Snapper Axion ZT18533, Axion ZT2142, 150Z SC18533, 150Z SC2142, 150Z ZT18533 Operator's Manual

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Not for
Reproduction
Operator’s
Manual
Zero-Turn Riders
Mfg. No. Description
7800760 Axion Model ZT18533 w/ 33” Mower, 50-State 7800761 Axion Model ZT2142 w/ 42” Mower, 50-State 7800762 150Z Model SC18533 w/ 33” Mower, 50-State 7800763 150Z Model SC2142 w/ 42” Mower, 50-State
Revision ‘A’
Thank You for purchasing this quality-built mower. We’re pleased that you placed your confidence in this brand.
Not for
Reproduction
When operated and maintained according to the instructions in this manual, your mower will provide many years of dependable service.
This manual contains safety information to make you aware of the hazards and risks associated with the machine and how to avoid them. This machine is designed and intended only for finish cutting of established lawns and is not intended for any other purpose. It is important that you read and understand these instructions thoroughly before attempting to start or operate this equipment. Save these original instructions for future reference.
Identification Numbers
Product Identification Tag
Model / Modéle / Model xxxxxxxx
Serial / Sèrie / Serie xxxxxxxxxx
Briggs & Stratton Power Products Group, L.L.C. Milwaukee, WI 53201 USA
When contacting the service center for replacement parts, service, or information you MUST have these numbers.
Record your model name/number, manufacturer’s identification numbers, and engine serial numbers in the space provided for easy access.
The identification tag is located on the underside of the seat. Tilt the seat forward to access the ID tag.
To obtain an Illustrated Parts List for this machine, visit
www.simplicitymfg.com or www.snapper.com.
ID Tag
PRODUCT REFERENCE DATA
Model Description Name/Number
Part Number Unit Serial Number
Date Purchased
ENGINE REFERENCE DATA
Engine Make Engine Model
Engine Type/Spec Engine Code/Serial Number
Copyright © 2012 Briggs & Stratton Power Products Group, LLC Milwaukee, WI, USA. All Rights Reserved.
Table of Contents
Not for
Reproduction
Operator Safety ............................................................4
Interlock System Safety Tests ................................4
Functions and Controls ............................................13
Operation ....................................................................15
General Operating Safety .....................................15
Checks before Starting .........................................16
Fuel Recommendations ........................................16
Emergency Stopping .............................................16
Stopping the Rider and Engine .............................16
Starting the Engine ...............................................17
Mowing ..................................................................17
Pushing the Rider by Hand ...................................17
Driving Practice .....................................................18
WARNING
It is a violation of California Public Resource Code, Section 4442, to use or operate the engine on any forest-covered, brush-covered, or grass-covered land unless the exhaust system is equipped with a spark arrester, as defined in Section 4442, maintained in effective working order. Other states or federal jurisdictions may have similar laws. Contact the original equipment manufacturer, retailer, or dealer to obtain a spark arrester designed for the exhaust system installed on this engine.
Maintenance ...............................................................19
Maintenance Chart ................................................19
Rider Maintenance ................................................20
Engine Maintenance .............................................27
Service and Adjustments ......................................30
Storage .................................................................38
Misc .......................................................................38
Troubleshooting ........................................................39
Warranties ..................................................................41
WARNING
Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.
WARNING
Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer or other reproductive harm.
NOTE: In this manual, “left” and “right” are referred to as seen from the operating position.
3
Operator Safety
Not for
Reproduction
Read the Manual
The operator’s manual contains important safety information you need to be aware of BEFORE you operate your unit as well as DURING operation.
Safe operating techniques, an explanation of the product’s features and controls, and maintenance information is included to help you get the most out of your equipment investment.
Be sure to completely read the Safety Rules and Information found on the following pages. Also completely read the Operation section.
Operating Safety
Congratulations on purchasing a superior-quality piece of lawn and garden equipment. Our products are designed and manufactured to meet or exceed all industry standards for safety.
Do not operate this machine unless you have familiarized yourself with it. Reading and understanding this operator’s manual is a way to do just that.
Power equipment is only as safe as the operator. If it is misused, or not properly maintained, it can be dangerous! Remember, you are responsible for your safety and that of those around you.
Use common sense, and think through what you are doing. If you are not sure that the task you are about to perform can be safely done with the equipment you have chosen, ask a professional: contact your local authorized dealer.
4
Children
Tragic accidents can occur with children. Do not allow them anywhere near the area of operation. Children are often attracted to the unit and mowing activity. Never assume that children will remain where you last saw them. If there is a risk that children may enter the area where you are mowing, have another responsible adult watch them.
Operation on slopes can be dangerous. Using the unit on
Not for
Reproduction
a slope that is too steep where you do not have adequate wheel traction (and control) can cause sliding, loss of steering, control, and possible rollover. You should not operate on a slope greater than a 3.5 foot rise over a 20 foot length (10 degrees).
Always mow up and down slopes, not across, and avoid sudden turns or rapid speed changes. Reduce speed and use extreme caution on ALL slopes.
Also, note that the surface condition you are on can
3.5 20
Thrown Objects
This unit has spinning mower blades. These blades can pick up and throw debris that could seriously injure a bystander. Be sure to clean up the area to be mowed and remove objects that could be thrown by the blade BEFORE you start mowing. Do not operate this unit without the entire grass catcher or discharge guard (deflector) in place.
Also, do not allow anyone in the area while the unit is running! If someone does enter the area, shut the unit off immediately until they leave.
greatly impact your ability to safely operate this machine. Operating on wet or slippery slopes can cause sliding and loss of steering and control. Do not operate on slopes that are slippery, wet, or have soft soil conditions.
If you feel unsure about operating the unit on a slope, don’t do it. It’s not worth the risk.
Operator Safety
Slope Operation
Moving Parts
This equipment has many moving parts that can injure you or someone else. However, if you stay in the operator zone (stay seated in the seat), and follow the safety rules in this operator’s manual, the unit is safe to operate.
The mower deck has spinning mower blades that can amputate hands and feet. Do not allow anyone near the unit while it is running! Keep safety devices (guards, shields, and switches) in place and working.
To help you, the operator, use this equipment safely, it is equipped with an operator-present safety system. Do NOT attempt to alter or bypass the system. See your dealer immediately if the system does not pass all the safety interlock system tests found in this manual.
5
Operator Safety
Not for
Reproduction
Retaining Walls, Drop-Offs, and Water
Retaining walls and drop-offs around steps and water are a common hazard. Give yourself a minimum of two mower widths of clearance around these hazards and hand-trim with a walk behind mower or string trimmer. Wheels dropping over retaining walls, edges, ditches, embankments, or into water can cause rollovers, which may result in serious injury, death, or drowning.
Fuel and Maintenance
Always disengage all drives, shutoff the engine, and remove the key before doing any cleaning, refueling, or servicing.
Gasoline and its vapors are extremely flammable. Do not smoke while operating or refueling. Do not add fuel while engine is hot or running. Allow engine to cool for at least 3 minutes prior to adding fuel.
Do not add fuel indoors, in an enclosed trailer, garage, or any other enclosed area that is not well ventilated. Gasoline spills should be cleaned up promptly and before operation begins.
Gasoline should be stored only in sealed containers approved for fuel.
Proper maintenance is critical to the safety and performance of your unit. Keep the unit free of grass, leaves, and excess oil. Be sure to perform the maintenance procedures listed in this manual, especially periodically testing the safety system.
6
Enclosed Areas
Only operate this unit outdoors and away from unventilated areas such as inside garages or enclosed trailers. The engine emits poisonous carbon monoxide gas and prolonged exposure in an enclosed area can result in serious injury or death.
Operator Safety
Not for
Reproduction
Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. This mowing deck is capable of amputating hands and feet and throwing objects. The triangle in text signifies important cautions or warnings which must be followed.
General Operation
1. Read, understand, and follow all instructions in the manual and on the unit before starting.
2. Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.
3. Only allow responsible adults, who are familiar with the instructions, to operate the unit (local regulations can restrict operator age).
4. Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade(s).
5. Be sure the area is clear of other people before mowing. Stop the unit if anyone enters the area.
6. Never carry passengers.
7. Do not mow in reverse unless absolutely necessary. Always look down and behind before and while travelling in reverse.
8. Never direct discharge material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blade(s) when crossing gravel surfaces.
9. Do not operate the machine without the entire grass catcher, discharge guard (deflector), or other safety devices in place and operational.
10. Slow down before turning.
11. Never leave a running unit unattended. Always disengage the blades (PTO), set parking brake, stop engine, and remove keys before dismounting.
12. Disengage blades (PTO) when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge guard.
13. Operate the machine only in daylight or good artificial light.
14. Do not operate the unit while under the influence of alcohol or drugs.
15 Watch for traffic when operating near or crossing
roadways.
16. Use extra care when loading or unloading the unit into a trailer or truck.
17. Always wear eye protection when operating this unit.
18. Data indicates that operators, age 60 years and above, are involved in a large percentage of power equipment-related injuries. These operators should evaluate their ability to operate the equipment safely
enough to protect themselves and others from injury.
19. Follow the manufacturer’s recommendations for wheel weights or counterweights.
20. Keep in mind the operator is responsible for accidents occurring to other people or property.
21. All drivers should seek and obtain professional and practical instruction.
22. Always wear substantial footwear and trousers. Never operate when barefoot or wearing sandals.
23. Before using, always visually check that the blades and blade hardware are present, intact, and secure. Replace worn or damaged parts.
24. Disengage attachments before: refueling, removing an attachment, making adjustments (unless the adjustment can be made from the operator’s position).
25. When the machine is parked, stored, or left unattended, lower the cutting means unless a positive mechanical lock is used.
26. Before leaving the operator’s position for any reason, engage the parking brake, disengage the blades (PTO), stop the engine, and remove the key.
27. To reduce fire hazard, keep the unit free of grass, leaves, & excess oil. Do not stop or park over dry leaves, grass, or combustible materials.
28. It is a violation of California Public Resource Code Section 4442 to use or operate the engine on or near any forest-covered, brush-covered, or grass-covered land unless the exhaust system is equipped with a spark arrester meeting any applicable local or state laws. Other states or federal areas may have similar laws.
29. OSHA regulations may require the use of hearing protection when exposed to sound levels greater than 85 dBA for an 8 hour time period.
CAUTION
This machine produces sound levels in excess of 85 dBA at the operator’s ear and can cause hearing loss though extended periods of exposure.
Wear hearing protection when operating this machine.
Transporting and Storage
1. When transporting the unit on an open trailer, make sure it is facing forward, in the direction of travel. If the unit is facing backwards, wind lift could damage the unit.
