OPERATOR’S
MANUAL
Intermediate
Snowthrower Models
555 Models
Mfg. No. Description
1694587 555M, 5HP Snowthrower, Manual Start
1694595 555M, 5HP Snowthrower, Manual Start (Export)
85665 I5225, 5HP Snowthrower, Manual Start
80494 EI5225, 5HP Snowthrower, Manual Start (Export)
860 Models
Mfg. No. Description
85666 I8245E, 8HP OHV Snowthrower, Electric Start
80495 EI8245, 8HP OHV Snowthrower, Manual Start (Export)
1694588 860E, 8HP OHV Snowthrower, Electric Start
1694596 860M, 8HP OHV Snowthrower, Manual Start (Export)
1727034
Revision 00
Rev. Date 5/2004
TP 100-4058-00-IW-SN
1
Table of Contents
Safety Rules & Information
Training ...................................................................2
Preparation .............................................................2
Operation ................................................................2
Children...................................................................3
Clearing a Clogged Discharge Chute .....................3
Service, Maintenance and Storage.........................3
Emissions................................................................3
Identifications Numbers ..........................................5
Decals .....................................................................6
Safety Icons ............................................................7
Features, Controls, & Operation
Control Locations ....................................................8
Starting Controls ...................................................10
Ground Speed Controls ........................................11
Auger Control........................................................11
Deflector Controls .................................................11
Scraper Height ......................................................11
Traction Lock Control............................................11
General Operation
Checks Before Each Start-Up...............................12
Starting The Engine ..............................................13
Operating The Snowthrower .................................14
Clearing a Clogged Discharge Chute ...................14
Ground Speed Selector ........................................14
Engine Speed .......................................................14
Deflector................................................................15
Scraper Bar & Skid Shoes ....................................15
Free Wheeling and Traction Drive Lock................16
After Each Use......................................................16
Regular Maintenance
Schedule ...............................................................17
Checking Tire Pressure ........................................17
Checking Auger Gear Case Lubrication ...............17
Lubrication ............................................................18
Check / Lubricate Free-hand Linkage...................19
Lubricate Auger Shaft & Assembly .......................19
Storage .................................................................19
Troubleshooting, Adjustment, & Service
Troubleshooting ....................................................20
Speed Selector Pivot Adjustment .........................22
Traction Drive Clutch Cable Adjustment ...............22
Discharge Chute Worm Assy. Adjustment............23
Discharge Chute Control Rod Gear Adjustment ...23
Auger Drive Clutch Cable Adjustment ..................24
Drive Belt Adjustment ...........................................24
Drive Belt Replacement ........................................26
Roller Chain Replacement ....................................28
Shear Pin Replacement ........................................28
Specifications ....................................................29
Replacement Parts & Accessories ................. 30
Technical Manual availability ...........................30
WARNING
You must read, understand and comply with all
safety and operating instructions in this manual
before attempting to set-up and operate your
snowthrower.
Failure to comply with all safety and operating
instructions can result in loss of machine control,
serious personal injury to you and /or
bystanders, and risk of equipment and property
damage. The triangle in the text signifies
important cautions or warnings which must be
followed.
WARNING
Engine exhaust from this product contains
chemicals known, in certain quantities, to cause
cancer, birth defects, or other reproductive harm.
2
This machine is capable of amputating hands and feet. Read these safety rules and follow them closely.
Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or
bystanders, or damage to property or equipment. The triangle in text signifies important cautions or
warnings which must be followed.
Safety Rules & Information
TP-600-3606-02-LW-UV
TRAINING
1. Read, understand, and follow all instructions on the
machine and in the manuals before operating this
unit. Be thoroughly familiar with the controls and the
proper use of the equipment. Know how to stop the
unit and disengage the controls quickly.
2. Never allow children to operate the equipment.
Never allow adults to operate the equipment without
proper instruction.
3. Keep the area of operation clear of all persons, particularly small children and pets.
4. Exercise caution to avoid slipping or falling especially
when operating in reverse.
PREPARATION
1. Thoroughly inspect the area where the equipment is
to be used and remove all doormat, sleds, boards,
wires, and other foreign objects.
2. Disengage all clutches and shift into neutral before
starting engine (motor).
3. Do not operate the equipment without wearing adequate winter outer garments. Wear footwear that will
improve footing on slippery surfaces.
4. Handle fuel with care; it is highly flammable.
(a) Use an approved fuel container.
(b) Never add fuel to a running engine or hot engine.
(c) Fill fuel tank outdoors with extreme care. Never fill
fuel tank indoors. Replace fuel cap securely and
wipe up spilled fuel.
(d) Never fill containers inside a vehicle or on a truck
or trailer bed with a plastic liner. Always place containers on the ground, away from your vehicle, before
filling.
(e) When practical, remove gas-powered equipment
from the truck or trailer and refuel it on the ground. If
this is not possible, then refuel such on a trailer with a
portable container, rather than from a gasoline dispenser nozzle.
(f) Keep nozzle in contact with the rim of the fuel tank
or container opening at all times, until refueling is
complete. Do not use a nozzle lock-open device.
(g) Replace gasoline cap securely and wipe up spilled
fuel.
(h) If fuel is spilled on clothing, change clothing immediately.
5. Use extension cords and receptacles as specified by
the manufacturer for all units with electric drive
motors or electric starting motors.
6. Adjust the collector housing height to clear gravel or
crushed rock surfaces.
7. Never attempt to make any adjustments while the
engine (motor) is running (except when specifically
recommended by the manufacturer).
8. Let engine (motor) and machine adjust to outdoor
temperatures before starting to clear snow.
9. Always wear safety glasses or eye shields during
operation or while performing an adjustment or repair
to protect eye from foreign objects that may be
thrown from the machine.
OPERATION
1. Do not put hands or feet near or under rotating parts.
Keep clear of the discharge opening at all times.
2. Exercise extreme caution when operating on or
crossing gravel drives, walks, or roads. Stay alert for
hidden hazards or traffic.
3. After striking a foreign object, stop the engine (motor),
remove the wire from the spark plug, disconnect the
cord on electric motors, thoroughly inspect the
snowthrower for any damage, and repair the damage
before restarting and operating the snowthrower.
4. If the unit should start to vibrate abnormally, stop the
engine (motor) and check immediately for the cause.
Vibration is generally a warning of trouble.
5. Stop the engine (motor) whenever you leave the
operating position, before unclogging the
collector/impeller housing or discharge guide, and
when making any repairs, adjustments, or inspections.
6. When cleaning, repairing, or inspecting make certain
the collector/impeller and all moving parts have
stopped. Disconnect the spark plug wire and keep
the wire away from the plug to prevent accidental
starting.
7. Do not run the engine indoors except for starting the
engine or for transporting the snowthrower in or out of
the building. Open the outside doors; exhaust fumes
are dangerous.
8. Exercise extreme caution when operating on slopes.
Do not attempt to clear steep slopes.
9. Never operate the snowthrower without proper
guards, plates, or other safety protective devices in
place and working.
10. Never direct the discharge toward people or areas
where property damage can occur. Keep children
and others away.
11. Do not overload the machine capacity by attempting
to clear snow at too fast a rate.
12. Never operate the machine at high transport speeds
on slippery surfaces. Look behind and use care
when operating in reverse.
13. Disengage power to the collector/impeller when
snowthrower is transported or not in use.
14. Use only attachments and accessories approved by
the manufacturer of the snowthrower (such as wheel
weights, counterweights, or cabs).
15. Never operate the snowthrower without good visibility
or light. Always be sure of your footing, and keep a
firm hold on the handles. Walk, never run.
16. Never touch a hot engine or muffler.
17. Never operate the snowthrower near glass enclosures, automobiles, window wells, drop-offs, and the
like without proper adjustment of the discharge angle.
