug hole. Spark from the plug could ignite gas exiting engine.

9. Have machine serviced by an authorized

SNAPPER dealer at least once a year and have the dealer install any new safety devices.

10. Use only genuine SNAPPER replacement parts

to assure that original standards are maintained.

TABLE OF CONTENTS

SECTION 1 - IMPORTANT SAFETY INSTRUCTIONS .......................... 2-3

TABLE OF CONTENTS ............................................................................. 4

SECTION 2 - OPERATING INSTRUCTIONS ....................................... 5-10

Introduction ................................................................................................................. 5

Pre-start Checklist ................................................................................................... 6-7

Starting & Stopping Engine (Recoil Start Models) ............................................. 7-10

Starting & Stopping Engine (Electric Start Models) ........................................... 9-10

Starting & Stopping Auger/Impeller ..................................................................... 8-10

Starting & Stopping Wheel Drive ......................................................................... 8-10

Free Wheel Machine ................................................................................................. 10

SECTION 3 - MAINTENANCE INSTRUCTIONS ................................ 11-12

Checking Auger Drive Belt ....................................................................................... 11

Checking Wheel Drive Belt ...................................................................................... 11

Lubricate Gear Case ................................................................................................. 11

Lubricate Auger & Bearing ...................................................................................... 11

General Lubrication .................................................................................................. 11

Annually (End of Season) ........................................................................................ 12

Changing Engine Oil .......................................................................................... 12

Changing Spark Plug ......................................................................................... 12

Maintenance and Service Parts ............... _........................................................ 12

SECTION 4 - ADJUSTMENTS AND REPAIR .................................... 13-18

Auger/Impeller & Wheel Drive Belt Adjustment ................................................ 13-14

Auger/Impeller & Wheel Drive Belt Replacement ............................................. 14-15

Ground Speed Adjustment ...................................................................................... 16

Skid Shoe Adjustment .............................................................................................. 16

Single Handle Control Adjustment .......................................................................... 17

Auger Shear Bolt Replacement ............................................................................... 18

Chute Crank Adjustment .......................................................................................... 18

Rubber Drive Tire Replacement .............................................................................. 18

TROUBLESHOOTING ................ •............................................................. 19

SERVICE SCHEDULE ............................................................................. 19

WARRANTY ............................................................................................ 20

Section 2 -OPERATING INSTRUCTIONS

1.t INTRODUCTION Before starting machine, visually check location of all operational controls and identify major parts discussed in

Operator's Manual.

REMOTE DEFLECTOR

CONTROL (26" & 30" MODELS)

SPEED CONTROL LEVER

DISCHARGE CHUTE

CONTROL

COLLECTOR AUGERS

IMPELLER HOUSING

DISCHARGE DEFLECTOR

CAP

FUEL TANK_

BLOWERCLUTCH CONTROLLEVER

HEAD LIGHT (26" & 30" MODELS)

CONTROL LEVER

PANEL

DISCHARGE CHUTE

_WHEEL RETAINING

PINS

TIRES 12-10 PSI W/O CHAINS.

16-20 PSI WITH CHAINS.

BLOWER HOUSING

COLLECTOR AUGERS

(REPLACEABLE)

GEAR BOX

IMPELLER

SKID SHOES IMPELLER (ROTATES @APPROX.

1100 RPM DURING OPERATION)

FIGURE 1.1

NOMENCLATURE

Section 2 - OPERATING INSTRUCTIONS

2.1 PRE-START CHECK LIST Make the following checks and perform the service

required before each start-up.

2.1.1. Check engine oil and add oil as needed to

bring level up to the FULL mark. Refer to engine

owner's manual for oil specifications

2.1.2. Check guards, chutes, deflectors and covers to make sure all are in place and securely

tightened.

2.1.3. Check auger/impeller control and wheel drive

control to insure cables are connected and both levers operate freely. See Figure 2.1.