2. Always observe safe refueling and fuel handling practices when refueling the unit after transportation or storage.
3. Never store the unit (with fuel) in an enclosed poorly ventilated structure. Fuel vapors can travel to an ignition source (such as a furnace, water heater, etc.) and cause an explosion. Fuel vapor is also toxic to humans and animals.
4. Never store the unit or fuel container inside where there is an open flame or pilot light, such as near a water heater. Allow unit to cool before storing.
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Operator Safety
Not for
Reproduction
Slope Operation
Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not operate on it.
Control of a walk-behind or ride-on machine sliding on a slope will not be regained by the application of the brake. The main reasons for loss of control are: insufficient tire grip on the ground, speed too fast, inadequate braking, the type of machine is unsuitable for its task, lack of awareness of the ground conditions, incorrect hitching and load distribution.
1. Mow up and down the face of slopes, not across.
2. Watch for holes, ruts, or bumps. Uneven terrain could overturn the unit. Tall grass can hide obstacles.
3. Choose a slow speed so that you will not have to stop or change speeds while on the slope.
4. Do not mow on wet grass. Tires may loose traction.
5. Avoid starting, stopping, or turning on a slope. If tires lose traction (i.e. machine stops forward motion on a slope), disengage the blade(s) (PTO) and drive slowly off the slope.
6. Keep all movement on slopes slow and gradual. Do not make sudden changes in speed or direction, which could cause the machine to rollover.
7. Use extra care while operating machines with grass catchers or other attachments; they can affect the stability of the unit. Do not use on steeps slopes.
8. Do not try to stabilize the machine by putting your foot on the ground (ride-on units).
9. Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
10. Do not use grass catchers on steep slopes.
11. Do not mow slopes if you cannot back up them.
12. See your authorized dealer/retailer for recommendations of wheel weights or counterweights to improve stability.
13. Remove obstacles such as rocks, tree limbs, etc.
14. Use slow speed. Tires may lose traction on slopes even through the brakes are functioning properly.
15. Do not turn on slopes unless necessary, and then, turn slowly and gradually uphill, if possible. Never mow down slopes.
WARNING
Never operate on slopes greater than 17.6 percent (10°) which is a rise of 3-1/2 feet (106 cm) vertically in 20 feet (607 cm) horizontally.
Select slow ground speed before driving onto slope. Use extra caution when operating on slopes with rear-mounted grass catchers.
Mow up and down the face of slopes, not across. Use caution when changing directions and DO NOT START OR STOP ON SLOPE.
Children
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the unit and the mowing activity. Never assume that children will remain where you last saw them.
1. Keep children out of the mowing area and under the watchful care of another responsible adult.
2. Be alert and turn unit off if children enter the area.
3. Before and during reverse operation, look behind and down for small children.
4. Never carry children, even with the blade(s) off. They may fall off and be seriously injured or interfere with safe unit operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.
5. Never allow children to operate the unit.
6. Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
Emissions
1. Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects, or other reproductive harm.
2. Look for the relevant Emissions Durability Period and Air Index information on the engine emissions label.
IGNITION SYSTEM
1. This spark ignition system complies with Canadian ICES-002.
Towed Equipment (Ride-On Units)
1. Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.
2. Follow the manufacturer’s recommendations for weight limit for towed equipment and towing on slopes. See attaching a trailer under OPERATION.
3. Never allow children or others in or on towed equipment.
4. On slopes, the weight of the towed equipment may cause loss of traction and loss of control.
5. Travel slowly and allow extra distance to stop.
6. Do not shift to neutral and coast down hill.
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Operator Safety
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Reproduction
Service and Maintenance
Safe Handling of Gasoline
1. Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
2. Use only approved gasoline containers.
3. Never remove the gas cap or add fuel with the engine running. Allow the engine to cool before refueling.
4. Never fuel the machine indoors.
5. Never store the machine or fuel container where there is an open flame, spark, or pilot light such as near a water heater or other appliance.
6. Never fill containers inside a vehicle or on a truck bed with a plastic bed liner. Always place containers on the ground away from your vehicle before filling.
7. Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.
8. Keep nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
9. If fuel is spilled on clothing, change clothing immediately.
10. Never over-fill the fuel tank. Replace gas cap and tighten securely.
11. Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
12. If fuel is spilled, do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated.
13. Replace all fuel tank caps and fuel container caps securely.
Service & Maintenance
1. Never run the unit in an enclosed area where carbon monoxide fumes may collect.
2. Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.
3. Never tamper with safety devices. Check their proper operation regularly and make necessary repairs if they are not functioning properly.
4. Keep unit free of grass, leaves, or other debris build­up. Clean up oil or fuel spillage. and remove any fuel­soaked debris. Allow machine to cool before storage.
5. If you strike an object, stop and inspect the machine. Repair, if necessary, before restarting.
6. Never make adjustments or repairs with the engine running.
7. Check grass catcher components and the discharge guard frequently and replace with manufacturer’s recommended parts, when necessary.
8. Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.
9. Check brake operation frequently. Adjust and service as required.
10. Maintain or replace safety and instructions labels, as necessary.
11. Do not remove the fuel filter when the engine is hot as spilled gasoline may ignite. Do not spread fuel line clamps further than necessary. Ensure clamps grip hoses firmly over the filter after installation.
12. Do not use gasoline containing METHANOL, gasohol containing more than 10% ETHANOL, gasoline additives, or white gas because engine/fuel system damage could result.
13. If the fuel tank must be drained, it should be drained outdoors.
14. Replace faulty silencers/mufflers.
15. Maintain or replace safety and instruction labels as necessary.
16. Use only factory authorized replacement parts or like parts when making repairs.
17. Always comply with factory specifications on all settings and adjustments.
18. Only authorized service locations should be utilized for major service and repair requirements.
19. Never attempt to make major repairs on this unit unless you have been properly trained. Improper service procedures can result in hazardous operation, equipment damage and voiding of manufacturer’s warranty.
20. On multiple blade mowers, take care as rotating one blade can cause other blades to rotate.
21. Do not change engine governor settings or over­speed the engine. Operating the engine at excessive speed can increase the hazard of personal injury.
22. Disengage drive attachments, stop the engine, remove the key, and disconnect the spark plug wire(s) before: clearing attachment blockages and chutes, performing service work, striking an object, or if the unit vibrates abnormally. After striking an object, inspect the machine for damage and make repairs before restarting and operating the equipment.
23. Never place hands near the moving parts, such as a hydro pump cooling fan, when the tractor is running. (Hydro pump cooling fans are typically located on top of the transaxle).
24. Units with hydraulic pumps, hoses, or motors: WARNING: Hydraulic fluid escaping under pressure may have sufficient force to penetrate skin and cause serious injury. If foreign fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result. Keep body and hands away from pin holes or nozzles that eject hydraulic fluid under high pressure. Use paper or cardboard, and not hands, to search for leaks. Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system. If leaks occur, have the unit serviced immediately by your authorized service center.
25. WARNING: Stored energy device. Improper release of springs can result in serious personal injury. Springs should be removed by an authorized technician.
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Operator Safety
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TED LI
OT
D
G
E
N
LON
A
D
L
O
F
THIS IS A 10 DEGREE SLOPE
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
10 DEGREES MAX.
WARNING: To avoid serious injury, operate your unit up and
down the face of slopes, never across the face. Do not operate
on slopes greater than 10 degrees. Make turns gradually to
prevent tipping or loss of control. Exercise extreme caution
when changing direction on slopes. Braking may be affected by
attachments. Reduce speed on slopes.
1. Fold this page along dotted line indicated above.
2. Hold page before you so that its left edge is vertically parallel to a tree
trunk or other upright structure.
3. Sight across the fold in the direction of hill slope you want to measure.
4. Compare the angle of the fold with the slope of the hill.
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
10
Safety & Operation Decals
Not for
Reproduction
This unit has been designed and manufactured to provide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing.
Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effectively, we have placed several safety labels on the unit to remind you of this important information while you are operating your unit.
Decal - Amputation and Thrown Objects Hazard (33” Decks) Part No. 7101665
DANGER
Amputation and thrown objects hazard
Keep hands and feet away from deck.
Do not operate mower unless discharge chute or entire grass catcher is in its proper place.
7101665
Decal - Amputation and Thrown Objects Hazard (42” Decks) Part No. 1704277
DANGER
Amputation and
Thrown Objects Hazard
To avoid injury from rotating blades and thrown debris, stay clear of deck edge and discharge. Do not mow without
deflector or entire grass catcher in place.
1704277
Decal - Operation, Upper Part No. 7102575
Decal - Tracking Adjustment Part No. 1726638
Decal - Ground Speed Lever Part No. 7102576
Forward
Neutral Start / Park
Reverse
Right Ground
Speed Lever
(Controls Right Drive Wheel)
Operator Safety
All DANGER, WARNING, CAUTION and instructional messages on your rider and mower should be carefully read and obeyed. Personal bodily injury can result when these instructions are not followed. The information is for your safety and it is important! The safety decals below are on your rider and mower.
If any of these decals are lost or damaged, replace them at once. Contact your dealer for replacements.
These labels are easily applied and will act as a constant visual reminder to you, and others who may use the equipment, to follow the safety instructions necessary for safe, effective operation.
Decal - Control Panel Part No. 7103082
Decal - Cutting Height Switch Part No. 1734276
RAISE
MOWER
Cutting Height
7102576
LOWER
MOWER
1734276
1734276
Decal - Hot Surfaces Part No. 1734273 (Located on RH side)
Decal - Cutting Hazard Part No. 1734672 (Located on rear frame)
7103082
WARNING
Burn hazard
The exhaust pipe and surrounding surfaces are hot and can cause burns. Avoid contact with hot surfaces.
173xxxx
To Turn On the Mower Blades:
1. Sit in seat.
2. Start the engine (see “To Start Engine”).
3. Pull the mower blade switch UP to turn the mower blades ON.
To Drive:
1. Start the engine (see “To Start Engine”).
2. Move parking brake control to DISENGAGE position.
3. Move both ground speed levers in from PARK position.
4. Move levers as shown to travel.
Sit in the seat.
1
Move the ground speed levers to ST ART/PARK
2
positions (move both levers out).
Move parking brake control to ENGA GE position.
3
Turn the mo wer blades OFF (push switch down).
4
Move the throttle/choke control to the
5
CHOKE position.
Turn ignition switch to ST ART to crank the engine .
6
After the engine star ts:
7
-release the ignition switch key (it will return to RUN position)
-move the throttle/choke control to the F AST position for maximum engine speed Always set the engine speed to F AST for mowing.