18. Never direct discharge at bystanders or allow anyone
in front of the unit.
19. Never leave a running unit unattended. Always disengage the auger and traction controls, stop engine,
and remove keys.
20. Do not operate the unit while under the influence of
alcohol or drugs.
3
8. Always follow the engine manual instructions for storage preparations before storing the unit for both short
and long term periods.
9. Always follow the engine manual instructions for
proper start-up procedures when returning the unit to
service.
10. Maintain or replace safety and instruction labels as
necessary.
11. Keep nuts and bolts tight and keep equipment in
good condition.
12. Never tamper with safety devices. Check their proper
operation regularly and make necessary repairs if
they are not functioning properly.
13. Components are subject to wear, damage, and deterioration. Frequently check components and replace
with manufacturer’s recommended parts, when necessary.
14. Check control operation frequently. Adjust and service as required.
15. Use only factory authorized replacement parts when
making repairs.
16. Always comply with factory specifications on all settings and adjustments.
17. Only authorized service locations should be utilized
for major service and repair requirements.
18. Never attempt to make major repairs on this unit
unless you have been properly trained. Improper service procedures can result in hazardous operation,
equipment damage and voiding of manufacturer’s
warranty.
19. Check shear bolts and other bolts at frequent intervals for proper tightness to be sure the equipment is
in safe working condition.
EMISSIONS
1. Engine exhaust from this product contains chemicals
known, in certain quantities, to cause cancer, birth
defects, or other reproductive harm.
2. If available, look for the relevant Emissions Durability
Period and Air Index information on the engine emissions label.
Safety Rules
21. Keep in mind the operator is responsible for accidents occurring to other people or property.
22. Data indicates that operators, age 60 years and
above, are involved in a large percentage of power
equipment-related injuries. These operators should
evaluate their ability to operate the unit safely enough
to protect themselves and others from injury.
23. DO NOT wear long scarves or loose clothing that
could become entangled in moving parts.
24. Snow can hide obstacles. Make sure to remove all
obstacles from the area to be cleared.
CHILDREN
Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the
unit and the operating activity. Never assume that children
will remain where you last saw them.
1. Keep children out of the area and under the watchful
care of another responsible adult.
2. Be alert and turn unit off if children enter the area.
3. Never allow children to operate the unit.
4. Use extra care when approaching blind corners,
shrubs, trees, or other objects that may obscure
vision.
CLEARING A CLOGGED DISCHARGE
CHUTE
Hand contact with the rotating impeller inside the discharge chute is the most common cause of injury associated with snowthrowers. Never use your hand to clean
out the discharge chute.
To clear the chute:
1. SHUT OFF THE ENGINE.
2. Wait 10 seconds to be sure the impeller blades have
stopped rotating.
3. Always use a clean-out tool, not your hands.
SERVICE, MAINTENANCE, AND STORAGE
1. Check shear bolts and other bolts at frequent intervals for proper tightness to be sure the equipment is
in safe working condition.
2. Never store the machine with fuel in the fuel tank
inside a building where ignition sources are present
such as hot water and spacer heaters, or clothes dryers. Allow the engine to cool before storing in any
enclosure.
3. Always refer to the operator’s manual for important
details if the snowthrower is to be stored for an
extended period.
4. Maintain or replace safety and instruction labels as
necessary.
5. Run the machine a few minutes after throwing snow
to prevent freeze-up of the collector/impeller.
6. If fuel is spilled, do not attempt to start the engine but
move the machine away from the area of spillage and
avoid creating any source of ignition until fuel vapors
have dissipated.
7. Always observe safe refueling and fuel handling practices when refueling the unit after transportation or
storage.
4
5
Identification Numbers
When contacting your authorized dealer for replacement parts, service, or information you MUST have
these numbers.
Record your model name/number, manufacturer’s identification numbers, and engine serial numbers in the
space provided for easy access. These numbers can be
found in the locations shown.
NOTE: For location of engine identification numbers,
refer to the engine owner’s manual.
CE Models: Place the extra copy of the identification tag
in the manual.
Mfg. No.: 169XXXX
Serial No.: XXXXX
kW: XXX
Engine RPM XXXX
LpA: XXX dB(A)
Vibration: XXX m/s²
2002
dB(A)
Port Washington, WI USA 53074-0997
Simplicity Mfg. Inc.
SSAAMMPPLLEE
SSAAMMPPLLEE
North American
Models
CE Models
ENGINE REFERENCE DATA
Model Description Name/Number
Unit MFG Number
PRODUCT REFERENCE DATA
Unit SERIAL Number
Dealer Name
Date Purchased
Engine Make
Engine Type/Spec
Engine Model
Engine Code/Serial Number
Mower Deck MFG Number
Mower Deck SERIAL
Number
Mfg. No.: 169XXXX
Serial No.: XXXXX
kW: XXX
Engine RPM XXXX
LpA: XXX dB(A)
Vibration: XXX m/s²
2002
dB(A)
Port Washington, WI USA 53074-0997
Simplicity Mfg. Inc.
CE IDENTIFICATION TAG MARKINGS
A. Manufacturer’s Identification Number
B. Manufacturer’s Serial Number
C. Power Rating in Kilowatts
D. Maximum Engine Speed in Rotations per Minute
E. Manufacturer’s Address
F. Year of Manufacture
G. CE Compliance Logo
H. Mass of Unit in Kilograms
I. Sound Power in Decibels ***
J. Sound Pressure at Operator’s Position in Decibels **
K. Vibration*
This unit complies with European Harmonized Lawn Mower
Standard EN 836, European Machinery Directive 98/37/EC,
and European EMC Directive 89/336/EC
* Tested according to EN 836:1997/A2:2001, EN 1032:
1996, EN 1033:1995
** Tested according to EN836:1997/A2:2001
*** Tested according to 2000/14/EC
A
B
C
D
J
K
E
F
G
H
I
CE Models:
Place copy of
Identification Tag here.
Identification Numbers
6
Safety Decals
Part No. 7071880
Discharge Chute Danger Decal
Part No. 1727207
Discharge Chute Danger Decal
Part No. 1727208
Auger Danger Decal
Part No. 1727020
WARNING / Main Dash Decal, North American Models
Part No. 1727021
WARNING / Main Dash Decal, CE Models
Part No. 1726946
Auger Control Decal
Part No. 1727023
Auger Control Decal
Part No. 1716532
Auger Danger Decal
Part No. 1722867
Lubrication Decal
Part No. 1722867
Lubrication Decal
GENERAL
This unit has been designed and manufactured to provide you with the safety and reliability you would expect
from an industry leader in outdoor power equipment
manufacturing.
Although reading this manual and safety instructions it
contains will provide you with the necessary basic knowledge to operate this equipment safely and effectively, we
have placed several safety labels on the unit to remind
you of this important information while you are operating
your unit.
All WARNING, CAUTION, and instructional messages
on your unit should be carefully read and obeyed.
Personal bodily injury can result when these instructions
are not followed. The information is for your safety and it
is important. The safety decals below are on your unit.
If any of these decals are lost or damaged, replace them
at once. See your local dealer for replacements.
These labels are easily applied and will act as a constant
visual reminder to you, and others who may use the
equipment, to follow the safety instructions necessary for
safe, effective, operation.
NORTH AMERICAN MODEL DECALS
CE MODEL DECALS
Locked
Traction
Engage
Free Hand
Unlocked
• Read the operator's manual for operating and safety
instructions.
• Do not defeat the safety features of control. They are
for your protection.
• Keep machine properly maintained and serviced with
all shields, guards, and protective devices in place.
• Never allow children to operate snowthrower.
• Keep area of operation clear of all persons,
Traction
Disengage
especially children.
