Snapper E55140BV User Manual

OPERATOR’S MANUAL
Chipper / Shredder
5/14 Series
Mfg. No. Description
7085637 Model SAC55140BV, 5.5HP Snapper Chipper / Shredder 7800070 Model E55140BV, 5.5HP Snapper Chipper / Shredder (CE)
8/14 Series
Mfg. No. Description
1694678 Model 8/14, 8HP Simplicity Chipper / Shredder
Manual No. 1732150
Rev. Date 10/2005
TP 100-4240-00-CS-SN
Revision 00
1
Table of Contents
Troubleshooting & Repair.................................17
Troubleshooting Chart ..........................................17
Repair ...................................................................18
Initial Assembly .................................................20
Initial Assembly .....................................................20
Specifications ....................................................23
Parts & Accessories..........................................24
NOTE: In this manual, “left” and “right” are referred to as seen from the operating position.
Safety Rules & Information.................................2
Safety Decals..........................................................6
Safety Icons ............................................................7
Identification Numbers ............................................8
Features & Controls ............................................9
Control Functions....................................................9
Operation ...........................................................10
General Operating Safety .....................................10
Adding Fuel...........................................................10
Starting the Engine ...............................................10
Stopping the Engine..............................................11
Processing Materials.............................................11
Chipping / Shredding Recommendations .............12
Storage .................................................................12
Regular Maintenance ........................................13
Maintenance Schedule & Procedures...................13
Check for Loose Hardware ...................................13
Check Safety Labels .............................................13
Inspect Cone, Hopper, & Guards..........................13
Clean Debris from Engine & Chipper....................14
Inspect / Rotate Shredding Hammers...................14
Inspect Chipping Knives .......................................15
Check / Change Engine Air Cleaner .....................15
Replace Spark Plug ..............................................15
Engine Oil Type and Capacity ..............................16
Check Engine Oil Level.........................................16
Change Engine Oil................................................16
2
Safety Rules & Information
Operating Safety
Congratulations on purchasing a superior-quality piece of lawn and garden equipment. Our products are designed and manufactured to meet or exceed all industry standards for safety.
Power equipment is only as safe as the operator. If it is misused, or not properly maintained, it can be dangerous! Remember, you are responsible for your safety and that of those around you.
Use common sense, and think through what you are doing. If you are not sure that the task you are about to perform can be safely done with the equipment you have chosen, ask a professional: contact your local authorized dealer.
Read the Manual
The operator’s manual contains important safety information you need to be aware of BEFORE you operate your unit as well as DURING operation.
Safe operating techniques, an explanation of the product’s features and controls, and maintenance information is included to help you get the most out of your equipment investment.
Be sure to completely read the Safety Rules and Information found on the following pages. Also completely read the Operation section.
Children
Tragic accidents can occur with children. Do not allow them anywhere near the area of operation. Children are often attracted to the unit and usage activity. Never assume that children will remain where you last saw them. If there is a risk that children may enter the area where you are operating, have another responsible adult watch them.
3
Safety Rules and Information
Moving Parts
This equipment has many moving parts that can injure you or someone else. However, if you follow all the rules in this book, the unit is safe to operate.
The chipper/shredder has spinning blades that can amputate hands and feet. Do not allow anyone near the equipment while it is running! Do not place hands or feet in the hopper or chipper cone, or discharge chute.
Thrown Objects
This unit discharges debris at high speeds. Always wear protective goggles and do not operate without the debris bag in place. Also, do not allow anyone in the area while the unit is running! If someone does enter the area, shut the unit off immediately until they leave. Organize the work area prior to starting work.
Fuel and Maintenance
Gasoline is extremely flammable. Its vapors are also extremely flammable and can travel to distant ignition sources. Gasoline must only be used as a fuel, not as a solvent or cleaner. It should never be stored any place where its vapors can build up or travel to an ignition source like a pilot light. Fuel belongs in an approved, plastic, sealed gas can, or in the fuel tank with the cap securely closed. Spilled fuel needs to be cleaned up immediately.
