Snapper 95288E (1694994), 85268E (1694993), 115328E (1694996), 105308E (1694995) Owner’s Manual

Bimplicilq

OPERATOR'S

MANUAl

Large Frame

Snowthrowers

8526 Models

Mfg. No. Description

1694984 L8526E, 8.5HP Snowthrower
1695082 L8526EX, 8.5HP Snowthrower (CE)

1694993 85268E, 8.5HP Snowthrower
1695093 E85268E, 8.5HP Snowthrower (CE)

9528 Models

Mfg. No. Description

1694985 L9528E, 9.5HP Snowthrower
1695083 L9528EX, 9.5HP Snowthrower (CE)

1694994 95288E, 9.5HP Snowthrower
1695094 E95288E, 9.5HP Snowthrower (CE)

10530 Models

Mfg. No. Description

1694986 L10530E, 10.5HP Snowthrower
1695084 L10530EX, 10.5HP Snowthrower (CE)
1694995 105308E, 10.5HP Snowthrower
1695095 E105308E, 10.5HP Snowthrower (CE)

11 532

Mfg. No.

1694987
1694996
1695096

Models

Description

L11532E, 11.5HP Snowthrower
115328E, 11.5HP Snowthrower

E115328E, 11.5HP Snowthrower (CE)

1733286

Revision 00

Rev. Date 8/2006

TP 100-4339-00-LW-SN

TableofContents

CONTENTS:

Safety Rules & Information

General ............................................................ 2

Training ............................................................ 4

Preparation ...................................................... 4

Operation ......................................................... 4

Children ........................................................... 5

Clearing a Clogged Discharge Chute .............. 5

Service, Maintenance and Storage ................. 5

Emissions ........................................................ 3

Decals .............................................................. 6

Safety Icons ..................................................... 8

Identification Numbers ........................................ 9

Features, Controls, & Operation

Control Locations ........................................... 10

General Operation

Checks Before Each Start-Up ....................... 12

Starting Controls ............................................ 13

Starting the Engine ........................................ 14

Operating The Snowthrower .......................... 14

Clearing a Clogged Discharge Chute ............ 14

Ground Speed Selector ................................. 15

Engine Speed ................................................ 15

Deflector ........................................................ 15

Scraper Bar & Skid Shoes ............................. 15

Easy-Turn and Traction Drive Lock ................ 16

After Each Use .............................................. 17

Storage .......................................................... 17

Regular Maintenance

Schedule ........................................................ 18

Checking Tire Pressure ................................. 18

Auger Gear Case Lubrication ........................ 18

Lubrication ..................................................... 19

Check/Lubricate Free-Hand Linkage ........... 20

Lubricate the Auger Shaft & Assembly .......... 20

Troubleshooting, Adjustments, & Service

Troubleshooting ............................................. 22

Speed Selector Adjustment ........................... 24

Auger Drive Cable Adjustment ...................... 24

Traction Drive Adjustment .............................. 25

Easy Turn Cable Adjustment ......................... 26

Belt Adjustment ............................................. 26

Shear Pin Replacement ................................. 27

Belt Guide Adjustment ................................... 27

Belt Replacement .......................................... 28

Specifications .................................................... 31

Replacement Parts & Accessories ................. 32

WARNING

You must read, understand and comply with all
safety and operating instructions in this manual
before attempting to set-up and operate your

snowthrower.
Failure to comply with all safety and operating

instructions can result in loss of machine control,
serious personal injury to you and/or
bystanders, and risk of equipment and property
damage. The triangle in the text signifies
important cautions or warnings which must be

followed.

WARNING

Engine exhaust from this product contains

chemicals known, in certain quantities, to cause
cancer, birth defects, or other reproductive harm,

Rules& information

Congratulations on purchasing a superior-quality piece of lawn
and garden equipment. Our products are designed and manu-
factured to meet or exceed all industry standards for safety.

Power equipment is only as safe as the operator. If it is mis-
used, or not properly maintained, it can be dangerous!
Remember, you are responsible for your safety and that of
those around you.

Use common sense, and think through what you are doing. If
you are not sure that the task you are about to perform can be
safely done with the equipment you have chosen, ask a
professional: contact your local authorized dealer.

Readthe Manual

The operator's manual contains important safety information you need

to be aware of BEFORE you operate your unit as well as DURING

operation.
Safe operating techniques, an explanation of the product's features

and controls, and maintenance information is included to help you
get the most out of your equipment investment.

Be sure to completely read the Safety Rules and Information found on

the following pages. Also completely read the Operation section.

OperatingSafety

Children

Tragic accidents can occur with children. Do not allow

them anywhere near the area of operation. Children are

often attracted to the unit and snowthrowing activity.
Never assume that children will remain where you last
saw them. If there is a risk that children may enter the
area where you are operating the unit, have another
responsible adult watch them.

TP 600-3606-05-LW-SMA

DO NOT ALLOW CHILDREN TO OPERATE THIS UNIT!
This encourages them to come near the unit in the future

while it is running, and they could be seriously hurt.
They may then approach the unit when you are not
expecting it, and you may run over them.

SafetyRulesandinformation,

MovingParts

This equipment has many moving parts that can injure you or someone else.
However, if you are standing in the operator's position, and follow all the rules in

this book, the unit is safe to operate.

The auger and impeller have spinning parts that can amputate hands and feet.
Do not allow anyone near the equipment while it is running! DO NOT clear the
discharge chute by hand. If the chute becomes plugged, stop the engine, wait for
all moving parts to stop, and clear the blockage with a clean-out tool or piece of

wood.
To help you, the operator, use this equipment safely, it is equipped with an

operator-present safety system. Do NOT attempt to alter or bypass the system.
See your dealer immediately if the system does not pass all the safety interlock
system tests found in this manual.

ThrownObjects

This unit has a spinning auger and impeller. They
pick up and throw snow and ice. Thrown debris
could seriously injure a bystander. ALWAYS direct
the discharge chute away from bystanders and prop-
erty that could be damaged by frying debris. Be sure
to clean up the area to be cleared BEFORE you

start.

FuelandMaintenance

Gasoline is extremely flammable. Its vapors are also
extremely flammable and can travel to distant ignition
sources. Gasoline must only be used as a fuel, not as a
solvent or cleaner. It should never be stored any place
where its vapors can build up or travel to an ignition source
like a pilot light. Fuel belongs in an approved, plastic,
sealed gas can, or in the snowthrower fuel tank with the
cap securely closed. Spilled fuel needs to be cleaned up
immediately.

Proper maintenance is critical to the safety and perfor-
mance of your unit. Be sure to perform the maintenance
procedures listed in this manual, especially periodically

testing the safety system.

Do not allow anyone in the area while the unit is run-
ning! If someone does enter the area, shut the unit
off immediately until they leave.

3

SafetyRules& information

This machine is capable to amputating hands and feet and throwing objects. Read these safety rules and
follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury
or death to you, or bystanders, or damage to property or equipment. The triangle ,_ in text signifies

important cautions or warnings which must be followed.

TRAINING

1. Read, understand, and follow all instructions on the
machine and in the manuals before operating this
unit. Be thoroughly familiar with the controls and the
proper use of the equipment. Know how to stop the
unit and disengage the controls quickly.