IMPORTANT: On 26" & 30" Auger models only. Standing in

the operator's position,the left handle bar lever is for wheel driveengagement and disengagement. The righthandle bar

lever is for auger/impeller engagement and disengagement. Hold both levers down to handle bar for engagement and release levers for disengagement. When both levers are

pressed down to the handle bar at the same time, the

operator can release the righthand lever and the rightlever

will remain engaged as long as the left hand lever is held down to handle bar. Release the left hand lever and both

leverswilldisengage.

PRESS BOTH LEVERS RELEASE BLOWER

CLUTCH LEVER; | CONTINUE HOLDING |

WHEEL DRIVE

Use approved fuel container. DO NOT smoke near open fuel container. DO NOT fill fuel tank indoors or when engine is running. Allow engine to cool for at

least ten minutes before refilling. Wipe off any

spilled fuel before starting engine. DO NOT run

engine indoors.

2.1.6. Add fuel to tank after pushing the machine outside where fumes can safely dissipate. Make sure

cap is tightened after refueling. Wipe up any spilled fuel on machine and surrounding area. Refer to

Engine Owners Manual for specifications.

2.1.7. Check auger/impeller housing and discharge chute, both must be free of all obstructions. Clean

engine of any accumulation of spilled fuel, dirt, etc.

Never use an electrical extension cord that is

damaged. A damaged electrical extension cord could

cause a shock or fire. Thoroughly inspect electrical

extension cord before using machine. If cord is

damaged, do not use and do not operate machine. Replace damaged cord immediately. Contact your Snapper service dealer for assistance. To reduce the risk of electric shock, use only with an extension cord intended for outdoor use having a cord type:

SW-A, SOW-A, STW-A, STOW-A, SJW-A, SJTW-A or SJTOW-A.

WARNING

WHEEL DRIVE

CONTROL

FIGURE 2.1

2.1.4. Check chute operation. Rotate chute crank to insure smooth rotation throughout its range. See

Section 4.1.6. for worm gear adjustment.

2.1.6. Check tires and add or release air as needed to bring air pressure to 12 psi without tire chains. Air pressure with tire chains should be 16 psi.

2.1.8. Check and make sure extension cord is in good condition. Extension cord should not have any

broken insulation or exposed wires. Use an extension cord that is heavy enough to carry the

correct amount of current to the machine. See

Figure 2.2 for correct size to use depending on cord length and nameplate ampere rating. If in doubt,

use the next heavier gauge cord.

MINIMUM GAUGE FOR CORD SETS

120 or 230 Volt Total Len_lth of Cord in Feet

Rating-Amps 25ft. I 50ft. I 100ft. I 150ft.

More Not More A.W.G. Than Than

0 6 18 16 16 14 6 10 18 16 14 12

10 12 16 16 14 12 12 16 14 12 Not

FIGURE 2.2

Recommended

Section 2 - OPERATING INSTRUCTIONS

2.1

PRE-START CHECK LIST

2.1.9. Check the AC electrical outlet that will be used and make sure it is a polarized outlet. The machine has a polarized plug (one blade of plug is

wider than the other) that will accept a polarized

extension cord. The extension cord will fit into a polarized outlet (receptacle) only one way. If plug

does not fit fully into your outlet, reverse the plug. If it still does not fit, contact a qualified electrician to

install a proper polarized outlet. DO NOT modify or

change this polarized plug in any way.

2.2

STARTING, OPERATION & STOPPING (RECOIL START MODELS)

(Go to Page 9 for Electric Start Models)

2.2.1. ENGINE

1. Turn fuel shut off valve to the "ON" position. See Figure 2.3.

U.S.A. MODEL SHOWN I

MOVE CHOKE TO THE

"ON" POSITION

_" CONTROL TO

PRIMER

THREE TIMES

MOVE ENGINE

INSERT

KEY

__------_ TURN VALVE TO

"ON" POSITION

FIGURE 2.3

2. Insert key into ignition switch. See Figure 2.4.

3. Move choke control to the choke, "ON" position.

See Figure 2.4.

