Snapper CSLT24520 (7800345), CSLT23460 (7800344), 7800317, 7800315 Owner’s Manual

SafetyInstructions& Operator'sManual for
LAWNTRACTOR
SERIES0
f
Models
LT195420(7800206)
CLT195420 (7800313)
LT23460(7800207)
LT24520 (7800212)
J
NOTE:Specifications are correct at time of printing and are subjectto changewithout notice. * Actual sustainedengine powerwill likely be lower due to operating limitations and environmentalfactors. Please refer to 'EnginePower Rating Information' for
further details.
Manual No. 7102340(1.R. 1/18/2008)
TP lO0-5335-1R-TC-N
Thankyoufor purchasing this quality-built Snapper product. We are pleased that you've placedyour confidencein the Snapper
brand. When operatedand maintained according to the instructions inthis manual,your Snapper mower will provide many years of dependableservice.
Thismanual containssafety information to makeyou awareof the hazardsand risks associatedwith mowers and howto avoid them. BecauseSnapperdoes not necessarily know all the applications this mowercould be usedfor, it is important that
you readand understand these instructions. Keepthis manualnear the mower for convenient reference.
Thismowerrequires final assemblybefore use. Referto the Assembly section of this manualfor instructions on final assembly procedures. Follow the instructions completely.
Where to Find Us
You never have to look far to find Briggs & Stratton support and servicefor your mower. Consultyour Yellow Pages.There are over 30,000 Briggs & Stratton authorized service dealersworldwide who provide qualityservice.You canalso contact Snapper Customer Service at 1-800-317-7833, or on the Internet at www.snapper.com.
Mower
Model Number
Serial Number
Engine
Model
Type Trim
DatePurchased
IIIIIIIII
It is veryimportant that you registeryour purchasewith Snapperto ensurewarranty coverage.Please mailyour product registration card to:
Snapper at P.O.Box 777, IVIcDonough,Georgia30253.
Or you may register online at www.snapper.com.
SNAPPERis a trademarkof SimplicityManufacturing,Inc.
PortWashington,WI, USA.
Briggs& StrattonYard Power ProductsGroup
Copyright© 2008, Briggs& StrattonCorporation
Milwaukee, WI, USA. All RightsReserved.
Tableof Contents
Operator Safety .................................. 2
Important OperatorSafety Instructions ............................. 2
International Pictorials.......................................... 5
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Assembly ...................................... 6
Parts Bag- Contents ........................................... 6
Installing the Seat ............................................. 7
Assembling the SteeringWheel................................... 7
MaintenanceFree Battery........................................ 8
IMPORTANT!BeforeYou Start Mowing ............................ 9
FeaturesandControls.............................. 11
Operation ...................................... 12
Attachments.................................................. 12
Using Controls................................................ 12
Driving and Stopping the Unit .................................... 13
Mowing ..................................................... 16
Engine Operation.............................................. 18
Tips ........................................................ 19
Maintenance.................................... 20
MaintenanceSchedule.......................................... 20
GeneralRecommendations ...................................... 21
Inspection ................................................... 21
Adjustments.................................................. 22
MaintenanceFree Battery........................................ 26
Lubrication................................................... 27
Mower DeckMaintenance ....................................... 28
Misc........................................................ 38
Storage ..................................................... 39
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Troubleshooting.................................. 40
Specifications ................................... 42
SlopeGuide .................................... 43
Warranties ..................................... 45
GeneralWarranty.............................................. 45
WARNING
Batteryposts, terminals and relatedaccessoriescontain
lead and lead compounds, chemicals known to the State of Californiato cause cancer and birth defects or other
reproductiveharm. Wash hands after handling.
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WARNING
Engineexhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to causecancer or other reproductive
harm.
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ImportantOperatorSafetyInstructions
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Protection for Children
Tragic accidents canoccur if the operator is not alertto the
presenceof children. Children are often attracted to the machine andthe mowing activity. Children who have been given rides in the past may suddenly appear in the mowing areafor another ride and be run over or backedover by the machine.Never assume that children will remain whereyou
last saw them.
1. KEEPchildren out of the mowing area and under the
watchful careof a responsible adult other than the operator.
2. DO NOTallow children in yard when machine is operated (evenwith the bladeOFF).
3. DO NOTallow children or others to ride on machine, attachmentsor towed equipment (evenwith the blades
OFF).Theymay fall and be seriously injured.
4. DO NOTallow pre-teenagechildren to operate machine.
5.ALLOW only responsible adults & teenagerswith mature
judgment under close adult supervision to operate machine.
6. DO NOToperateblades in reverse.STOP BLADES.LOOK and SEEbehind and down for children, pets and hazards beforeand while backing.
7. USEEXTRACAREwhen approaching blind corners, shrubs, trees, or other objects that may obscure vision.
WARNING:This powerful cutting machine is capableof amputating hands and feet and can throw objects that cancause injury and damage! Failureto comply with the following SAFETYinstructions could result in serious injury or death to the operator or other persons. Theowner of the machine must understandthese instructions and must allow only persons who understand these instructions to operatemachine. Each person operating the machine must be of sound mind and body and must not be underthe influence of any substance,which might impair vision, dexterity or judgment. If you have any questions pertainingto your machine which your dealercannot answerto your satisfaction, call or write the CustomerService Department at SNAPPER,McDonough, Georgia30253. Phone: (1-800-317-7833).
Protection against Tipovers
(ContinuedFromPreviousColumn)
6. KEEPA SAFEDISTANCE(at least 3 feet) away from edge of ditches and other drop offs. The machine could turn over
if an edge caves in.
7. Always begin forward motion slowly and with caution.
8. Useweights or a weighted load carrier in accordance with instructions supplied with a grass catcher. DONOT operate machine on slopes exceeding10 degrees (18% grade) when equippedwith grasscatcher.
9. DO NOTput your foot on the ground to try to stabilize the machine.
10. DO NOToperatemachine on wet grass. Reduced
traction could causesliding.
11. Choosea low enough speedsetting so that you will not haveto stop or shift on a slope. Tires may lose traction on
slopes eventhough the brakes are functioning properly.
12. DO NOToperatemachine under any condition where
traction, steering or stability is doubtful.
13. Always keepthe machine in gear when going down
slopes. DO NOTshift to neutral (or actuatehydro roll
release)and coast downhill.
Preparation
Protection against Tipovers
Slopesare a major factor relatedto loss-of-control and tip- overaccidents, which can result in severe injury or death.
All slopes require extra CAUTION.If you cannot back up the
slopeor if you feel uneasyon the slope, DONOTmow it. Useextra care with grass catchers or other attachments;
these affect the handling and the stability of the machine.
Referto the Slope Guideat the end of this manual.
1. DO NOToperatemachine on slopes exceeding15 degrees(27% grade).
2. ExerciseEXTREMECAUTIONon slopes above10 degrees(18% grade). Turn blades OFFwhen traveling uphill. Usea slow speed and avoidsudden or sharp turns.
3. DO NOToperatemachine back and forth acrossface of slopes.Operate up and down. Practiceon slopeswith
bladesoff.
4. AVOID starting, stopping or turning on slopes. If machine stops going uphill or tires losetraction, turn bladesOFFand back slowly straight down the slope.
5. STAYALERTfor holesand other hidden hazards.Tall grass can hide obstacles. Keepawayfrom ditches,
washouts, culverts, fencesand protruding objects.
1. Read,understand, and follow instructions and warnings in this manualand onthe machine, engine and
attachments. Know the controls and the proper use of the
machine beforestarting.
2. Only mature, responsible persons shall operatethe machineand only after proper instruction.
3. Dataindicates that operators age 60 and above,are involved in a large percentageof mower-related injuries.
These operators should evaluatetheir ability to operatethe
mower safely enough to protect themselvesand others
from serious injury.
4. Handle fuel with extra care. Fuelsareflammable and
vapors are explosive. Useonly an approved fuel container.
DONOTremovefuel capor addfuel with engine running.
Add fuel outdoors only with engine stopped and cool. Clean spilled fuel from machine. DONOTsmoke.
5. Practice operation of machinewith BLADESOFFto learn
controls and develop skills.
6. Checkthe areato be mowed and removeall objects such
as toys, wire, rocks, limbs and other objects that could cause injury if thrown by bladeor interfere with mowing.
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ImportantOperatorSafetyInstructions(Continued)
Protection againstTipovers
(ContinuedFromPreviousColumn)
7. Keeppeople and pets out of mowing area.Immediately STOPblades,STOPengine, and STOPmachineif anyone
entersthe area.
8. Checkshields, deflectors, switches, blade controls and other safety devices frequently for proper operation and
location.
9. Make sure all safety decals are clearly legible. Replaceif damaged.
10. Protect yourself when mowing andwear safetyglasses, a dust mask, long pants and substantial footwear.
11. Know how to STOPbladesand engine quickly in preparationfor emergencies.
12. Useextra care when loading or unloadingthe machine into a trailer or truck.
13. Checkgrass catchercomponents frequently for signs of
wear or deterioration and replaceas neededto prevent
injury from thrown objects goingthrough weak or worn spots.
Safe Handling of Gasoline
To avoid personal injury or property damage,use extreme
carein handling gasoline.Gasoline is extremelyflammable andthe vapors are explosive.
1. Extinguish all cigarettes, cigars, pipes and other sources of ignition.
2. Useonly an approvedfuel container.
3. DO NOTremove fuel cap or add fuel with the engine running. Allow the engineto cool before refueling.
4. DO NOTrefuelthe machine indoors.
5. DO NOTstore the machineor fuel container inside where
there is an open flame, sparkor pilot light such as on a water heateror other appliances.
6. DO NOTfill fuel containers inside a vehicle or on atruck or trailer bed with aplastic liner. Always place the
containerson the ground away from the vehicle before
filling.
7. Remove gas-poweredequipment from the vehicle or trailer and refuel it on the ground. If this is not possible, then refuel equipment using a portable container, rather than a gasoline dispenser nozzle.
8. DO NOTstart gas poweredequipment in enclosed vehicles or trailers.
9. Keepthe nozzlein contact with the rim of the fuel tank or
container opening at all times until fueling is complete. DO NOTusea nozzle lock-open device
10. If fuel is spilled on clothing, change clothing
immediately.
11. Neveroverfill afueltank. Replacefuel cap andtighten
securely.
Operation
1. Mount and dismount machine from left side. Keepclear
of discharge opening at all times.
2. Start engine from operator's seat, if possible. Makesure bladesare OFFand parking brakeis set.
3. DO NOTleavemachinewith enginerunning. STOP
engine, STOPblades, SETbrake, and Remove key before
leavingoperators position of any reason.
4. DO NOToperatemachine unless properly seatedwith
feet on feet rests or pedal(s).
5. STOPBLADESand ENGINEand makesure bladeshave
stopped before removing grass catcher or unclogging
mower to prevent loss of fingers or hand.