2. Never allow children to operate the equipment.
Never allow adults to operate the equipment without
proper instruction.

3. Keep the area of operation clear of all persons, partic-
ularly small children and pets.

4. Exercise caution to avoid slipping or falling especially

when operating in reverse.

PREPARATION

1. Thoroughly inspect the area where the equipment is
to be used and remove all doormat, sleds, boards,
wires, and other foreign objects.

2. Disengage all clutches and shift into neutral before
starting engine (motor).

3. Do not operate the equipment without wearing ade-

quate winter outer garments. Wear footwear that will

improve footing on slippery surfaces. Avoid loose fit-

ting clothing that can get caught in moving parts.

4. Handle fuel with care; it is highly flammable.
(a) Use an approved fuel container.
(b) Never add fuel to a running engine or hot engine.
(c) Fill fuel tank outdoors with extreme care. Never fill

fuel tank indoors. Replace fuel cap securely and
wipe up spilled fuel.

(d) Never fill containers inside a vehicle or on a truck

or trailer bed with a plastic liner. Always place con-
tainers on the ground, away from your vehicle, before
filling.

(e) When practical, remove gas-powered equipment

from the truck or trailer and refuel it on the ground. If
this is not possible, then refuel such on a trailer with a

portable container, rather than from a gasoline dis-
penser nozzle.
(f) Keep nozzle in contact with the rim of the fuel tank

or container opening at all times, until refueling is
complete. Do not use a nozzle lock-open device.

(g) Replace gasoline cap securely and wipe up spilled

fuel.

(h) If fuel is spilled on clothing, change clothing imme-

diately.

5. Use extension cords and receptacles as specified by

the manufacturer for all units with electric drive

motors or electric starting motors.

6. Adjust the collector housing height to clear gravel or

crushed rock surfaces.

7. Never attempt to make any adjustments while the
engine (motor) is running (except when specifically
recommended by the manufacturer).

8. Let engine (motor) and machine adjust to outdoor

temperatures before starting to clear snow.

9. Always wear safety glasses or eye shields during

operation or while performing an adjustment or repair
to protect eye from foreign objects that may be

thrown from the machine.

OPERATION

1. Do not put hands or feet near or under rotating parts.
Keep clear of the discharge opening at all times.

2. Exercise extreme caution when operating on or
crossing gravel drives, walks, or roads. Stay alert for

hidden hazards or traffic.

3. After striking a foreign object, stop the engine (motor),

remove the wire from the spark plug, disconnect the
cord on electric motors, thoroughly inspect the
snowthrower for any damage, and repair the damage
before restarting and operating the snowthrower.

4. If the unit should start to vibrate abnormally, stop the
engine (motor) and check immediately for the cause.
Vibration is generally a warning of trouble.

5. Stop the engine (motor) whenever you leave the
operating position, before unclogging the
collector/impeller housing or discharge guide, and
when making any repairs, adjustments, or inspec-

tions.

6. When cleaning, repairing, or inspecting make certain
the collector/impeller and all moving parts have
stopped. Disconnect the spark plug wire and keep
the wire away from the plug to prevent accidental
starting.

7. Do not run the engine indoors except for starting the
engine or for transporting the snowthrower in or out of
the building. Open the outside doors; exhaust fumes
are dangerous.

8. Exercise extreme caution when operating on slopes.

Do not attempt to clear steep slopes.

9. Never operate the snowthrower without proper
guards plates, or other safety protective devices in
place and working.

10. Never direct the discharge toward people or areas
where property damage can occur. Keep children
and others away.

11. Do not overload the machine capacity by attempting
to clear snow at too fast a rate.

12. Never operate the machine at high transport speeds
on slippery surfaces. Look behind and use care
when operating in reverse.

13. Disengage power to the collector/impeller when
snowthrower is transported or not in use.

14. Use only attachments and accessories approved by
the manufacturer of the snowthrower (such as wheel
weights, counterweights, or cabs).

15. Never operate the snowthrower without good visibility
or light. Always be sure of your footing, and keep a

firm hold on the handles. Walk, never run.

16. Never touch a hot engine or muffler.

17. Never operate the snowthrower near glass enclo-
sures, automobiles, window wells, drop-offs, and the

like without proper adjustment of the discharge angle.

18. Never direct discharge at bystanders or allow anyone

in front of the unit.

19. Never leave a running unit unattended. Always disen-
gage the auger and traction controls, stop engine,
and remove keys.

20. Do not operate the unit while under the influence of
alcohol or drugs.

Safety Rules

21.Keepinmindtheoperatorisresponsibleforacci-
dentsoccurringtootherpeopleorproperty.

22.Dataindicatesthatoperators,age60yearsand
above,areinvolvedinalargepercentageofpower

equipment-relatedinjuries.Theseoperatorsshould
evaluatetheirabilitytooperatetheunitsafelyenough

toprotectthemselvesandothersfrominjury.

23.DONOTwearlongscarvesorlooseclothingthat
couldbecomeentangledinmovingparts.

24.Snowcanhideobstacles.Makesuretoremoveall
obstaclesfromtheareatobecleared.

CHILDREN

Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the
unit and the operating activity. Never assume that children
will remain where you last saw them.

1. Keep children out of the area and under the watchful
care of another responsible adult.

2. Be alert and turn unit off if children enter the area.

3. Never allow children to operate the unit.

4. Use extra care when approaching blind corners,
shrubs, trees, or other objects that may obscure

vision.

CLEARING A CLOGGED DISCHARGE
CHUTE

Hand contact with the rotating impeller inside the dis-
charge chute is the most common cause of injury associ-
ated with snowthrowers. Never use your hand to clean
out the discharge chute.

To clear the chute:

1. SHUT OFF THE ENGINE.

2. Wait 10 seconds to be sure the impeller blades have
stopped rotating.

3. Always use a clean out tool, not your hands.

SERVICE, MAINTENANCE, AND STORAGE

1. Check shear bolts and other bolts at frequent inter-
vals for proper tightness to be sure the equipment is

in safe working condition.

2. Never store the machine with fuel in the fuel tank
inside a building where ignition sources are present

such as hot water and spacer heaters, or clothes dry-
ers. Allow the engine to cool before storing in any

enclosure.

3. Always refer to the operator's manual for important

details if the snowthrower is to be stored for an

extended period.

4. Maintain or replace safety and instruction labels as
necessary.

5. Run the machine a few minutes after throwing snow

to prevent freeze-up of the collector/impeller.

6. If fuel is spilled, do not attempt to start the engine but
move the machine away from the area of spillage and

avoid creating any source of ignition until fuel vapors

have dissipated.

7. Always observe safe refueling and fuel handling prac-

tices when refueling the unit after transportation or

storage.

8. Always follow the engine manual instructions for stor-
age preparations before storing the unit for both short
and long term periods.

9. Always follow the engine manual instructions for
proper start-up procedures when returning the unit to

service.

10. Maintain or replace safety and instruction labels as
necessary.

11. Keep nuts and bolts tight and keep equipment in

good condition.

12. Never tamper with safety devices. Check their proper

operation regularly and make necessary repairs if
they are not functioning properly.