4. Move engine speed control to the "FAST" position. See Figure 2.4.

5. Push primer button three times to start a cold engine. NOTE: Do not use primer button to start warm engine. See Figure 2.4.

IMPORTANT: Stop the auger/impeller and wheel drive by releasing the auger/impeller and wheel drive control

levers. Stop the engine by moving the engine speed

control to stop or removing the key from the switch.

FIGURE 2.4

6. Pull rope start handle to crank engine.

7. After engine starts, move the choke control to the no choke, "OFF" position. Allow a brief warm-up

until engine runs smooth.

(Continued on Next Page)

Section 2 - OPERATING INSTRUCTIONS

2.2

STARTING, OPERATION & STOPPING (RECOIL START MODELS)

(Go to Page 9 for Electric Start Models)

(Continued From Previous Page)

AUGER/IMPELLER CONTROL

2.2.2. PROPELLING SNOW THROWER IMPORTANT: This snow thrower has six forward

speeds and one reverse speed.

1. Move ground speed control to the desired speed position. See Figure 2.5.

2. Proceed to Section 2.2.4. to engage wheel drive.

GROUNDSPEEDCONTROL

DEFLECTOR CONTROL

FIGURE 2.5

RIVE

FIGURE 2.6

2.2.5. DISCHARGE CHUTE and DEFLECTOR ADJUSTMENT

1. Release auger/impeller control and wheel drive

control levers to allow auger/impeller and ground speed tocome toa complete stop.

2. Positionthe deflector in the desired locationusing

deflector handle located on control panel. Rotate deflector handle counter clockwise to unlock. Push

handle to raise or pull handle to lower the deflector. Rotate deflectorhandleclockwiseto lock intoposition.

3. Rotate chute crank to positiondischarge chute in

desireddirection.Refer to Figure2.5.

WARNING

Objects can be thrown by the snow thrower while it

is in operation. Thrown objects could cause serious injury to the operator or bystanders. Always wear

safety goggles or other suitable eye protection.

Keep people and pets away from area. Release i

auger/impeller clutch and wheel drive controls and

make sure auger/impeller and wheel drive have

STOPPED before rotating discharge chute, adjusting

deflector, or placing hands near auger/impeller.

2.2.3. ENGAGING AUGER

1. Move auger/impeller control lever against handle to engage auger/impeller. See Figure 2.6.

2.2.4. ENGAGING WHEEL DRIVE

1. Move wheel drive control lever against handle

to engage wheel drive. Ground speed can be

changed while the machine is in operation by changing position of the ground speed control.

IMPORTANT: This snow thrower has six forward speeds and one reverse speed. See Figure 2.6.

Section 2 - OPERATING INSTRUCTIONS

2.2

STARTING, OPERATION & STOPPING (RECOIL START MODELS)

2.2.6. STOPPING - ENGINE, AUGER & WHEEL DRIVE

Stop the auger/impeller and wheel drive by releasing the auger/impeller and wheel drive

control levers. Stop the engine by moving the engine speed control to the stop position or

removing the key from the switch. Always remove key from key switch before leaving machine unattended. See Figure 2.7.

MOVE CONTROL TO

"STOP"

KEY

2.2.7. ENGINE

1. Turn fuel shut off valve to the "ON" position. Refer to Figure 2.3.

2. Insert key into ignitionswitch. See Figure 2.8.

3. Connect the power cord to the starter switch box on the engine, then plug the other end into 120

volt AC receptacle for U.S.A. or 230 Volt for

Europe.

4. Move choke control to the choke, "ON" position. See Figure 2.8.

IMPORTANT: Stop the auger/impeller and wheel drive by releasing the auger/impeller and wheel drive control

levers. Stop the engine by moving the engine speed

control to the stop position or removing the key from the switch.

5. Move engine speed control to the "FAST" position. See Figure 2.8.

6. Push primer button three times to start a cold engine. NOTE: Do not use primer button to start warm engine.

7. Push the electric starter button. DO NOT hold button for more than 20 seconds to avoid damaging the starting motor. See Figure 2.8.

