Snapper CP215013KWV Owner’s Manual

Safety Instructions & Operator's Manual for

21" STEEL DECK

WALK MOWERS

COMMERCIAL MODEL

SERIES 13

PUSH PROPELLED

MODELS MODELS

CP215013KWV

MODEL NUMBER EXPLANATION

Icll 12

MODEL DESIGNATION SELF-PROPELLED CUTTING WIDTH

C - Commercial Model I P - Self Propelled Model 21 - 21" Cutting Width

60 - 5.0 HP (Engine Horse Power)

Nlvl

SERIES DESIGNATION

ENGINE HORSE POWER

13 - Series Designation KW - Kawasaki Engine V - Over Head Valve Engine

ENGINE OPTIONS

ENGINE TYPE

Thank you for buying a SNAPPER Product! Before operating your Walk Behind, read this manual carefully and pay

particular attention to the "IMPORTANT SAFETY INSTRUCTIONS" on Pages 2 & 3. Remember that all power equipment can be dangerous if used improperly. Also keep in mind that SAFETY requires careful use in accordance with the operating instructions and common sense.

51tiAPPER McDonough, GA., 30253 U.S.A.

MANUAL No. 7-4129 (I.R. 11/10/00)

IMPORTANT SAFETY INSTRUCTIONS

WARNING: This powerful cutting machine is capable of amputating hands and feet and can throw objects that can cause injury and damage! Failure to comply with the following SAFETY instructions could result in serious injury or death to the operator or other persons. The owner of the machine must understand these instructions and must allow only persons who understand these instructions to operate machine. Each person operating the machine must be of sound mind and body and must not be under the influence of any substance, which might impair vision, dexterity or judgment. If you have any questions pertaining to your machine which your dealer

cannot answer to your satisfaction, call or write the Customer Service Department at SNAPPER, McDonough, Georgia 30253. Phone: (1-800-935-2967).

PROTECTION FOR CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you

last saw them.

1. KEEP children out of the mowing area and under the watchful care of a responsible adult.

2. DO NOT allow children in yard when machine is operated and turn machine OFF if anyone enters the area.

3. DO NOT allow pre-teenage children to operate machine.

4. ALLOW only responsible adults & teenagers with mature judgment under close adult supervision to operate machine.

5. DO NOT pull mower backwards unless absolutely necessary. LOOK and SEE behind and down for children, pets and hazards before and

while backing.

6. USE EXTRA CARE when approaching blind corners, shrubs, trees, or other objects that may

obscure vision.

SLOPE OPERATION

1. Slopes are a major factor related to slip and fall accidents, which can result in severe injury. All slopes require extra caution. If you feel uneasy

on a slope, DO NOT mow it.

2. Mow across slopes, never up-and-down. Exercise extreme CAUTION when changing directions on slopes. DO NOT mow steep slopes or other areas where stability or traction is in

doubt.

3. Use extra care with grass catchers or other attachments; these affect the handling and the stability of the machine.

PREPARATION

1. Read, understand, and follow instructions and warnings in this manual and on the mower, engine and attachments. Know the controls and the proper use of the mower before starting.

2. Only mature, responsible persons shall operate the machine and only after proper instruction.

PREPARATION

(Continued From Previous Column)

3. Data indicates that operators age 60 and above, are involved in a large percentage of mower- related injuries. These operators should evaluate their ability to operate the mower safely enough

to protect themselves and others from serious injury.

4. Handle fuel with extra care. Fuels are flammable

and vapors are explosive. Use only an approved fuel container. DO NOT remove fuel cap or add fuel with engine running. Add fuel outdoors only with engine stopped and cool. Clean spilled fuel

and oil from machine. DO NOT smoke.

5. Check the area to be mowed and remove all objects such as toys, wire, rocks, limbs and

other objects that could cause injury if thrown by blade or interfere with mowing. Also note the location of holes, stumps, and other possible

hazards.

6. Keep people and pets out of the mowing area. Immediately, STOP Blade, Stop engine and Stop mower if anyone enters the area.