13.Components are subject to wear, damage, and dete-
rioration. Frequently check components and replace

with manufacturer's recommended parts, when nec-
essary.

14.Check control operation frequently. Adjust and ser-

vice as required.

15. Use only factory authorized replacement parts when
making repairs.

16.Always comply with factory specifications on all set-

tings and adjustments.

17.Only authorized service locations should be utilized

for major service and repair requirements.

18. Never attempt to make major repairs on this unit
unless you have been properly trained. Improper ser-

vice procedures can result in hazardous operation,
equipment damage and voiding of manufacturer's

warranty.

19.Check shear bolts and other bolts at frequent inter-

vals for proper tightness to be sure the equipment is

in safe working condition.

EMISSIONS

1. Engine exhaust from this product contains chemicals
known, in certain quantities, to cause cancer, birth

defects, or other reproductive harm.

2. If available, look for the relevant Emissions Durability
Period and Air Index information on the engine emis-

sions label.

IGNITION SYSTEM

1. This spark ignition system complies with Canadian
ICES-002.

5

Decals

DECALS

This unit has been designed and manufactured to pro-
vide you with the safety and reliability you would expect
from an industry leader in outdoor power equipment.

Although reading this manual and safety instructions it

contains will provide you with the necessary basic knowl-

edge to operate this equipment safely and effectively, we

have placed several safety labels on the unit to remind
you of this important information while you are operating
your unit.

All WARNING, CAUTION, and instructional messages

on your unit should be carefully read and obeyed.

Personal bodily injury can result when these instructions

are not followed. The information is for your safety and it

is important.

NORTH AMERICAN MODEL DECALS

The safety decals below are on your unit.

If any of these decals are lost or damaged, replace them

at once. See your local dealer for replacements.
These labels are easily applied and will act as a constant

visual reminder to you, and others who may use the
equipment, to follow the safety instructions necessary for
safe, effective, operation.

NOTE: Engine operation and safety decals are supplied

by the engine manufacturer.

Part No. 1733033- DANGER/WARNING
Main Dash Decal, North American, w/Easy Turn

. . before tlSJllg the unit after storage Failtlre t0 iubrigate

The lubricationpoints sh0vm hererflustbe lul_ri_ted J iwith30 weig{lt oilevery 10 h0u[sof operationand

ma_osuse amalfunctJ011of tile safety system

Part No. 1733526

Lubrication Decal

Part No. 728183
Important

Over Adjustment

Part No. 1733056 - DANGER/WARNING
Main Dash Decal, North American, w/o Easy Turn

Amputationhazard

_,_ ser10u81n_u_

...................I

...........................

Part No. 1716532
Auger Danger

Decal

Part No. 725432
Belt Stretch &

Adjust

Part No. 1733057
Discharge Chute

Danger Decal

Part No. 1732618
Shift Decal

Decals

ALL MODEL DECALS

Part No. 1733443
Chute Release

CE MODEL DECALS

Part No. 1733059 - DANGER / WARNING
Main Dash Decal, CE, w/o Easy Turn

Part No. 1727207
Discharge Chute

Danger Decal

Part No. 1733060 - DANGER/WARNING
Main Dash Decal, CE, w/Easy Turn

Part No. 1727208

Auger Danger Decal

7

Safety icons

SAFETY ICONS

WARNING: READOPERATOR'S

MANUAL.

Read and understand the Operator's

Manual before using this machine.

DANGER: THROWN OBJECTS.

This machine is capable of throwing

objects and debris. Keep bystanders

away.

WARNING: REMOVE KEY BEFORE

SERVICING.

Remove the key, disconnect spark

plug wire, and consult technical litera-
ture before performing repairs or

maintenance.

WARNING: DISMEMBERMENT.

This machine can amputate limbs.
Keep bystanders and children away
when engine is running.

DANGER: DISMEMBERMENT.

The auger can amputate limbs. Keep
hands and feet away from auger and
rotating parts.

DANGER: DISMEMBERMENT.

The impeller can amputate limbs.
Stop the engine, remove the key, and
disconnect spark plug wire before
clearing the discharge chute or per-
forming service work. Keep hands
and feet away from impeller and rotat-
ing parts.

i_piicity Manufacturing, inc.

_ingt0n, Wl 53074-0997 USA

IllililllliJllllilJiiF_llilllllllil

Identification Numbers

North American /
CE Models

CE Models
(Only)

Model Description Name/Number

IdentificationNumbers

When contacting your authorized dealer for replace-
ment parts, service, or information you MUST have

these numbers.

Record your model name/number, manufacturer's identi-

fication numbers, and engine serial numbers in the

space provided for easy access. These numbers can be

found in the locations shown.

NOTE: For location of engine identification numbers,
refer to the engine owner's manual.

CE Models: Place the extra copy of the identification tag
in the manual

CE IDENTIFICATION TAG MARKINGS

A. Manufacturer's Identification Number
B. Manufacturer's Serial Number

C. Power Rating in Kilowatts

D. Maximum Engine Speed in Rotations per Minute

E. Manufacturer's Address
F. Year of Manufacture

G. CE Compliance Logo

H. Mass of Unit in Kilograms

I. Sound Power in Decibels

J. Sound Pressure at Operator's Position in Decibels

K. Vibration

Unit MFGNumber Unit SERIAL Number

Dealer Name Date Purchased

EngineMake EngineModel

Engine Type/Spec Engine Code/Serial Number

Mfg..o.: x2xSxxx"_gg6k Serial No.:

_kW: XXX
= Engine RPM XXXX

LpA: XXX dB(A)

- Vibration: XXX m/s 2

Simplicity Mfg, Jnc,

_'Port Washington, Wl USA 53074=0997

This unit complies with ISO 8437, European Machinery

Directive 98/37/EC, and European EMC Directive 89/336/EC.

CE Models:
Place copy of

Identification Tag here.

9

Features,Controls,& Operation

Please take a moment

and familiarize

yourself with the

name, location, and

function of these

controls so that you will

better understand the

safety and operating

instructions provided in

this manual

1_2==

I

0

/

CONTROL LOCATIONS

The information below briefly describes the function of individual controls. Starting, stopping, and driving require the

combined use of several controls appfied in specific sequences. To learn what combination and sequence of controls

to use for various tasks see the OPERATION section.

1_2=.

Speed Selector

Selects forward speeds 1-6 and reverse speeds 1-2. No

neutral position or gate is required, since the traction

drive design automatically provides "neutral" (no forward

or reverse movement), whenever the Drive Control is

released.

sL_ Traction Control / Free Hand TM Lock

Engages traction drive to wheels when depressed. Also

locks auger control when depressed simultaneously.

Releasing the traction control lever releases the Free
Hand TM auger control lock and stops the drive wheels
and auger.

10

Features & Controls

_ Auger Control

Engages the auger/impeller when depressed.

the control stops the auger/impeller.

Releasing

_ Chute Direction Control

Push the lever forward to unlock the rotator control.
Moving the lever to the left will turn the spout to the left

side and moving the lever to the right will rotate the spout

to the right side. Releasing the lever locks the spout in

position.