To Stop the Engine:
1. Move ground speed levers to START/PARK.
2. Move parking brake lever to ENGAGE position.
3. Move engine speed control to SLOW.
4. Turn ignition switch to OFF.
To Turn the Mower Blades Off:
1. Push the mower blade switch DOWN to turn the mower blades OFF.
7102575
3
5
6
4
7103185
Decal - Operation, Lower Part No. 7103185
7102578
Decal - Parking Brake Part No. 7102578
High Cut
4
3
2
1
Low Cut
1733458
Decal - Cutting Height Indicator Part No. 1733458
(Controls Right Drive Wheel)
DANGER
Amputation Hazard
To avoid injury from rotating
blades, stay clear of deck edge.
174xxxx
Decal - Ground Speed Lever Part No. 1734270
1704276
Decal - Amputation Hazard (42” Decks) Part No. 1704276
DANGER
Amputation and thrown objects hazard
Keep hands and feet away from deck.
Do not operate mower unless discharge chute or entire grass catcher is in its proper place.
7101665
Decal - Amputation and Thrown Objects Hazard (33” Decks) Part No. 7101665
Decal - Transmission Release Part No. 1734532 (Located on rear frame)
Left Ground Speed Lever
Forward
NeutralStart / Park
Reverse
11
Operator Safety
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Reproduction
Safety Interlock System Tests
This unit is equipped with safety interlock switches. These safety systems are present for your safety. Do not attempt to bypass safety switches, and never tamper with safety devices. Check their operation regularly.
Operational SAFETY Checks
TEST 1 — ENGINE SHOULD NOT CRANK IF:
 • MowerbladesswitchisON,OR
 • GroundspeedcontrolleversarenotintheirSTART/
PARK positions, OR
 • ParkingbrakeleverisinDISENGAGE position.
TEST 2 — ENGINE SHOULD CRANK IF:
 • MowerbladeswitchisOFF,AND
 • GroundspeedcontrolleversareintheirSTART/
PARK positions, AND
 • ParkingbrakeleverisinENGAGE position.
TEST 3 — ENGINE SHOULD SHUT OFF IF:
 • Operatorrisesoffseatwiththemowerbladeswitch
ON, OR
 • Operatorrisesoffseatwiththegroundspeedlevers
in DRIVE positions, OR
 • Operatorrisesoffseatwiththeparkingbrakein
DISENGAGE position, OR
 • Operatormovestheleftand/orrightgroundspeed
control lever out of its START/PARK position with the parking brake lever in ENGAGE position.
TEST 4 — BLADE BRAKE CHECK
The mower blades and mower drive belt should come to a complete stop within five seconds after the mower blade switch is turned OFF. If mower drive belt does not stop within five seconds, contact your local authorized dealer.
WARNING
If the unit does not pass a safety test, do not operate it. See your local authorized dealer. Under no circumstance should you attempt to defeat the purpose of the safety interlock system.
NOTE: Once the engine has stopped, the mower blade switch must be turned OFF, the ground speed control levers must be locked in their START/PARK positions, and the parking brake lever must be in the ENGAGE position in order to start the engine.
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Features and Controls
Not for
Reproduction
Ground Speed Levers -
DRIVE Positons
Parking Brake Lever -
ENGAGE Positon
Ground Speed Levers -
START/PARK Positons
Parking Brake Lever -
DISENGAGE Positon
Parking
Brake Lever
Fuel Tank
Cap
Left
Ground Speed
Control Lever
Right
Ground Speed
Control Lever
Mower Cutting Height Switch
Choke
Engine
Speed
(Fast)
Engine
Speed (Slow)
Control Functions
The information below briefly describes the function of individual controls. Starting, stopping, driving, and mowing require the combined use of several controls applied in specific sequences. To learn what combination and sequence of controls to use for various tasks please read the entire section.
Ground Speed Levers
These levers control the ground speed of the rider. The left lever controls the left rear drive wheel and the right lever controls the right rear drive wheel.
Pushing the levers out to the side, away from the operator’s lap (top inset, Figure 1), is the proper position for starting the rider. Pulling the levers in across the operator’s lap puts the levers in DRIVE positions.
From DRIVE position, moving a lever forward increases the FORWARD speed of the associated wheel. Pulling back on a lever increases the REVERSE speed. The further a lever is pushed, the faster the drive wheel will turn.
See DRIVING PRACTICE for steering instructions.
Transmission
Release Levers
RUN
OFF
Mower Blade
Switch
START
Ignition
Switch
Figure 1. Controls
Parking Brake Lever
Move the parking brake lever (bottom inset, Figure 1) up and across and into the locking notch to engage and lock the parking brake. Move the parking brake lever across and down to disengage the parking brake. The engine will not start unless the parking brake is engaged.
Note: The parking brake must be disengaged before operating the ground speed levers.
Engine Speed Control/Choke
The engine speed control/choke controls the engine speed and choke. Always set the engine speed to FAST for driving and mowing. Move the engine speed control back to SLOW to decrease engine speed. Move the engine speed control/choke control to the CHOKE position for starting a cold engine. A warm engine may not require choking.
13
Features and Controls
Not for
Reproduction
Mower Cutting Height Switch
To increase the mower cutting height (raise the mower deck), press the top of the yellow cutting height switch. To decrease mower cutting height (lower the mower deck), press the bottom of the switch. Mower cutting height range is approximately 3-3/4” to 1-1/2”. The cutting height gauge indicates the position of the mower deck. The cutting height gauge is located on the front of the rider, just behind the driver’s left leg.
Ignition Switch
The ignition switch starts and stops the engine; it has three positions:
OFF Stops the engine and shuts off the electrical system.
RUN Allows the engine to run and powers the electrical system.
START Cranks the engine for starting.
NOTE: Never leave the ignition switch in the RUN position with the engine stopped. This drains the battery.
Mower Blade Switch
The yellow mower blade switch turns the mower blades on and off. To turn the mower blades ON, pull the switch up. To turn the mower blades OFF, push the switch down. Always set the engine speed control to FAST before turning the mower blades ON, and while mowing.
Transmission Release Levers
The transmission release levers deactivate the transmissions so that the unit can be pushed by hand. See PUSHING THE UNIT BY HAND for operational information.
Fuel Tank
To remove the fuel tank cap, turn it counterclockwise.
14
Operation
Not for
Reproduction
General Operating Safety
Before first time operation:
 • BesuretoreadallinformationintheSafetyand
Operation sections before attempting to operate this rider and mower.
 • Becomefamiliarwithallofthecontrolsandhowto
stop the unit.
 • Driveinanopenareawithoutmowingtobecome
accustomed to driving the unit.
WARNING
If you do not understand how a specific control functions, or have not yet thoroughly read the FEATURES AND CONTROLS section, do so now. Do NOT attempt to operate the rider without first becoming familiar with the location and function of ALL controls.
WARNING
Never operate on slopes greater than 17.6 percent (10°) which is a rise of 3-1/2 feet (106 cm) vertically in 20 feet (607 cm) horizontally.
Select slow ground speed before driving onto a slope. Use extra caution when operating on slopes with a rear-mounted grass catcher.
Mow up and down the face of slopes, not across. Use caution when changing directions and DO NOT START OR STOP ON A SLOPE.
WARNING
Never allow passengers to ride on the unit.
Before leaving the operator’s position for any reason, engage the parking brake and disengage the PTO. Never leave the unit unattended (i.e. out of sight) with the engine running.
To reduce fire hazard, keep the engine, rider and mower free of grass, leaves and excess grease. Do not stop or park rider over dry leaves, grass or combustible materials.
Gasoline is highly flammable and must be handled with care. Never fill the tank when the engine is still hot from recent operation. Do not allow open flame, smoking or matches in the area. Avoid over-filling and wipe up any spills.
WARNING
Do not load this zero-turn rider on a trailer or truck using two separate ramps. Only use a single ramp that is at least one foot wider than the width of the rear wheels of this rider. This rider has a zero turning radius and the wheels could fall off the ramps, or the rider could tip over injuring the operator or bystanders.
15
Operation
Not for
Reproduction
Checks Before Starting
 • Checkthatthecrankcaseoilisfilledtofullmark
on dipstick (see CHECK ENGINE OIL in the Maintenance section).
 • Fillthefueltankwithfreshfuel.
Fuel Recommendations
Fuel must meet these requirements:
• Clean,fresh,unleadedgasoline.
• Aminimumof87octane/87AKI(91RON).Forhigh
altitude use, see below.
• Gasolinewithupto10%ethanol(gasohol)isaccept­able.
NOTICE: Do not use unapproved gasolines, such as E15 and E85. Do not mix oil in gasoline or modify the engine to run on alternate fuels. Use of unapproved fuels will damage the engine components and void the engine
warranty.
To protect the fuel system from gum formation, mix a fuel stabilizer into the fuel. See Storage. All fuel is not the same. If starting or performance problems occur, change fuel providers or change brands. This engine is certified to operate on gasoline. The emissions control system for this engine is EM (Engine Modifications).
High Altitude
At altitudes over 5,000 feet (1524 meters), a minimum 85 octane/85 AKI (89 RON) gasoline is acceptable. To remain emissions compliant, high altitude adjustment is required. Operation without this adjustment will cause decreased performance, increased fuel consumption, and increased emissions. See a Briggs & Stratton Autho­rized Dealer for high altitude adjustment information.
Operation of the engine at altitudes below 2,500 feet (762 meters) with the high altitude adjustment is not recommended.
A
Figure 2. Pre-Start Checks
Emergency Stopping
In the event of an emergency the engine can be stopped by simply turning the ignition switch to STOP. Use this method only in emergency situations. For normal engine shut down follow the procedure given in STOPPING THE RIDER AND ENGINE.
Stopping The Rider & Engine
1. Return the ground speed control levers to START/ PARK positions to stop rider movement.
2. Engage the parking brake.
3. Turn off the mower blades by pushing the mower blade switch down to the OFF position.
4. Move the engine speed control to SLOW position and turn the ignition switch to OFF. Remove the key.
To add fuel:
1. Remove the fuel cap (A, Figure 2).
2. Fill the tank to the bottom of the filler neck.
IMPORTANT: Do not overfill the fuel tank. Stop filling the tank when fuel collects in the filler neck.
3. Install and hand tighten the fuel cap.
16
Operation
Not for
Reproduction
Starting The Engine
1. While sitting in the seat, make sure the mower blade switch is OFF, the ground speed control levers are locked in START/PARK positions, and the parking brake is engaged.
2. Move the engine speed control/choke to the choke position for starting a cold engine. A warm engine may not require choking.
3. Insert the key into the ignition switch and turn it to START to crank the engine.
4. After the engine starts, release the key. It will return to the RUN position.
5. Move the engine speed control/choke to the FAST position to increase engine speed and SLOW position to decrease engine speed. Always operate with engine speed set to FAST.