WARNING
AVOID SERIOUS INJURY OR DEATH
• Always direct discharge chute so as to avoid
injury to persons or damage to property.
• Stop engine and disconnect spark plug wire
before servicing the unit.
• When traction and auger controls are depressed,
the Free Hand™ control is activated. This allows
the auger control to be released, yet auger
rotation will continue until the Free Hand control
is released.
Free Hand
1727020
Auger
Engage
Auger
Disengage
1726946
1727021
1727023
Warning: Read Operator’s Manual.
Read and understand the Operator’s
Manual before using this machine.
7
CE Safety Icons & Compliance Specs
Danger: Thrown Objects.
This machine is capable of throwing
objects and debris. Keep bystanders
away.
Warning: Remove Key Before
Servicing.
Remove the key, disconnect spark
plug wire, and consult technical literature before performing repairs or
maintenance.
Warning: Dismemberment.
This machine can amputate limbs.
Keep bystanders and children away
when engine is running.
Danger: Dismemberment.
The auger can amputate limbs. Keep
hands and feet away from auger and
rotating parts.
Danger: Dismemberment.
The impeller can amputate limbs.
Stop the engine, remove the key, and
disconnect spark plug wire before
clearing the discharge chute or performing service work. Keep hands
and feet away from impeller and rotating parts.
8
Features, Controls, &
Operation
TECUMSEH MODELS
BRIGGS & STRATTON MODELS
Please take a moment
and familiarize
yourself with the
name, location, and
function of these
controls so that you will
better understand the
safety and operating
instructions provided in
this manual.
ALL MODELS
1,2..
9
Features & Controls
Fuel
Fuel tank filler cap (see illustration). Note: The fuel shut
off valve is located under the fuel tank. Close the valve
when the snowthrower is not in use. Open the valve
before starting.
Starter Handle
Used to pull-start the engine.
Primer Button
Primes carburetor for faster cold starting.
Throttle Lever
Controls engine speed. Move toward the hare icon for
faster engine speed, move toward the turtle icon for
slower engine speed. Move the throttle all the way to
STOP to stop the engine.
Engine Key
Prevents starting of engine without key. Stops engine
when removed.
Choke Knob
Adjusts air/fuel mix for easier cold weather starting.
Speed Selector
Selects forward speeds 1-5 and reverse speeds 1-2.
Traction Control / Free Hand™ Lock
Engages traction drive to wheels when depressed. Also
locks auger control when depressed simultaneously.
Releasing the traction control lever releases the Free
Hand™ auger control lock and stops the drive wheels.
Auger Control
Engages the auger/impeller when depressed. Releasing
the control stops the auger/impeller.
Chute Direction Control
Rotates the discharge chute to desired position.
Chute Deflector Knob
Locks chute deflector in desired position.
Traction Lock Pins
The traction drive to each wheel can be locked and
unlocked with the Traction Lock Pins (H, Figure 4) to permit the unit to “free-wheel,” allowing easier manual handling and transport of the snowthrower.
Electric Start Button (Optional)
Activates electric starter.
CONTROL LOCATIONS
The information below briefly describes the function of individual controls. Starting, stopping, and driving require the
combined use of several controls applied in specific sequences. To learn what combination and sequence of controls
to use for various tasks see the OPERATION section.
1,2..
10
Engine Controls
STARTING CONTROLS
See Figures 1 & 2 for the following instructions.
Units with Optional Electric Start
A. Electric Start Button - The electric start button
(A) activates an electric starter mounted to the
engine, eliminating the need to pull the starter handle. The electric start button operates on 120 Volts
AC, which is provided by connection to the extension
cord provided with units equipped with this feature.
Connect this extension cord ONLY to a properly
grounded 3 prong electrical outlet.
Manual Start
B. Fuel Valve - The fuel valve (B) is located under the
fuel tank. It is used to turn the fuel supply off for outof-season storage.
C. Starter Handle - The starter handle (C) connects to a
starter cord to manually start the engine. Pulling
starter handle rapidly spins the engine crankshaft,
cycles the engine, and generates the spark necessary for starting the engine.
D. Primer Button - When pressed, the primer button
(D) provides initial fuel to help start a cold engine.
Normally, pressing the primer button twice will provide enough fuel to start a cold engine.
E. Throttle Lever - The throttle lever (E) controls the
engine speed. For best overall performance, the
throttle lever should be set to the FAST position. Use
the SLOW position only for warming the engine, or to
help prevent snow/ice freeze-up when shutting the
unit down for the day.
F. Engine Key - The engine key (F) prevents the
engine from being started by unauthorized individuals. The key must be fully inserted into the key slot
for the unit to start. The key is also used to stop the
engine by pulling the key out of the key slot.
G. Choke Knob - The choke knob (G) adjusts the
air/fuel mixture, and is used to help start a cold
engine by providing a richer mixture. Once the engine
is warm and running smoothly, the choke knob
should be set to the off position to provide a normal
air/fuel mix.
Figures 2. Engine Controls
A. Electric Start Button E. Throttle Lever
B. Fuel Valve F. Engine Key
C. Starter Handle G. Choke Knob
D. Primer Button
B
A
C
D
E
F
G
C
D
E
F
B
G
A
Tecumseh
L-Head
Models
Briggs &
Stratton OHV
Models
Figures 1. Engine Controls
A. Electric Start Button E. Throttle Lever
B. Fuel Valve F. Engine Key
C. Starter Handle G. Choke Knob
D. Primer Button
11
Controls
Figure 3. Operator's Control Position
A. Speed Selector C.Auger Control
B. Drive Control D.Chute Direction Control
Figure 4. Snowthrower Controls
A. Speed Selector E. Chute Deflector
B. Drive Control F. Chute Deflector Knob
C. Auger Control G. Skid Shoes
D. Chute Control Knob H. Traction Lock Pins
A
B
C
D
A
D
B
E
F
G
H
C
GROUND SPEED CONTROLS
A. Speed Selector - This lever (A, Figures 3 & 4) is
used to set the ground speed of the snowthrower.
The snowthrower has five forward speeds, 1–5, and
two reverse speeds, 1–2. No neutral position or gate
is required, since the traction drive design automatically provides "neutral" (no forward or reverse movement), whenever the drive control is released.
B. Traction & Free Hand™ Control - This control
engages the traction drive as the lever (B, Figures 3
& 4) is depressed, and disengages the traction drive
when the lever is released. When both levers are
depressed the Free Hand™ control is activated. This
allows the auger control to be released yet the auger
remains engaged until the traction Free Hand™ is
released. NOTE: Changing ground speeds must only
be done while the drive control is in the disengaged
(fully released) position.
AUGER CONTROL
C. Auger Control - The auger control clutch lever (C
Figures 3 & 4), engages the auger drive when the
lever is depressed and disengages the auger drive
when the lever is released (unless Traction Free
Hand™ control is also depressed-see above).
DEFLECTOR CONTROLS
D. Chute Direction Control - The chute direction con-
trol (D, Figures 3 & 4), allows the discharge chute to
be rotated to throw snow in the desired direction.
Snow may be thrown at any angle from straight left,
to straight forward, to straight right.
E. Chute Deflector - Controls the distance snow is
thrown. Tilting the chute deflector (E, Figure 4) UP
provides a higher stream and greater distance, while
tilting the deflector DOWN provides a lower stream
and less distance.
F. Chute Deflector Knob - This knob (F, Figure 4)
allows the discharge chute deflector (E) to be locked
in the desired tilt position.
SCRAPER HEIGHT
G. Scraper Bar Height Control - The skid shoes (G,
Figure 4) control the height the scraper bar (located
at the bottom of the auger housing). The scraper bar
allows smooth surfaces (such as concrete or asphalt
driveways) to be scraped clean of snow. On surfaces
such as gravel, the scraper bar should be adjusted
higher — so that it will not pick up gravel or debris.