/L_& Remote Deflector Control

Chute Deflector: Locks chute deflector in desired posi-

tion. Tilting the chute deflector UP provides a higher

stream and greater distance, while tilting the deflector
DOWN provides a lower stream and less distance.

'08_' Easy Turn TM Control

Easy Turn Control: Engaging the Easy Turn TM lever

releases the left wheel to allow easy turning in tight
areas. Releasing the control automatically engages both

drive wheels for full traction.
Traction Lock Pins: (8.5HP Models Only) The right

traction wheel can be completely released using the

locking pin (see Figure 7). This allows the unit to be eas-
ily moved with the engine off.

J_ Fuel

Fuel tank filler cap (see illustration). Note: The fuel shut

off valve is located under the fuel tank or on the front of
the engine. Close the valve when the snowthrower is not

in use. Open the valve before starting.

I":-_- Primer Button

When pressed, the primer button provides initialfuel to
help start a cold engine. Normally, pressing the primer
button twice will provide enough fuel to start a cold
engine.

Throttle Lever (Intek Models Only)

Controls engine speed. Move toward the hare icon for
faster engine speed, move toward the turtle icon for
slower engine speed. Move the throttle all the way to
STOP to stop the engine. Set throttle to FAST (hare

icon) for operation.

Engine Key

The engine key prevents the engine from being started.
The key must be fully inserted into the key slot for the
unit to start. The key can also used to stop the engine by
pulling the key out of the key slot.

I",1 Choke Knob

Stop Switch (Power Built Models Only)

Turn the the switch to the ON position to operate the
engine. Turn the switch to the OFF position to stop the
engine.

(_ Starter

Electric Start: Depressing the starter button activates

the electric starter. The electric start button operates on

120 Volts AC, which is provided by connection to the
extension cord provided. Connect this extension cord
ONLY to a properly grounded 3 prong electrical outlet.

Recoil Starter (All Models): Pulling the recoil handle
cranks the engine.

The choke knob adjusts the air/fuel mixture, and is used
to help start a cold engine by providing a richer mixture.
Once the engine is warm and running smoothly, the
choke knob should be set to the off position to provide a

normal air/fuel mix.

----C)Headlight (Select Models, Not Pictured)

The headlight ison at all times when the engine is run-

ning.

11

Operation
GENERAL OPERATION

CHECKS BEFORE EACH START-UP

1. Make sure all safety guards are in place and all nuts,
bolts and clips are secure.

2. Check to make sure that the clean-out is attached to
the auger housing. Do not operate the machine with-

out the clean-out tool properly stored on the auger

housing.

3. Check the engine oil level. See your engine owner's

manual for procedure and specifications.

4. Check to make sure spark plug wire is attached and

spark plug is tightened securely. If necessary, torque
spark plug to 15 ft. Ibs.

5. Check the fuel supply. Fill the tank no closer than 1/4
to 1/2 inch of top of tank to provide space for expan-

sion. See your engine owner's manual for fuel recom-
mendations.

6. Check the scraper bar to make sure it is set at the
desired height. Adjust the skid shoes if necessary.

7. Check the drive control (B, Figure 2), and auger con-
trol (C) for proper operation. If adjustment is required,

see the service section for procedures.

8. Check the chute direction control (D, Figure 2) for

proper operation. The discharge chute should rotate
freely in both directions. See the service section for
adjustment procedures and troubleshooting.

9. Check the chute deflector (E, Figure 2) for proper
operation. The deflector should pivot freely up and

down.

10. Position the chute at the desired starting direction
and set the deflector at the desired angle.

11. Check the speed selector (A, Figure 2) for smooth
operation. The control must move freely into each

speed position gate and remain in position when
released. Ifthe speed selector does not move freely
into all forward and reverse speed positions, contact

your local authorized dealer for assistance.

WARNING

This unit is a "two-stage" snowthrower.
The first stage is the auger, which feeds the snow

back into the impeller housing. The second stage

is the impeller, which throws the snow out the
discharge chute. If bodily contact is made with
the auger or impeller when they are rotating,
severe personal injury will occur.

To avoid injury, keep others and yourself away
from the auger and the discharge chute whenever
the engine is running. Read and follow all of the
safety rules and warnings in this manual.

DANGER

Do not clean out discharge chute with hands.
Contact with moving parts inside chute will
cause serious injury. Use clean out tool provided
with machine. Use the following procedure to

remove objects or clear the chute:

1. Stop the engine. Remove the key

2. Wait 10 seconds to be sure the auger/impeller
blades have stopped rotating.

3. Always use the clean-out tool. DO NOT use your

hands.

, WARNING

For your safety, operation on slopes should be in

an up and down direction only. If it becomes

necessary to move across the face of a slope, use

caution and do not blow snow. Be very careful
when changing direction on a slope.

Proper winter footwear is recommended for the

operator to help prevent slipping. Never attempt
to clean snow from excessively steep slopes. The

maximum slope for any operation is 17.7% (10°).

WARNING

Gasoline is highly flammable and must be

handled with care. Never fill the tank when the

engine is hot or running. Always move outdoors
to fill the tank. Keep snowthrower and gasoline
away from open flame or spark.

12

STARTING CONTROLS

See Figure 1 for the following instructions.

Electric Start

A. Electric Start Button - The Electric Start Button

(A) activates an electric starter mounted to the

engine, eliminating the need to pull the starter han-
dle. The Electric Start Button operates on 120 Volts
AC, which is provided by connection to the extension
cord provided with units equipped with this feature.

Connect this extension cord ONLY to a properly

grounded 3 prong electrical outlet.

Manual Start

B. Fuel Valve - (Intek Models) The fuel valve (B) is

located under the fuel tank. It is used to turn the fuel

supply off for out-of-season storage.

C. Starter Handle - The starter handle (C) connects to a

starter cord to manually start the engine. Pulling

starter handle rapidly spins the engine crankshaft,
cycles the engine, and generates the spark neces-

sary for starting the engine.

D. Primer Button - When pressed, the primer button

(D) provides initial fuel to help start a cold engine.

Normally, pressing the primer button twice will pro-
vide enough fuel to start a cold engine.

E. Throttle Lever - (Intek Models)The throttle lever (E)

controls the engine speed. For best overall perfor-

mance, the throttle lever should be set to the FAST

position. Use the SLOW position only for warming the

engine, or to help prevent snow/ice freeze-up when

shutting the unit down for the day.

F. Engine Key - The engine key (F) prevents the

engine from being started by unauthorized individu-
als. The key must be fully inserted into the key slot
for the unit to start. The key is also used to stop the

engine by pulling the key out of the key slot.

G. Choke Knob - The choke knob (G) adjusts the

air/fuel mixture, and is used to help start a cold

engine by providing a richer mixture. Once the engine

is warm and running smoothly, the choke knob

should be set to the off position to provide a normal
air/fuel mix.

Operation

@-_

Intek
Model

Power
Built

Figures 1. Engine Controls
A. Electric Start Button

B. Fuel Valve (Select Models)
C. Starter Handle

D. Primer Button
E. Throttle Lever (Intek Models Only)

F. Engine Key
G. Choke Knob

H. Stop Switch (Power Built Models)

H. Stop Switch - (Power Built Models) Switch to the

ON position to operate the engine. Switch to the

OFF position to stop the engine.