6. Warm the engine by running it for at least a minute before turning on the mower blades, or driving the unit.
ALWAYS operate the unit with the engine speed
control set to FAST when mowing or driving. NEVER engage the mower blades with the engine speed set to SLOW.
Mowing
1. Start the engine (see STARTING THE ENGINE).
2. Set the mower cutting height to the desired setting using the mower cutting height switch.
3. Set the engine speed control to FAST.
4. Turn the mower blades ON (pull switch up).
5. Disengage the parking brake.
6. Move the ground speed control levers in from START/ PARK positions to drive positions (levers in across the operator’s lap).
7. Begin mowing. See DRIVING PRACTICE.
8. When finished, turn the mower blades OFF (push switch down).
9. Stop the rider and engine (see STOPPING THE RIDER AND ENGINE).
Pushing The Rider By Hand
NOTE: Do not disengage the transmissions if parked on a slope.
1. Turn the mower blades OFF, push the ground speed control levers out to their START/PARK positions, engage the parking brake, turn the ignition switch OFF, remove the key, and wait for all moving parts to stop.
2. Locate the transmission release levers (C, Figure 3) at the rear of the unit.
3. Pull both levers back and down to release the transmissions (position B, Figure 3).
4. Pull the ground speed control levers in to their DRIVE positions, and disengage the parking brake.
The rider can now be pushed by hand.
5. After moving the rider, set the ground speed control levers to START/PARK, engage the parking brake, and push both transmission release levers forward to re-engage the transmissions (position A, Figure 3).
NOTICE
DO NOT TOW RIDER
Towing the unit will cause transmission damage. Do not use another vehicle to push or pull this unit. Do not use this unit to push or pull another vehicle or object.
A
B
C
Figure 3. Transmission Release Levers
17
Operation
Not for
Reproduction
Driving Practice -
Basic Driving
WARNING: Never operate on slopes greater than
17.6% (10°). See SLOPE OPERATION in the safety section. Zero turn riders operate differently from other four-wheeled vehicles. The drive wheels are also your steering wheels. If you cannot drive the unit on a hill, you will not be able to steer the unit on it. Operating zero turn units on slopes requires extra caution.
The lever controls of the zero turn rider are very responsive, and learning to gain a smooth and efficient control of the rider’s forward, reverse, and turning movements will take some practice.
Spend some time going through the following maneuvers and becoming familiar with how the unit accelerates, travels, and steers — before you begin mowing —is absolutely essential to getting the most out of the zero turn rider.
Avoid turf damage! To avoid turf damage, keep both drive wheels moving while executing turns. Pivoting on one wheel, or dragging a wheel through a turn will damage your lawn.
Locate a smooth, flat area of your lawn — one with plenty of room to maneuver. (Clear the area of objects, people and animals before you begin.) Operate the unit at mid-throttle during this practice session (ALWAYS operate at full throttle when mowing), and turn slowly to prevent tire slippage and damage to your lawn.
Smooth Travel
The lever controls of the zero turn rider are highly responsive.
The BEST method of handling the ground speed control levers is in three steps — as shown in Figure 4.
FIRST place your hands onto the levers as shown.
SECOND, to go forward gradually push the levers forward with your palms.
THIRD, to speed up move the levers farther forward. To slow down smoothly, slowly move the levers back toward neutral.
Figure 4. Move Control Levers Gradually
Forward Travel Practice
Gradually move both ground speed control levers evenly FORWARD from neutral. Slow down and repeat.
We suggest you begin with the Smooth Travel procedure to the right, and then advance through the forward, reverse, and turning maneuvers.
WARNING
Do not mow in reverse unless absolutely necessary. Always look down and behind before and while traveling in reverse.
Forward Travel
Figure 5. Forward Travel
Reverse Travel Practice
LOOK DOWN & BEHIND, then gradually move both ground speed control levers evenly BACK from neutral. Slow down and repeat.
NOTE: Practice backing up for several minutes before attempting to do so near objects. The rider turns as sharply in reverse as when going forward, and backing up straight takes practice.
Reverse Travel
Figure 6. Reverse Travel
18
Operation
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Reproduction
Practice Turning Around a Corner
While traveling forward allow one handle to gradually return back toward neutral. Practice several times before mowing.
NOTE: To prevent damaging your lawn by pivoting directly on the tire tread, it is best to keep both wheels going at least slightly forward.
Executing Turns
Figure 7. Right Turn
Practice Turning In Place
To “zero turn” means to turn in place. To turn in place, gradually move one ground speed control lever forward from neutral and one lever back from neutral simultaneously. Repeat several times.
Turning In Place
Figure 8. Turning in Place
Advanced Driving
Executing an End-Of-Row Zero Turn
Your zero turn rider’s unique ability to turn in place allows you to turn around at the end of a cutting row rather than having to stop and make a Y-turn before starting a new row.
For example, to execute a right end-of row zero turn:
1. Slow down at the end of the row.
2. Move the LEFT ground speed control lever forward slightly while moving the RIGHT ground speed control lever back to center and then slightly back from center. Be sure to keep both wheels moving to avoid turf damage.
3. Begin mowing forward again.
This technique turns the rider RIGHT and slightly overlaps the row just cut —eliminating the need to back up and re-cut missed grass.
As you become more familiar and experienced with operating the zero turn rider, you will learn more maneuvers that will make your mowing time easier and more enjoyable.
Remember, the more you practice, the better your control of the rider will be!
Figure 9. Executing an End-Of-Row Turn
19
Maintenance Chart
Not for
Reproduction
XXXXXXXXXMaintenance
RIDER AND MOWER
Every 8 Hours or Daily
Check safety interlock system
Clean debris off rider and mower deck
Clean debris from engine compartment
Every 25 Hours or Annually *
Check tire pressure
Check mower blade stopping time
Check rider and mower for loose hardware
Every 50 Hours or Annually *
Check rider brakes
See Dealer Annually to
Lubricate rider and mower
Clean battery and cables
Check mower blades **
* Whichever comes first ** Check blades more often in regions with sandy soils or
high dust conditions.
ENGINE
First 5 Hours
Change engine oil
Every 8 Hours or Daily
Check engine oil level
Every 25 Hours or Annually *
Clean engine air filter and pre-cleaner **
Every 50 Hours or Annually *
Change engine oil
Replace oil filter
Annually
Replace air filter
Replace pre-cleaner
See Dealer Annually to
Inspect muffler and spark arrester
Replace spark plug
Replace fuel filter
Clean engine air cooling system
* Whichever comes first ** Clean more often in dusty conditions or when airborne
debris is present.
20
Rider Maintenance Items
Not for
Reproduction
WARNING
Move the ground speed levers to START/PARK positions, engage the parking brake, turn the mower blades OFF, turn the ignition switch OFF, and wait for all moving parts to stop before accessing the engine compartment or performing any maintenance procedures.
Accessing the Engine Compartment
Lift up on the back edge of the seat deck to access the engine compartment.
Maintenance
Figure 10. Accessing the Engine Compartment
Clean Debris from Rider and Engine Compartment
CAUTION: If debris is not removed from the engine compartment and other hot surfaces, it creates a fire hazard. Before starting the unit at the beginning of
the mowing session, remove any grass clippings, dirt, leaves, or other debris from the unit. Also clean out the engine compartment.
Clean Debris from Engine Cooling Areas and Air Filter
CAUTION: If debris is not removed from the engine compartment and other hot surfaces, it creates a fire hazard. Before starting the unit at the beginning
of the mowing session, lift the seat deck and clean any debris from the intake screen on top of the engine (A, Figure 11), exposed engine cooling fins, and around the air filter assembly. Also open the air filter cover (B) and remove any debris that has accumulated in the air filter compartment.
A
B
Figure 11. Engine Compartment
Check Tire Pressure
Tire pressure should be checked periodically, and maintained at the levels shown in Figure 12. Note that these pressures may differ slightly from the “Max Inflation” stamped on the side-wall of the tires. The pressures shown provide proper traction, improve cut quality, and extend tire life.
Front 18-20 psi (1,24-1,38 bar)
Rear 10-12 psi (,69-,83 bar)
Figure 12. Tire Pressures
Tire Pressure
21
Maintenance
Not for
Reproduction
Lubrication
Lubricate the unit at the locations shown in Figures 13 through 18 as well as the following lubrication points.
Grease:
•frontwheelgreasefittings  •frontwheelbushings  •mowerpivots  •mowerarbors
Use grease fittings when present.
Not all greases are compatible. Use automotive-type lithium grease.
Oil:
•hydrolinkage  •brakelinkage  •mowerdeckheightadjustmentlinkage  •groundspeedcontrollinkage
Generally, all moving metal parts should be oiled where contact is made with other parts. Keep oil and grease off belts and pulleys. Remember to wipe fittings and surfaces clean both before and after lubrication.
Figure 14. Mower Lubrication - 42” Deck
Figure 13. Mower Lubrication - 33” Deck
Figure 15. Arbor Lubrication (3-Blade Model Shown, All Models Similar)
22
Figure 16. Lubricating Rider
Not for
Reproduction
Figure 17. Lubricating Rider
Maintenance
Clean Deck & Check / Replace Mower Blades
WARNING
For your personal safety, do not handle the sharp mower blades with bare hands. Careless or improper handling of blades may result in serious injury.
WARNING
For your personal safety, blade mounting hardware must each be installed as per instructions. Torque blade mounting hardware to torque noted in instructions.
1. Remove mower deck (see “Mower Deck Removal”).
2. See Figures 19 and 20. Remove blade to inspect it or to safely access the underside of the mower deck. Use a block of wood to prevent blade rotation while loosening the hardware by turning it counterclockwise.
3. Remove the hardware and blade.
4. Clean the underside of the mower deck.
5. Inspect the blade(s) for nicks or dull edges. Use a file to sharpen blade to a fine edge. If the blade is damaged, it must be replaced.
6. Balance the blade as shown in Figure 21. Center the blade’s hole on a nail lubricated with a drop of oil. A balanced blade will remain level. If the blade is not balanced, continue to sharpen the heavy side until it balances.
7. Reinstall the blade (A, Figures 22 & 23) with the lift wings (E, Figure 23) pointing up toward the mower deck as shown.
8. Reinstall the bolts (B), washers (C) and nuts (D) as noted in Figures 22 and 23. Use a wooden block (F) to prevent blade rotation while tightening the hardware to the following torque:
33” Blade - 30-40 ft. lbs. (41-54 Nm)
42” Blade - 80-90 ft. lbs. (108-122 Nm)
Figure 18. Lubricating Mower Lift
23
Maintenance
Not for
Reproduction
A
D
C
B
Figure 19. Blade Removal - 33” Deck
Figure 20. Blade Removal - 42” Deck
Workbench
LOOSEN
Figure 22. Blade Installation - 33” Deck
F
A
Figure 23. Blade Installation - 42” Deck
E
C
D
Figure 21. Balancing The Blade
24
Nail
Clean the Battery and Cables
Not for
Reproduction
WARNING
Be careful when handling the battery. Avoid spilling electrolyte. Keep flames and sparks away from the battery. When removing or installing battery cables, disconnect the negative cable FIRST and reconnect it LAST. If not done in this order, the positive terminal can be shorted to the frame by a tool.