TRACTION LOCK CONTROL
H. Traction Lock Pins - The traction drive to each
wheel can be locked and unlocked with the traction
lock pins (H, Figure 4) to permit the unit to “freewheel,” allowing easier manual handling and transport
of the snowthrower.
12
Operation
GENERAL OPERATION
CHECKS BEFORE EACH START-UP
1. Make sure all safety guards are in place and all nuts,
bolts and clips are secure.
2. Check to make sure that the clean-out tool is
attached to the handle on the machine. Do not operate the machine without the clean-out tool properly
stored on the handle.
3. Check the engine oil level. See your engine owner’s
manual for procedure and specifications.
4. Check to make sure spark plug wire is attached and
spark plug is tightened securely. If necessary, torque
spark plug to 15 ft. lbs.
5. Check the fuel supply. Fill the tank no closer than 1/4
to 1/2 inch of top of tank to provide space for expansion. See your engine owner’s manual for fuel recommendations.
6. Check the scraper bar to make sure it is set at the
desired height. Adjust the skid shoes if necessary.
(See page 15.)
7. Check the drive control (B, Figure 3), and Auger
Control (C) for proper operation. If adjustment is
required, see the Service Section for procedures.
8. Check the chute direction control (D, Figure 3) for
proper operation. The discharge chute should rotate
freely in both directions. See the Service Section for
adjustment procedures and troubleshooting.
9. Check the chute deflector (E, Figure 3) for proper
operation. The deflector should pivot freely up and
down when the chute deflector knob is loosened. If
adjustment is required, see the Service Section for
procedures.
10. Position the chute at the desired starting direction
and set the deflector at the desired angle.
11. Check the speed selector (A, Figure 3) for smooth
operation. The control must move freely into each
speed position gate and remain in position when
released. If the speed selector does not move freely
into all forward and reverse speed positions, contact
your local authorized dealer for assistance.
WARNING
For your safety, operation on slopes should be in
an up and down direction only. If it becomes
necessary to move across the face of a slope, use
caution and do not blow snow. Be very careful
when changing direction on a slope.
Proper winter footwear is recommended for the
operator to help prevent slipping. Never attempt
to clean snow from excessively steep slopes. The
maximum slope for any operation is 17.7% (10º).
WARNING
Gasoline is highly flammable and must be
handled with care. Never fill the tank when the
engine is hot or running. Always move outdoors
to fill the tank. Keep snowthrower and gasoline
away from open flame or spark.
WARNING
This unit is a “two-stage” snowthrower.
The first stage is the auger, which feeds the snow
back into the impeller housing. The second stage
is the impeller, which throws the snow out the
discharge chute. If bodily contact is made with
the auger or impeller when they are rotating,
severe personal injury will occur.
To avoid injury, keep others and yourself away
from the auger and the discharge chute whenever
the engine is running. Read and follow all of the
safety rules and warnings in this manual.
DANGER
Do not clean out discharge chute with hands.
Contact with moving parts inside chute will cause
serious injury. Use clean-out tool provided with
machine. Use the following procedure to remove
objects or clear the chute:
1. Stop the engine. Remove the key
2. Wait 10 seconds to be sure the auger/impeller
blades have stopped rotating.
3. Always use the clean-out tool. DO NOT use your
hands.
13
Operation
STARTING THE ENGINE
1. Turn the fuel valve (B, Figure 5 & 6) to the ON position.
2. Insert the engine key (F) into the engine key slot and
push fully in to the RUN position.
3. Move the throttle lever (E) fully up to the FAST position.
4. Fully close the choke (G) if engine is cold. (Do not
choke a warm engine.)
5. Push the primerbutton (D) two times if engine is cold.
(Do not prime a warm engine.)
6. Pull starter handle (C) rapidly, or push starter button
if equipped with the electric start. Do not allow the
starter handle to snap back—let the starter rope
rewind slowly—while keeping a firm grip on the
starter handle.
7. As the engine starts and begins to operate evenly,
open the choke (G) slowly and set the throttle lever to
SLOW. If the engine falters, turn the choke knob
clockwise until the engine runs smoothly, and let it
run briefly before returning the choke to the OPEN
position.
NOTE: Allow the engine to warm up at SLOW throttle for
a few minutes before operating the snowthrower at full
speed. The engine will not develop full power until it
reaches operating temperature.
Figures 6. Engine Controls
A. Electric Start Button E. Throttle Lever
B. Fuel Valve F. Engine Key
C. Starter Handle G. Choke Knob
D. Primer Button
B
A
C
D
E
F
G
C
D
E
F
B
G
A
Tecumseh
Models
Briggs &
Stratton
Models
Figures 5. Engine Controls
A. Electric Start Button E. Throttle Lever
B. Fuel Valve F. Engine Key
C. Starter Handle G. Choke Knob
D. Primer Button
14
Operation
OPERATING THE SNOWTHROWER
1. Rotate the discharge chute to the desired direction.
2. Set the speed selector to the desired forward speed.
3. Fully press and hold the auger control (C, Figure 7)
on the right-hand grip to begin auger rotation. To disengage the auger, completely release the lever.
4. Fully press and hold the traction drive control lever
(B, Figure 7) on the left-hand grip to engage the traction drive and begin moving the snowthrower. To disengage the traction drive, completely release the
lever. If engaged at the same time, the drive control
(B) will lock the auger control (C) in the engaged
position. Releasing the drive control (B) will release
the auger control (C).
5. Select forward or reverse speeds as needed using
the speed selector (A, Figure 7). Release the drive
control lever whenever changing drive speeds.
NOTE: After 5 - 10 hours of use, it may be necessary
to adjust the tension on the traction drive cable. See
"Traction Drive Clutch Cable Adjustment" in the
Service Section for the adjustment procedure.
CLEARING A CLOGGED DISCHARGE
CHUTE
Hand contact with the rotating auger/impeller inside the
discharge chute is the most common cause of injury
associated with snowthrowers. DO NOT use your hand
to clean out the discharge chute. To clear the chute:
1. Stop the engine. Remove the key.
2. Wait 10 seconds to be sure the auger/impeller blades
have stopped rotating.
3. Always use the clean-out tool. DO NOT use your
hands.
GROUND SPEED SELECTOR
Use the speed selector (A, Figure 7) to control the drive
speed of the snowthrower. There are five forward speeds
and two reverse speeds.
Use the lower speeds to blow deep or wet snow. Use the
higher speeds to blow light snow or to drive the snowthrower without blowing snow.
To change speeds, first release the traction drive control
lever (B, Figure 7), then move the speed selector to the
desired speed setting. Fully press the traction drive control lever to resume operation.
ENGINE SPEED
Run the engine at full throttle when operating. Use the
engine throttle lever (See Figure 8) to set the engine
speed. Slide the throttle lever UP to increase engine
speed, and DOWN to reduce speed.
Figure 7. Operator's Control Position
A. Speed Selector C. Auger Control
B. Drive Control D. Chute Direction Control
A
B
C
D
Figure 8. Engine Speed Selection
Throttle
Lever
Throttle
Lever
15
Operation
DEFLECTOR
The distance of the discharged snow is mainly controlled
by the position of the deflector (Figure 9). (Engine speed
also affects distance of discharge. Always operate at
FULL throttle.)
The more the deflector is tilted UP, the farther snow will
be thrown. Loosen the deflector knob, tilt the deflector
UP or DOWN, and then retighten the knob when the
desired angle has been chosen.
Figure 10. Skid Shoe Adjustment
Scraper
Bar
Skid Shoe
Figure 9. Chute Deflector Adjustment
Chute
Deflector Knob
Chute
Deflector
Skid Shoe
Nuts
SCRAPER BAR & SKID SHOES
On smooth surfaces such as concrete or asphalt, the
scraper bar should scrape the surface. On surfaces such
as gravel, the scraper bar should be high enough so that
it will not pick up gravel or debris.