13

Operation

STARTING THE ENGINE

1. Turn the fuel valve (B, Figure 1, Intek Models) to the
ON position.

2. Switch the stop switch (H, Power Built models) to the
on position.

3. Insert the engine key (F) into the engine key slot and

push fully in to the RUN position.

4. Move the throttle lever (E) fully up to the FAST posi-
tion.

5. Turn the choke knob (G) fully clockwise if engine is
cold. (Do not choke a warm engine.)

6. Push the primer button (D) two times if engine is cold.

(Do not prime a warm engine.)

7. Engine Mounted Electric Start: Press the starter

button to crank the engine.
Manual Start: Pull starter handle (C) rapidly to start

the engine. Do not allow the starter handle to snap

back--let the starter rope rewind slowly--while keep-
ing a firm grip on the starter handle.

8. As the engine starts and begins to operate evenly,
turn the choke knob (G) slowly counter-clockwise to
the OFF position, and set the Throttle Lever to

SLOW. If the engine falters, turn the choke knob

clockwise until the engine runs smoothly, and let it

run briefly before returning the choke to the OFF
position.

NOTE: Allow the engine to warm up at SLOW throttle for
a few minutes before operating the snowthrower at full
speed. The engine will not develop full power until #
reaches operating temperature. After warming up,
always operate at full throttle.

,

When BOTH levers are depressed, the Free-Hand TM
Control is activated. This allows Auger Engage

Control to be released -- YET AUGER ROTATION
WILL CONTINUE -- until the Free-Hand TM Control

is released.

6. Select forward or reverse speeds as needed using
the Speed Selector (A, Figure 2). Release both con-
trol levers before changing drive speeds.

CLEARING A CLOGGED DISCHARGE

CHUTE

Hand contact with the rotating auger/impeller inside the
discharge chute is the most common cause of injury
associated with snowthrowers. DO NOT use your hand
to clean out the discharge chute. To clear the chute:

1. Stop the engine. Remove the key

2. Wait 10 seconds to be sure the auger/impeller blades

have stopped rotating.

3. Use the clean-out tool to remove clogs. DO NOT use
your hands.

WARNING

When BOTH levers are depressed, the Free-
Hand TM Control is activated. This allows Auger
Engage Control to be released -- YET AUGER

ROTATION WILL CONTINUE -- until the Free-
Hand TM Control is released.

OPERATING THE SNOWTHROWER

1. Rotate the discharge chute to the desired direction.

2. Set the speed selector to the desired forward speed.

3. Fully press and hold the auger engage control (C,
Figure 2) on the right-hand grip to begin auger rota-

tion. Releasing the auger engage control will disen-

gage the auger --unless the Free-Hand TM Control
has been activated (See step 5 below).

4. Fully press and hold the traction & Free-Hand TM
Control lever (B, Figure 2) on the left-hand grip to
engage the traction drive and begin moving the
snowthrower. To disengage the traction drive, com-
pletely release the lever.

Figure 2. Controls (from operator's position)
A. Speed Selector

B. Traction & Free-Hand TM Control
C. Auger Engage Control

D. Chute Rotator Control
E. Remote Deflector Control

F. Easy Turn Lever

14

GROUND SPEED SELECTOR

Use the speed selector (A, Figure 2) to control the drive
speed of the snowthrower. There are five forward speeds
and two reverse speeds.

Use the lower speeds to blow deep or wet snow. Use the
higher speeds to blow light snow or to drive the snow-

thrower without blowing snow.

To change speeds, release the auger control lever (B,
Figure 2), then move the speed selector to the desired
setting. Fully depress the control levers to resume.

ENGINE SPEED

Always run the snowthrower at full throttle.

DEFLECTOR

Operation

The distance of the discharged snow is mainly controlled
by the position of the deflector. (Engine speed also
affects distance of discharge.) The more the deflector is

tilted UP, the farther snow will be thrown.

1. Push the remote deflector control (C) to the left to
UNLOCK the control. Sliding the contort forward(B)

will put the deflector to the maximum throwing posi-
tion (A). Sliding the control backwards to decrease
the throwing distance.

2. Release the control to LOCK in place when the
desired angle has been chosen.

SCRAPER BAR & SKID SHOES

On smooth surfaces such as concrete or asphalt, the
scraper bar (A, Figure 4) should scrape the surface. On
surfaces such as gravel, the scraper bar should be high
enough so that it will not pick up gravel or debris.

The height of the scraper bar (A) is controlled by raising
or lowering the skid shoes (B).

1. To raise the scraper bar height, rest the scraper bar
(A) on a strip of wood equal in thickness to the desired
height.

2. Make sure the scraper bar is parallel to the ground
surface.

3. Loosen the skid shoe nuts (C) and let the skid shoes
(B) drop to the surface.

4. Tighten the nuts (C), making sure the skid shoes are

adjusted equally and are parallel to the surface.

5. To lower the height of the scraper bar, raise the skid
shoes.

6. If the scraper bar becomes worn, it can be replaced
by removing the hardware attaching it to the

snowthrower.

Figure 3. Remote Deflector Control
A. Maximum Throwing Position

B. Spring

®

Figure 4. Skid Shoe Adjustment
A. Scraper Bar

B. Skid Shoe
C. Nuts

15

Operation

FULL TRACTION

Both Wheels Drive

i

Turn TM

Lever
Released

EASY TURN TM TRACTION

Easy Turn TM

Lever
Engaged

Left Wheel Freewheels,
Right Wheel Drives

Figure 5. Easy Turn Control

EASY TURN TM FREEWHEELING AND

TRACTION DRIVE LOCK

While Clearing Snow:

For easy turning when using the snowthrower, squeeze

the Easy Turn TM lever (Figure 5). Engaging the Easy

Turn TM lever releases the left traction wheel but allows

the right wheel to continue driving (Figure 5). Releasing
the Easy Turn TM lever automatically engages both drive

wheels for full traction.

NOTE: The Easy TurnTM lever will be more difficult to
activate under a heavy load. Activate the lever before
beginning a turn.

When Pushing the Snowthrower:

(Units without Easy Turn)
For easy turning when pushing the snowthrower, disen-

gage the right wheel using the traction lock pin (See
Figure 6.)

1. Turn the unit off, remove the engine key, and discon-
nect the spark plug wire.

Figure 6. Traction Drive Lock
A. Pin in Outer Hole (Freewheel)

B. Pin in Inner Hole (Drive)

2. To DISENGAGE the traction drive lock, insert the
Traction Lock Pin (A, Figure 6) through the outer hole

in the right axle. The unit can now be pushed with
minimal resistance.

3. To ENGAGE the traction drive lock, align the hole in
the hub with the inner hole in the axle, and install the

Traction Lock Pin (B).

NOTE: Be sure both wheels are locked (locking pin in

inner hole) when clearing snow.

16

Operation

AFTER EACH USE

Normal use of the snowthrower may result in a build-up
of packed snow in and around the starter cord housing
and around engine controls. Heat from the engine will
usually prevent the snow from freezing solid while the
unit is running, but after the engine is shut down, some
snow may continue melting from engine heat, and later

freeze around some moving parts as the unit cools.