Maintenance
Always wear safety glasses and gloves when handling batteries.
1. Disconnect the cables from the battery, negative cable first (B, Figure 24).
2. Remove the rubber strap securing the battery, and remove the battery.
3. Clean the battery and battery compartment with a solution of baking soda and water.
4. Clean the battery terminals and cable ends with a wire brush until shiny.
5. Reinstall the battery and secure with the rubber strap.
6. Reattach the battery cables: first attach the positive cable (see A, Figure 32), then attach the negative cable (B).
7. Coat the cable ends and battery terminals with petroleum jelly or non-conducting grease.
NOTE: On models with 33” decks, the battery is mounted on the right side of the engine compartment.
B
A
Figure 24. Engine Compartment
25
Maintenance
Not for
Reproduction
Check / Adjust PTO clutch
WARNING
To avoid serious injury, perform adjustments only with engine stopped, key removed and tractor on level ground.
The Power Take Off (PTO) clutch drives the mower blades. The PTO clutch is engaged and disengaged by the mower blade switch. Check the PTO clutch adjustment every 200 hours of operation. Also perform the following procedure if the clutch is slipping, will not engage, or if a new clutch has been installed.
1. Remove key from ignition switch and disconnect spark plug wires to prevent the possibility of accidental starting while the PTO is being adjusted.
2. See Figures 24 & 25. Note the position of the 3 adjustment windows (A) in the side of the brake plate and the nylock adjustment nuts (B).
3. Insert a .012”-.015” (2,5-4mm) feeler gauge (C, Figure 25) through each window, positioning the gauge between the rotor face and the armature face as shown in Figure 25.
4. Alternately tighten the adjustment nuts (B, Figure 24) until the rotor face and armature face just contacts the gauge.
5. Check the windows for an equal amount of tension when the gauge is inserted and removed, and make any necessary adjustments by tightening or loosening the adjustment nuts.
NOTE: The actual air gap between the rotor and armature may vary even after performing the adjustment procedure. This is due to dimensional variations on component parts, and is an acceptable condition.
6. Check the mower blade stopping time. The mower blades and mower drive belt should come to a complete stop within five seconds after the electric PTO switch is turned off. If adjustment does not stop a mower braking problem, replace the electric PTO clutch.
A
B
Figure 24. PTO Clutch Adjustment
A
C
Figure 25. Adjust PTO Clutch
B
B
B
26
Maintenance
Not for
Reproduction
Engine Maintenance Items
Emissions Control
Maintenance, replacement, or repair of the emissions control devices and systems may be performed by any non-road engine repair establishment or indi­vidual.
However, to obtain “no charge” emissions control ser­vice, the work must be performed by a factory authorized dealer. See the Emissions Warranty.
Check Engine Oil Level
1. Turn the engine off, and set the parking brake lever to ENGAGE.
2. Clean the area around the dip stick (C, Figure 27).
3. Remove the dip stick (C) and clean it with a paper towel.
4. Insert the dip stick back into the engine. Thread the cap back into the tube (D).
5. Remove the dip stick and read the oil level. The oil level should be between the “FULL” and “ADD” marks (D). If not, add oil according to the oil recommendations chart (Figure 26).
Oil Recommendations
We recommend the use of Briggs & Stratton Warranty Certified oils for best performance. Other high-quality detergent oils are acceptable if classified for service SF, SG, SH, SJ or higher. Do not use special additives.
Outdoor temperatures determine the proper oil viscosity for the engine. Use the chart to select the best viscosity for the outdoor temperature range expected.
Change Engine Oil
NOTE: Change engine oil while the engine is warm. Run the engine for a few minutes, then shut the engine off and allow it to cool from hot to warm.
1. Clean the area around the dip stick (C, Figure 27) and oil drain tube (A).
2. Remove the oil drain plug (A) from the end of the oil drain tube. Remove the dip stick (C). Allow ample time for complete drainage.
3. Reinstall the oil drain plug (A) and route the hose next to the engine.
4. Fill the crankcase with oil. See CHECK ENGINE OIL LEVEL above.
5. Start and run the engine at SLOW speed for 30 seconds. Stop the engine and recheck the oil level.
Change Engine Oil & Filter
NOTE: Change engine oil while the engine is warm. Run the engine for a few minutes, then shut the engine off and allow it to cool from hot to warm.
1. Clean the area around the dip stick (C, Figure 27) and oil drain (A).
2. Remove the oil drain plug (A) and dip stick (C). Allow ample time for complete drainage.
3. Remove the oil filter (B). Discard the filter.
4. Using a drop of oil on your finger tip, wet the rubber gasket on the bottom of the new filter.
5. Turn the filter clockwise until the rubber gasket meets the filter base. Then turn 1/2 to 3/4 turn more.
6. Reinstall the oil drain plug (A).
7. Fill the crankcase with oil. See CHECK ENGINE OIL LEVEL above.
8. Start and run the engine at SLOW speed for 30 seconds. Stop the engine and recheck the oil level.
9. Test run the engine to check for leaks. Stop the engine for 1 minute, then recheck the oil level.
* Below 40°F (4°C) the use of SAE 30 will result in hard starting. ** Above 80°F (27°C) the use of 10W-30 may cause increased
oil consumption. Check oil level more frequently.
Figure 26. Oil Recommendations
27
Maintenance
Not for
Reproduction
D
B
A
C
Figure 27. Oil Change - Briggs & Stratton Models
Service Air Filter
NOTE: Do not use pressurized air or solvents to clean the filter. Pressurized air can damage the filter and solvents will dissolve the filter.
The air filter system uses a cylindrical cartridge. Some models also include a pre-cleaner that can be washed and reused.
1. Remove the fasteners (A) and the air filter cover (B). See Figure 28.
2. To remove the filter (C), lift the end of the filter and then pull the filter off the intake (D).
3. Remove the pre-cleaner (E), if equipped, from the filter.
4. To loosen debris, gently tap the filter on a hard surface. If the filter is excessively dirty, replace with a new filter.
5. Wash the pre-cleaner in liquid detergent and water. Then allow it to thoroughly air dry. Do not oil the pre­cleaner.
6. Assemble the dry pre-cleaner to the filter.
7. Install the filter on the intake. Push the end of the filter into the base as shown. Make sure filter fits securely in the base.
8. Install air filter cover and secure with fasteners.
A
B
D
C
Figure 28. Air Filter Assembly
E
28
Replace Spark Plug
Not for
Reproduction
Spark Plug Gap: .030” (.76mm)
1. Stop the engine and allow it to cool.
2. Clean the area around the spark plug.
3. Remove the spark plug.
4. Check the spark plug gap. It should be .030” (see Figure 29).
5. Reinstall the plug into the cylinder head. Torque the plug to 180 in. lbs (20 N.m.).
Maintenance
Figure 29. Spark Plug Gapping
29
Maintenance
Not for
Reproduction
Service & Adjustments
Ground Speed Control Lever Adjustment
The control levers have three adjustments:
To Adjust Control Lever Height: Pull the levers in across the operator’s lap to their DRIVE positions. Loosen the mount bolts (D, Figure 30) and raise or lower the levers to the desired position. Tighten the mounting bolts.(D).
To Adjust Control Lever End Gap: The control lever end gap (C, Figure 31) should be adjusted so that the levers do not contact each other when placed in DRIVE positions. Loosen the jam nut (A, Figure 30) and adjust the length of the carriage bolt (B) so that the levers do not contact each other. Repeat on the opposite side. Tighten the jam nut (A) to lock the carriage bolt in position.
To Adjust Operator Clearance: The space between the operator and the control levers can be increase by removing the lower mounting bolt (D, Figure 30), pivoting the lever forward, and reinstalling the capscrew through the control lever and forward slot (C). Repeat with the other ground speed lever.
C
A
D
B
E
Figure 30. Control Lever Adjustment
C
Speed Balancing Adjustment
If the rider veers to the right or left when the ground speed control levers are in the maximum forward position, the top speed of the right lever can be balanced by turning the adjustment knob (E, Figure 30). Loosen the jam nut and turn the knob COUNTERCLOCKWISE to increase speed or CLOCKWISE to decrease speed. Tighten the jam nut when complete.
Cutting Height Adjustment
To increase the mower cutting height (raise the mower deck), press the top of the mower cutting height switch (A, Figure 31) To decrease mower cutting height (lower the mower deck), press the bottom of the switch. Mower cutting height range is 3-3/4” to 1-1/2”. The cutting height gauge indicates the position of the mower deck.. The cutting height gauge (B) is located on the front of the rider, just behind the driver’s left leg.
PTO Clutch Adjustment
See CHECK / ADJUST PTO CLUTCH.
A
RAISE MOWER
Cutting Heigh
t
LOWER MOWER
1734276
4
High Cut
B
3
2
1
1733
Low
4 58
Cut
Figure 31. Cutting Height Adjustment
30
Brake Adjustment
Not for
Reproduction
1. Stop the unit, turn the ignition OFF, set the ground speed levers to START/PARK positions, set the parking brake lever to the ENGAGE position, and wait for all moving parts to stop.
2. Locate the brake rod (A, Figure 32) and adjustment nut (B).
3. Measure the parking brake spring. Its compressed length, with the parking brake lever in the ENGAGE position, should be 3-1/2” (8.89cm). Adjust the spring length by turning the adjustment nut (B), if necessary.
WARNING
Corrosion hazard.
Batteries contain acid. Always keep the battery upright and do not spill the electrolyte. Avoid contact with skin and eyes.
Explosion hazard.
Changing the battery produces explosive hydrogen gas. Only charge the battery in a well ventilated area, away from any ignition source such as a water heater, electric motor, or a lit cigarette.
Wear Protective Equipment
Always wear gloves and safety glasses when handling the battery and battery cables.
Maintenance
3-1/2" (8.89cm)
A
B
Figure 32. Brake Adjustment
Battery Charging
A dead battery or one too weak to start the engine may be the result of a defect in the charging system or other electrical component. If there is any doubt about the cause of the problem, contact your local dealer. If you need to replace the battery, follow the steps under Cleaning the Battery & Cables.
To charge the battery, follow the instructions provided by the battery charger manufacturer as well as all warnings included in the safety rules sections of this book. Charge the battery until fully charged (until the specific gravity of the electrolyte is 1.250 or higher and the electrolyte temperature is at least 60° F). Do not charge at a rate higher than 10 amps.