The height of the scraper bar is controlled by raising or
lowering the skid shoes (See Figure 10).
1. To raise the scraper bar height, rest the scraper bar
on a strip of wood equal in thickness to the desired
height.
2. Make sure the scraper bar is parallel to the ground
surface.
3. Loosen the skid shoe nuts and let the skid shoes
drop to the surface.
4. Tighten the nuts, making sure the skid shoes are
adjusted equally and are parallel to the surface.
5. To lower the height of the scraper bar, raise the skid
shoes.
6. If the scraper bar becomes worn, it can be replaced
by removing the hardware attaching it to the
snowthrower.
16
Operation
Figure 11. Traction Drive Lock - Disengaged
FREE-WHEELING AND
TRACTION DRIVE LOCK
For easy turning when pushing the snowthrower, you
can disengage the traction drive at one or both wheels
by using the traction lock pins (See Figures 11 & 12).
1. Turn the unit off, remove the engine key, and disconnect the spark plug wire.
2. To DISENGAGE the traction drive lock, insert the
traction lock pin through the outer hole in the axle.
(See Figure 11).
3. To ENGAGE the traction drive lock, insert the pin
through the hub and axle (See Figure 12). If the hole
in the hub is not aligned with the inner hole in the
axle, push the snowthrower until the holes align and
install the traction lock pin.
NOTE: When snowthrowing with the full width of the
auger, for best drive performance engage both wheels.
For easier turning when not using the full width of the
auger, engage one wheel and use the engaged side as
the snow contact side for the auger.
Figure 12. Traction Drive Lock - Engaged
AFTER EACH USE
Normal use of the snowthrower may result in a build-up
of packed snow in and around the starter cord housing
and around engine controls.
Heat from the engine will
usually prevent the snow from freezing solid while the
unit is running, but after the engine is shut down, some
snow may continue melting from engine heat, and later
freeze around some moving parts as the unit cools.
After each period of use, follow these steps
to prevent
freeze-up caused by ice formation
in and around the
engine controls and external parts.
1. Before shutting off the engine, pull the starter rope
out 2 - 3 times, and allow it to rewind slowly. This will
help clear packed snow from the starter cord area.
Allow the engine to run for several minutes.
2. Stop the engine by moving the throttle lever (See
Figure 8) down, or by pulling out the engine key.
3. Disconnect the spark plug wire, and position it away
from the spark plug.
4. Brush snow and ice from the snowthrower. Be sure to
clear engine and snowthrower controls, discharge
chute, worm and chute rod gears, clutch cable areas,
and anywhere else snow has accumulated.
5. Always remove the engine key and store in a safe
place to prevent unauthorized use.
6. If the snowthrower is kept in a cold shelter, fill the fuel
tank to prevent condensation. Do not store near
sparks or flame.
Note: The engine owner’s manual contains further information on preventing ice formation and freeze-up.
Klik-Pin In
OUTER Hole
Klik-Pin In
INNER Hole
WARNING
Never store snowthrower, with gasoline in engine
or fuel tank, in a heated shelter or in enclosed,
poorly ventilated enclosures. Gasoline fumes may
reach an open flame, spark or pilot light (such as
a furnace, water heater, clothes dryer, etc.) and
cause an explosion.
Handle gasoline carefully. It is highly flammable
and careless use can result in serious fire
damage to people and property.
Drain fuel into an approved container outdoors
away from open flame or sparks.
17
Regular
Maintenance
CHECK AUGER
GEAR CASE LUBRICATION
1. Place the snowthrower on a level surface.
2. Remove the pipe plug (Figure 14).
3. Check the lubricant level. It should be level with the
lower edge of the plug opening. If not, add The
Dealer Line Winter Weight Worm Gear Oil (available
from your dealer).
4. Re-install pipe plug, and tighten securely.
Figure 14. Checking Auger Gear Case Lubrication
Pipe Plug
CHECKING TIRE PRESSURE
The air pressure in each tire (Figure 13) should be 20 psi
(1,36 kPa) and should be equal for both tires for best
performance. Be sure to keep caps on valves to prevent
entry of debris into the valve stem when tires are filled.
Figure 13. Checking Tire Pressure
MAINTENANCE SCHEDULE
Check auger gear case lubrication.**
Lubricate snowthrower.
Check tire pressure.
Change engine oil.*
✛
Clean or replace spark plug.
✛
Check drive linkage/belt tension.
Lubricate Axle Shafts.
Check / Lubricate Free-Hand Linkage.
Lubricate Auger Shaft. ***
25 Hours
10 Hours
Monthly
50 Hours
✛
Yearly
4-6 Hours
Yearly
10 Hours
10 Hours
Winter Weight
Worm Gear Oil
10W Oil and Grease
20 psi (1.37 bar)
See Engine Manual
See Engine Manual
N/A
Lithium Grease
10W Oil
Lithium Grease
MAINTENANCE REQUIRED FREQUENCY NOTES
* Change original oil after two hours of operation.
** Check oil level each fall and spring.
***Lubricate each fall and spring.
✛ See your engine Owner’s Manual.
18
Maintenance
Figure 15. Drive Area Lubrication Points
(Bottom Cover Removed)
A. Drive Disc C. Hex Shaft
B. Friction Disc
Figure 16. Snowthrower General Lubrication Points
A
B
C
Remove wheels and grease axles once each year.
There are two grease fittings on the auger shaft. Wipe
the fittings clean and apply grease, using a grease gun.
Also apply grease on other points indicated.
Apply medium weight (10W) oil to points shown (See
Figures 15 - 18).
Apply 5W-50 synthetic motor oil to the friction disc hex
shaft (see Figure 15).
Generally, all moving metal parts should be oiled where
contact is made with other parts. Keep oil and grease off
belts, pulley grooves, drive disc, and friction disc.
IMPORTANT NOTE
It is very important that grease fittings on the auger shaft
are lubricated regularly. If auger rusts to shaft, damage to
worm gear may occur if shear pins do not break.
To prevent wheels rusting to axles, it is also necessary
to remove the wheels and grease the axles regularly.
LUBRICATION
LUBRICATION NOTES:
Grease locations indicated by grease gun symbol.
Use grease fittings when present. Disassemble
parts to apply grease to moving parts when grease
fittings are not installed.
Oil locations indicated by oil can symbol. Do not
allow oil to drip onto traction drive or friction disc.
19
Storage
LUBRICATION CHECK / LUBRICATE
FREE-HAND LINKAGE
Check the function of the Free-Hand controls: the controls should function as described in the CONTROLS
section. It is critical for the safe operation of the unit
that the controls disengage when released.
If the controls do not function properly, lubricate them. If
lubrication does not rectify the problem, see your dealer.
Under no circumstances should the unit be used if the
controls are not functioning properly.
Figure 17. Lubricate Free Hand Control
STORAGE
Before you store your unit for the off-season, read the
Maintenance and Storage instructions in the Safety
Rules section, then perform the following steps:
• Disengage the PTO, set the parking brake, and
remove the key.
• Perform engine maintenance and storage measures
listed in the engine owner’s manual. This includes
draining the fuel system, or adding stabilizer to the
fuel (do not store a fueled unit in an enclosed structure - see warning).
WARNING
Never store the unit (with fuel) in an enclosed,
poorly ventilated structure. Fuel vapors can
travel to an ignition source (such as a furnace,
water heater, etc.) and cause an explosion.
Fuel vapor is also toxic to humans and animals.