Proper maintenance is critical to the safety and performance of your unit. Be sure to perform the maintenance procedures listed in this manual, especially periodically testing the safety system.
4
Safety Rules & Information
Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. This unit is capable of amputating hands and feet and throwing objects. The triangle in text signifies important cautions or warnings which must be followed.
PREPARATION
1. Do not operate the equipment without wearing adequate outer garments and safety goggles. Avoid loose-fitting clothes and use protective footwear that will improve footing on slippery surfaces.
TRAINING
1. Read the operating and service instructions carefully. Be thoroughly familiar with the controls and the proper use of the equipment. Know how to stop the unit and disengage the control quickly.
2. Keep the area of operation clear of all persons, particularly small children, and pets.
GENERAL OPERATION
1. Read, understand, and follow all instructions in the manual and on the unit before starting.
2. Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.
3. Only allow responsible adults, who are familiar with the instructions, to operate the unit (local regulations can restrict operator age).
4. Be sure the area is clear of other people before operating. Stop the unit if anyone enters the area.
5. Never direct discharge material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator.
6. Operate the machine only in daylight or good artificial light.
7. Do not operate the unit while under the influence of alcohol or drugs.
8. Always wear eye and hearing protection when operating this unit.
9. Keep in mind the operator is responsible for accidents occurring to other people or property.
10. It is a violation of California Public Resource Code Section 4442 to use or operate the engine on or near any forest-covered, brush-covered, or grass-covered land unless the exhaust system is equipped with a spark arrester meeting any applicable local or state laws. Other states or federal areas may have similar laws.
11. Always operate the chipper/shredder outdoors, on a firm, level, earthen or grassy surface where the unit will be stable and stay in position. Never attempt to operate the unit on a slope, or on a wet or slippery surface where you could slip and fall toward the chipper cone or hopper openings.
12. Never operate the chipper/shredder on asphalt, concrete, or other hard surfaces as material being ejected out of the discharge chute could ricochet, causing injury to you or bystanders.
13. Always obey the size limitations for tree limbs and branches stated in the Waste Materials Guide portion of this manual.
14. Never leave the machine running unattended. Always turn off the engine, wait for the rotor to come to a complete stop, and disconnect the spark plug before leaving the area. Always move the unit to a safe storage area when not in use.
15. Always maintain secure footing and solid balance while starting or operating the chipper/shredder. Never lean directly over the machine.
16. Always stand to the side of the chipper cone when feeding tree limbs and branches into the unit, as tree limbs, branches, and harder woods may kick back while being chipped.
17. Always keep hands out of the chipper cone and shredder hopper when feeding materials. Never wrap fingers tightly around branches as you are feeding them into the unit, as a sudden inward surge could pull your hands and arms into the unit.
18. Never allow material to build up in the discharge area or shredding chamber, as this may cause new material being fed into the machine to kickback with sufficient force to injure you or other bystanders.
19. Never allow material to build up around the engine during chipper/shredder operation. This could result in a fire, or overheating of the engine.
20. Never attempt to reposition or move the chipper/shredder unit while it is running. Doing so could cause the machine to tip over, and reaching to steady the unit could result in accidental insertion of your hands into the chipper cone or shredder hopper areas.
21. Never continue to operate the machine if it starts making unusual noise or vibration. Shut the engine off immediately, allow the rotor to stop, disconnect the spark plug wire and secure the wire away from the spark plug. Inspect the unit for any signs of damage or foreign material in the chipping or shredding areas. Remove any solid material that may be preventing the unit from operating properly.
22. Never attempt to clear clogs from the chipper cone, shredder hopper or discharge chute while the unit is running. Always shut the engine off, allow the rotor to come to a complete stop, and remove the spark plug wire from the spark plug before removing excess materials.