After each period of use, follow these steps to prevent

freeze-up caused by ice formation in and around the

engine controls and external parts.

1. Before shutting off the engine, pull the starter rope
out 2 - 3 times, and allow it to rewind slowly. This will

help clear packed snow from the starter cord area.

Allow the engine to run for several minutes.

2. Stop the engine by moving the throttle lever (See
Figure 1) down, turn the stop switch to the off position

or by pulling out the engine key.

3. Brush snow and ice from the snowthrower. Be sure to

clear engine and snowthrower controls, discharge
chute, and chute rod gears, clutch cable areas, and
anywhere else snow has accumulated.

4. Always remove the engine key and store in a safe
place to prevent unauthorized use.

WARNING

Never store the unit (with fuel) in an enclosed,
poorly ventilated structure. Fuel vapors can
travel to an ignition source (such as a furnace,
water heater, etc.) and cause an explosion.

Fuel vapor is also toxic to humans and animals.

5. If the snowthrower is kept in a cold shelter, fill the fuel

tank to prevent condensation. Do not store near

sparks or flame.

Note: The Engine Owner's Manual contains further infor-
mation on preventing ice formation and freeze-up.

WARNING

Never store the unit, with gasoline in engine or

fuel tank, in a heated shelter or in enclosed,

poorly ventilated enclosures. Gasoline fumes may
reach an open flame, spark or pilot light (such as

a furnace, water heater, clothes dryer, etc.) and
cause an explosion.

Handle gasoline carefully. It is highly flammable

and careless use could result in serious fire
damage to your person or property.

Drain fuel into an approved container outdoors

away from open flame or sparks.

STORAGE

WARNING

Never store the unit (with fuel) in an enclosed,
poorly ventilated structure. Fuel vapors can

travel to an ignition source (such as a furnace,
water heater, etc.) and cause an explosion.

Fuel vapor is also toxic to humans and animals.

Before you store your unit for the off-season, read the
Maintenance and Storage instructions in the Safety

Rules section, then perform the following steps:

• Disengage the PTO, set the parking brake, and
remove the key.

• Perform engine maintenance and storage measures
listed in the engine owner's manual. This includes

draining the fuel system, or adding stabilizer to the
fuel (do not store a fueled unit in an enclosed struc-
ture - see warning).

Before starting the unit after it has been stored:

• Check all fluid levels. Check all maintenance items.

• Perform all recommended checks and procedures

found in the engine owner's manual.

• Allow the engine to warm up for several minutes

before use.

17

RegularMaintenance

MAINTENANCE SCHEDULE

MAINTENANCE REQUIRED FREQUENCY NOTES

Check / Lubricate Free-Hand Linkage.

Lubricate snowthrower.

Check tire pressure.
Change engine oil.*+

Clean or replace spark plug.+
Check drive linkage/belt tension.

Lubricate Axle Shafts.

Check auger gear case lubrication.**

Lubricate Auger Shaft.***

* Change original oil after two hours of operation.
** Check oil level each fall and spring.

+ See your engine Owner's Manual.
***Lubricate each fall and spring.

CHECKING TIRE PRESSURE

The air pressure in each tire (Figure 7) should be equal

for both tires for best performance. Be sure to keep caps

on valves to prevent entry of debris into the valve stem
when tires are filled.

10 Hours 10W Oil
10 Hours 10W Oil and Grease

Monthly 20 psi (1.38 bar)

50 Hours; See Engine Manual

Yearly See Engine Manual

4-6 Hours See page 24

Yearly Lithium Grease

25 Hours Grease

10 Hours Lithium Grease

Size PSI bar

15 x 5.0-6 20 1,38
16 x 4.8-8 14 ,96

AUGER GEAR CASE LUBRICATION

1. Place the snowthrower on a level surface.

2. Remove the pipe plug (A, Figure 8).

3. Check the lubricant level. It should be level with the
lower edge of the plug opening. If not, add Lithium

grease.

4. Re-install pipe plug, and tighten securely.

Figure 7. Checking Tire Pressure

Pipe Plug

Figure 8. Auger Lubrication
A. Pipe Plug

18

LUBRICATION

IMPORTANT NOTE

It is very important that grease fittings on the

auger shaft are lubricated regularly. If auger

rusts to shaft, damage to worm gear may occur
if shear pins do not break.

To prevent wheels rusting to axles, it is also

necessary to remove the wheels and grease the

axles regularly.

Remove wheels and grease axles once each year.
Apply 5W-30 synthetic motor oil to the friction disk drive

hex shaft (A, Figure 10).
Apply medium weight (10W) oil to points shown (See

Figures 9-12).
Generally, all moving metal parts should be oiled where

contact is made with other parts. Keep oil and grease off
belts, pulley grooves, drive disc, and friction disc.

LUBRICATION NOTES:

Regular Maintenance

Figure 10. Drive Lubrication
A. Hex Shaft (Behind Rod with Spring)

Use grease fittings when present. Disassemble
Grease locations indicated by grease gun symbol.

parts to apply grease to moving parts when grease
fittings are not installed.

allow oil to drip onto traction drive or friction disc.

Oil locations indicated by oil can symbol. Do not
Do not lubricate remote deflector control.

Figure 11. Lubricate Axles and Control Levers

Figure 9. Lubricate Spout Rotator

Figure 12. Deflector Hinge

19

RegularMaintenance

CHECK / LUBRICATE FREE-HAND
LINKAGE

Check the function of the Free-Hand controls: the con-

trols should function as described in the CONTROLS

section. It is critical for the safe operation of the unit

that the controls disengage when released.

Lubricate as shown in figure 13.

IMPORTANT NOTE

If the controls do not function properly, lubricate them. If
lubrication does not rectify the problem, see your dealer.
Under no circumstances should the unit be used if the

controls are not functioning properly.

Figure 13. Lubricate Free Hand Control

IMPORTANT NOTE

It is very important that grease fittings on the auger shaft
are lubricated regularly. If auger rusts to shaft, damage to
worm gear may occur if shear pins do not break.

LUBRICATING THE AUGER SHAFT &
ASSEMBLY

1. Remove cotter pin (C, Figure 14) and shear pin (B).

2. Use a grease gun and squirt several shots of grease
into grease fitting (A).

3. Rotate auger assembly (D) several times to distribute

the grease evenly. Repeat step 2.

4. Reinstall shear pin (B) and cotter pin (C).

5. Repeat procedure for other side.

®

Figure 14. Lubricating the Auger Shaft Assembly
A. Grease Fittings C. Cotter Pins

B. Shear Pins D. Auger Assembly

20

21

Troubleshooting,Adjustments,Service

TROUBLESHOOTING

This section provides troubleshooting and service
instructions• Locate the problem and check the possible
cause/remedy in the order listed•

Also, refer to the engine manufacturer's Owner's Manual

for additional information•

For problems not covered here, contact your local deal-
er.

PROBLEM REMEDY

Engine fails to start. 1. Push key in to the ON position•

2. Failure to prime cold engine

3. Fuel valve is in CLOSED position.

4. Out of fuel.

5. Choke OFF - cold engine.

6. Engine flooded.

POSSIBLE CAUSE

• Key is OFF.