7. Check shields, deflectors, switches, blade controls and other safety devices frequently for proper operation and location.

8. Make sure all safety decals are clearly legible. Replace if damaged.

9. Protect yourself when mowing and wear safety glasses, long pants and substantial footwear. DO

NOT mow barefooted or with sandals.

10. Know how to STOP blade and engine quickly in preparation for emergencies.

11. Use extra care when loading or unloading the machine into a trailer or truck.

12. Check grass catcher components frequently for signs of wear or deterioration and replace as needed to prevent injury from thrown objects going through weak or torn spots.

IMPORTANT SAFETY INSTRUCTIONS

OPERATION

1. DO NOT put hands or feet near or under rotating

parts. Keep clear of discharge area while engine is running.

2. STOP engine when crossing gravel drives,

walks, or roads, and under any conditions where thrown objects might be a hazard.

3. Mow only in daylight or good artificial light.

4. DO NOT operate mower while under the influence of alcohol or drugs.

5. After striking a foreign object or if mower vibrates abnormally, STOP the engine, disconnect and secure spark plug wire. Inspect

the mower for any damage and repair the damage.

6. DO NOT mow near drop offs, ditches or embankments. Operator could lose footing or

balance.

7. STAY ALERT for holes and other hidden hazards. Tall grass can hide obstacles. Keep away from

ditches, washouts, culverts, fences and protruding objects.

8. DO NOT mow on wet grass. Always be sure of your footing. Keep a firm hold on the handle and walk, never run. Slipping could cause injury.

9. DO NOT leave the machine with the engine running. STOP BLADE and STOP ENGINE before leaving the operators position for any reason.

10. Before cleaning, repairing or inspecting make certain engine, blade and all moving parts have

STOPPED. Disconnect and secure spark plug wire away from plug to prevent accidental starting.

11. STOP engine and wait until the blade comes to complete STOP before removing grass bag and/or clearing grass.

12. DO NOT operate mower without the entire grass catcher or guards in place. DO NOT point

discharge at people, passing cars, windows or doors.

13. Slow down before turning.

14. Watch out for traffic when near or crossing roadways.

15. DO NOT operate engine in enclosed areas. Engine exhaust gases contain carbon monoxide,

a deadly poison.

MAINTENANCE AND STORAGE

1. DO NOT store mower or fuel container inside where fumes may reach an open flame, spark or

pilot light such as in a water heater, furnace, clothes dryer or other gas appliance. Allow engine to cool before storing machine in an

enclosure. Store fuel container out of reach of children in a well ventilated, unoccupied

building.

2. Keep mower and engine free of grass, leaves or excess grease to reduce fire hazard and engine overheating.

3. When draining fuel tank, drain fuel into an approved container outdoors and away from

open flame.

4. Keep all bolts, especially blade bolts, nuts and screws properly tight. Check that all cotter pins are in proper position.

5. Always provide adequate ventilation when running engine. Engine exhaust gases contain carbon monoxide, a deadly poison.

6. Service engine and make adjustments only when engine is stopped. Removed spark plug wire from spark plug and secure wire away from spark plug to prevent accidental starting.

7. DO NOT change engine governor speed settings or overspeed engine.

8. Check grass bag assembly frequently for wear or deterioration to avoid thrown objects and

exposure to moving parts. Replace with new bag if loose seams or tears are evident. Replace slider or bag adapter if broken or cracked.

9. Mower blades are sharp and can cut. Wrap the blades or wear heavy leather gloves and use CAUTION when handling them.

10. DO NOT test for spark by grounding spark plug next to spark plug hole; spark plug could ignite

gas exiting engine.

11. Have machine serviced by an authorized SNAPPER dealer at least once a year and have the dealer install any new safety devices.