Figure 18. Checking Auger Gear Case Lubrication
A. Grease Fittings C. Cotter Pins
B. Shear Pins D. Auger Assembly
A
B
D
C
LUBRICATING THE AUGER SHAFT &
ASSEMBLY
1. Remove cotter pin (C, Figure 18) and shear pin (B).
2. Use a grease gun and squirt several shots of grease
into grease fitting (A).
3. Rotate auger assembly (D) several times to distribute
the grease evenly. Repeat step 2.
4. Reinstall shear pin (B) and cotter pin (C).
5. Repeat procedure for other side.
A
B
D
C
IMPORTANT NOTE
It is very important that grease fittings on the auger shaft
are lubricated regularly. If auger rusts to shaft, damage to
worm gear may occur if shear pins do not break.
Before starting the unit after it has been stored:
• Check all fluid levels. Check all maintenance items.
• Perform all recommended checks and procedures
found in the engine owner’s manual.
• Allow the engine to warm up for several minutes
before use.
Troubleshooting,
Adjustment, & Service
20
PROBLEM POSSIBLE CAUSE REMEDY
Engine fails to start.
1. Key is OFF.
2. Failure to prime cold engine
3. Fuel valve is in CLOSED position.
4. Out of fuel.
5. Choke OFF - cold engine.
6. Engine flooded.
7. Spark plug not sparking.
8. Water in fuel, or old fuel.
1. Push key in to the ON position.
2. Press Primer Button twice and restart.
3. Turn valve to OPEN position.
4. Fill fuel tank.
5. Turn choke to ON, set throttle to
FAST.
6. Turn choke to OFF; try starting.
7. Check gap. Gap plug, clean electrode, or replace plug as necessary.
8. Drain tank (Dispose of fuel at an
authorized hazardous waste facility).
Fill with fresh fuel.
Engine starts hard or runs poorly.
1. Fuel mixture too rich.
2. Carburetor adjusted incorrectly.
3. Spark plug faulty, fouled, or gapped
improperly.
4. Fuel cap vent is blocked.
1. Move choke to OFF position.
2. See your dealer for adjustments.
3. Clean and gap, or replace.
4. Clear vent.
Auger does not rotate.
1. Auger control not engaged.
2. Foreign matter blocking auger.
3. Auger drive clutch cable slack.
4. Auger drive belt slipping.
5. Broken belt.
6. Shear pin broken.
1. Engage auger control.
2. STOP engine and REMOVE the key.
DISCONNECT the spark plug wire.
Clear auger using clean-out tool. See
warning in SAFETY RULES.
3. Tighten to remove slack. See auger
clutch cable adjustment.
4. Check auger drive belt adjustment.
5. Replace belt.
6. Replace shear pin.
TROUBLESHOOTING
This section provides troubleshooting and service
instructions. Locate the problem and check the possible
cause/remedy in the order listed.
Also, refer to the engine manufacturer’s Owner’s Manual
for additional information.
For problems not covered here, contact your local dealer.
WARNING
Before performing any adjustment or service to
snowthrower, stop the engine and wait for
moving parts to stop. Remove the key. To prevent
accidental starting, disconnect the spark plug
wire and fasten away from the plug.
21
Troubleshooting
PROBLEM POSSIBLE CAUSE REMEDY
Auger rotates, but snow is not
thrown far enough
1. Chute deflector too low.
2. Engine speed too slow.
3. Ground speed too fast.
4. Snowthrower discharge chute clogged.
5. Auger belt loose or worn.
1. Adjust deflector as necessary.
2. Set speed to full throttle.
3. Use slower speed selector setting.
4. STOP engine and REMOVE the key.
DISCONNECT the spark plug wire.
Clear auger using clean-out tool. See
warning in SAFETY RULES.
5. Check auger drive belt adjustment
Scraper bar does not clean hard
surface.
1. Skid shoes improperly adjusted.
1. RAISE skid shoes (this lowers the
scraper bar).
Auger does not stop when auger
lever is released
1. Auger clutch cable too tight or bent.
2. Auger drive belt out of adjustment.
3. Auger belt guide out of adjustment.
4. Free hand control not releasing.
1. Loosen or straighten clutch cable.
2. Adjust auger belt.
3. Adjust auger belt guide.
4. Lubricate free hand linkage.
Scraper bar picks up and throws
stones on gravel drive.
1. Skid shoes improperly adjusted. 1. LOWER skid shoes (this raises the
scraper bar.)
Poor traction
1. Tires slipping. 1. Check tire pressure and tread.
Snowthrower does not stop when
drive lever is released
1. Traction drive clutch cable bent or too
tight.
1. Loosen cable to remove slack or
replace. See adjustment procedure.
Snowthrower does not drive when
drive lever is engaged.
1. Traction drive clutch cable loose.
2. Drive belt loose, broken, or stretched.
3. Drive roller chain damaged.
4. Traction lock pins in free-wheeling
position (OUTER hole).
5. Friction disc worn.
1. Tighten to remove slack. See adjustment procedure.
2. Replace drive belt.
3. Replace chain.
4. Change traction lock pins to INNER
hole to engage traction drive.
5. Replace disc (see your dealer).
Discharge control is difficult to
operate.
1. Gearing needs lubrication
2. Worm gear not adjusted properly.
3. Control rod gears misaligned.
4. Pin connecting control shaft broken.
1. Oil or grease as required.
2. Adjust worm gear. See adjustment
procedure.
3. Adjust gear bracket. See adjustment
procedure.
4. Replace pin.
Snowthrower veers to one side.
1. Tire pressure not equal.
2. One wheel is set in free-wheeling
mode. (Traction lock pin is in the
OUTER hole).
1. Check tire pressure.
2. Make certain BOTH traction lock pins
are in the INNER holes (to engage
traction drive).
Excessive vibration.
1. Loose parts or damaged auger. 1. STOP engine and REMOVE the key.
DISCONNECT the spark plug wire.
Tighten all hardware. Replace auger
if necessary. If vibration continues,
see your dealer.
Drive fails to move snowthrower
at slow speeds.
1. Traction drive out of adjustment. 1. Readjust drive, or shift speed selector
setting up one speed faster.
22
Adjustments
SPEED SELECTOR PIVOT ADJUSTMENT
The speed selector is factory set for optimal performance
at each forward and reverse speed setting. However, if
drive system components have been replaced, adjustment may be necessary.
Adjust as follows:
1. Move the ground speed control (A, Figure 19) fully
forward.
2. Loosen the hardware (B) securing the upper and
lower shift rods.
3. Push the lower rod (C) down fully (into the housing).
4. Make sure the ground speed control (A) is in the full
forward (5th gear) position. Pull the two rods apart
and tighten the shift rod hardware (B).
Figure 19. Speed Selector Linkage Adjustment
A. Ground Speed Lever
B. Shift Rod Hardware
C. Lower Shift Rod
TRACTION DRIVE CLUTCH CABLE
ADJUSTMENT
Initial Adjustment
The traction drive clutch cable should initially be adjusted
so that there is no slack in the cable when moved slightly
from side to side, but bellcrank arm remains in fully down
position. To adjust tension on the cable:
1. Loosen adjustment hex nut (Figure 20) by holding the
adjusting flats and turning adjustment hex nut.
2. Tighten adjustment screw by turning adjustment flats
and holding screw. The adjustment screw is a
phillips screw and the head can be held or turned by
inserting a screwdriver through the traction drive
clutch cable spring. Tighten just until slack in cable
is removed.
3. Tighten hex nut securely. The unit should able to be
pushed forward and back freely.