8. After engine starts, move the choke control to the no choke "OFF" position.Allow a brief warm-up until engine runs smooth.

9. Disconnect power cord from machine.

Disconnect power cord from AC receptacle and remove cord from area where machine will be in

operation.

START

IU.S.A. MODEL INTO

SHOWN I BUTTON

PLUG

FIGURE 2.7

2.2 STARTING, OPERATION & STOPPING (ELECTRIC START MODELS) (Go to Page 7 for Recoil Start Models)

WARNING

Never use an electrical extension cord that is damaged. A damaged electrical extension cord

could cause a shock or fire. Thoroughly inspect

!electrical extension cord before using machine. If

cord is damaged, do not use and do not operate

machine. Replace damaged cord immediately.

Contact your Snapper service dealer for assistance.

To reduce the risk of electric shock, use only with

an extension cord intended for outdoor use having a cord type: SW-A, SOW-A, STW-A, STOW-A, SJW- A, SJTW-A or SJTOW-A.

PUSH PRIMER

CONNECT EXTENSION

CORD

MOVE ENGINE SPEED CONTROL

TO"FAST"

MOVE

CHOKE TO THE "ON"

POSITION

FIGURE 2.8

INSERT KEY

Section 2 - OPERATING INSTRUCTIONS

2.2

STARTING, OPERATION & STOPPING

(ELECTRIC START MODELS)

(Go to Page 7 for Recoil Start Models) (Continue From Previous Page)

WARNING

Objects can be thrown by the snow thrower while it

is in operation. Thrown objects could cause serious injury to the operator or bystanders. Always wear

safety goggles or other suitable eye protection.

Keep people and pets away from area.

2.2.8. ENGAGING AUGER

1. Pull auger/impeller control lever against handle

to engage auger/impeller. Refer to Figure 2.6.

2.2.9. ENGAGING WHEEL DRIVE

1. Move wheel drive control lever against handle to engage wheel drive. Ground speed can be

adjusted while the machine is moving by changing position of the ground speed control. Machine has

six forward speeds and one reverse. Refer to Figure 2.5.

i i

WARNING

Release auger/impeller clutch control and make sure auger/impeller has STOPPED before rotating

discharge chute, adjusting deflector or placing hands near auger/impeller.

Snow Thrower can be transported without engine

running and transmission drag.

1. Remove hair pins and clevis pins from both wheel axles. Remove wheels from axle. Apply a

liberal amount of axle grease to the axle to allow the wheel to rotate freely.

2. Slide wheel inward toward main case.

3. Reinstall clevis pins and hair pins into outer holes to prevent wheel from sliding off of the end

of axle. Wheels will rotate freely on axle. IMPORTANT: If engine is started the wheel drive will not operate unless wheels and axle are

reconnected. Reinstall clevis pins and hair pins into holes in the hubs of the wheels and through

axle. See Figure 2.9.

OUTSIDE (FREEWHEEL) "DRIVE"

HOLE HOLE

2.2.10. DISCHARGE CHUTE and DEFLECTOR ADJUSTMENT

1. Release auger/impeller control and wheel drive

control levers to allow auger/impeller and ground speed tocome to a complete stop.

2. Positionthe deflectorto the desired location using

deflector handle located on control panel. Rotate deflector handle counter clockwise to unlock. Push

handle to raise or pull handle to lower the deflector. Rotate deflectorhandle clockwiseto lock intoposition.

3. Rotate chute crank to positiondischarge chute in desireddirection.Refer to Figure2.5.

2.2.11.STOPPING - ENGINE, AUGER & WHEEL

DRIVE

Stop the auger/impeller and wheel drive by releasing the auger/impeller and wheel drive

control levers. Stop the engine by moving the engine speed control to the stop position or

removing the key from the switch. Always remove key from key switch before leaving machine unattended. Refer to Figure 2.7.