6. Blades must be OFFexceptwhen cutting grass. Set bladesin highest position when mowing over rough
ground.
7. Keephands and feet awayfrom rotating blades underneathdeck. DONOTplace foot on ground while
BLADESareON or machine is in motion.
8. DO NOToperatemachine without entire grasscatcher or
guards in place and working. DO NOTpoint discharge at
people,passing cars, windows or doors.
9. Slow down before turning.
10. Watch out for traffic when near or crossing roadways.
11. STOPengine immediately after striking an obstruction. Inspect machine and repair damagebefore resuming
operation.
12. Operatemachine only in daylight or with good artificial light.
13. ExerciseCAUTIONwhen pulling loads. Limit loadsto
those you can safelycontrol andattach loadsto hitch plate as specified with SNAPPERattachment instructions.
14. Onslopes, the weight of the towed equipment may
cause loss of traction and loss of control. When towing, travel slowly and allow extra distanceto stop.
15. DO NOToperateengine in enclosedareas. Engine
exhaust gasescontain carbon monoxide, a deadly poison.
16. DO NOTdischarge material against a wall or
obstruction. Materialmay ricochet back towards the operator.
17. Only use accessories approvedby the manufacturer.
See manufacturer's instructions for proper operation and
installation of accessories.
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ImportantOperatorSafetyInstructions(Continued)
Towing
1.Tow only with a machine that hasa hitch designedfor
towing. DONOTattachtowed equipment exceptat the hitch
point.
2. Follow the manufacturer's recommendationfor weight limits for towed equipment and towing on slopes.
3. DO NOTallow children or others on towed equipment.
4. On slopes, the weight of the towed equipment may cause loss of traction and loss of control.
5.Travel slowly and allow extra distanceto stop.
Maintenance
1. DO NOTstore machineor fuel container inside where
fumes may reachan open flame, spark or pilot light such as
in a water heater,furnace, clothes dryer or other gas appliance.Allow engine to cool before storing machinein
an enclosure.Store fuel container out of the reachof children in a well ventilated, unoccupied building.
2. Keepengine free of grass, leavesor excess greaseto reducefire hazardand engineoverheating.
3.When draining fuel tank, drain fuel into an approved container outdoors and away from open flame.
4. Check brakesfrequently; adjust, repair or replaceas needed.
5. Keepall bolts, nuts and screws properly tight. Check that all cotter pins are in proper position.
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Maintenance
(ContinuedFromPreviousColumn)
6. Always provide adequate ventilation when running engine. Exhaust gasescontain carbon monoxide, an odorless and deadly poison.
7. Disconnect negative(black) cablefrom battery before performing maintenanceor service. Cranking enginecould
cause injury.
8. DO NOTwork under machinewithout safety blocks.
9. Serviceengine and makeadjustments only when engine is stopped. Removespark plug wire(s) from spark plug(s)
and securewire(s) away from spark plug(s).
10. DO NOTchangeengine governor speedsettings or
overspeed engine.
11. Lubricate machine at intervals specified in manualto prevent controls from binding.
12. Mower blades are sharp and can cut. Wrap the blades
or wear heavy leather gloves and useCAUTIONwhen
handling them.
13. DO NOTtest for spark by grounding spark plug next to
spark plug hole; spark plug could ignite gas exiting engine.
14. Havemachine serviced by an authorized SNAPPER
dealer at least once ayear and havethe dealerinstall any
newsafety devices.
15. Maintain or replacesafetyand instruction labels as necessary.
16. Use only genuine SNAPPERreplacementparts to
assure that original standards are maintained.
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International Pictorials
IMPORTANT:Some of the following pictorials arelocatedonyour unit or on literature supplied with the product. Beforeyou
operatethe unit, learn and understand the purpose for eachpictorial.
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max+90Nmax+150N
Figure 1: Safety warning pictorials A - Warning
B - Shield Eyes.Explosive GasesCan
CauseBlindness Or Injury. C - No Sparks,Flames or Smoking. D - Sulphuric Acid Can CauseBlindness
OrSevereBums
E - Flush EyesImmediately With Water.
GetMedical Help Fast.
F- IMPORTANT.ReadOwner'sManual
BeforeOperating ThisMachine.
G- WARNING:Thrown Objects.Keep
BystandersAway. Read User Instructions Before OperatingThis Machine.
H - WARNING:Do Not Use This
Machine OnSlopes Greater Than15 Degrees.
I - DANGER:KeepPeople, Especially
Children,Away From Unit.
J - DANGER:No Step.
K - DANGER:KeepFeetAnd Hands
Away From Rotating Blade.
L- DANGER:KeepHandsAway From
Rotating Blade.
M - DANGER:Disconnect SparkPlug
WireBefore Servicing Unit.
N - WARNING:Hot Surface.
0 - WARNING:UseCaution When
Connecting Or Disconnecting Accessories.
P - WARNING:CrushedFingers.
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Figure2: Control and operatingpictorials A - Enginestart
B- Lights C - Engineoff D - Engine on
E- Brake
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F- Parkingbrake
G- Clutch H - Slow I - Fast
J - Choke
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K- Oil L - Blade rotation control M- Raise N - Fuel
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Assembly
Readand follow theassemblyand adjustment instructionsfor your mower.
Allfastenersare inthe partsbag. Do notdiscard anypartsor material untilthe unit
isassembled.
NOTE:In this instruction book, left and right describethe
location of a part with the operator on the seat.
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Parts Bag - Contents
Thefasteners and other looseparts areshown below. Thefasteners areshown full size. The quantity is shown in brackets ().
,_ WARNING:Beforedoinganyassemblyor
maintenanceto the mower, removethe wire from
the sparkplug.
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Figure3: Parts bag components A - (2) Carriagebolt
B - (2) Wingnut C- (1) Bolt
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D- (1) Washer E- (2) Knob F- (2) Washer
G
G- (1) Keys& ring H- (1) Terminalcover
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Installing the Seat
AssemblingtheSteeringWheel
Howto Install the Seat
1. Carefully removethe plastic bagfrom the seat. Usethe fasteners shown belowto install the seat. Thefasteners
are shown at full size.
Figure4: Seatparts A - Wingbolt (Also see 'E' in Figure3)
B - Washer(Also see 'F'in Figure 3)
NOTE:Fastenersmay be attachedto seat for shipping purposes, if so removefastenersbefore proceeding.
2. Alignthe holes inthe seat hinge to the holes in the seat (Figure 5). Fastenthe seat to the seat hingewith
the fasteners as shown.
3. Checkthe operating position of the seat. If the seat needsto be adjusted,loosen the two wing bolls. Slide the seat forward or backwardalong the seat adjusting
holesas shown. Tighten the wingbolts (A).
Howto AssembletheSteeringWheel
Tools Required:3/8" SocketWrench Attachthe steering wheel asfollows:
Figure 6: Steering wheelparts A - Screw (Also see 'C' in Figure3)
B- Washer (Also see 'D' in Figure 3)
1. Makesure the front wheels point forward.
2. Slidethe bellows overthe steering post (Figure7).
NOTE:Before attachment of the steering wheel, make surethat the front wheels point forward and are straight. Forproper alignmentof the steering wheel, seeFigure 7.
3. Slidethe steeringwheel onto the steeringpost.
4. Usethe fasteners shown aboveto secure the steering wheel. Thefasteners are shown at full size. Tighten the screw until snug andthen add 1/4 turn. DONOTover tighten.
5. Attach the coverto the steeringwheel.
6. Some models havean optional decal in the parts bag. Attach the decal to the centerof the steeringwheel as
shown.
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Figure5: Seat A - Wingbolt
B - Washer C - Seatadjusting hole
D- Seathinge E - Seat
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MaintenanceFreeBattery
IMPORTANT:Beforeyou attach the battery cables to the
battery, checkthe battery date.The battery datetells if the battery must be charged.
1. Checkthe top and the side of the batteryfor the location of the battery date (Figure9).
2. If the batteryis put into service beforethe batterydate,
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Figure 7. Steeringpost A - Screw
B - Washer C - Cover
D- Decal(Optional) E- Steering wheel
F- Bellows G - Steeringpost
H- Straight
the battery cables can be attachedwithout charging the battery.See"How To Install The BatteryCables".
3. If the batteryis put into serviceafterthe batterydate, the batterymust be charged. See"How To Charge The MaintenanceFreeBattery".
Howto Chargethe MaintenanceFree Battery
,_ WARNING:Whenyou chargethe battery, do not
smoke. Keepthebatteryaway from any sparks.The fumesfrom the batteryacid cancausean
explosion.
1. Removethe batteryandbatterytray.
2. Removethe protectivecap from the batteryterminal.
3. Usea12volt battery chargerto chargethe battery. Chargeat a rate of 6 amperesfor one hour. If you do not havea battery charger, have an authorized service center chargethe battery.
4. Install the batteryand batterytray. Make surethe positive (+) terminal is on the left side.
Howto Install the BatteryCables
WARNING:To preventsparks, fastenthe red cable to the positive(+) terminalbeforeyou connectthe
blackcable.
Usethe fasteners shown below to install the batterycables.
Thefasteners are shown at full size.
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Figure8: Batterycableparts A - Carriagebolt (Also see 'A' in Figure3)
B- Wing nut (Also see 'B' in Figure 3)
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1. Removethe protective capfrom the batteryterminal.
2. Fastenthe red cable and terminal cover(if equipped) to the positive(+) terminal with the fasteners as shown (Figure9).
3. Fastenthe black cable to the negative(-) terminal with the fasteners as shown.
OperatorPresenceSystem(Seat) Theseat has an Operator PresenceSystemto shut off the
engine whenthe operator leavesthe seat.This system is not intendedfor regular use in stopping the engine or the blade(s). Beforeleaving the seat, movethe blade rotation control to the DISENGAGEposition, shift to neutral, set the parking brake,and stop the engine.
Figure 9: Battery A - Carriagebolt
B - Wingnut C - Blackcable
D - Positive (÷) terminal E - Redcable
F- Battery G - Battery tray H - Terminalcover (Also see 'H' in Figure 3)
HowTo CheckThe Safety InterlockSwitches To check the function of the safetyinterlock switches, follow
the steps below.
1. Checkthe bladerotation controlswitch. Sit in the seat. Depressthe clutch/brake pedal. Move the blade rotation
control to the ENGAGEposition. Turn the ignition switch to the STARTposition. The engine should not
start. If the enginestarts, the switch is defectiveand must be replaced.
2. Checkthe clutch/brakeswitch.Sit in the seat. Movethe blade rotation control to the DISENGAGEposition. DO
NOTdepressthe clutch/brake pedal.Turn the ignition switch to the STARTposition. The engineshould not start. If the enginestarts, the switch is defectiveand must be replaced.
3. Checkthe OperatorPresence System switch.DO NOT sit in the seat. Depressthe clutch!brake pedal. Move
the blade rotation controlto the DISENGAGEposition. Turn the ignition switch to the STARTposition. The
engine should not start. If the engine starts, the switch is defective and must be replaced.