Figure 20. Traction Drive Clutch Cable Adjustment
Traction Drive
Clutch Cable
Traction Drive
Clutch Cable Spring
Adjustment
Screw
Traction Drive
Bellcrank Arm
Run-In Adjustment
1. After 5 hours of use, check for proper adjustment.
Readjust clutch cable if necessary by increasing tension on cable. A small amount of bellcrank arm
movement is permissible if unit passes operating
checks described in the Caution at left. Optimal
adjustment provides 3/16" clearance between
traction drive disc and rubber ring on friction disc
when drive lever is released (see Figure 15 for fric-
tion disk location).
WARNING
Do not over-tighten, as this may cause traction
drive to engage without depressing the traction
drive control (bellcrank arm must remain in down
position).
Verify that the cables are not over-tightened: With
speed selector in position 1 and traction drive
control fully released, push snowthrower forward.
The unit should move forward freely.
If unit does not move forward freely, the cable has
been over-tightened. To remedy, loosen tension
on clutch cable slightly, and recheck.
A
B
C
Adjustment
Flats
Adjustment
Hex Nut
23
Adjustments
MANUAL DISCHARGE CHUTE
CONTROL LINKAGE ADJUSTMENT
Pinion Gear Adjustment
If the discharge chute is difficult to operate, first lubricate
the pinion gear (A, Figure 21) and ring gear (F). If it is
still difficult to operate, adjust as follows:
NOTE: If the discharge chute will not stay in position,
adjust the pinion gear (A) closer to the ring gear (F).
1. Loosen the nut (G, Figure 23) which holds the pinion
gear bracket in the slotted hole.
2. If the pinion gear is too tight against the ring gear,
move it away slightly and then retighten the nut.
3. Check the operation again.
Figure 22. Chute Direction Gear Adjustments
CHUTE DIRECTION CONTROL
ROD GEAR ADJUSTMENT
If the discharge chute becomes difficult to rotate or
begins to operate erratically, the chute direction control
rod gears may require adjustment:
1. Loosen the gear bracket mounting nuts (Figure 22).
2. Slide the gear bracket into the position that provides
the best engagement between the gears.
3. Tighten the bracket mounting nuts, and check for
smooth operation.
4. Readjust if necessary.
5. Lubricate the chute direction control rod gears with a
medium weight (10W) oil.
Mounting Nuts
Figure 21. Discharge Control
A. Pinion Gear
B. Control Rod
C. Carriage Bolt
D. Slotted Bracket
E. U-shaped Bracket
F. Ring Gear
G. Nut
B
C
G
A
E
F
D
24
Adjustments
Figure 23. Auger Drive Clutch Cable Adjustment
Auger Drive
Clutch Cable
Auger Drive
Clutch Cable
Spring
Adjustment
Hex Nut
AUGER DRIVE CLUTCH CABLE
ADJUSTMENT
The auger drive clutch cable should be adjusted so that
there is no slack in the cable when moved slightly from
side to side. To adjust tension on the cable:
1. Loosen adjustment hex nut (Figure 23) by holding the
adjusting flats and turning adjustment hex nut .
2. Tighten adjustment screw by turning adjustment flats
and holding screw. The adjustment screw is a
phillips screw and the head can be held or turned by
inserting a screwdriver through the auger drive clutch
cable spring. Tighten just until slack in cable is
removed.
3. Tighten hex nut securely.
4. Start unit and check auger. Auger must not be
engaged unless auger control is depressed.
5. With engine running, fully depress auger control, the
auger should engage and run normally.
6. Release auger control. Auger must stop within 5
seconds.
7. If auger does not operate properly, stop engine and
recheck clutch cable adjustments.
8. If clutch cable is properly adjusted, auger drive belt
tension may require adjustment. See "Adjusting
Auger Drive Belt" on next page.
Figure 24. Drive Belt Paths
DRIVE BELT ADJUSTMENT
The snowthrower is equipped with two drive belts located just in front of the engine under the belt cover. Figure
24 shows both belts and idler pulleys. The belt nearest
the engine is the unit traction drive (wheels) belt. The
belt farthest from the engine is the auger/ impeller drive
belt.
The traction drive belt has constant tension provided by
a spring-loaded idler pulley arm, and is non-adjustable.
This belt rotates whenever the engine is running, and
provides power to the traction drive disc, which also
rotates constantly while the engine is running.
The auger drive belt tension may be adjusted by moving
the auger drive idler pulley. See “Adjusting Auger Drive
Belt” on next page.
Idler Rod
Right Handle
WARNING
Do not over-tighten, as this may lift the idler cable
lever and cause auger drive to be engaged
without depressing the Auger Control.
Adjustment
Flats
Adjustment
Screw
Engine Pulley
Idler Pulley
Drive Belt
Traction
Drive Pulley
Engine Pulley
Idler Pulley
Auger Belt
Auger Pulley
Front
(Auger)
25
Adjustments
DRIVE BELT ADJUSTMENT (Continued)
If the auger drive slips (auger slows or doesn't rotate normally while blowing snow), or stays engaged when the
control is disengaged — and the auger clutch cable has
been properly adjusted — the auger drive belt may be
out of adjustment.
Checking Auger Belt & Belt Guide
Adjustments
1. Insert the engine key and start the snowthrower.
2. Engage and disengage the auger control a series of
ten times, checking that the auger comes to a complete stop within 5 seconds after the control is disengaged each time.
3. If the auger comes to a complete stop each time within 5 seconds, the adjustment is correct. If the auger
does NOT come to a complete stop within the necessary 5 seconds, the adjustment is incorrect: readjusting the auger belt & belt guide according to the procedures below.
Adjusting Auger Drive Belt
1. Make certain that the snowthrower is off, the engine
key has been removed, and the spark plug disconnected.
2. Check that there is no slack in the auger drive clutch
cable (see Figure 26). If there is, follow the auger
drive clutch cable Adjustment procedure on page 24.
3. Measure the length of the auger drive clutch spring
(Figure 26).
4. Fully depress the auger control and measure the
expanded length of the spring.
The spring should expand 19/64”-5/16”. If the spring
deflection is less than 19/64”-5/16” the auger idler
pulley must be adjusted. Proceed to step 5.
5. Loosen the belt cover screws and remove the belt
cover (Figure 25)
6. Loosen the adjustment bolt (see Figure 27) and move
the auger idler pulley.
7. Tighten the adjustment bolt and repeat steps 3-4.
8. Test run the unit. The auger must NOT rotate unless
the auger control lever has been depressed. Proper
auger drive belt adjustments stop the auger within 5
seconds after the auger control is disengaged. If the
auger drive fails either of these tests, repeat the
adjustment procedures.
Figure 25. Auger Control and Belt Cover Location
Belt Cover
Auger Control
Figure 27. Auger Drive Belt, Guide and Pulley
Auger Idler
Pulley
Auger Idler
Arm
Adjustment
Bolt
Auger
Drive Belt
Figure 26. Auger Drive Clutch Cable
Auger Drive
Clutch Cable
Adjustment
Hex Nut
Idler Rod
Right Handle
Measure Spring
Length, Spring
Should Expand
5/16” When Auger
is Engaged
9. After adjusting the auger drive belt, the auger belt
guide MUST BE adjusted according to the
Adjusting
Auger Belt Guide
procedure which follows.
WARNING
Auger must NOT rotate unless the Auger Control
lever has been depressed.
Proper Auger Drive
Belt adjustments stop the auger within 5 seconds
after the Auger Control is disengaged.
26
Adjustments & Service
DRIVE BELT ADJUSTMENT (Continued)
Adjusting Auger Belt Guide
1. With the auger control still fully depressed, adjust the
auger belt guide so that there is a 1/64” gap (1/32”
Maximum) between the end of the guide and the belt
(Figure 28), making certain the guide is NOT putting
pressure on the belt.
2. Making certain the auger belt guide does NOT move
while doing so, tighten the auger belt guide screw
(Figure 28) to secure the guide.
3. Check the adjustment on the auger belt guide
(Figure 28) to make certain that the gap between the
belt and the belt guide is correct.