CLEVIS PIN

FIGURE 2.9

DRIVE

WHEEL

2.2.12. FREE WHEEL MACHINE

Section 3 - MAINTENANCE

3.1 INTRODUCTION To retain the quality of the snow thrower, use only

genuine SNAPPER replacement parts. Contact a local SNAPPER dealer for parts and service

assistance. For the correct part or information for a

particular snow thrower, always mention model and serial number.

3.2 SERVICE - AFTER FIRST 5 HOURS

3.2.1 CHECK AUGER DRIVE BELT

1. Visually check engine drive belt for cracking, fraying, severed or belt strands exposed. Replace belt before operating snow thrower. See Figure 3.1

AUGER BELT

3.3 GENERAL LUBRICATION Lubricate machine as instructed before and after

operation each season.

3.3.1. GEAR CASE, AUGER SHAFT and AUGER BEARING LUBRICATION

1. Before each season of operation, apply two

shots of grease Snapper suggest using Benalene

900) from a grease gun into gear case. The grease plug for the gear case is located in front of the gear

case. See Figure 3.3.

2. Before each season of operation, apply two shots of grease Snapper suggest using Benalene

900) from a grease gun into auger bearing. The grease fitting for the auger bearing is located on

each end of the auger. See Figure 3.3.

3. Before each season of operation, apply two shots of general purpose grease from a grease gun

intothe auger shaft. The grease fitting for the auger

shaft is located in the middle of each auger.

Remove shear bolts and rotate auger to distribute

grease evenly around shaft. Reinstall shear bolts

and nuts. Tighten to 5 to 10 ft. lb. of torque. See Figure 3.3.

FIGURE 3.1

3.2.2 CHECK WHEEL DRIVE BELT

1. Visually check wheel drive belt for cracking,

fraying, severed or belt strands exposed. Replace belt before operating snow thrower. See Figure 3.2.

DRIVE

BELT

SHEAR BOLT BEARING GREASE

FITTING

GREASE PLUG

FIGURE 3.3

3.3.2. GENERAL LUBRICATION After each season of operation, spread a small

amount of grease on: The axle shafts for easy wheel removal. The discharge chute and mounting flange retainers for smooth rotation.

FIGURE 3.2

Section 3 - MAINTENANCE

:3.4

ANNUALLY (END OF EACH SEASON)

Perform all maintenance as

maintenance schedule.

3.4.1. Engine Refer to engine

instructions.

3.4.2. Spark Plug Refer to engine

instructions.

3.5 STORAGE PROCEDURE Refer to the Engine Owner's Manual for directions

regarding engine storage preparations. Prepare the snow

thrower for "end of season" storage as follows:

1. Drain fuel from fuel tank and let engine run until

all fuel is out of the carburetor.

2. Disconnect and remove the spark plug wire away from spark plug before any other preparations are made!

3. Tape all openings closed to prevent spraying water into exhaust or air intakes during washing.

4. Tilt snow thrower up on its wheels and thoroughly clean the underside of the

auger/impeller.

5. Lubricate all exposed metal with a light coating of oil to prevent corrosion.

6. Store the machine in a shed or other dry area, protected from weather.

owner's manual for service

described in the

3.6 MAINTENANCE and SERVICE PARTS

MAINTENANCE and SERVICE PARTS

Au_ler Drive Belt (Briggs Engines) Au_ler Drive Belt (Tecumseh Engines)

Wheel Drive Belt (Bri_l_lSEn_lines) Wheel Drive Belt (Tecumseh En_lines)

Scraper Blade (24" Width Au_ler) Scraper Blade (26" Width Auger)

Scraper Blade (30" Width Au_lerI Rubber Drive Tire

Shear Bolts - 5/16-18 x 1-7/8" Hex Nuts - 5/16-18

Parts Manual for Large Frame Snow Throwers - Series 5

Models: 8245, 8265, E8265, 9265, E9265, 10305, E10305,

10305E, E10305E, N10305E

1-3937 1-3939

1-3936 2-9101

3-6122 3-9770

3-6006

1-0765

9-1550 9-1298

#06037

Section 4 - REPAIR & ADJUSTMENTS

WARNING

Before attempting any adjustments, maintenance, service, or repairs, stop engine and augerlimpeller, always remove key from ignition switch, remove spark plug wire and secure wire away from spark plug.