Engine Adjustments
The engine is designed to deliver the correct performance under all operating conditions. Any adjustments must be performed by your local authorized dealer.
31
Maintenance
Not for
Reproduction
Mower Deck Leveling Adjustments
WARNING
Before inspecting or adjusting the mower, turn the mower blades OFF, turn the ignition switch OFF, and allow all moving parts to stop. Remove ignition key, then disconnect the spark plug wire and fasten it away from the spark plug.
Side to Side Leveling - 33” Decks
If the cut is uneven, the mower may need leveling. Unequal or improper tire pressure may also cause an uneven cut. See CHECK TIRE PRESSURE.
1. With the mower installed, place the rider on a smooth, level surface such as a concrete floor. Turn the front wheels straight forward. Turn the engine off, set the ground speed control levers to START/PARK, set the parking brake lever to ENGAGE, and wait for all moving parts to stop.
2. Check for bent blades and replace if necessary.
3. Check the tire pressures. See CHECK TIRE PRESSURE.
4. Set the cutting height to mid position. Arrange the mower blade so that it is pointing from side-to-side (Figure 34).
5. Measure the distance between the tips of the blade (A, Figure 33) and the ground (B). If there is more than 1/8” (3mm) difference between the measurements on each side, proceed to step 6. If the difference is 1/8” (3mm) or less, proceed to Front To Back Leveling.
6. See Figure 35. Side-to-side leveling is accomplished using the threaded rods (A, Figure 35) and trunnion (B) on the right and left rear sides of the mower deck. Loosen the jam nuts (C) and adjust the nuts up or down to adjust the mower level. When complete, tighten the jam nuts against the trunnion to lock the adjustment in place.
A
B
Figure 33. Measure Blade Tips to Ground
Figure 34. Orient Blades Side-to-Side
B
C
A
32
Figure 35. Side-to-Side Adjustment
Side to Side Leveling - 42” Decks
Not for
Reproduction
If the cut is uneven, the mower may need leveling. Unequal or improper tire pressure may also cause an uneven cut. See CHECK TIRE PRESSURE.
Maintenance
A
B
WARNING
Before inspecting or adjusting the mower, turn the mower blades OFF, turn the ignition switch OFF, and allow all moving parts to stop. Remove ignition key, then disconnect the spark plug wire and fasten it away from the spark plug.
1. With the mower installed, place the rider on a smooth, level surface such as a concrete floor. Turn the front wheels straight forward. Turn the engine off, set the ground speed control levers to PARK, set the parking brake lever to ENGAGE, and wait for all moving parts to stop.
2. Check for bent blades and replace if necessary.
3. Check the tire pressures. See CHECK TIRE PRESSURE.
4. Set the cutting height to mid position. Arrange the mower blades so that they are pointing from side-to­side (Figure 37).
5. Measure the distance between the tips of the outside blades (A, Figure 36) and the ground (B). If there is more than 1/8” (3mm) difference between the measurements on each side, proceed to step 6. If the difference is 1/8” (3mm) or less, proceed to Front To Back Leveling.
6. See Figure 38. Side-to-side leveling is accomplished using the threaded rods (A) and trunnion (B) on the right and left rear sides of the mower deck. Loosen the jam nuts (C) and adjust the nuts up or down to adjust the mower level. When complete, tighten the jam nuts against the trunnion to lock the adjustment in place.
C
Figure 36. Measure Blade Tips to Ground
Figure 37. Orient Blades Side-to-Side
A
C
C
B
Figure 38. Side-to-Side Adjustment (similar deck shown)
33
Maintenance
Not for
Reproduction
Front To Back Leveling - 33” Deck
If the cut is uneven, the mower may need leveling. Unequal or improper tire pressure may also cause an uneven cut. See CHECK TIRE PRESSURE.
1. Turn the blade front-to-back as shown in Figure 39. Measure the distance from the ground to front tip of blade, and from ground to rear tip of blade. Front tip should be 1/8”-1/4” (3-6 mm) higher than rear tip. If not, proceed to step 2.
2. The front mower hitch rod (A, Figure 40) is used to adjust front-to-back leveling. To raise or lower the front of mower deck, adjust the front jam nuts (B) on both sides of the hitch rod (A) to adjust the deck level.
Front To Back Leveling - 42” Decks
If the cut is uneven, the mower may need leveling. Unequal or improper tire pressure may also cause an uneven cut. See CHECK TIRE PRESSURE.
1. Turn the blades front-to-back as shown in Figure 41. Measure the distance from the ground to front tip of center blade, and from ground to rear tips of left hand and right hand blades. Front tips should be 1/8”-1/4” (3-6 mm) higher than rear tips. If not, proceed to step
2.
2. The front mower hitch rod (A, Figure 42) is used to adjust front-to-back leveling. To raise or lower the front of mower deck, loosen the two rear jam nuts (B) on both sides of the hitch rod (A). Adjust the front jam nuts (C) on both sides of the hitch rod (A) to adjust the deck level. When adjusted correctly, tighten the rear jam nuts (B) to lock hitch rod in place.
Figure 39. Orient Blades Front-to-Back
A
Figure 40. Front-to-Back Leveling
Figure 41. Orient Blades Front-to-Back
C
C
B
B
A
Figure 42. Front-to-Back Leveling (simlilar deck shown)
A
B
34
Maintenance
Not for
Reproduction
Mower Deck Removal & Installation ­33” Decks
NOTE: Perform mower removal and installation on a hard, level surface such as a concrete floor.
WARNING
After lowering the mower cutting height, engage parking brake, turn off the mower blades, turn the ignition switch to STOP, and remove key before attempting to install or remove the mower.
Removing the Mower Deck
1. Turn the mower blades OFF, put the ground speed control levers in START/PARK position, engage the parking brake, turn the ignition OFF, and wait for all moving parts to stop.
2. Pivot the front wheels forward.
3. Pull the back-side idler pulley (B, Figure 44) forward to release belt tension. Remove the mower belt from engine PTO pulley (A).
4. Turn the ignition switch from OFF to RUN without starting the engine.
5. Use the mower cutting height switch to raise the mower deck.
6. Place 4x4 wood blocks (D, Figure 43) under the front and rear lip of the mower deck to securely support it.
7. Use the mower cutting height switch to fully lower the mower so that is it resting on the 4x4 wood blocks.
8. Turn the ignition switch to OFF and remove the key.
9. Remove the hair pin clips (A) securing the rear mower lift arms (B) and the front hitch rod (C) to the mower deck.
10. Separate the rear lift arms from the mower deck. Repeat on both sides of the mower.
11. Remove the front hitch rod (C) from the front hitch brackets.
12. Slide the mower deck out from under the rider.
5. Turn the ignition switch OFF and remove the key. Remove the 4x4 blocks (D).
6. Release mower belt tension, and install the belt as shown in Figure 44.
A
Figure 43. Mower Hitch Components - 33” Decks
B
A
B
C
D
A
Installing the Mower Deck
1. Slide the mower deck under the right side of the rider. Align the holes in the front hitch brackets, and insert the front hitch rod (C, Figure 43). Secure with hair pin clip (A).
2. Connect the rear lift arms to the mower deck. Secure with hair pin clips (A).
3. Insert the key into the ignition switch. Turn the switch from OFF to RUN without starting the engine.
4. Use the cutting height switch to raise the mower until
it is no longer resting on the 4x4 wood blocks (D).
Figure 44. Mower Belt Routing - 33” Decks
35
Maintenance
Not for
Reproduction
Mower Deck Removal & Installation ­42” Decks
NOTE: Perform mower removal and installation on a hard, level surface such as a concrete floor.
WARNING
After lowering the mower cutting height, engage parking brake, turn off the mower blades, turn the ignition switch to STOP, and remove key before attempting to install or remove the mower.
Removing the Mower Deck
1. Turn the mower blades OFF, put the ground speed control levers in START/PARK position, engage the parking brake, turn the ignition OFF, and wait for all moving parts to stop.
2. Pivot the front wheels forward.
3. Use the mower belt release lever (C, Figure 46) to release belt tension. Remove the mower belt (B) from engine pulley (A).
4. Turn the ignition switch from OFF to RUN without starting the engine.
5. Use the mower cutting height switch to raise the mower deck.
6. Place 4x4 wood blocks (C, Figure 45) under the front and rear lip of the mower deck to securely support it.
7. Use the mower cutting height switch to fully lower the mower so that is it resting on the 4x4 wood blocks.
8. Turn the ignition switch to OFF and remove the key.
9. Remove the hair pin clip (A) securing the rear mower lift arm. Separate the lift arm from the mower deck. Repeat on both sides of the mower.
10. Remove the hitch rod (B) from the hitch bracket.
11. Slide the mower deck out from under the rider.
A
Figure 45. Mower Hitch Components - 42” Decks
B
C
Figure 46. Mower Belt Routing - 42” Decks
B
A
C
Installing the Mower Deck
1. Slide the mower deck under the right side of the rider. Slide the mower forward and hook the front hitch rod (B, Figure 45) to the front mower deck hooks.
2. Slide the mower deck backwards and connect the rear lift arms to the mower deck. Secure with hair pin clips (A).
3. Insert the key into the ignition switch. Turn the switch from OFF to RUN without starting the engine.
4. Use the cutting height switch to raise the mower until it is no longer resting on the 4x4 wood blocks (C).
5. Turn the ignition switch OFF and remove the key. Remove the 4x4 blocks (C).
6. Use the mower belt release lever to release mower belt tension, and install the belt as shown in Figure
46.
36
Maintenance
Not for
Reproduction
Mower Belt Replacement
WARNING
Before inspecting or servicing the mower, turn the mower blades OFF, turn the ignition switch OFF, and allow all moving parts to stop. Remove ignition key, then disconnect the spark plug wire and fasten it away from the spark plug.
Mower Drive Belt Replacement - 33” Decks
1. Park the rider on a level surface. Disengage the PTO, turn off the engine, set the ground speed control levers to START/PARK, and set the parking brake lever to ENGAGE. Remove the key.
2. Pull the idler pulley (C, Figure 47) to release belt tension and remove the mower drive belt (B) from the PTO pulley (A).
3. Remove the belt from the remaining deck pulleys. Note: The left rear threaded rod must be removed from the mower in order to completely remove the belt. Refer to the section entitled ‘Mower Deck Removal and Installation’.
4. Install the new belt (B) as shown in Figure 47.
B
A
C
Figure 47. Mower Belt Routing - 33” Decks
B
A
Mower Drive Belt Replacement - 42” Decks
1. Park the rider on a level surface. Disengage the PTO, turn off the engine, set the ground speed control levers to START/PARK, and set the parking brake lever to ENGAGE. Remove the key.