4. Checkthe ReverseMlowing Option(RIVlO)switch.Sit in the seat. Depressthe clutch/brake pedal. Move the blade rotation control to the DISENGAGEposition. Start the engine and move the drive control to the reverse (R) position. With the engine running, move the blade rotation control to the ENGAGEposition. The engine should stop running. If the enginecontinues to run, the RIVlOswitch is defective and must be replaced.
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IMPORTANT!BeforeYouStart Mowing
Checkthe engineoil.
Fill the fuel tank with gasoline.
Checkthe air pressure of the tires.
Checkthe levelof the mower housing.
Makesure the battery cables areattached,
Makesurethe wire is attachedto the spark plug.
,_ WARNING:Beforedoing any assemblyor
maintenanceto the mower, removethe wire from thesparkplug.
NOTE:In this instruction book,left and right describe the location of a part with the operator on the seat.
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Howto Prepare the Engine
NOTE:The enginewas shipped from the factory filled with oil. Checkthe level of the oil. Add oil as needed.
NOTE:The operation of a newenginewill sometimes result in a slight amount of smoke. This smoke is causedby paint
or oil on or around the muffler. This is normal and only expectedduring initial operation.
ChecktheTires
NOTE:The tires may be over inflated for shipment. Checkthe air pressure in the tires. Tires with too much air
pressure will cause the unit to ride rough. Also, the wrong air pressure will keep the mower housing from cutting level.
Recommendedair pressure is 14 PSI (1 BAR).
Checkthe Level of the Mower Deck
A separateengine manual is also included with the unit. See
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this engine manual for the manufacturer's instructions for
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the type of gasolineand oilto use. Beforeyou use the unit, read the information on safety, operation,maintenance,and storage.
,_ WARNING:Followthe enginemanufacturer's
instructionsfor the type of gasolineand oil touse.
Make sure the levelof cut is still correct. After you mow a short distance, look at the areathat was cut. If the mower
deck does not cut level, seethe instructions on "How To
LevelThe Mower Deck" in the Maintenancesection of this
instruction book.
Alwaysusea safety gasolinecontainer. Do not smokewhenadding gasolineto the engine. When insidean enclosure,do notfill with gasoline. Beforeyouadd gasoline, stopthe engine. Let the enginecoolfor several minutes.
IMPORTANT:This unit is equippedwith an internal
combustion engine and must not be used on or nearany unimproved forest-covered, brush-coveredor grass-covered land unlessthe engine's exhaust system is equippedwith a spark arrester meeting applicablelocal or state laws (if any). If a spark arrester is used, it must be maintained in effective working order bythe operator.
In the State of Californiathe aboveis required by law (Section 4442 of the California Public ResourcesCode).
Otherstates may have similar laws. Federallaws apply on federal lands. Seean Authorized Service Centerfor a spark
arrester for the muffler. In some areas,local law requiresthe useof a resistor spark
plug to control the ignition signals. SeeanAuthorized Service Centerfor a resistor spark plug for the engine.
NOTE:Actual sustained horsepowerwill likely belower due to operating limitations and environmentalfactors.
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FeaturesandControls
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A - ThrottleControl/Choke ControlLevers -- Throttle control increasesor decreasesthe speedof the engine.
Chokecontrol engagesthechoke to start a cold engine.
(Note: Thechoke control lever is incorporated into the
throttle control lever on 42" models.) B - Steering Wheel (Removedfor clarity) -- Steersthe unit. C - Brake Pedal-- Quicklystops the unit. D - Deck Lift Lever-- Changesthe height of cut. E - PTOSwitch (46 & 52" Models) -- Starts andstops the
rotation of the blades. F - BladeRotation Control (42" Models) -- Starts andstops
the rotation of the blades.
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G- Cruise Control -- Locks ground speed in forward. H- Reverse Mowing Option (RMO) -- Allows engagingof
mowing deck whiletraveling in reverse.
I - Ignition Switch -- Starts andstops theengine. (Note: The
headlight switch is incorporated into the ignition switch.) J - Parking BrakeLever -- Engagesthe brake when you
leavethe unit.
K - SpeedControl Pedal-- Changesthe speed and the direction of the unit.
L - Automatic Drive Disconnect (not shown, located behind theunit) -- Disengagesthetransmission.
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Operation
Howto Engagethe Blades(42" Models) Theblade rotationcontrolis located abovethe steering
Attachments
wheel (Figure 10). Usethe blade rotationcontrolto engage the blades.
This unit can use many different attachments. For all pull-behind attachments or trailers, the maximum
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gross weight is 250 pounds. Grossweight is the weight of the attachment or trailer and any load that might be on or in
it. Do not operateon a slope that is greater than 10 degrees
when using a pull-behind attachmentor trailer. We have included a slope guide in this book to helpyou determine the slope on which you will be operating your unit. Neverallow
someone to stand or ride on or inan attachmentor trailer.
Using Controls
Howto Use theThrottle Control
Usethe throttle controlto increaseor decreasethe speedof the engine.
CAUTION:Alwaysoperatethe enginewith the throttle
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.B
controlin the FASTposition. If the enginerunsfor several minutesat slower thanthe FASTposition,the engine and
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o.
transmissionwill overheatandcanbe damaged.
1. TheFASTposition is markedwith a detent. For normal operation and when using a grass bagger, move the throttlecontrolto the FASTposition. For maximum charging of the battery and for a cooler running engine and transmission, operatethe engine in the FAST position.
2. Fortransport and to tow pull behindattachments, control the ground speed with the speedcontrol pedal.
3. Theengine governor is set at the factory for maximum performance. Donot adjust the governor to increase the speed of the engine.
Figure 10: Bladerotation control (42" Models Only) A - DISENGAGEposition
B - Bladerotation control ENGAGEposition
.
Beforeyou start the engine, makesure the blade rotationcontrol is in the DISENGAGEposition.
2.
Move the blade rotationcontrol to the ENGAGE positionto rotatethe blades. NOTE:If the engine stops when you engagethe blades,
the seat switch is not activated.Make sure you sit in the middle of the seat.Also, make surethe wire is connectedto the seatswitch.
.
Move the blade rotationcontrolto the DISENGAGE positionto stop the blades. Beforeyou leavethe
operator's position, makesure the blades havestopped rotating.
.
Beforeyou ride the unit across asidewalkor aroad, move the blade rotationcontrolto the DISENGAGE
position.
WARNING:Alwayskeepyour handsandfeet away from the blade, deflectoropening,and the mower
housingwhenthe engineruns.
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Howto Engagethe Blades(46 & 52" models)
The PTOswitch is above and to the right of the steering wheel (Figure 11). Usethe PTOswitchto engagethe blades.
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Figure 11. PTOswitch (46 & 52" models only) A - PTOswitch (shown in the DISENGAGEposition)
.
Beforeyou start the engine,make sure the PTOswitch is pushed down inthe DISENGAGEposition.
2.
Pullthe PTOswitchup to the ENGAGEpositionto rotatethe blades.
NOTE:If the engine stops when you engagethe blades, the seat switch is not activated. Makesure you sit in
the middle of the seat.Also, make surethe wire is connectedto the seatswitch.
.
Pushthe PTOswitchdown to the DISENGAGEposition to stop the blades. Beforeyou leavethe operator's position, make sure the blades havestopped rotating.
.
Beforeyou ride the unit across a sidewalk or a road, push the PTOswitchdown to the DISENGAGEposition.
WARNING:Always keep yourhandsandfeet away fromthe blade, deflectoropening,and the mower housingwhenthe engineruns.
Howto Use the SpeedControlPedal
Thedrive system uses a Hydrostatic Automatic Drive transmission. The Hydrostatic transmission is very easyto operate.This type of drive system does not require a shift lever or a clutch pedal.
Thespeed and direction of travel is controlled by a single speedcontrolpedal operatedwith your right foot. Do not
usethe left brakepedalin normal operation. Only usethe left brake pedalto quickly stop in an emergency.
Driving and Stopping the Unit
Howto Drive Forward
1. Theautomaticdrive disconnectmust be in the DRIVE position (Figure14).
2. Slowly releaseyour leftfoot from the brake pedal.
3. Movethe throttle control to the FASTposition.
4. Slowly push the speedcontrolpedal forward to the desired speed (Figure12).
5. To increaseforward speed,slowly move the speed control pedalforward. To reduceforward speed,slowly releasethe speed control pedal until the unit slows to the desired speed.
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Figure 12: Speedcontrol operation A - Reverse
B - Neutral C- Forward D- Forward movement
E - Reversemovement F - Speedcontrol pedal
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Howto Use the CruiseControl
To engagethe cruise control:
1. Slowly push the speedcontrolpedal forward to the desired speed (Figure12).
2. Pull up on the cruisecontrolknob(Figure 13). Release the speedcontrolpedal. The unit should continue traveling forward at the desiredspeed.
NOTE:The cruise control only operatesin forward speeds.
To disengagethe cruise control:
1. Pushthe speedcontrolpedal (Figure12), OR
2. Pushthe brakepedal.
Howto Drive in Reverse
1. Look to the rear.
2. Slowly push the speedcontrolpedal to the REVERSE position.
Howto ChangeDirection CAUTION:To changedirections,do not usethe left brake
pedal. Useonly thespeed controlpedal.
1. Slowly removeyour foot from the speed controlpedal. Thespeedcontrolpedal will automatically return to the NEUTRALposition.
2. Whenthe unit stops, slowly move the speed control pedal to the desired direction.
,_ WARNING:Do notengagethe cruisecontrolwhen
drivingon slopes,or whenpeopleor animalsare in
thevicinity.
SpeedControlPedal Positions Theforward speedis controlled by the position of the speed
controlpedal. The following chart provides functions along with the pedal positions.Always operatethe engine with the
throttlecontrolin the FASTposition.
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Function
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Trimming Snow Thrower
Bagging Grass Normal Mowing EasyMowing
Snow Blade Transport
Pull Behind Attachments
Figure 13: Cruisecontrol
Howto DisconnecttheTransmission
A - Cruise Control knob
To push the unit, use the automatic drivedisconnectto releasethe transmission. Theautomaticdrive disconnectis
locatedon the right rear of the unit.
1. Theengine must be off.
2. Pull out and lockthe automaticdrive disconnectinthe PUSHposition (Figure13). Thetransmission is now
releasedandthe unit can be pushed. NOTE:In cold weather, the heavyviscosity oil in the
transmission will makethe unit difficult to push.
3. To engagethe transmission, unlock and push in the automaticdrive disconnect.The transmission is now
connectedand ready to operate.