4.1 AUGER/IMPELLER and WHEEL DRIVE BELT ADJUSTMENT/REPLACEMENT

When operating machine release the auger/impeller clutch control, auger/impeller should come to a complete stop in5 seconds. If auger/impellerdoes not come to a complete stop in the required time, check

and adjust belt tension.Inspectbelt frequentlyfor signs of excessivewear. Observe drive beltfor slippage due

to wear when operating machine. If slippage does

occur, adjust as follows.

4.1.1. AUGER and DRIVE BELT ADJUSTMENT (CABLE ADJUSTMENT)

1. Measure control cable extension from a relaxed position to full extended position. Move control lever

against handle. Measure from the top of spring (The top is in relation to where spring connects into connector). The cable spring should stretch 3/8" when the auger clutch control lever is depressed.

See Figure 4.1.

(IDLER PULLEY ADJUSTMENT) NOTE: Wheel drive belt idlerpulleyis notadjustable. If upper cable adjustment performed in Section 4.1.1.

and correctcable extension can notbe accomplished, adjustment can be made at the idler pulley. All

adjustment made in Section 4.1.1. will have to be reversedfrom the upperend of cable.

1. Loosen jam nut at the end of cable. Hold

threaded end of cable and then turn metal housing

of cable counter clockwise until threaded portion of cable is extracted from metal housing. Reinstall 1/2"

of the threaded portion of cable back into metal housing. Retighten jam nut.

2. Remove belt cover. See Figure 4.2

REMOVE BELT

COVER

CABLE MUST BE_ SLACK WHEN

CLUTCH RELEASED

,CABLE

CONNECTOR

%_* t, _ _:..........................SPRINGSHOULD:.................. j

-'%.-'_lJ _ _ i STRETCH3/8"WHEN J

FIGURE 4.1

2. Adjust control cable by loosening jam nut at the

upper end of cable. Hold threaded end of cable and

then turn cable clockwise or counter clockwise until correct extension is achieved. Retighten jam nut.

IMPORTANT: DO NOT rotate cable beyond the point to where all of the slack is out of cable. Cables have to

have a certain amount of slack: When control lever is in the released position the cable slack allows: 1) Auger

brake to stop auger/impeller. 2) Wheel drive to disengage. If all of the adjustment is utilized at the upper handle go to Section 4.1.2. for alternate adjustment.

4.1.2. AUGER BELT ADJUSTMENT

FIGURE 4.2

3. Loosen nut and bolt that secures the idler pulley. Move idler toward belt for more tension or away

from belt for less tension. See Figure 4.3. Retighten

boltand nut securely.

BLOWER BELT GUIDE (SHOULD

BELT &

BLOWER IDLER ARM

TIGHTEN

IDLER PULLEY

NUT

LOOSEN

• PULLEY 1/16" TO

" BLOWER IDLER

RETURN SPRING

FIGURE 4.3

Section 4 - REPAIR & ADJUSTMENTS

WARNING

Before attempting any adjustments, maintenance, service, or repairs, stop engine and auger/impeller, always remove key from ignition switch, remove spark plug wire and secure wire away from spark plug. Before tilting machine, drain all the fuel from fuel tank. Allow engine to run, outdoors where fumes can be safely dissipated, until all fuel is removed

from carburetor.

4.1.2. AUGER BELT ADJUSTMENT (IDLER PULLEY ADJUSTMENT)

(Continued From Previous Page)

4, Recheck cable for proper extension. 5, Reinstall belt cover.

4.1.3. AUGER DRIVE BELT REPLACEMENT

Inspect belt frequently for signs of excessive wear. Visually check engine drive belt for cracking,

fraying, severed or belt strands exposed. NOTE: Auger and Drive Belts are difficult to install. It may

be necessary to allow an authorized Snapper Dealer to install these belts.