2. Use the idler pulley arm (C, Figure 48) to release belt tension and remove the mower drive belt (A) from the PTO pulley (B).
3. Remove the belt from the remaining deck pulleys. Note: It is not necessary to remove the mower deck.
4. Install the new belt (A) as shown in Figure 48.
C
Figure 48. Mower Belt Routing - 42” Decks
37
Maintenance
Not for
Reproduction
Storage
Before Storage
Before you store your unit for the off-season, read the Maintenance and Storage instructions in the Safety Rules section, then perform the following steps:
 • TurnthemowerbladesOFF,setthegroundspeed
control levers to START / PARK, set the parking brake lever to ENGAGE, and remove the key from the ignition switch.
 • Checkallfluidlevels.Checkallmaintenanceitems.
 • Batterylifewillbeincreasedifitisremoved,putin
a cool, dry place and fully charged about once a month. If the battery is left in the unit, disconnect the negative cable.
It is important to prevent gum deposits from forming in the essential fuel system parts such as the carburetor, fuel filter, fuel line, and fuel tank during storage. Also, alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to the separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage.
To avoid engine problems use fuel stabilizer, especially before storage of 30 days or longer.
After Storage
Before starting the unit after it has been stored:
 • Checkallfluidlevels.Checkallmaintenanceitems.
 • FillwithFRESHfuel.
 • Afterstarting,allowtheenginetowarmbefore
operating.
Fuel System
Fuel can become stale when stored over 30 days. Stale fuel causes acid and gum deposits to form in the fuel system or on essential carburetor parts. To keep fuel fresh, use Briggs & Stratton® Advanced Formula Fuel Treatment & Stabilizer, available wherever Briggs & Stratton genuine service parts are sold.
For engines equipped with a FRESH START® fuel cap, use Briggs & Stratton FRESH START® available in a drip concentrate cartridge.
There is no need to drain gasoline from the engine if a fuel stabilizer is added according to instructions. Run the engine for 2 minutes to circulate the stabilizer throughout the fuel system before storage.
If gasoline in the engine has not been treated with a fuel stabilizer, it must be drained into an approved container. Run the engine until it stops from lack of fuel. The use of a fuel stabilizer in the storage container is recommended to maintain freshness.
WARNING
Never store the unit (with fuel) in an enclosed, poorly ventilated structure. Fuel vapors can travel to an ignition source (such as a furnace, water heater, etc.) and cause an explosion.
Fuel vapor is also toxic to humans and animals.
Replacement Parts
Replacement parts are available from your authorized dealer. Use only factory authorized parts or like parts when making repairs.
38
Maintenance Items
Many convenient and helpful service and maintenance items are available from you authorized dealer. Some of these items include:
Engine Oil Touch-Up Paint Grease Gun Kit 8 oz. Grease Tube
Tire Sealant Degrimer/Degreaser Gas Stabilizer
Troubleshooting
Not for
Reproduction
While normal care and regular maintenance will extend the life of your equipment, prolonged or constant use may eventually require that service be performed to allow it to continue operating properly. The troubleshooting guide below lists the most common problems, their causes and remedies.
If you prefer, all of these procedures can be performed by your local authorized dealer.
WARNING
To avoid serious injury, perform maintenance on the rider or mower only when the engine is stopped, the ground speed levers are set to START/PARK, and the parking brake lever is set to ENGAGE. Always remove the ignition key, disconnect the spark plug wire and fasten it away from the plug before beginning the maintenance, to prevent accidental starting of the engine.
Troubleshooting the Rider
PROBLEM CAUSE REMEDY
Engine will not turnover.
Engine will turnover but will not start.
Engine starts hard or runs poorly.
Engine knocks.
Excessive oil consumption.
Engine exhaust is black.
Ignition switch not turned fully to START position. Turn ignition switch fully to START position. Ground speed levers not set to START/PARK. Set to START/PARK. Mower blade switch in ON position. Place in OFF position.
Parking brake lever in DISENGAGE position. Set to ENGAGE position.
Battery terminals require cleaning. Clean the battery terminals Battery discharged or dead. Recharge or replace. Wiring loose or broken; connector separated. Visually check wiring & replace broken or frayed
wires. Tighten loose connections. Safety interlock switch faulty. Replace. Contact your local authorized dealer. Solenoid or starter motor faulty. Replace. Contact your local authorized dealer. Engine is cold; choke not in CLOSED position. Move choke to CLOSED position. Engine is warm; choke not in OPEN position. Move choke to OPEN position.
Engine flooded. Set choke to OPEN position when cranking engine. Out of fuel. Allow engine to cool, then refill the fuel tank.
Fuel is old or stale, or water in fuel. Drain fuel & replace with fresh fuel. Contact your
local authorized dealer. Spark plug(s) faulty, fouled or incorrectly gapped. Clean and gap or replace.
Safety interlock switch faulty. Replace. Contact your local authorized dealer. Air filter plugged Service pre-cleaner and/or replace air filter element.
Choke not set to CLOSED position when cranking the engine, OR choke not set to OPEN after engine starts.
Spark plug faulty, fouled, or incorrectly gapped. Clean and gap or replace.
Low oil level. Check/add oil as required. Using wrong grade oil. See “Change Engine Oil” in the Maintenance
Engine running too hot. Clean engine cooling fins, blower screen and air
Using wrong weight oil. See “Change Engine Oil” in the Maintenance
Too much oil in crankcase. Drain excess oil.
Dirty air filter or pre-cleaner, or both. Service or replace as required. See Maintenance
Choke set to CLOSED when engine is running. Set choke to OPEN as soon as engine starts.
Set choke to CLOSED when cranking. Set choke
to OPEN when engine is running. A warm engine
may not require choking.
Section.
cleaner.
Section.
Section.
39
Troubleshooting
Not for
Reproduction
Engine runs, but rider will not drive.
Parking brake will not hold.
Rider steers or handles poorly.
Rider tracks to one side.
Transmission release levers in PUSH positions.
Drive belt slips. Clean or replace belt as necessary.
Belt is broken. Replace drive belt. Contact your local authorized dealer.
Parking brake is not fully released. Contact your local authorized dealer.
Parking brake is incorrectly adjusted. See Service & Adjustments Section.
Improper tire inflation. See Maintenance Section.
Steering linkage is loose. Check and tighten any loose connections.
Ground speed adjustment knobs not adjusted.
Move levers to DRIVE positions.
See SPEED BALANCING ADJUSTMENT in Service & Adjustments section.
Troubleshooting the Mower
PROBLEM CAUSE REMEDY
Mower cutting height does not adjust.
Mower cut is uneven.
Cutting height motor screw dirty or requires lube.
Cutting height linkage disconnected. Check that mower linkage is connected.
Rider tires not inflated equally or properly. See Maintenance Section.
Mower not leveled properly. See “Mower Leveling” in Service & Adjustments.
Thoroughly clean and lubricate cutting height motor screw.
Mower cut is rough looking.
Engine stalls easily with mower engaged.
Excessive mower vibration.
Mower drive belt slips or fails to drive.
Engine speed too slow. Always set engine speed to FAST when mowing.
Ground speed too fast. Decrease ground speed.
Blades are dull. Sharpen or replace blades. See Maintenance
Section.
Mower drive belt slipping because it is oily or worn.
Blades not properly fastened to arbors. See “Check/Replace Mower Blades” in Maintenance
Engine speed too slow. Always set engine speed to FAST when mowing.
Ground speed too fast. Decrease Ground Speed.
Cutting height set too low. Cut tall grass at maximum cutting height during first
Underside of mower deck dirty. Remove mower deck and clean underside.
Discharge chute jamming with cut grass. Cut grass with discharge pointing toward previously
Blade mounting nuts are loose. Torque as per instructions. See Maintenance
Mower blades, arbors, or pulleys are bent. Check and replace as necessary.
Mower blades are out of balance. Replace or balance blades. See Maintenance
Belt installed incorrectly. Reinstall correctly.
Idler pulley spring broken or not properly attached.
Mower drive belt broken. Replace drive belt.
Clean or replace belt as necessary.
Section.
pass.
cut area.
Section.
Section.
Repair or replace as needed.
PTO clutch out of adjustment. Adjust PTO clutch. See Maintenance Section.
40
Warranties
Not for
Reproduction
BRIGGS & STRATTON PRODUCTS WARRANTY POLICY April 2012
LIMITED WARRANTY
Briggs & Stratton warrants that, during the warranty period specified below, it will repair or replace, free of charge, any part that is defective in material or workmanship or both. Transportation charges on product submitted for repair or replacement under this warranty must be borne by purchaser. This warranty is effective for and is subject to the time periods and conditions stated below. For warranty service, find the nearest Authorized Service Dealer in our dealer locator map at www. BRIGGSandSTRATTON.com. The purchaser must contact the Authorized Service Dealer, and then make the product available to the Authorized Service Dealer for inspection and testing.
There is no other express warranty. Implied warranties, including those of merchantability and fitness for a particular purpose, are limited to one year from purchase, or to the extent permitted by law. All other implied warranties are excluded. Liability for incidental or consequential damages are excluded to the extent exclusion is permitted by law. Some states or countries do not allow limitations on how long an implied warranty lasts, and some states or
countries do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation and exclusion may not apply to you. This warranty gives you specific legal rights and you may also have other rights which vary from state to state or country to country.**
WARRANTY PERIOD
Item Consumer Use Commercial Use
Equipment 3 years 90 days
Engine* 3 years 90 days
Battery (if equipped) 1 year 1 year
* Applies to Briggs & Stratton engines only. Warranty coverage of non-Briggs & Stratton engines is provided by that engine manufacturer. Emissions-related components by the Emissions Warranty Statement.
** In Australia - Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure. For warranty service, find the nearest Authorized Service Dealer in our dealer locator map at BRIGGSandSTRATTON.COM, or by calling 1300 274 447, or by emailing or writing to salesenquires@briggsandstratton.com.au, Briggs & Stratton Australia Pty Ltd, 1 Moorebank Avenue, NSW, Australia, 2170.
The warranty period begins on the date of purchase by the first retail consumer or commercial end user, and continues for the period of time stated in the table above. “Consumer use” means personal residential household use by a retail consumer. “Commercial use” means all other uses, including use for commercial, income producing or rental purposes. Once a product has experienced commercial use, it shall thereafter be considered as a commercial use product for purposes of this warranty.
No warranty registration is necessary to obtain warranty on Briggs & Stratton products. Save your proof of purchase receipt. If you do not provide proof of the initial purchase date at the time warranty service is requested, the manufacturing date of the product will be used to determine the warranty period.