Pedal Positon
1/3
1/3 to 1/2 1/2 to 2/3
1/2 to 3/4
FULL
1/3 to 1/2
ThrottlePosition
FastThrottle
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Figure 13.Automatic drive disconnect A - Automatic drive disconnectDRIVEposition
B - Automatic drive disconnectPUSHposition C - Automatic drive disconnect
How to Set the Parking Brake
1. Completelypush the brakepedal forward.
2. Lift the parking brake lever (Figure14).
3. Removeyour foot from the brakepedalandthen releasethe parking brake lever. Makesurethe parking
brakewill hold the unit.
4. To releasethe parking brake,completely push the brake
pedal forward. The parking brake will automatically
release.
WARNING:Beforeyouleave the operator'sposition,
movethe speedcontrolpedal tothe neutral(N) position.Set the parkingbrake. Movethe blade rotationcontroltothe DISENGAGEposition.Stopthe engineand removethe ignitionkey.
Howto Changethe CuttingHeight
To changethe cutting height, raiseor lower the deck ift lever as follows:
1. Movethe deck lift lever forward to lower the mower housing and backto raisethe mower deck (Figure 15).
2. Whenyou ride on a sidewalk or road,move the deck lift leverto the highest position anddisengagethe blades (Figures 10, 11).
Figure 15. Lift control A - Deckrift lever
Howto Stopthe Unit
1. Slowly removeyour foot from the speedcontrol pedal. Thespeed control pedalwill automatically return to the NEUTRALposition and the unit will stop.
2. Movethe blade rotation control to the DISENGAGE position.
3. Setthe parking brake.
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Figure 14. Parkingbrake A - Brakepedal
B - Parkingbrake lever
,_ WARNING:Make sure the parking brakewill holdthe unit.
4. Movethe throttle control to the SLOWposition.
5. To stop the engine,turn the ignition key to the OFF position. Remove the key.
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Row toTransportthe Unit Totransport the unit, follow the steps below.
1. Disengagethe blades.
2. Raisethe deck lift leverto the highest position.
3. Movethe throttle control to the FASTposition.
4. Slowly push the speed control pedalforward to the desired speed.
ReverseMowingOption(RMO)
WARNING:Mowingin reversecan be hazardousto
bystanders.Tragic accidentscanoccurif the operatoris notalert tothe presenceof children. Neveractivate RIVIOif childrenare present.
Childrenare oftenattractedto the unit and the mowingactivity.
1. Engagethe blades.
2. Insert the supplied keyinto the RMOswitch,locatedto the right of the steering wheel bellows (Figure 16).
Mowing
3. Turn the key. The L.E.D.light will illuminate, indicating thet the RMOfeature has been activated. The mower
Howto Operate the Mower Deck
deck can now be operatedwhile the unit is traveling in reverse.
,_ WARNING:The deflectoris a safety device. Donotremovethedeflector. The deflectorforcesthe
dischargedmaterial towardthe ground.Always keepthe deflectorin the down position.If the deflectorisdamaged, replace the deflectorwith an originalequipmentpart froman authorizedservice
center.
1. Startthe engine.
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2. Releasethe parking brake.
3. Movethe deck lift leverto a height of cut position. In high or thick grass, cut the grass in the highest
,
The reversemowing option is deactivatedwhen the bladesare disengaged,and must be reactivatedeach time the blades are engaged,if desired.
,
Removethe key to restrict accessto the RMOfeature.
WARNING:The enginewill shutoff if the speed
controlpedal ismovedinto reversewhile the bladesare engagedand the RMO isnot activated.
position first andthen lower the mower deck to a lower position.
CAUTION:Donotoperatewith the mowerdeckin the LEVELADJUSTMENTposition.If youoperatein the LEVEL ADJUSTMENTposition,the mowerdeck and bladescan be
damaged.
4. Movethe throttle control to the SLOWposition.
5. Engagethe blades.
6. Movethe throttle control to the FASTposition.
7. Slowly push the speed control pedalto the desired speed.
NOTE:When you mow in heavygrass or mow with a grass bagger,use a slow forward speed.
8. Makesure the level of cut set at the factory is still correct. After you mow a short distance, look at the
areathat was cut. If the mower deck does not cut level, seethe instructions on"How To LevelThe Mower
Deck"in the Maintenancesection.
WARNING:Forbetter controlofthe unit, always select a safe speed.
Figure 16: ReverseMowing Option (RMO) A - Key
B - RMOswitch C- L.E.D.light
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Howto Operate the Unit on Hills
WARNING:Donot ride upor down slopesthat are too steepto backstraightup. Never ride the unit acrossa slope. See the "Slope Guide" in the back
ofthis bookfor informationon howto checkslopes.
1. Controlthe speedonly with the speed control pedal. Do not use the brake pedalon a hill.
2. To help prevent an accident, slowly move the speed control pedal.Avoid suddenturns or changesin speed.
3. To reduceforward speed when going down a hill, slowly releasethe speed control pedal until the unit slows to the desired speed.
Howto Stopon a Hill
1. Avoid stopping on a hill. If you must quickly stop in an emergency, removeyour right foot from the speed control pedaland quickly depressthe left brakepedal.
2. Setthe parking brake.
3. Beforeyou dismount from the seat, move the throttle control to SLOW position, move the blade rotation
control to the DISENGAGEDposition, turn off the engine and set the parking brake.
Howto Start Operationona Hill
1. Startthe engine.
2. Movethe blade rotation control to the ENGAGED position.
3. Movethe throttle control to the FASTposition.
4. Depressthe brake pedaland releasethe parking brake. Asyou releasethe parking brake,pushthe speed control pedalto the desiredspeed.
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,_ WARNING:Slowlypushthe speedcontrolpedal as
you release the parkingbrake.The parking brake
mustbe disengagedbefore thespeed controlpedal isable to engagethe transmission.
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EngineOperation
BeforeStartingthe Engine Checkthe Oil
Carburetor
Donot attempt to adjust the carburator. Engineadjustments
and repairsshould be performed only by an authorized dealer.
NOTE:The enginewas shipped from the factory filled with oil. Checkthe level of the oil. Add oil as needed.Seethe
engine manufacturer's instructions for the type of gasoline
Howto Start the Engine
and oil to use.
1. Makesure the unit is level. NOTE:Do not check the level of the oil while the engine
runs.
2. Checkthe oil. Followthe procedurein the engine manufacturer's instructions.
3. If necessary,add oil until the oil reachesthe FULLmark on the dipstick. The quantity of oil neededfrom ADD to FULL is shown on the dipstick. Donot addtoo much
oil.
,_ WARNING:The electrical systemhasan operator
presencesystemthat includesa sensorswitchfor the seat. These componentstell the electrical system ifthe operatoris sittingon the seat. This systemwill stopthe enginewhenthe operator
leavesthe seat. For yourprotection,always make sure this systemoperatescorrectly.
NOTE:The engine will not start unless you depress the brake pedal or engagethe parking brake and disengagethe blades.
1. Push the brakepedal completely forward. Keepyour foot on the pedal.
AddGasoline
2. Makesurethe bladesare disengaged.
3. Movethe throttle control completely forward to the
,_ WARNING:Alwaysusea safety gasoline container.
Donot smokewhen addinggasolineto the fuel
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tank. Do notadd gasolinewhenyouare insidean
enclosure.Beforeyouadd gasoline, stopthe engineand let the enginecoolfor several minutes.
Fillthe fuel tankwith regular unleadedgasoline. Do not use
FASTposition.
4. Movethe choke control completely forward. NOTE:On42" Models, the choke is incorporated into
the throttle control. Movethe throttle control past the FASTposition to the CHOKEposition.
premium unleadedgasoline. Makesure the gasoline is fresh and clean. Leadedgasolinewill increasedeposits and
shorten the life of the valves.
5. Turn the ignition key to the STARTposition. Release the key when the engine starts.
NOTE:If the engine does not start after four or five tries, seethe TROUBLESHOOTINGCHART.
6. Turn off the choke, and slowly move the throttle control to the SLOW position.
7. Let a cold engine run for several minutes. Beginwork when the engine is warm. To start a hot engine,move
the throttle control to a position betweenFASTand SLOW.
Figure 17. Gastank A - Fueltank
B - Fullfine
CAUTION:A mixture ofalcohol (ethanol or methanol)and gasoline(called gasohol),will attract moistureand cause acid depositsduringstorage.While the unit is in storage, theacids in the fuel can damagethe fuel system.
To prevent engine problems with the fuel system, empty the fuel system before storage of 30 daysor longeras follows.
1. Drainthe fuel tank.
2. Startthe engine. Letthe enginerun until the fuel lines and the carburetor are empty.
3. After storage, makesure you use fresh fuel. Seethe storage instructions for additional information.
4. Neveruse engine cleaneror carburetor cleaner in the fuel tank or permanent damagecan occur.
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Tips
OperatingTips
1. Checkthe blade rotation control or the PTOclutch for correct adjustment. Forthe bladesto disengage
correctly, the adjustment must be correct.
2. Beforeyou use the unit, check the oil in the engine and add oil if necessary.
3. If the engine will not start, first make surethe wire is attachedto the spark plug.
4. Makesure all the belts are inside all the belt guides. Seethe instructions on how to removeand install the
motion drive andmower drive belts.
5. Beforeyou makean inspection, adjustment (except for the carburetor), or repair, makesurethe wire from the spark plug is disconnected.
6. For longer life of the battery on electric start models, chargethe batteryeverythree months.
7. Usethe speedcontrol pedalto changethe ground speed, not the throttle control.
8. Belt noise can occur when the blade is engaged. This noise is normal and does not affect the operation of the
unit.
Mowingand BaggingTips
1. Fora lawn to look better, checkthe cutting level of the mower deck. See"How To LevelThe Mower Deck" in
the Maintenance section.
2. Forthe mower deck to cut level, make sure the tires havethe correct amount of air pressure.
3. Everytime you usethe unit, checkthe blade. If the blade is bent or damaged, immediately replacethe blade.Also, make sure the nut for the blade is tight.
4. Keepthe bladessharpened.Worn bladeswill causethe ends of the grass to turn brown.
5. Do not cut or baggrassthat is wet. Wet grass will not discharge correctly. Let the grass dry before cutting.
6. Usethe left side of the mower deck to trim nearan object.
7. Dischargethe cut grass onto the mowed area.The
result is a more evendischarge of cut grass.
8. Whenyou mow large areas,start by turning to the right so that the cut grass will discharge away from shrubs, fences, driveways,etc. After one or two rounds, mow in the opposite direction making leftturns until finished (Figure 18).
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Figure 18: Mowing tips
9. If the grass is very high, cut two times to decreasethe load on the engine. Firstcut with the mower housing in the highest position and then lower the mower housing
for the second cut.
10. For better engine performance andanevendischarge of the cut grass, alwaysoperate the engine with the
throttle in FASTposition.
11. Whenyou usea bagger, operatethe engine with the throttle in FASTposition andthe speedcontrol pedal pushed 1/3 forward.
12. For better cutting performance anda quality cut, mow with the speed control pedal pushed 1/3 to 1/2 forward.
13. After eachuse, cleanthe bottom and top of the mower housing for better performance. Also, a cleanmower housing will help prevent a fire.