WARNING

Before performing any adjustment or service to

snowthrower, stop the engine and wait for

moving parts to stop. Remove the key. To prevent

accidental starting, disconnect the spark plug
wire and fasten away from the plug.

2. Press primer button twice and
restart.

3. Turn valve to OPEN position.

4. Fill fuel tank.

5. Turn choke to ON, set throttle to

FAST.

6. Turn choke to OFF; try starting.

Engine starts hard or runs poorly.

Scraper bar does not clean hard

surface.

Auger does not rotate.

7. No spark.

8. Water in fuel, or old fuel.

• Fuel mixture too rich.

2. Carburetor adjusted incorrectly•

3. Spark plug faulty, fouled, or gapped
improperly•

4. Fuel cap vent is blocked•

• Skid shoes improperly adjusted•

1. Skid shoes improperly adjusted•

•Auger control not engaged•

2. Foreign matter blocking auger•

3. Auger drive clutch cable slack• 3. Tighten to remove slack• See auger

4. Auger drive belt slipping• 4. Check auger drive belt adjustment•

7. Check gap. Gap plug, clean elec-
trode, or replace plug as necessary.

8. Drain tank (Dispose of fuel at an
authorized hazardous waste facility).

Fill with fresh fuel.

1. Move choke to OFF position•

2. See your dealer for adjustments•

3. Clean and gap, or replace•

4.Clear vent.

1. RAISE skid shoes (this lowers the
scraper bar).

1. LOWER skid shoes (this raises the
scraper bar.)

1. Engage auger control•

2. STOP engine and REMOVE the
key. DISCONNECT the spark plug
wire. Clear auger using clean-out
tool. See warning in SAFETY

RULES•

clutch cable adjustment•

5. Broken belt. 5. Replace belt.

6. Shear pin broken• 6. Replace shear pin.

22

Troubleshooting

PROBLEM

Auger rotates, but snow is not

thrown far enough

Poor traction
Auger does not stop when auger

lever is released

Snowthrower does not stop when

drive lever is released

POSSIBLE CAUSE

1. Chute deflector too low.

2. Engine speed too slow.

3. Ground speed too fast.

4. Snowthrower discharge chute
clogged•

5. Auger belt loose or worn•

1. Tires slipping•

1. Free-Hand TM control is ACTIVE•

2. Auger clutch cable too tight or bent•

3. Auger drive belt out of adjustment•

4. Auger belt guide out of adjustment•

1. Traction drive clutch cable bent or
too tight•

1. Traction drive clutch cable loose•

2. Drive belt loose, broken, or
stretched•

3. Drive roller chain damaged•

REMEDY

1. Adjust deflector as necessary.

2. Set speed to full throttle•

3. Use slower speed selector setting•

4. STOP engine and REMOVE the
key. DISCONNECT the spark plug

wire. Clear auger using clean-out
tool. See warning in SAFETY

RULES•

5. Check auger drive belt adjustment

1. Check tire pressure and tread•

1. Release BOTH auger engage
Control AND Free-Hand TM Control

to stop auger•

2. Loosen or straighten clutch cable•

3. Adjust auger belt.

4. Adjust auger belt guide.

1. Loosen cable to add slack or
replace. See adjustment procedure.

1. Tighten to remove slack. See

adjustment procedure.

2. Replace drive belt.

3. Replace chain•

4. Traction lock pins in free-Wheeling
position (OUTER hole)•

5. Friction disc worn.

Snowthrower does not drive and

auger does not rotate.

Discharge control is difficult to

operate.

Snowthrower veers to one side.

Excessive vibration.

Drive fails to move snowthrower 1. Traction drive out of adjustment•

at slow speeds.

Speed selector difficult to move or 1. Hex shaft needs lubrication•

frozen in place.

1. Belts are wet.

2. Worm gear not adjusted properly•

1. Gearing needs lubrication

2. Gear not adjusted properly•

1. Tire pressure not equal•

2. One wheel is set in free-wheeling

mode. (Traction Lock Pin is in the

OUTER hole)•

• Loose parts or damaged auger•

4. Change traction lock pins to INNER
hole to engage traction drive•

5. Replace disc (see your dealer)•

1•Clean snow and moisture off of

snowthrower and allow belts to dry.

2. Adjust worm gear. See adjustment
procedure•

1. Oil or grease as required•

2. Adjust gear. See adjustment proce-

dure.

1. Check tire pressure•

2. Make certain the right traction lock
pin is in the INNER holes (to
engage traction drive, STD drive).

1. STOP engine and REMOVE the
key. DISCONNECT the spark plug

wire. Tighten all hardware• Replace
auger if necessary. If vibration con-
tinues, see your dealer•

1. Readjust drive, or shift speed selec-

tor setting up one speed faster•

1. Lubricate hex shaft with 5W-50 syn-

thetic motor oil (see Maintenance)•

23

Adjustments

AUGER DRIVE ADJUSTMENT

WARNING

Do not over-tighten, as this may lift the lever and
cause auger drive to be engaged without

depressing the Auger Control,

1. Check that the auger cable (A, Figure 15) is on top of
cable button (B) as show in Figure 15.

2. With the drive lever released, the hook (B, Figure
16b) should barely touch the lever (C) without raising

it. There can be a maximum 1/32" clearance as
shown.

3. To adjust, loosen nut (D) by holding the adjusting

flats (A) and turning nut (D). Turn adjustment flats
and hold screw. The adjustment screw is a phillips

screw and the head can be held or turned by insert-
ing a screwdriver through the spring (F).

4. Hold adjusting flats (A) and tighten nut (D).

5. Start unit and check auger. Auger must not be
engaged unless auger control is depressed.

6. With engine running, fully depress auger control, the

auger should engage and run normally.

7. Release auger control. Auger must stop within 5

seconds.

Figure 15. Auger Cable Button
A. Auger Drive Cable
B. Auger Cable Button

C. Lever

8. If auger does not operate properly, stop engine and
recheck drive linkage adjustments.

9. If auger linkage is properly adjusted, auger drive belt

tension may require adjustment. See adjusting the
auger belt in this section of the manual

TRACTION DRIVE CABLE
ADJUSTMENT

Initial Adjustment

WARNING

Do not over-tighten, as this may cause traction
drive to engage without depressing the traction
drive control (arm must remain in down position).

Verify that the cables are not over-tightened: With
speed selector in position 1 and traction drive
control fully released, push snowthrower forward.
The unit should move forward freely.

If unit does not move forward freely, the cable has
been over-tightened. To remedy, loosen tension
on clutch cable slightly, and recheck.

Figure 16. Auger Drive Adjustment
A. Adjusting Flats
B. Spring Hook

C. Lever
D. Nut

E. Adjustment Screw
F. Spring

,

With the drive lever released there should be no
slack in the cable when moved slightly from side to

side.

,

To adjust tension on the cable slide the cable boot

(A, Figure 17) off the cable adjustment bracket (D).

,

Remove the "Z" hook (C) from the cable adjustment

bracket (D) to a different adjustment hole. The cable
should have no slack. The cable should have no ten-

sion or load.