12. Use only genuine SNAPPER replacement parts to assure that original standards are maintained.

TABLE OF CONTENTS

IMPORTANT SAFETY INSTRUCTIONS ................................................ 2-3

TABLE OF CONTENTS ............................................................................ 4

SECTION 1 - FAMILIARIZATION .............................................................. 5

SECTION 2 - OPERATING INSTRUCTIONS ......................................... 6-8

Pre-start Checklist ............................................................................................... 6

Starting & Stopping Engine & Blade .................................................................. 6

Starting & Stopping Wheel Drive ....................................................................... 7

Handle Height Adjustment .................................................................................. 7

Cutting Height Adjustment ................................................................................. 7

Recycling Operation ............................................................................................ 8

Installation of Grass Catcher .............................................................................. 8

SECTION 3 - MAINTENANCE INSTRUCTIONS .................................. 9-12

Change Engine Oil ............................................................................................... 9

Check Transmission Grease ............................................................................. 10

Check Mower Blade ........................................................................................... 10

Check Engine Drive Belt ................................................................................... 10

Check Transmission Poly-V Belt ...................................................................... 10

Service - Annually ............................................................................................. 11

Engine .............................................................................................................. 11

Air Filter ........................................................................................................... 11

Engine Oil ........................................................................................................ 11

Storage Procedure ............................................................................................. 11

SECTION 4 - ADJUSTMENTS AND REPAIR .................................... 12-18

Mower Blade Replacement ............................................................................... 12

Blade Sharpening .............................................................................................. 12

Wheel Drive Control Adjustment ...................................................................... 13

Driven and Drive Disc Service ..................................................................... 13-17

Cleaning Drive Disc and Driven Disc ............................................................ 14

Drive Spring Repair/Replacement ................................................................. 14

Driven Disc Adjustment ............................................................................ 14-15

Driven Disc Replacement .......................................................................... 15-16

Driven Disc Bearing Replacement ................................................................ 16

Hex Shaft Bearing Replacement ................................................................... 17

Belt Service ................................................................................................... 17-18

Engine Drive Belt Replacement ............................................................... 17-18

Transmission Poly-V Belt Replacement ....................................................... 18

TROUBLESHOOTING ............................................................................ 19

SERVICE SCHEDULE ............................................................................ 20

Maintenance/Replacement Parts ...................................................................... 20

WARRANTY ............................................................................................ 21

PRIMARY MAINTENANCE ................................................................ 22-25

!IMPORTANT !

The figures and illustrations in this manual are provided for reference only and may differ slightly from your specific model. Contact your local SNAPPER dealer if you have

questions.

Section 1 - FAMILIARIZATION

WHEELDRIVE CONTROL

CONTROL

HANDLE

ENGINE SPEED CONTROL

SYMBOLS

SPEED

CONTROL

"FAST"

BAG

FUEL VALVE

ROPE GUIDE

FULL FILLER CAP

BAG ADAPTER

ENGINE OIL DIPSTICK

CLEANER

AIR

GROUND SPEED

ADJUSTING LATCH

NOTE: GROUND SPEED CONTROL HIDDEN IN THIS VIEW BY BAG

HEIGHT

;LOW

MUFFLER

1.1 INTRODUCTION

This manual has been prepared for the operators of the SNAPPER WALK BEHIND MOWERS. Its

purpose, aside from recommending operating and routine service requirements, is to promote safety through the use of accepted operating practices.

Read, Understand and Follow the "IMPORTANT

SAFETY INSTRUCTIONS" on Pages 2 & 3 of this

manual and all safety messages on the mower and

attachments before operating the mower.

FIGURE 1.1

1.2 NOMENCLATURE

The nomenclature figure above, Figure 1.1, shows the essential parts of the SNAPPER WALK

BEHIND MOWERS. It is recommended that all operators of the mower become thoroughly familiar

with the controls, parts and operation of the mower before operating. Specific details involving the

engine are found in the separate engine owner's manual. Study these manuals before operating and

keep both handy for future reference.

Section 2 - OPERATING INSTRUCTIONS

2.1 PRE-START CHECK LIST

Make the following checks and perform the service required before each start-up.

2.1.1. Check guards, deflectors, grass bag, adapter and covers to make sure all are in place and securely

tightened.