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Maintenance
MaintenanceSchedule
Frequency MaintenanceRequired Comments
Dailyor before each use Maintenanceengine. Referto the EngineOwner's Manual.
Examineblades. Checkfor cracks, wear,and excessivedamage.
Removedebris from unit and mowing area.
Examineall rotating and sliding parts. Checktire inflation. Referto the Maintenancesection.
Verify that the mower deck is level. Referto the Maintenancesection. ExamineV-belts. Checkfor cracks, wear,and excessivedamage.
Checkbrake operation. Referto the Operation and Maintenance
sections.
After completion of first Changeoil. Referto the EngineOwner's Manual. 5 hours
After 25 hours Referto the EngineOwner's Manual.
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Beforestorage of 30 Referto the EngineOwner's Manual.
days or more Referto warnings inthe Owner's Manual.
Maintenanceengine. Remove,examine,sharpen, and balance
blades. Checkadjustments:
a. Blade Rotation Control or PTOClutch b. Brake
c. Steering Lubricate chassis and mower deck.
Checkthe muffler: a.Torque
b. Forwear or burnout c. Condition of spark arrestor
(if applicable). Prepareengine for storage. Drain fuel system.
Add fuel stabilizer. Prepare batteryfor storage:
a. Removefrom unit. b. Fullycharge.
c. Move to cool dry place.
Referto Maintenancesection.
Referto Maintenancesection.
Referto Where to Lubricateinstructions. Referto Maintenancesection.
Referto the EngineOwner's Manual.
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GeneralRecommendations
1. Theowner's responsibility is to maintain this product. This will extendthe life of the product and is also necessaryto maintainwarranty coverage.
2. Checkthe spark plug, drive brake, lubricate the unit, and cleanthe air filter onceayear.
3. Checkthe fasteners. Make sure all fasteners are tight.
4. Followthe Maintenancesection to keepthe unit in good operating condition.
,_ WARNING:Beforeyoumake an inspection,
adjustment,or repair to the unit, disconnectthe wire tothe sparkplug. Removethewire from the sparkplug to prevent the engine from starting by
accident.
NOTE:Torque is measuredin foot pounds (metric Nm). This measurement describeshow tight a nut or bolt must be. The torque is measuredwith atorque wrench.
Inspection
Howto Checkthe Muffler
Checkthe muffler every50 hours. Makesure the muffler is correctly mounted and is not loose. If the muffler is worn or burnt, replacewith a new muffler. Aworn muffler is a fire hazardand can also damagethe engine.
If you mount a spark arrester to the muffler, also checkthe spark attester when you checkthe muffler. Ifthe spark attester isworn or damaged,replaceit with a newspark attester. Seeyour nearestauthorized service centerfor a spark attester.
InspectBlade
WARNING:Beforeyouinspectorremovetheblade,
disconnectthewireto thesparkplug. Ifthe bladehits
an object,stopthe engine.Checktheunitfor
damage.Thebladehassharpedges.Whenyouhold
theblade, useglovesor clothmaterialto protectyour
hands.
If you keepthe bladesharp and inspectthe bladefor damage,the bladewill cut better and be more safeto operate. Frequentlycheck the blade for excessivewear, cracks, or other damage. Frequentlycheck the nut that holds the blade. Keepthe nut tight. Ifthe bladehits an object, stop the engine. Disconnectthe wire to the spark plug. Seeif the blade is bent or damaged. Checkthe blade adapterfor damage. Beforeyou operatethe unit, replacedamagedparts with original equipment parts. Seethe authorized service center in your area. Everythree years, havean authorized service person inspectthe bladeor replacethe old bladewith an original equipment part.
Howto Removeand Install the Blade
1. Removethe mower housing. Seethe instructions on "How To RemoveThe Mower Housing".
2. Useapieceof wood to keepthe bladefrom rotating.
3. Removethe nutthat holdsthe blade (Figure 19).
@
Figure 19: Removing the blades A - Hi-lift edge up
B - Blade C- Belleville washer D- Nut
E- Washer F - Bladeadapter
G- Mandrel
.
Checkthe blade and the blade adapteraccordingto the instructions for "Inspect Blade". Replacea badly
worn or damaged bladewith an original equipment
blade. Seean authorized service center in your area.
.
Cleanthe top and bottom of the mower housing. Removeall the grass and debris.
6.
Mount the blade and bladeadapter on the mandrel (Figure 19).
7.
Mount the blade sothat the hi-lift edgesare up. If the blade is upside down, the blade will not cut correctly
and can causean accident.
,
Fastenthe blade with the original washers and nut. Make surethe outside rim of the Belleville washer is
against the blade (Figure20).
WARNING:Alwayskeepthe nuttightthat holdsthe
blade. A loose nutor blade can causean accident.
.
Tighten the nut that holds the bladeto a torque of 35 foot pounds (47,5 N-m).
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10. Install the mower deck.See"How To Install The Mower Deck".
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Figure20. Bladeassembly A - Bladeadapter
B - Belleville washer(Outside nm must be against the blade.) C - Nut
D- Washer E - Blade
How to Sharpenthe Blade
,_ WARNING:Vibrationcanbe causedif the bladeis
notcorrectlybalancedor if the bladeis damaged.A bladethat is damagedwith crackscanbreakand
causean accident.
Keepa sharp edge on the blade. A blade that is not sharp will causethe tips of the grass to become brown.
1. Sharpenthe bladetwo times ayear or every25 hours.
2. Removethe blade according to the instructions in "How To RemoveAnd Install The Blade".
3. Cleanthe blade with a brush, soap and water. Check the blade. Look for cracks, nicks, or other damage.
Replacea badly worn or damagedbladewith an original equipment blade.Seean authorized service
center in your area.
4. Sharpenthe blade with afile (Figure21). Make sure
you keep the original bevelangle.
5. Makesure the blade is balanced. Usea screwdriver and hold the blade parallelto the ground (Figure 21). A
bladethat is balancedwill stay parallelto the ground.If the blade is not balanced,the heavyend will rotate
toward the ground. Sharpenthe heavyend until the blade is balanced.
.
A newblade will cut better than a badlyworn blade. Everythree years, havean authorizedservice person inspect the blade or replacethe old blade with an original equipment blade.
7. Assemblethe blade according to the instructions "How To Remove And Install The Blade".
Figure21: Sharpening theblades A - Screwdriver
B - Blade C- File D- Ground
E - Blade is balanced whenparallel to the ground
Adjustments
Howto Adjustthe BladeRotationControl(42" Models)
,_ WARNING:To preventan injury, the blade rotation
controlmust operatecorrectly.
In normal usage,the blade rotationcontrolwill not require
an adjustment. However,if the cutting performance decreasesor the quality of cut is poor, makethe following changes.
1. Whenyou mow, makesure the throttle control in inthe FASTposition.
2. Movethe blade rotationcontrolto the DISENGAGE position(Figure22).
3. Stop the engine. Disconnectthe wire from the spark plug.
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Figure22: Bladeadjustments A - DISENGAGEPosition
B - BladeRotation Control ENGAGEPosition
4. Checkthe blade(s). Keepa sharp edge on the blade(s). A bladethat is not sharpwill causethe tips ofthe grass
to become brown.
5. Loosenthe hardware securing the bladeengagecable bracket (Figure 23) to the mower deck. Slide the bracketforward 1/4 - 1/2". Tighten the hardware securely.
.
Attach the wire to the spark plug. Mow for a short distance and again check the quality of cut. If necessary,readjust the blade engagecable bracket.
.
Again checkthe quality of cut. If the quality of cut has not improved, replacethe mower drive belt. See"How To ReplaceThe Mower Drive Belt". If replacingthe belt does not correct the problem, take the unit to an
authorized servicecenter.
.
Move the blade rotationcontrolto the DISENGAGE position. Stop the engine. Disconnectthe wire from the
spark plug. Checkthe operation of the blade brake. Rotatethe pulleys with your hand. Makesure the brake
pads are pressed tightly against the pulleys (Figure24).
WARNING:If the brake pads donot press tightly againstthe pulleys,take the unitto an authorized
service center.
Figure23. Bladeengagecableadjustment A - Bladeengagecablebracket
Figure24. Bladebrake A - Brakepad againstpulley
. Movethe blade rotationcontrolto the ENGAGE
position. Checkthe padsfor the blade brake. If the pads areexcessively worn or damaged,replacethe
brake pad assemblies. Correct replacementparts and assistanceare availablefrom an authorized service
center.
10.
Attach the wire to the spark plug. Mow for a short distance and again check the operation of the blade
rotationcontrol.
11.
Whenyou move the blade rotationcontrolto the DISENGAGEposition,all movementwill stop within five seconds. If there is movement of the belt or the blades
continue to rotate,engageand disengagethe blade rotationcontrolfive times to removeany excessrubber from a new mowerdrive belt. Ifyou needassistance,
take the unit to an authorized service center.
12. If you replacethe mowerdrivebelt, be sure to adjust the blade engagecable bracket.
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Howto Checkand Adjustthe PTOClutch (46 & 52" Models)
Checkthe PTOclutch adjustment after the initial 25 hour break-in period and then after every 250 hours of operation. Also perform the following procedure if the clutch is slipping or will not engage,or if anew clutch has beeninstalled.
,_ WARNING:Beforeyoumake an inspection,
adjustment,or repair to the unit, disconnectthe wire tothe sparkplug. Removethe wire from the sparkplug to preventtheengine fromstarting by
accident.
1. Removekey from ignition switch and disconnect spark plug wires to preventthe possibility of accidental starting while the PTO is being adjusted.
2. Notethe position of the 3 adjustment windows (A,
Figure26: PTOclutch adjustment A - Adjustment window
B - Adjustment nut C-. 016"-.018" (0,40-0,45mm) feelergauge
Figures25 & 26) in the side of the brake plate and the nylock adjustment nuts (B}.
3. Insert a .016"-.018" (0,40-0,45mm) feelergauge(C, Figure 26) through eachwindow, positioning the gauge
betweenthe rotor face andthe armature face as shown.
4. Alternatelytighten the adjustment nuts (B) until the rotor face and armature face just contactsthe gauge.
5. Checkthe windows for an equal amount of tension when the gauge is inserted and removed, and make any necessaryadjustments by tightening or loosening the adjustment nuts.
NOTE:The actual air gap betweenthe rotor and armature mayvary evenafter performing the
adjustment procedure. This is dueto dimensional variations on component parts, and is an acceptable
condition.
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6. Checkthe mower bladestopping time. Themower bladesand mower drive belt should come to a
BladeBrakeCheck(46 & 52" Models Only)
Mower bladesand mower drive belt should come to a complete stop within five seconds after electric PTOswitch
is turned off.
1. With parking brakeengaged,PTOdisengagedand an operator in the seat,start the engine.
2. Haveanassistant observethe mower drive belt through the opening betweenthe frame and top of mower deck.
Engagethe PTOand wait severalseconds. Disengage the PTOand checkthe amount of time ittakes for the
mower drive belt to stop.