4. Disengage the auger control by removing the cardboard tube (or other means used to temporarily
secure the control.)
5. Test the unit by following the steps under the
“Checking Auger Belt & Belt Guide Adjustments”
above.
Figure 28. Auger Belt Guide Adjustment
WARNING
Failure to properly adjust the Auger Belt Guide
may cause auger to rotate when Auger Control
has not been depressed.
Belt Guide
& Gap
Belt Guide
Screw
Figure 29. Traction Drive Pulley
(Lower Cover Removed For Clarity)
Traction Drive Belt & Pulley
DRIVE BELT REPLACEMENT
The snowthrower has two drive belts, one for the traction
drive—which transmits engine power to the wheels, and
a second for the auger drive—which transmits engine
power to the auger mechanism.
Each of these drive belts are of special construction and
should be replaced only with genuine replacement belts
which match the original equipment belts. These are
available from your dealer.
Traction Drive Belt Replacement
1. Disconnect spark plug wire and fasten it away from
the spark plug.
2. Remove belt cover.
3. Pull the traction drive belt idler pulley arm (See
Figure 24) away from the belt to relieve tension, and
slide the belt off the engine pulley.
4. Slip the belt off from around the traction pulley (See
Figure 29) and pull the belt out of the unit between
the auger pulley and the traction pulley (the lower
cover need not be removed for this step).
5. Reverse the procedure to install the new belt. Be
sure there are no twists in the belt, and that the belt is
properly seated in the pulley grooves.
6. Replace the belt cover.
7. Start the unit, and check the traction drive for proper
operation. See "Traction Clutch Cable Adjustment"
for adjustment procedures.
WARNING
Snowthrower must move only when the traction
Drive Control is depressed, and must stop when
the lever is released (disengaged).
27
Service
DRIVE BELT REPLACEMENT (Cont.)
Auger Drive Belt Replacement
1. Remove gas from fuel tank and run engine until it
stops running from lack of fuel.
2. Disconnect spark plug wire and fasten it away from
the spark plug.
3. Remove belt cover (See Figure 25).
4. Loosen auger belt guide and slide belt off engine pulley and away from idler pulley. (See Figure 28).
5. Clamp or tie auger control lever to handle in the fully
depressed position to release all tension on the auger
pulley brake pad, and provide clearance for belt
removal.
6. Tilt unit forward and rest on auger housing.
7. Remove lower cover.
8. Loosen hex screw securing belt stop (Figure 30), and
pivot the belt stop away from the pulley to permit
removal of belt.
9. Pull the belt out of the unit, and install the new belt on
the auger drive pulley.
10. Position belt stop to provide 1/8" clearance between
stop and belt, and and tighten securely.
11. Replace lower cover.
12. Return unit to normal upright operating position.
13. Release auger control.
14. Install auger belt over engine pulley.
15. Adjust auger belt stop as described under ADJUSTING BELT GUIDES.
16. Install belt cover.
17. Connect spark plug wire and fill fuel tank.
18. Start unit and check auger for proper operation. See
"Auger Drive Clutch Cable Adjustment" for adjustment procedures if additional adjustment is necessary.
Figure 30. Auger Drive Pulley and Belt Stops
Auger Belt Stops
Auger Drive Pulley
WARNING
Do not go near the discharge chute or auger
when the engine is running. Do not run the engine
with any cover or guard removed.
WARNING
Auger must NOT rotate unless the Auger Control
lever has been depressed, and auger must stop
within 5 seconds after Auger Control lever has
been released.
28
Service
SHEAR PIN REPLACEMENT
Under most circumstances, if the auger strikes an object
which could cause damage to the unit, the shear pin will
break. (This protects the gear box and other parts from
damage.)
The shear pins are located on the auger shaft as shown
in Figure 32. To replace the shear pins, tap out broken
pin with a pin punch, and install a new shear pin and cotter pin. Spread the legs of the new cotter pin fully. Do
NOT replace shear pins with anything other than the
correct grade replacement shear pin. See the
REPLACEMENT PARTS section at the back of this manual for the correct part numbers. (Use of bolts, screws or
a harder shear pin will lead to damaged equipment.)
Figure 31. Roller Chain Master Link
Keeper link
(Must install towards wheel side
with open end trailing.)
Master link
Direction of travel
ROLLER CHAIN REPLACEMENT
NOTE: This procedure does not apply to models that use
an “endless” chain.
1. Remove gas from fuel tank and run engine until it
stops running from lack of fuel.
2. Disconnect spark plug wire and fasten it away from
the spark plug.
3. Tilt the snowthrower forward and carefully rest unit
on the auger end.
4. Rotate the wheel to locate the roller chain master link.
5. Remove the keeper link, master link and chain.
6. Install new chain and master link as shown in Figure
31.
7. Return snowthrower to upright operating position.
8. Connect spark plug wire and fill fuel tank.
WARNING
Do not go near the discharge chute or auger
when the engine is running. Do not run the engine
with any cover or guard removed.
Figure 32. Shear Pin Replacement
A. Shear Pin B. Cotter Pin
A
B
A
B
29
Specifications
ENGINE:
5 HP* Tecumseh
Make Tecumseh
Model Snow King
Horsepower 5 HP @ 3600 rpm
Displacement 11.88 Cu. in (195 cc)
Oil Capacity See Engine Owner’s Manual
8 HP* Briggs & Stratton
Make Briggs & Stratton
Model Intek Snow
Horsepower 8 HP @ 3600 rpm
Displacement 18.6 Cu. in (305 cc)
Oil Capacity 28 oz. (,84 L)
CHASSIS:
Wheels Inflation Pressure: 20 psi (1,37 bar)
Spout Rotation 190 Degrees
Impeller 10” (25.4 cm) 4 Blade Ribbon Flighted Steel
Drive System Friction Disc, 5 Forward Speeds, 2 Reverse
DIMENSIONS
Effective Clearing Width
-555 22” (61 cm)
-860 24” (65 cm)
Length
-555, 860 51” (132 cm)
Height
-555, 860 43” (109cm)
Weight
-555 158 lbs. (72 kg)
-860 178 lbs. (80 kg)
NOTE: Specifications are correct at time of printing and are subject to change without notice.
* Actual sustained equipment horsepower will likely be lower due to operating limitations and environmental factors.
30
Replacement Parts & Accessories
REPLACEMENT PARTS
Replacement parts are available from your authorized
dealer. Always use genuine Simplicity / Snapper Service
Parts.
TECHNICAL MANUALS
Additional copies of this manual are available, as well as
fully illustrated parts lists. These manuals show all of the
product’s components in exploded views (3D illustrations
which show the relationship of parts and how they go
together) as well as part numbers and quantities used.
Important assembly notes and and torque values are
also included.
For applicable manuals currently available for your
model, contact our Customer Publications Department at
262-284-8519 (Smiplicity Manufacturing Inc.) or 1-866313-6682 (Snapper). Have the information listed in the
box below available when phoning in your request.
Technical manuals can be downloaded from
www.simplicitymfg.com or www.snapper.com
Engine Oil
Touch-Up Paint
Grease Gun Kit
8 oz. Grease Tube
Tire Sealant
Degrimer/Degreaser
Gas Stabilizer
MAINTENANCE ITEMS
Many convenient and helpful service and maintenance
items are available from you authorized dealer. Some of
these items include:
Model:
Mfg. No.:
Your Name:
Address:
City, State, Zip:
Visa/Mastercard No.:
Card Expiration Date:
MANUFACTURING, INC.
500 N Spring Street / PO Box 997
Port Washington, WI 53074-0997
www.simplicitymfg.com
© Copyright 2004, Simplicity Manufacturing, Inc.
All Rights Reserved. Printed in USA.
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