23. Never attempt to perform any maintenance, repairs, or attachment of accessories while the unit is running. Always shut the unit off, allow the rotor to come to a complete stop, and remove the spark plug wire from the spark plug before beginning these activities.
24. Always make sure that the shredding chamber, shredder hopper, and chipper cone are empty before starting the unit after it has been idle. Attempting to start the unit with material in these areas could cause the engine starting cord to stop suddenly, injuring your hand and fingers, or toppling the unit over. Vibration is generally a warning sign of trouble.
25. Before cleaning, repairing, or inspecting, shut off the engine and make certain that all moving parts have come to a complete stop. Disconnect the spark plug wire and secure the wire away from the spark plug to prevent accidental starting.
26. Do not operate the engine in a confined space where dangerous carbon monoxide fumes can collect.
27. Never operate the machine without proper guards, plates, or other safety protective devices in place.
5
Safety Rules and Information
8. Keep nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
9. If fuel is spilled on clothing, change clothing immediately.
10. Never over-fill the fuel tank. Replace gas cap and tighten securely.
11. Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
12. If fuel is spilled, do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated.
13. Replace all fuel tank caps and fuel container caps securely.
14. Never run the unit in an enclosed area where carbon monoxide fumes may collect.
15. Keep nuts and bolts tight and keep equipment in good condition.
16. Keep unit free of grass, leaves, or other debris build­up. Clean up oil or fuel spillage. and remove any fuel­soaked debris. Allow machine to cool before storage.
17. If you strike an object, stop and inspect the machine. Repair, if necessary, before restarting.
18. Never make adjustments or repairs with the engine running.
19. Maintain or replace safety and instructions labels, as necessary.
20. Do not use gasoline containing METHANOL, gasohol containing more than 10% ETHANOL, gasoline additives, or white gas because engine/fuel system damage could result.
21. If the fuel tank must be drained, it should be drained outdoors.
22. Replace faulty silencers/mufflers.
23. Use only factory authorized replacement parts when making repairs.
24. Always comply with factory specifications on all settings and adjustments.
25. Only authorized service locations should be utilized for major service and repair requirements.
26. Never attempt to make major repairs on this unit unless you have been properly trained. Improper service procedures can result in hazardous operation, equipment damage and voiding of manufacturer’s warranty.
27. Do not change engine governor settings or over­speed the engine. Operating the engine at excessive speed can increase the hazard of personal injury.
28. Keep machine, attachments, and accessories in safe working condition.
29. Check the engine mounting bolts and other hardware at frequent intervals for proper tightness to be sure the equipment is in safe working condition.
30. Always refer to the operating instructions for important details if the machine is to be stored for an extended period.
31. The collector bag will deteriorate with time and use. Inspect it regularly and replace if it becomes worn.
28. Use only attachments and accessories approved of by the manufacturer or the machine.
TRANSPORTING AND STORAGE
1. Always observe safe refueling and fuel handling practices when refueling the unit after transportation or storage.
2. Never store the unit (with fuel) in an enclosed poorly ventilated structure. Fuel vapors can travel to an ignition source (such as a furnace, water heater, etc.) and cause an explosion. Fuel vapor is also toxic to humans and animals.
3. Always use the hopper handle and built-in wheels to move the chipper/shredder. Never lift the unit using the fuel tank for support. If the unit must be lifted , always use at least two people, and always grip the unit securely using the front leg and hopper handle.
4. Always follow the engine manual instructions for storage preparations before storing the unit for both short and long term periods.
5. Always follow the engine manual instructions for proper start-up procedures when returning the unit to service.
6. Never store the unit or fuel container inside where there is an open flame or pilot light, such as in a water heater. Allow unit to cool before storing.
CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the unit and the operating activity. Never assume that children will remain where you last saw them.
1. Keep children out of the work area and under the watchful care of another responsible adult.
2. Be alert and turn unit off if children enter the area.
3. Never allow children to operate the unit.
EMISSIONS
1. Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects, or other reproductive harm.