3. If the mower drive belt doesnot stop within five seconds, perform the PTOClutchAdjustment. If the
belt still does not stop within 5 seconds, seeyour dealer.
complete stop within five seconds after the electric PTO switch is turned off.
Figure25: PTOclutch A - Adjustment window (3)
B - Adjustment nut
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Howto Checkand Adjustthe MotionDrive Belt
If the motion drive belt is loose, the belt will slip when; (1) going up a hill, (2) pulling a heavyload, or (3) the unit will not move forward. Adjust the belt asfollows.
,_ WARNING:Beforeyoumake an inspection,
adjustment,or repair to the unit, disconnectthe wire tothe sparkplug. Removethe wire from the sparkplug to preventtheengine fromstarting by
accident.
1. Checkthe routing of the motion drive belt. Makesure the belt is installed correctly and is inside all the belt guides.
2. Disconnectthe clutchlinkfrom the idler arm (Figure
27).
3. Alignthe hole in the brake lever with the hole in the frame. Hold the brake lever in place with a 1/4 inch (6 mm} pin or bolt (Figure 28).
4. Rotatethe clutch link until the mounting hole in the clutchlink is alignedwith the holein the idler arm as shown in Figure27.
5. Connectthe clutchlink to the idler arm (Figure 27).
6. Removethe 1/4 inch (6 mm) pin or bolt (Figure 28).
Figure27: Aligning clutch link A - Mounting holes
B - Idler arm C- Clutch link D- Clutch rod
.
If the belt still slips after the belt has beenadjusted, thenthe motion drive belt is worn or damagedand must be replaced.See "Replacing The Motion
Drive Belt".
Figure28: Adjusting motion drive belt A - 1/4"(6mm) Pin or bolt
B - Clutchlink C - Idler arm
D - Idler spring
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E - Motion drive belt F - Belt guide
G- Brakelever
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MaintenanceFreeBattery
Howto Removethe Battery
To charge or cleanthe battery, removethe batteryfrom the unit as follows.
,_ WARNING:To prevent sparks,disconnectthe black
batterycablefrom the negative (-) terminal before
you disconnectthe red cable. WARNING:The batterycontainssulfuricacid which
is harmfulto the skin, eyes, and clothing.If the
acid getsonthe bodyor clothing, washwith water.
1. Disconnectthe blackcable from the negative(-) terminal (Figure29).
2. Disconnectthe red cablefrom the positive(+)
terminal.
3. Liftthe batterytray and the batteryout of theunit,
How
to Clean the Battery
1.
Removethe battery.
2.
Wash the battery with a solution of one gallon of water and four tablespoons of baking soda (sodium bicarbonate). Make sure the solution does not get into the battery cells,
.
Cleanthe terminals and the ends of the cableswith a wire brush.
4.
Install the battery.
5,
To prevent corrosion, apply greaseto the battery
terminals.
Figure29: Battery A - Carriagebolt
B - Wing nut C- Black cable
D- Positive (+1)terminal
E - Redcable F- Battery
G- Battery tray H- Terminalcover
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Howto Chargethe Battery
,_ WARNING:Whenyou chargethe battery, do not
smoke. Keepthe batteryaway from any sparks.The fumesfrom the batteryacid cancausean
explosion.
.
Beforeyou chargethe battery,removethe battery.
2.
To charge the battery, usea 12 volt batterycharger. Chargeat a rateof 6 amperesfor 1 hour.
3. Install the battery.
,_ WARNING:To preventsparks, fastenthe red cable
to the positive(+) terminalbeforeyouconnectthe
blackcable.
4. Fastenthe red cable and terminal cover(if equipped) to the positive(+) terminal with the fasteners as
shown.
5. Fastenthe black cableto the negative(-) terminal with the fasteners as shown (Figure 29).
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Lubrication
Whereto Lubricate
Models with greasefittings: Lubricatewith
f greasegun.
%%_Apply grease with a brushto the areasshown.
,,_ Lubricatethe areas shown with engineoil.
NOTE:Apply greaseto the steeringgearassembly.
CAUTION:If the unit is operatedin dry areasthat have sand,use a dry graphitesprayto lubricatethe unit.
Figure30. Lubrication areas
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Howto Checkthe Fuel Filter NOTE:Beforeyou replacethe fuel filter or the fuel line, the
fuel tank must be empty. If the fuel filter is dirty, the engine will run roughand have
less performance. Removethe old filter (Figure 31). Replace the old filter with anew filter. Usean original equipment
part. Seean authorized service dealerin your area.
Figure31: Fuelfilter A - Fuelline
B- Clips C - Fuel filter (example only)
ChecktheTires
Checkthe air pressure in the tires. Tires with too much air pressure will causethe unit to ride rough. Also, thewrong
air pressure will keep the mower deck from cutting level. Recommendedair pressure is 14 PSI (1 BAR)for both front
and reartires.
MowerDeckMaintenance
Howto Removethe Mower Deck(42" Models)
1. Movethe blade rotationcontrolto the DISENGAGE position.
2. If equipped, removethe gaugewheels.
3. Openthe deck levelposition cover, and move the deck lift lever to the leveladjustment position (Figure32).
,_ WARNING:The decklift lever is springloaded.Makesure the decklift lever is lockedin the LEVEL
ADJUSTMENTposition.
4. Removethe hair pins and the washers from the adjusterarms (Figure 33). See illustrations "C" and
_D _"
5. Removethe hair pins and washers from the suspensionlinks. Seeillustrations "A" and "B".
Figure32: Deckrift lever A - Decklevel position cover (partially hidden)
B - Decklevel adjustment position
6. Removethe endof the bladeengage cablehousing from the bladeengagecable bracket,then unhook the cablespring from the mower deck idler. See
illustration "E".
7. Disconnectthe fronthangerfrom the axlesupport. See illustration "F".
8. Removethe mowerdrive belt from the stackpulley.
9. Pullthe mower deck awayfrom the right side of the unit.
10. To operatewithout the mower deck, move the deck lift leverto the TOPposition.
Howto Install the Mower Deck(42" Models)
1. Push the mower deckunderthe right side of the unit.
2. Put the mower drivebelt around the stack pulley. Make surethe "V" side of the mower drivebelt is
against the stackpulley. Also, makesure the mower drivebelt is not twisted.
3. Attachthe fronthangerto the axlesupport with the hangerrod. Fastenwith the fasteners as shown. See
illustration "F".
4. Makesure the mowerdrive belt is betweenthe stack pulley and the two belt guides. Seeillustration "G".
5. Attach thesuspensionlinks to the lifter assembly. Fastenwith thewashers and hairpins. Seeillustrations
"A" and "B".
6. Attach the right and the left adjusterarmsto the suspension brackets. Fastenwith the washers andhair
pins. Seeillustrations "C" and "D".
7. Hookthe blade engagecablespring onto the deck idler, and firmly pressthe end of the blade engagecable housing into the blade engagecable bracket. See
illustration "E".
8. Movethe blade rotationcontrolto the ENGAGE position. Make sure the mowerdrive belt is inside all
the belt guides.
9. Makesure the mower deckis level.Seethe instructions on "How To LevelThe Mower Deck".
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10.
If equipped, install the gaugewheels.
11.
Checkthe operationof the blade rotationcontrol.See the instructions on "How To Adjust The BladeRotation
Control".
Figure33: Mower deckassembly (42" models) A - ViewA
B- ViewB C- ViewC D- View D E- ViewE F- ViewF G- ViewG
H - Suspension link I - Adjuster arm
J - Deck lift lever K - Lifter assembly
L - Gaugewheel M - Blade rotation control (NotShown)
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N- Mower drive belt 0 - Front hanger P - Extensionspring
Q- Hangerrod R- Deck idler arm
S- Adjuster arm
T- Belt guide U- Mower driver belt
V - Beltguide W - Stack pulley
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Howto Removethe Mower Deck(46 & 52" Models)
1. Pushthe PTOswitchdown to the DISENGAGEposition.
2. Openthe deck levelposition cover, and movethe deck
lift lever to the leveladjustment position (Figure34).
WARNING:The decklift lever is springloaded.
Makesure the decklift lever is lockedin the LEVEL
ADJUSTMENTposition.
3. Removethe hair pins and the washers from the adjuster arms (Figure35). See illustrations "C" and
_D _"
4. Removethe hair pins and washers from the
suspensionlinks.Seeillustrations "A" and "B".
Howto Install the Mower Deck(46 & 52" Models)
1. Push the mower deckunderthe right side of the unit.
2. Put the mower drivebelt around the clutchpulley. Make surethe "V" side of the mower drivebelt is
against the clutchpulley.Also, make sure the mower drivebelt is not twisted. See illustration"F".
3. Attachthe fronthangerto the axlesupport with the hangerrod. Fastenwith the fasteners as shown. See
illustration "E".
4. Makesure the mower drive belt is betweenthe clutch pulley and the two belt guides, Seeillustration "F".
5. Attach thesuspensionlinksto the lifter assembly. Fastenwith thewashers and hairpins. Seeillustrations
"A" and "B".
6. Attach the right and the left adjuster arms to the suspension brackets. Fastenwith the washersand hair
pins. Seeillustrations "C" and "D".
7. Makesurethe mower deck is level.Seethe instructions on "How To LevelThe Mower Deck".
8. Checkthe operation of the PTOclutch.Seethe instructions on "How To Adjust The PTOClutch".
Figure34. Decktiff lever A - Decklevel position cover (partially hidden)
B - Decklevel adjustment position
5. Disconnectthe front hangerfrom the axlesupport. See illustration "E".
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6. Removethe mower drive belt from the clutchpulley. Seeillustration "F".
7. Pullthe mower deck awayfrom the right side of the unit.
8. To operatewithout the mower deck, move the decklift leverto the TOPposition.
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Figure35: Mower deckassembly (46 & 52" models)
(46" DeckShown, 52" Deck Similar)
A - ViewA B- ViewB C- ViewC D- View D E- ViewE F- ViewF G - Not Used
H - Suspension link I - Adjuster arm
J - Deck lift lever K - Lifter assembly
L - Gaugewheel M - Not Used
N- Mower drive belt 0 - Front hanger P - Hangerrod
Q- Adjuster arm R- Belt guide (Not on some models)
S - Mower driver belt
T- Belt guide (Not on some models) U- Clutch pulley
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Row to Adjust the GaugeWheels Theaxle bolts for the gauge wheels were mounted in the
LOWcut position. To changethe position of the gauge wheels, move the axlebolts as follows.
IMPORTANT:Beforeyou adjust the gaugewheels,you must do the following. Make surethe mower deck is level. Make
sure the height of cut is set at the heightyou want for your lawn. Mow a short distance on a flat level areaand look at
the areathat was cut. If the mower deck does not cut level, seethe instructions "How To LevelThe Mower Deck."