1. Remove belt cover. Refer to Figure 4,2.

2. Remove discharge chute.

3. Unhook both idler springs.

4. Loosenauger/impellerbelt guide. See Figure 4.4.

IMPORTANT: Wheel drive belt will have to be removed

from around engine drive pulley and engine shaft to

install auger drive belt.

5. Remove auger drive belt from around engine

pulley. See Figure 4.4.

WHEEL DRIVE

BELT

AUGER DRIVE BELT

UNHOOK IDLER

SPRING

6. Tilt machine forward to gain access to drive system area. Secure machine in the tilted position

to prevent tippingover. Remove drive system cover plate. See Figure 4.5.

SELF-TAPPING'_\

SCREWS

REMOVE COVER

FIGURE 4.5

7. Remove auger drive belt from drive disc pulley.

Route auger belt through drive system in between rubber drive tire and drive disc.

8. Route new auger drive belt through drive system. NOTE: New belt has to be routed in

between rubber drive tire and drive disc to position itaround auger pulley.

9. Reinstall wheel drive belt onto engine wheel drive pulley. Make sure belt is also positionedin the drive discpulleygroove.

10. Route auger drive belt around engine auger drive pulley. Make sure belt is also positionedin the drive disc pulleygroove.

11. Position belt guide against auger drive belt and tightensecurely.

12. Reinstallbothidlersprings.

13. Reinstall discharge chute, belt and drive system

covers and tightenscrews securely.

14. Reinstalldrivesystem cover plate.

15. See Sections 4.1.1. & 4.1.2. Auger Belt

Adjustment for new belt adjustment. Adjust belt as

describedinthese sections.

UNHOOK IDLER SPRING

FIGURE 4.4

Section 4 - REPAIR & ADJUSTMENTS

WARNING

Before attempting any adjustments, maintenance, service, or repairs, stop engine and auger/impeller, always remove key from ignition switch, remove spark

plug wire and secure wire away from spark plug. Before tilting machine, drain all the fuel from fuel tank. Allow

engine to run, outdoors where fumes can be safely

dissipated, until all fuel is removed from carburetor.

4.1.4. WHEEL DRIVE BELT REPLACEMENT Inspect belt frequently for signs of excessive wear.

Visually check engine drive belt for cracking, fraying, severed or belt strands exposed. NOTE:

Auger and Drive Belts are difficult to install. It may be necessary to allow an authorized Snapper

Dealer to installthese belts.

1. Remove belt cover. Refer to Figure 4.2.

2. Remove discharge chute.

3. Unhook both idler springs.

4. Loosen auger/impellerbeltguide. See Figure4.6.

- IMPORTANT: Auger drive belt will have to be removed

from around engine drive pulley and engine shaft to

installwheel drive belt.

5. Remove wheel drive belt from around engine

pulley. See Figure 4.6.

WHEEL DRIVE BELT

BELT

AUGER DRIVE

BELT

UNHOOK IDLER

SPRING

to prevent tipping over. Remove drive system cover

plate. See Figure 4.7.

SCREWS

REMOVE COVER

FIGURE 4.7

7. Remove wheel drive belt from drive disc pulley.

Route wheel belt through drive system in between rubber drive tire and drive disc.

8. Route new wheel drive belt through drive system. NOTE: New belt has to be routed in

between rubber drive tire and drive disc to position

itaround auger pulley.

9. Route wheel drive belt onto engine wheel drive pulley.Make sure belt is also positionedin the drive

disc pulleygroove.

10. Reinstall auger drive belt around engine auger drive pulley. Make sure belt is also positionedin the drivedisc pulleygroove.

11. Position belt guide against auger drive belt and tightensecurely.

12. Reinstallboth idlersprings.

13. Reinstall discharge chute, belt and drive system coversand tightenscrews securely.

14. Reinstall drivesystem cover plate.

SPRING

FIGURE 4.6

6. Tilt machine forward to gain access to drive system area. Secure machine in the tilted position

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