2. Look for the relevant Emissions Durability Period and Air Index information on the engine emissions label.
IGNITION SYSTEM
1. This spark ignition system complies with Canadian ICES-002.
SERVICE AND MAINTENANCE
Safe Handling of Gasoline
1. Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
2. Use only approved gasoline containers.
3. Never remove the gas cap or add fuel with the engine running. Allow the engine to cool before refueling.
4. Never fuel the machine indoors.
5. Never store the machine or fuel container where there is an open flame, spark, or pilot light such as near a water heater or other appliance.
6. Never fill containers inside a vehicle or on a truck bed with a plastic bed liner. Always place containers on the ground away from your vehicle before filling.
7. Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.
6
Safety Decals
Safety Decals
This unit has been designed and manufactured to provide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing.
Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effectively, we have placed several safety labels on the unit to remind you of this important information while you are operating your unit.
All DANGER, WARNING, CAUTION and instructional messages on your unit should be carefully read and obeyed. Personal bodily injury can result when these instructions are not followed. The information is for your safety and it is important! The safety decals below are on your unit.
If any of these decals are lost or damaged, replace them at once. See your local dealer for replacements.
These labels are easily applied and will act as a constant visual reminder to you, and others who may use the equipment, to follow the safety instructions necessary for safe, effective operation.
Decal - Danger, Rotating Cutting Blades, North American Models Part No. 1732039
Decal - Danger, Rotating Cutting Blades, Warning, Debris, North American Models Part No. 1732181
Decal - Operating Instructions, North American Models, Part No. 1721918
Decal - Operating Instructions, CE Models, Part No. 1721919
Decal - Danger, Rotating Cutting Blades, CE Models Part No. 1731920
Decal - Danger, Thrown Objects, Do Not Operate Without Collection Bag, CE Models Part No. 1731921
DANGER
Amputation Hazard
To avoid serious personal injury from rotating cutting blades, keep hands out of inlet while machine is running.
• Read and follow the operating instructions.
• Know the location and function of all controls.
• Wear proper safety goggles and hearing protection.
• Never wear loose clothing.
• Keep hands and clothing clear of material being pulled into the unit.
• Keep hands and feet away from the discharge chute area.
WARNING
Avoid Serious Injury or Death
• Keep safety devices (guards & shields) in place and working.
• Do not operate when children or others are present.
• Be sure all moving parts have stopped before placing hands near the cutting blades.
• When leaving the machine, shut off the engine.
NO HANDS BELOW THIS LINE
DANGER
Amputation Hazard
To avoid serious personal injury from rotating cutting blades, keep hands out of inlet while machine is running.
1732039
1731920
1731918
1731919
DANGER
Amputation Hazard
To avoid serious personal injury from rotating cutting blades, keep hands out of discharge while machine is running.
WARNING
Thrown Objects Hazard
To avoid serious personal injury from discharged debris, never operate without the discharge bag installed.
1731921
1732181
7
Safety Icons
Warning: Read Operator’s Manual.
Read and understand the Operator’s Manual before using this machine.
Danger: Thrown Objects.
This machine is capable of throwing objects and debris. Keep bystanders away.
Danger: Amputation Hazard.
To avoid serious personal injury from rotating cutting blades, keep hands out of inlet while machine is running.
Warning: Disconnect the Spark Plug Wire Before Servicing.
Disconnect the spark plug wire, and secure it away from the spark plug before servicing the unit.
Danger: Wear Appropriate Safety Equipment.
This machine is capable of throwing objects and debris. Always wear safety goggles while operating.
This machine’s operating sound power level is 109 dB(A) or more. Wear hearing protection while operating.
Danger: Thrown Objects.
This machine is capable of throwing objects and debris. Keep bystanders and children away when engine is running.
Safety Icons
Danger: Do Not Place Hands in the Machine.
To avoid serious personal injury from rotating cutting blades, keep hands out of inlet while machine is running. Do not place hands in areas where this symbol is present.
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