WARNING:Beforeyoumake an inspection, adjustment,or repair to the unit, disconnectthe wire tothe sparkplug. Removethe spark plugwire to preventthe enginefrom startingby accident.
1. Removethe gauge wheels (Figure36).
2. Mow a short distanceon a flat level areato check the level of cut and the height of cut. Look at the height of
cutposition numberon the decklift lever (Figure37).
3. Look at each gauge wheel bracket.There are 3 holes in eachbracket and a number next to eachhole. The
number for the height of cut position on the decklift lever indicatesthe correct hole to useon each gauge wheel bracket(Figure38).
4. Assemblethe axle bolts to the gauge wheel brackets using the correct hole in the bracket as indicated (Figure 38).
NOTE:If the height of cut position is changedby the decklift lever, you must move the gauge wheels to the correct hole
(Figure38) to keepa levelheight of cut.
f..._
Figure37: Decktiff lever A - Deckrift lever
B - Cutting height positions
©
1 2 3
1
2
3,4,5,6
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Figure36: Gaugewheelassembly A - Locking ring
B - Washer C - Axle bolt
D - Gauge wheel
Figure38: Gaugewheelbracketpositions A - Gaugewheelbracket
B - Wheelbracket hole no. C- Lift lever position no.
Howto Level the MowerDeck
If the mower deck is level,the bladewill cut easierandthe
lawn will look better.
WARNING:Beforeyou makean inspection, adjustment,or repair to the unit, disconnectthe wire tothe sparkplug. Removethe sparkplug wire to preventthe enginefrom startingby accident.
1. Makesure the unit is on a hard flat surface.
2. Checkthe air pressure in the tires. If the air pressureis incorrect, the mower housing will not cut level. Make sure the tires are inflated to 14 PSI (1 BAR).
IMPORTANT:Onmodels equipped with gauge wheels, the gaugewheels must be removed to correctly adjust the level
of the mower deck.
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3. Some models havegauge wheels on the mower deck. If equipped, removethe gauge wheels.
4. Movethe decklift lever to the LEVELADJUSTMENT position (Figure39).
,_ WARNING:The decklift lever is springloaded.Makesure the lift lever is locked inthe LEVEL
ADJUSTMENTposition.
5. Loosenthe left and right adjuster knobs(Figure 40).
Pushdown on eachside of the mower deck. Makesure
both sides of the mower deck are setting on a flat surface. Also, make surethe lift links are loose and can
easily move up or down.
6. Push down on the lift links andtighten the left and
right adjusterknobs(Figure40). Make sure the adjusterknobsaretight. If necessary,usea wrench to tighten the adjusterknobs.For plastic adjusterknobs, tighten to a torque of 7 foot pounds (9,5 Nm). For metal adjusterknobs,tighten to a torque of 10 foot pounds (13,5 Nm).
7. Raisethe deck lift leverfrom the LEVELADJUSTMENT position to a CUTTINGHEIGHTposition (Figure 41).
8. If equipped, install the gaugewheels.
9. Mow for a short distance.If the height of cut is not level, repeatthe abovesteps.
CAUTION:Donotoperatewith the mowerdeckin the LEVELADJUSTMENTposition.If youoperatein the LEVEL ADJUSTMENTposition,the mowerdeck and bladescan be
damaged.
Figure40: Looseningadjuster knobs A - Lift rink
B - Adjuster knobs
Figure39: Leveradjustment A - Decklift lever B - LEVELADJUSTMENTpositon
C - CUTTINGHEIGHTpositions
,-,z
Figure41: Cutting position A - Deckrift lever
B - CUTTINGHEIGHTpositions
Replacingthe Motion DriveBelt
Themotion drive belt is designedfor extremely long life, and with proper care andmaintenance,it should last for the life of the unit. However,in the unlikely eventthat the motion drive belt should require replacement,it should be performed only by an authorizeddealer.
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Howto Replace the Mower DriveBelt(42" Models)
1. Removethe mower deck. Seethe instructions on "How To RemoveThe Mower Deck".
2. Pullthe belt retainer awayfrom the idler pulley and removethe mower drive belt (Figure 42).
3. Pullthe belt retainer awayfrom the right mandrel
pulley and remove the mower drive belt.
4. Pullthe belt retainer awayfrom the left mandrel
pulley and remove the mower drive belt. NOTE:Replacethe mower drive belt with an original
equipment beltfrom anauthorizedservice center.
5. Install the new mower drivebelt. Pull the belt retainer
awayfrom the right mandrel pulley.Put the belt around the right mandrel pulley.
6. Pullthe belt retainer awayfrom the left mandrel
pulley. Put the belt around the left mandrel pulley.
7. Pullthe belt retainer awayfrom the idler pulley. Put
the flat side of the mower drivebelt around the idler
pulley.
8. Makesure the "V" side of the mower drivebelt is
against the mandrel pulleys as shown.
9. Install the mower deck. Seethe instructions on "How
To Install The Mower Deck".
10. Beforeyou mow, check the blade rotation control. See the instructions on "How To Adjust The BladeRotation
Control".
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Figure42: Mower drive belt assembly (42" models) A - Belt retainer
B- Right mandrel pulley C - Idler pulley
D - Mower drive belt E - Belt retainer
F - Left mandrel pulley G - Belt retainer
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Howto Replace the Primary MowerDrive Belt (46 & 52" Models)
1. Removethe mower deck. Seethe instructions on "How To RemoveThe Mower Deck".
2. Removethe three screws from the left pulley cover. Removethe pulley cover (Figure43).
3. To remove the primary mower drive belt from the left
mandrel pulley, slidethe primarymower drive belt betweenthe left mandrelpulley andthe belt guides,
4. Pullthe belt retainer awayfrom the idler pulley.
Removethe primarymower drive belt from the idler
pulley.
5. Removethe primarymower drive belt from the stack
pulley. NOTE:Replacethe primary mower drive belt with an
original equipment beltfrom an authorizedservice center.
6. Install a new primary mowerdrive belt. Putthe belt
around the stackpulley. Makesure the primary mower drivebelt is insideof the belt guide.
7. Pullthe belt retainer awayfrom the idler pulley. Put
the flat side of the primary mowerdrive belt around the idler pulley.
8. Makesure the "V" side of the primarymower drive
belt isagainstthe mandrelpulleys asshown.
9. Makesure the primarymower drive belt is insideall
the belt guides.
10. Assemblethe left pulley cover.
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11. Install the mower deck.Seethe instructions on "How To Install The Mower Deck".
12. Beforeyou mow, check the PTOclutch. Seethe instructions on "How To Adjust The PTOclutch".
Howto Replace the Secondary Mower DriveBelt (46 & 52" Models)
1. Removethe mower deck.Seethe instructions on "How To Remove TheMower Deck".
2. Removethe primary mower drive belt from the slack pulley (Figure43).
3. Removethetwo screws from the right pulley cover. Removethe pulley cover.
4. Pullthe idler pulley away from the secondary mower drive belt. Removethe belt from the idler pulley.
5. Removethe secondary mower drive belt from the right mandrel pulley.
6. Removethe secondarymowerdrive belt from the
stackpulley. NOTE:Replacethe secondary mower drive belt with an
original equipment belt from an authorizedservice center.
7. Install a newsecondarymower drivebelt. Putthe belt around the bottom of the stackpulley. Makesure the secondarymowerdrivebelt isinsidethe belt guide next to the stackpulley.
8. Put the secondarymowerdrive belt around the right
mandrel pulley.
9. Pullthe idler pulley toward the front. Installthe flat side of the secondarymowerdrive belt against the
idler pulley.
10. Makesurethe "V" side of the secondarymowerdrive belt is around the right mandrel pulley.
11. Assemblethe right pulleycover.
12. Put the primary mowerdrivebelt around the stack
pulley.
13. Install the mower deck.Seethe instructions on "How To Install The Mower Deck".
14. Beforeyou mow, check the PTOclutch. Seethe instructions on "How To Adjust The PTOclutch".
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Figure43. Mower drive belt assembly (46 & 52" models)
(46" shown, 52" similar)
A - Screw B - Left pulley cover
C - Primary mower drive belt D - Left mandrel pulley E - Belt guides (Not usedon some models) F - Stack pulley G - Idler pulleys H - Right pulley cover I - Secondarymower drive belt J - Right mandrel pulley
%
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How to Install the Wheels If the wheels must be removedfor service, make sure they
are installed as follows. Front Wheel:
1. Makesure thevalve stem is to the outside of the tractor. Slide the front wheel on the spindle (See
Figure44).
2. Fastenthe front wheel with washer and cotterpin. Bendthe ends of the cotterpin apart to keepthe front wheel on the spindle.
3. If your model has hubcaps, installthe hubcaps. Make sure the washershold the hub capsin place.
Figure45: Rearwheelassembly A - Rearwheel
B - Hubcap C- E-ring
D- Washer
E - Valvestem F- Spacer
G- Washer H- Square key
I - Key slot
J - Axle
,E
Figure44. Front wheelassembly A - Cotterpin
B - Hub cap C - Valvestem
D - Front wheel
Howto Replace the Fuse
If the fuse is blown, the engine will not start. The location of the fuse is behind the panel betweenthe engine and the control console. Removethe fuse andreplacewith an automotive fuse of equivalent rating (Figure46).
E- Spindle F- Washers
RearWheel:
1. Install the washers and spacer onto the axle asshown in Figure45.
2. Mount the square key in the key slot (See Figure45).
3. Makesure thevalve stem is to the outsideof the tractor. Align the slot inthe rear wheel with the square
key. Slide the rear wheel on the axle.
4. Fastenthe rear wheel with washerand e-ring.
Figure46: Fuselocation A - Automotive fuse
5. If your model has hubcaps, installthe hubcaps. Make sure the washershold the hub capsin place.
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Howto Replace the Light Bulb
1. Raisethe tractor hood.
2. Turn the light socket until the tabs on the socket align with the notches in the bezel (Figure46). Removethe light socket.Turn the light bulband removethe bulb.
3. Install a new light bulb. Alignthe light socket with the notches in the bezeland turn the light socket to lock in position.
Figure47. Light bulb replacement A - Bezel
B - Light bulb C - Light socket
Howto Clean the Mower Deck
WARNING:Beforeyouclean the mower deck, stop the engineand disconnectthewire to the spark
plug.
Grassand other debris on top of the mower deck can keep the belt from working correctly. Forsafetyand correct
operation, frequently clean thetop of the mower deck. Removegrass and debris from around the pulleysandother moving parts.
1. Movethe leverfor the blade rotation control to the ENGAGEposition (42" models only).
2. Cleanthe top of the mower deck.
3. Movethe leverfor the bladerotation control to the DISENGAGEposition (42" models only).
4. Againclean the top of the mower deck (42" models
only).
5. Afteryou cut the grass, cleanthe bottom of the mower
deck.