2.1.2. Check blade control and wheel drive control to insure they work freely. See Figure 2.1.

WHEEL DRIVE

CONTROL

BLADE CONTROL

2.2 STARTING & OPERATION

2.2.1. STARTING ENGINE & BLADE

IMPORTANT! SELECT GROUND SPEED BEFORE STARTING ENGINE. REFER TO SECTION,

"PROPELLING MOWER".

1. Turn fuel valve to on. See Figure 1.1. Move

engine speed control to the "choke" position. The

choke should not be required to restart a hot

engine. See Figure 2.3.

NOTE: Stop the engine (and blade) by releasing the

blade control.

CONTROL SYMBOLS

"SLOW"

FIGURE 2.1

2.1.3. Check cutting height. Adjust to desired height.

2.1.4. Check engine oil and add oil as needed to

bring level up to the full mark. Refer to Engine Owner's

Manual for oil specifications. See Figure 2.2

! ,

!1 .OLLMARK

lip NOTOVERF,LLI

FIGURE 2.2

2.1.5. Add fuel to tank after pushing the mower

outside where fumes can safely dissipate. Make sure cap is tightened after refueling. Refer to

Engine Owners Manual for fuel specifications.

ENGINE SPEED

CONTROL

CHOKE

FIGURE 2.3

2. Pull blade control against handle.

3. Pull rope start handle to crank engine.

4. After engine starts, move engine speed control away from the choke position to the "Fast" (Rabbit)

position. See Figure 2.3.

5. Allow a brief warm-up until engine runs smooth.

2.1.6. Clean exterior surfaces of cutting deck and engine of any accumulation of spilled fuel, dirt,

grass, oil, etc. Keep engine air intake screen and cooling fins clear at all times.

Section 2 - OPERATING INSTRUCTIONS

2.2.2. PROPELLING MOWER (Self Propelled Models)

1. Move ground speed control to the desired

speed position. See Figure 2.4.

2. Start engine. Refer to Section "Starting Engine

& Blade".

3. Move wheel drive control against handle to

engage wheel drive and propel mower forward. Do Not adjust ground speed with engine running.

GROUND SPEED CONTROL-_

FAST

SLOW

IMPORTANT! Some models are equipped with braces

that attach to the lower handle brackets and must be

loosened before handle height can be adjusted.

2. Move upper mower handle up or down until the desired position is achieved.

3. Tighten the lower nuts on each lower handle to maintain desired position.

STOP engine and mower blade by releasi blade control before adjusting r

cutting height or handle height,

2.5 CUTTING HEIGHT ADJUSTMENT

1. Pull the height adjusting latch outward and

move to desired cutting height. See Figure 2.6.

WARNING gound :gete hde.I

LOWEST CUTTING

, ''HE,GHT --LATCH

FIGURE 2.4

2.3

STOPPING

Stop engine and blade by releasing the blade control. Stop forward motion of mower by releasing

the wheel drive control. Turn fuel valve off.

2.4

HANDLE HEIGHT ADJUSTMENT

The height of the mower handle can be adjusted as follows:

1. Loosen the nuts on each lower handle as

shown in Figure 2.5.

HIGHER

LOWER HANDLE

NUTS ON EACH LOWER HANDLE

FIGURE 2.6

2. Set all wheels at the same cutting height. The

highest cutting position is Notch 6. The lowest cutting position is Notch 1. See Figure 2.7.

LATCH

POSITIONS

CUTTING HEIGHT SETTINGS

FIGURE 2.7

FIGURE 2.5

Section 2 - OPERATING INSTRUCTIONS

WARNING

DO NOT attempt any maintenance, adjustments or

service with engine and blade running. STOP engine and blade. Disconnect spark plug wire and secure away from spark plug. Engine and

components are HOT. Avoid serious burns, allow sufficient time for all components to cool. Wear

heavy leather gloves when handling or working

around cutting blades. Blades are extremely sharp and can cause severe injury.

2.6 RECYCLING OPERATION - OPTIONAL ACCESSORY

Recycling operation requires optional accessory.