ABOUT YOUR WARRANTY
We welcome warranty repair and apologize to you for being inconvenienced. Warranty service is available only through Briggs & Stratton Authorized Service Dealers. Most warranty repairs are handled routinely, but sometimes requests for warranty service may not be appropriate. This warranty only covers defects in materials or workmanship. It does not cover damage caused by improper use or abuse, improper maintenance or repair, normal wear and tear, or stale or unapproved fuel.
Improper Use and Abuse - The proper, intended use of this product is described in the Operator’s Manual. Using the product in a way not described in the Operator’s Manual or using the product after it has been damaged will void your warranty. Warranty is not allowed if the serial number on the product has been removed or the product has been altered or modified in any way, or if the product has evidence of abuse such as impact damage, or water/chemical corrosion damage.
Improper Maintenance or Repair - This product must be maintained according to the procedures and schedules provided in the Operator’s Manual, and serviced or repaired using genuine Briggs & Stratton parts or equivalent. Damage caused by lack of maintenance or use of non-original parts is not covered by warranty.
Normal Wear - Like all mechanical devices, your unit is subject to wear even when properly maintained. This warranty does not cover repairs when normal use has exhausted the life of a part or the equipment. Maintenance and wear items such as filters, belts, cutting blades, and brake pads (except engine brake pads) are not covered by warranty due to wear characteristics alone, unless the cause is due to defects in material or workmanship.
Stale Fuel - In order to function correctly, this product requires fresh fuel that conforms to the criteria specified in the Operator’s Manual. Damage caused by stale fuel (carburetor leaks, clogged fuel tubes, sticking valves, etc) is not covered by warranty.
Other Exclusions - This warranty excludes damage due to accident, abuse, modifications, alterations, improper servicing, freezing or chemical deterioration. Attachments or accessories that were not originally packaged with the product are also excluded. There is no warranty coverage on equipment used for primary power in place of utility power or on equipment used in life support applications. This warranty also excludes failures due to acts of God and other force majeure events beyond the manufacturer’s control.
41
Warranties
Not for
Reproduction
California, U.S. EPA, and Briggs & Stratton Corporation Emissions Control Warranty Statement
September 2012
Your Warranty Rights And Obligations
The California Air Resources Board, U.S. EPA, and Briggs & Stratton (B&S) are pleased to explain the emissions control system warranty on your Model Year 2012 --2013 engine/equipment. In California, new small off-road engines and large spark ignited engines less than or equal to 1.0 liter must be designed, built, and equipped to meet the State’s stringent anti-smog standards. B&S must warrant the emissions control system on your engine/equipment for the periods of time listed below provided there has been no abuse, neglect, or improper maintenance of your engine/equipment.
Your exhaust emissions control system may include parts such as the carburetor or fuel injection system, ignition system, and catalytic converter. Also included may be hoses, belts, connectors, sensors, and other emissions-related assemblies. Your evaporative emission control system may include parts such as: carburetors, fuel tanks, fuel lines, fuel caps, valves, canisters, filters, vapor hoses, clamps, connectors, and other associated components.
Where a warrantable condition exists, B&S will repair your engine/equipment at no cost to you including diagnosis, parts, and labor.
Manufacturer’s Warranty Coverage:
Small off-road engines and large spark ignited engines less than or equal to 1.0 liter, and any related emissions components of the equipment, are warranted for two years*. If any
emissions-related part on your B&S engine/equipment is defective, the part will be repaired or replaced by B&S.
* Two years or for the time period listed in the respective engine or product warranty
statement, whichever is greater.
Owner’s Warranty Responsibilities:
As the engine/equipment owner, you are responsible for the performance of the
required maintenance listed in your owner’s manual. B&S recommends that you retain all receipts covering maintenance on your engine/equipment, but B&S cannot deny warranty solely for the lack of receipts or your failure to ensure the performance of all scheduled maintenance.
As the engine/ equipment owner, you should however be aware that B&S may deny
you warranty coverage if your engine/equipment or a part has failed due to abuse, neglect, improper maintenance, or unapproved modifications.
You are respo n s i b l e for presenting your engine/ equipment to a B&S distribution
center, servicing dealer, or other equivalent entity, as applicable, as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. If you have any questions regarding your warranty rights and responsibilities, you should contact B&S at (414) 259-5262.
Briggs & Stratton Emissions Control Warranty Provisions
The following are specific provisions relative to your Emissions Control Warranty Coverage. It is in addition to the B&S engine warranty for non-regulated engines found in the Operator’s Manual.
1. Warranted Emissions Parts Coverage under this warranty extends only to the parts listed below (the emissions
control systems parts) to the extent these parts were present on the B&S engine and/or B&S supplied fuel system.
a. Fuel Metering System
Cold start enrichment system (soft choke)Carburetor and internal partsFuel pumpFuel line, fuel line fittings, clampsFuel tank, cap and tetherCarbon canister
b. Air Induction System
Air cleanerIntake manifoldPurge and vent line
c. Ignition System
Spark plug(s)Magneto ignition system
d. Catalyst System
Catalytic converterExhaust manifoldAir injection system or pulse valve
e. Miscellaneous Items Used in Above Systems
Vacuum, temperature, position, time sensitive valves and switchesConnectors and assemblies
2. Length of Coverage For a period of two years from date of original purchase*, B&S warrants to t he
original purchaser and each subsequent purchaser that the engine is designed, built, and equipped so as to conform with all ap plicable regulations adopted by the Air Resources Board; that it is free from defects in material and workmanship that could cause the failure of a warranted part; and that it is identical in all material respects to the engine described in the manufacturer’s application for certification. The warranty period begins on the date the engine is originally purchased.
* Two years or for the time period listed in the respective engine or product
warranty statement, whichever is greater.
The warranty on emissions-related parts is as follows: Any warranted part that is not scheduled for replacement as required
maintenance in the owne r ’s manual supplied, is warranted for the warranty period stated above. If any such part fails during the period of warranty coverage, the part will be repaired or replaced by B&S at no charge to the owner. Any such part repaired or replaced under the warranty will be warranted for the remaining warranty period.
Any warranted part that is scheduled only for regular inspection in the owner’s
manual supplied, is warranted for the warranty period stated above. Any such part repaired or replaced under warranty will be warranted for the remaining warranty period.
Any warranted part that is scheduled for replacement as required maintenance
in the owner’s manual supplied, is warranted for the period of time prior to the first scheduled replacement point for that part. If the part fails prior to the first scheduled replacement, the part will be repaired or replaced by B&S at no charge to the owner. Any such part repaired or replaced under warranty will be warranted for the remainder of the period prior to the first scheduled replacement point for the part.
Add on or modified parts that are not exempted by the Air Resources Board
may not be used. The use of any non exempted add on or modified parts by the owner will be grounds for disallowing a warranty claim. The manufacturer will not be liable to warrant failures of warranted parts caused by the use of a non exempted add on or modified part.
3. Consequential Coverage
Coverage shall extend to the failure of any engine components caused by the failure of any warranted emissions parts.
4. Claims and Coverage Exclusions
Warranty claims shall be filed according to the provisions of the B&S engine warranty policy. Warranty coverage does not apply to failures of emissions parts that are not original equipment B&S parts or to parts that fail due to abuse, neglect, or improper maintenance as set forth in the B&S engine warranty policy. B&S is not liable for warranty coverage of failures of emissions parts caused by the use of add-on or modified parts.
Look For Relevant Emissions Durability Period and Air Index Information
On Your Small Off-Road Engine Emissions Label
Engines that are certified to meet the California Air Resources Board (CARB) small off-road Emissions Standard must display information regarding the Emissions Durability Period and the Air Index. Briggs & Stratton makes this information available to the consumer on our emissions labels. The engine emissions label will indicate certification information.
The Emissions Durability Period describes the number of hours of actual running time for which the engine is certified to be emissions compliant, ass u m i n g proper maintenance in accordance with the Operating & Maintenance Instructions. The following categories are used:
Moderate:
Engine is certified to be emissions compliant for 125 hours of actual engine running time.
Intermediate:
Engine is certified to be emissions compliant for 250 hours of actual engine running time.
Extended:
Engine is certified to be emissions compliant for 500 hours of actual engine running time. For example, a typical walk-behind lawn mower is used 20 to 25 hours per year. Therefore, the Emissions Durability Period of an engine with an intermediate rating would equate to 10 to 12 years.
Briggs & Stratton engines are certified to meet the United States Environmental Protection Agency (USEPA) Phase 2 or Phase 3 emissions standards. The Emissions Compliance Period referred to on the Emissions Compliance label indicates the number of operating hours for which the engine has been shown to meet Federal emissions requirements.
For engines less than 225 cc displacement. Category C = 125 hours, Category B = 250 hours, Category A = 500 hours
For engines of 225 cc or more displacement. Category C = 250 hours, Category B = 500 hours, Category A = 1000 hours
42
Notes
Not for
Reproduction
43
Specifications
Not for
Reproduction
NOTE: Specifications are subject to change without notice.
ENGINE (18.5HP *):
Make Briggs & Stratton Model Professional Series Gross Horsepower * 18.5 Displacement 500cc
CHASSIS:
Fuel Tank Cap. Capacity: 3.00 Gallons (11,4 L) Rear Wheels Tire Size: 18 x 8.5
Inflation Pressure: 10-12 psi (,69-,83 bar) Front Wheels Tire Size: 11 x 4 Inflation Press.: 18-20 psi (1,24-1,30 bar)
ENGINE (21HP *):
Make Briggs & Stratton Model Professional Series Gross Horsepower * 21 Displacement 540cc
* Power Rating
The gross power rating for individual gas engine models is labeled in accordance with SAE (Society of Automotive Engineers) code J1940 (Small Engine Power & Torque Rating Procedure), and rating performance has been obtained and corrected in accordance with SAE J1995 (Revision 2002-05). Torque values are derived at 3060 RPM; horse­power values are derived at 3600 RPM. The gross power curves can be viewed at www.BRIGGSandSTRATTON. COM. Net power values are taken with exhaust and air cleaner installed whereas gross power values are collected without these attachments. Actual gross engine power will be higher than net engine power and is affected by, among other things, ambient operating conditions and engine-to-engine variability. Given the wide array of products on which engines are placed, the gas engine may not develop the rated gross power when used in a given piece of power equipment. This difference is due to a variety of factors including, but not limited to, the variety of engine components (air cleaner, exhaust, charging, cooling, carburetor, fuel pump, etc.), application limitations, ambient operating condi­tions (temperature, humidity, altitude), and engine-to-engine variability. Due to manufacturing and capacity limitations, Briggs & Stratton may substitute an engine of higher rated power for this Series engine.
TRANSMISSION:
Type Hydro-Gear EZT Hydraulic Fluid 20w 50 Premium Engine Oil
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