Storage(over 30 days)
At the end of eachyear, preparethe unit for storage as follows.
The Engine
Forstorage information, seethe the engine manufacturer's instructions.
The Battery
1. Removethe battery.
2. Cleanthe batteryterminals of any deposits.
3. Chargethe battery. Seethe instructions on "HowTo PrepareAnd ChargeThe Battery".
4. Store the battery in a cool, dry place.
NOTE:After a long time instorage, chargethe battery.
The FuelSystem
,_ WARNING: Do notdrain the gasoline insidea
buildingor near a fire. Donot smokebecausethe
fumesfrom the fuel cancausean explosion.
1. Startthe engine.
2. Runthe engine until the fuel tank andthe carburetor are out of fuel andthe engine stops.
3. After storage, makesure you usefreshfuel.
Cleanthe Unit
1. Cleanthe dirt and grass from the engine.
2. Cleanthe mower housing.
Lubricatethe Unit
Seethe "Lubrication" instructions in this book.
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Troubleshooting
TroubleshootingChart
Problem Correction
1. Followthe steps, "How To Start The Engine"in this book.
2. Electric-Start Models: Cleanthe battery terminals. Tighten the cables.
The enginewill notstart.
The enginewill notturn over.
The engineis difficult tostart. 2. Replacethe fuel filter.
The enginedoesnot run
smoothor has a lossof power.
The enginedoesnot run
smoothat fast speed.
The enginestopswhen the
blades are engaged.
Onslopes,the enginestops.
The enginewill not idle.
Ahot enginecausesa
o o
decreasein power.
Excessivevibration.
3. Drain the fuel tank. Cleanthe fuel line. Replacethe fuel filter.
4. Removethe spark plug(s). Move the throttle to the SLOWposition. Turn the ignition key to the ON position. Try to start the engine severaltimes. Installthe spark plug.
5. Replacethe spark plug.
1. Followthe steps, "How To Start The Engine"in this book.
2. Electric-Start Models: Chargethe battery.
3. Replacethe fuse.
4. Checkthe wiring harnessfor damageor a loose connection. Repairthe damagedwire.
5. Electric-Start Models: Replacethe solenoid.
1. Replacethe spark plug.
1. Checkthe oil.
2. Cleanthe air filter.
3. Cleanthe air screen.
4. Replacethe spark plug.
5. Replacethe fuel filter.
1. Replacethe spark plug.
2. Adjust the throttle control.
3. Cleanthe air filter.
4. Replacethe fuel filter.
1. To activatethe seat sensor, always sit in the middle of the seat.
2. Checkthe wiring harnessfor damageor a loose connection. Repairthe damagedwire.
.
Mow up and down slopes. Nevermow across a slope.
2.
To activatethe seat sensor, always sit in the middle of the seat.
1.
Replacethe spark plug.
2.
Cleanthe air filter.
3.
Adjust the throttle control.
4.
Drain the fueltank. Cleanthe fuel line. Replacethe fuel filter.
1. Cleanthe air screen.
2. Checkthe oil.
3. Replacethe fuel filter.
1. Replacethe blade.
2. Checkfor looseengine bolts.
3. Decreasethe air pressure in the tires.
4. Checkfor adamagedbelt or damagedpulley. Replacethe damagedparts.
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Troubleshooting Chart Continued
Problem Correction
1. Stop the engine. Cleanthe mower deck.
2. Raisethe heightof cut.
The grassdoesnotdischarge
correctly.
The mowerhousingdoes not
cutlevel.
The mowerbladeswill not
rotate.
The unitwill notmove when
the brake is released and the speedcontrolpedal is
depressed.
The unitmovessloweror
stopswhen thespeed control pedal is depressed.
Whenthe brake pedal is 1. Temporary belt noise doesnot changethe operation of the unit. If belt noise is released, belt noise canbe continuous, checkthe routing of the belt. Make sure the belt is inside all belt guides.
heard.
The rear wheels spinover 1. Checkthe front axle.If the front axledoes not freely pivot, loosenthe axle bolt(s).
uneventerrain.
3. Replaceor sharpen the blade(s).
4 Use a slower ground speed.
5. Movethe throttle control to the FASTposition.
6. Replacethe spring for the bladeidler.
1. Checkthe air pressure in the tires.
2. Adjust the levelof the mower deck.
3. Checkthe front axle.If the front axledoes not freely pivot, loosenthe axle bolt(s).
1. Checkthe mower drive belt(s). Makesure the belt(s) are installed correctly.
2. Replacethe mower drive belt(s).
1. Releasethe automatic drive disconnect.
2. Checkthe motion drive belt. Make surethe belt is installed correctly.
3. Replacethe motion drive belt.
1. Checkthe motion drive belt. Make surethe belt is installed correctly.
2. Replacethe motion drive belt.
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Specifications
Product Specifications
Deck Size(inches) Height of Cut (inches) Transmission Type
Ground Speed - Fwd/Rev (mph) Engine Power (hp)
Engine Displacement(cc) FuelTankCapacity (gal)
LT195420
CLT195420
42
1.5-4.0 Hydro
0-5.6/0-3.5
19.5 508
2.2
LT23460
CLT23460 SLT23460
CSLT23460
46
1.5- 4.0 Hydro
0-5.6/0-3.5
23.0 721
2.2
LT24520
CLT24520
SLT24520
CSLT24520
52
1.5- 4.0 Hydro
0-5.6/0-3.5
24.0 721
2.2
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4- SLOPE GUIDE
........ :..../.b" DE_D_... SIGHT AND HOLD THIS GUIDE LEVEL WITH A VERTICAL TREE,
I ".... -'..'.._S A CORNER OF A STRUCTURE, A POWER LINE POLE, OR A FENCE.
...... .....................
j ........................
!
Operate a walk-behind mower across the face of slopes,
never up or down slopes.
I
Operate a riding mower
I
10 DEGREES 15 DEGREES
On a riding mower to determine if a slope is safe to mow: (1) disengage the blade(s), (2) put the unit in reverse, and (3) try to back straight up the slope. If you can back up the slope, it is generally safe to mow. However, if you do not feel safe, or if you are not completely sure, use this guide
anddo not mow a slope that is greater than 15 degrees. If the riding mower is used with a pull-behind or rear mounted attachment, do not operate the und on a slope that is greater than 10 degrees.
A 15 degree slope is a hill that increases in height at approximately 2.5 feet in 10 feet. A 10 degree slope is a hill that increases in height at approximately 1.7 feet in 10 feet.
slopes. Operate a riding mower up or down slopes, never across the face of slopes. Operate a walk-behind mower across the face
Use extreme care at all times, and avoid sudden turns or maneuvers. Follow other instructions in this manual for safety in mowing on
of slopes, never up or down slopes. Use extra care when operating on or near slopes and obstructions.
................................. _U'T_E'R_fO'U§E'_GP__&_D'E.................................
up or down slopes, never across the face of slopes.
=3
Notes
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2 YEAR LIMITED WARRANTY
Fortwo (2) years from purchasedatefor the original purchaser's residential,non-commercial use, SNAPPER,through any authorizedSNAPPERdealerwill replace,free of charge (except for taxes where applicable), any part or partsfound upon _xaminationby the factory at McDonough, Georgia,to be defective in material or workmanship or both.
Forninety (90) days from purchasedatefor the original purchaser's commercial, rental, or other non-residential use, SNAPPER,through any authorizedSNAPPERdealerwill replace,free of charge, any part or parts found upon examination by Lhefactory at McDonough, Georgia,to be defectivein material or workmanship or both.
&ll transportation costs incurred by the purchaser in submitting material to an authorized SNAPPERdealer for replacement underthis warranty must bepaid bythe purchaser.
This warranty does not apply to certain transmissions, to engines and their components, and batteries, as these items are _varrantedseparately. This warranty does not apply to parts that have beendamagedby accident,alteration, abuse, improper lubrication, normal wear, or other cause beyond the control of SNAPPER.Thiswarranty does not cover any machineor 3omponent part that has beenalteredor modified changing safety,performance,or durability.
Batterieshave a one (1) year warranty period with free replacement if required for one (1) year from the original purchase date.SNAPPERwill not be responsiblefor anyinstallation cost incurred. Thebattery warranty only covers original equipment batteriesand does not cover damageto the battery or machine caused by neglect or abuse, destruction by fire, explosion, freezing,overcharging, improper maintenance,or use of improper electrolyte.
Thereis no other express warranty.
DISCLAIMEROFWARRANTY
Implied warranties, includingthoseof merchantabilityand fitnessfor a particularpurpose,are limited to two(2) years frompurchasedatefor the originalpurchaser'sresidentialorothernon-commercialuse,andninety(90) daysfrom purchaseforthe original purchaser'scommercial,rental or othernon-residentialuse, and tothe extentpermittedby law, anyandall impliedwarrantiesare excluded.This isthe exclusiveremedy. Liabilitiesfor consequentialdamages, under anyandall warranties are excluded.
Somestates donot allow limitations onhow longan implied warrantylasts, or do notallow the exclusionor limitation of incidentalor consequentialdamages,sothe abovelimitation or exclusionmay notapply to you.
This warranty gives you specific legal rights, and you may also haveother rights which vary from stateto state.
WARNING:THEUSEOF REPLACEMENTPARTSOTHERTHANGENUINESNAPPERPARTSMAY IMPAIRTHE SAFETYOF SNAPPERPRODUCTSAND WILL VOIDANY LIABILITYANDWARRANTYBYSNAPPERASSOCIATEDWITH THE USEOF SUCHPARTS.
IMPORTANT:
Pleasefill out the attachedSNAPPERProduct Registration Card immediately and mail to:
Snapper's ProductRegistrationCenter, P.O. Box1379, McDonough,Georgia30253
English
45
LAWNTRACTOR
SERIES0
EnginePower RatingInformation:The gross power rating for individual gas engine models is labeled in accordancewith SAE(Societyof Automotive Engineers)codeJ1940 (Small Engine Power& Torque Rating Procedure),and rating performancehas been obtainedand corrected in accordancewith SAEJ1995 (Revision 2002-05). Torque valuesarederived at3060 RPM;horsepower values are derived at 3600 RPM.Actualgross enginepower will be lower andis affected by, amongother things, ambient operating conditions and engine-to-engine variability. Givenboth the wide arrayof products on
which engines are placed and the variety of environmental issuesapplicable to operating the equipment, the gas engine will
not develop the rated gross power when used in a given pieceof power equipment (actual "on-site"or net power). This differenceis due to a variety of factors including, but not limited to, accessories(aircleaner,exhaust,charging,cooling, carburetor, fuel pump, etc.), application limitations, ambient operating conditions (temperature, humidity, altitude), and engine-to-enginevariability. Dueto manufacturingand capacity limitations, Briggs & Stratton may substitute an engine of higher ratedpower for this Series engine.
SnapperProducts 535 MlaconStreet
IVlcDonough,GA30253
1-800-317-7833
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