NOTE: For best recycling results, cut up to a maximum

of 1/3 of grass blade length and recycle ONLY when grass is dry.

1. Set all wheels in the highest cutting position

(Notch 6).

2. Move engine speed control to "FAST" (Rabbit)

position.

3. Move ground speed control to slowest speed

setting.

4. Proceed mowing slowly. If grass is very dense,

lower each rear wheel latch one notch lower than the front wheel latches to improve recycling

performance.

2.7 INSTALLATION of GRASS CATCHER

Position grass bag between handles. See Figure

2.8. Install grass catcher by sliding connector over

flange of adapter. Attach grass bag hooks over middle handle cross bar. See Figure 2.9.

LOWER

HOOK BAG HANDLE OVER

LOWER HANDLES

SLIDE CONNECTOR OVEREND OF ADAPTER FLANGE

FIGURE 2.9

WARNING

DO NOT operate without entire Grass Catcher or guard in place. Grass Catcher components are

subject to deterioration during normal use. Inspect frequently and replace worn or damaged

components immediately.

2.8 REMOVING and DUMPING GRASS CATCHER

1. Grasp bag connector and bag handle as shown. See Figure 2.8.

2. First, lift up on bag handle, removing it from the mower handle. Then lift up on bag connector removing it from the adapter flange.

3. Dump bag by pulling bag slider off of Z-Fold at rear of bag, opening bag.

4. To close bag, fold rear of bag into Z-shape, keeping edges aligned. Note: an illustration of

folding the Z-shape is attached to the bag.

5. Grasp the edge of the Z-fold, and while holding

the slider, pull the Z-fold fully into the slider. See

Figure 2.10.

FIGURE 2.8

GRASP SLIDER. PULL Z-FOLD INTO SLIDER

ADAPTER

FLANGE

FIGURE 2.10

Section 3 - MAINTENANCE

3.1 INTRODUCTION

To retain the quality of the mower, use genuine SNAPPER replacement parts only. Contact a local SNAPPER dealer for parts and service assistance.

For the correct part or information for a particular mower, always mention model and serial number.

Refer to section "SERVICE SCHEDULE" in this manual and in the engine manual for correct

maintenance intervals

WARNING

DO NOT attempt any maintenance, adjustments or service with engine and blade running. STOP engine and blade. Disconnect spark plug wire and

secure away from spark plug. Engine and components are HOT. Avoid serious burns, allow sufficient time for all components to cool. Wear

heavy leather gloves when handling or working around cutting blades. Blades are extremely sharp and can cause severe injury.

3.2 SERVICE - AFTER FIRST 5 HOURS

The oil can be drained from the Kawasaki engine using one of the following methods. Dispose of all drain oil

properly. Fill engine to proper level. Do Not over fill.

Refer to Engine Owner's Manual for oil specifications.

3.2.1. SIDE DRAIN PLUG. An oil drain plug is

located on the left rear side of the engine. See Figure 3.1. Before removing the plug, place an open funnel or trough under the plug to keep oil off

of the deck and to channel the oil to a drain pan. Torque drain plug to 180-190 in-lb.

Oil from crankcase will saturate the air filter and cause the engine to be hard to start or not start at all. If

contamination does occur, the air filter will have to be replaced.

3.2.2. BOTTOM DRAIN PLUG. An oil drain plug is located on the bottom of the engine forward of

the crankshaft. See Figure 3.2. Gain access to the

plug by raising the front of the mower. Remove plug and drain oil into pan. Torque drain plug to

180-185 in-lb.

3.2.3 OIL DIPSTICK TUBE. The oil may be

drained through the oil dipstick tube. Remove grass bag. Loosen lower handle knobs. Raise front

of mower and stand mower up on the lower handle

brackets. Remove dipstick and allow oil to drain into pan. See Figure 3.3.

FIGURE 3.2

FIGURE 3.1

IMPORTANT: Drain fuel tank before tipping machine.

DO NOT tip machine with carburetor or spark plug down.

REMOVE DIPSTICK AND

DRAIN OIL INTO PAN

FIGURE 3.3

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