24

tlllll|l_

Adjustments

Figure 17. Traction Drive Cable Adjustment
A. Cable Boot

B. Traction Drive Cable
C. "Z" Hook

D. Cable Adjustment Bracket

Note: If the cable is too slack the un# will not drive. If the
cable is too tight the drive will be engaged without push-

ing the handles down.

4. Slide the cable boot (A) over the cable adjustment
bracket.

Run-In Adjustment

ALL MODELS

,

After 5 hours of use, check for proper adjustment.
Readjust clutch cable if necessary by increasing ten-

sion on cable. A small amount of arm movement is
permissible if unit passes operating checks described

in the Warning above.

WARNING

Gasoline is highly flammable and must be
handled with care. Drain gasoline outdoors. Never
drain the tank when the engine is still hot from
recent operation. Do not allow open flame,
smoking or matches in the area. Avoid over-filling
and wipe up any spills.

1. Remove the gas from the gas tank.

2. Disconnect the spark plug wire.

3. Stand snowthrower on the front of the auger housing
(C, Figure 25)

2. Loosen the capscrews (A, Figure 25) on each side of

the bottom panel (B).

3. Remove the bottom panel (B).

4. Position the shift speed lever in the lowest forward
speed.

Figure 18. Friction Disc Measurement
A. Friction Disc

B. Frame

Figure 19. Speed Selector Linkage

A. Speed Selector Rod

B. Jam Nut
C. Ball Joint

D. Locknut
E. Shift Rod

5. Note the position of the friction disc (A, Figure 18).
The correct distance from the right side of the friction
wheel to the outside of the frame is 4-5/16" (10.95
cm). If the friction disc is not in the correct position,
adjust as follows.

6. Position the shift speed lever in the lowest forward
speed.

7. Loosen the jam nut (B, Figure 19).

8. Remove Iocknut (D).

9. Move the friction disc (A, Figure 18) to the correct
distance, 4-5/16" (10.95 cm).

10.Turn the ball joint (C, Figure 15) until it is aligned with
the mounting hole in the shifter rod (E). When
aligned, attach the ball joint(C) to the shifter rod (E)
and tighten the jam nut (B).

11.Check that the snowthrower operates in R1. If not
follow procedures 1-11 and readjust as necessary.

12. Install the bottom panel (B, Figure 25) and tighten the
capscrews (A).

25

Adjustments

EASY TURN TM CABLE ADJUSTMENT

If the Easy Turn TM cable has stretched, the gears will not
disengage when the control lever is activated. Adjust the
cable using the following procedure.

1. Turn the engine off and disconnect the spark plug
wire.

2. Loosen the jam nut (B, Figure 20).

3. Turn the adjustment nut (A) to lengthen or shorten
the cable. The cable should be tightened just until all

slack is removed from the lever, however it must not
engage the Easy Turn TM release without depressing

the control lever.

4. Tighten the jam nut.

BELT ADJUSTMENT

Auger Drive Belt

If your snowthrower will not discharge snow, check the
control cable adjustment. If it is correct, then check the
condition of the auger drive belt. If it is damaged or
loose,replace it (see Belt Replacement in this section of

the manual).

Figure 20. Cable Adjustment
A. Adjustment Nut

B. Jam Nut

1. Disconnect spark plug wire.

2. Remove screw (B, Figure 21) from belt cover (A).

Remove belt cover (A).

3. Loosen nut (D, Figure 20) on auger idler pulley (B)
and move auger idler pulley towards belt about 1/8

inch (3mm).

4. Tighten nut (D).

5. Engage auger drive clutch. Check tension on belt

(opposite idler pulley). Belt should deflect about 1/2
inch (12.5 mm) with moderate pressure see Figure

22). You may have to move the idler pulley more
than once to obtain the correct tension.

6. Reinstall belt cover (A, Figure 21) securing with

screws (B).

7. Whenever belts are adjusted or replaced, the cables
will need to be adjusted. (see Cable Adjustment in
this section of the manual).

8. Attach the spark plug wire.

Traction Drive Belt

The traction drive belt has constant spring pressure and
does not require an adjustment. If the traction drive belt
is slipping,replace the belt. See Belt Replacement in this

section of the manual.

Figure 21. Belt Cover
A. Belt Cover

B. Screws

_,_,,£,u) &oj/ _,r ,_ 112 (12.5mm)

Figure 22. Auger Belt Deflection
A. Engine Drive Pulley
B. Idler Pulley (Engaged Position)

C. Auger Drive Pulley
D. Nut

26 E.

Auger Belt

eflection

SHEAR PIN REPLACEMENT

Adjustments & Service

WARNING

Do not go near the discharge chute or auger
when the engine is running, Do not run the engine

with any cover or guard removed,

Under most circumstances, if the auger strikes an object
which could cause damage to the unit, the shear pin will
break. (This protects the gear box and other parts from
damage.)

The shear pins are located on the auger shaft as shown
in Figure 23. To replace the shear pins, tap out the bro-
ken pin with a pin punch, and install a new shear pin and
cotter pin. Do NOT replace shear pins with anything
other than the correct grade replacement shear pin.
(Use of bolts, screws or a harder shear pin will lead to
damaged equipment.)

BELT GUIDE ADJUSTMENT

1. Disconnect spark plug wire.

2. Remove screw (B, Figure 21) from belt cover (A).
Remove belt cover (A).

3. Measure the distance between the belt guide (B,
Figure 24) and the belt (D). The distance should be
1/8 inch (3.18mm).

4. If adjustment is necessary, loosen belt guide cap-
screw (C). Move belt guide (B) to correct position.

Tighten capscrew (C).

6. Reinstall belt cover (A, Figure 21) securing with
screws (B).

7. Reconnect spark plug wire.

b

/

Figure 23. Shear Pins
A. Shear Pins
B. Cotter Pins

1/8" (3.18mm)

Figure 24. Belt Guide
A. Idler Pulley (Engaged Position)

B. Belt Guide
C. Capscrew

D. Belt

27

Service

BELT REPLACEMENT

Auger Drive Belt

The drive belts are of special construction and must be
replaced with original factory replacement belts available

from your nearest authorized service center. Some

steps require the assistance of a second person. If the
auger drive belt is damaged, the snow thrower will not
discharge snow. Replace the damaged belt as follows.

1. Disconnect the spark plug wire.

2. Loosen the capscrews (A, Figure 25) on each side of
the bottom panel (B).

3. Remove the bottom panel (B).

4. Loosen screw (B, Figure 21) from belt cover (A).

Remove belt cover (A).

5. Loosen the belt guide (B, Figure 26). Pull the belt

guide away from the auger drive pulley (A).

6. Pull the auger idler pulley (K) away from the auger
drive belt (D) and slip the belt off of the idler.

7. Remove the auger drive belt (D) from the engine pul-

ley. To remove the auger drive belt (D), the auger

drive pulley (C) may have to be partially rotated.

8. Index or point the spout rotator to the center of the

machine so the rotator control is in the center of the

dash panel.

9. Remove special nut (A, Figure 27) and cover (B).

10. Remove hair pin (C) and slide rod forward about 3
inches. Until hex shaft separates from handle con-

trol.

Figure 25. Bottom Cover
A. Capscrews

B. Bottom Panel
C. Auger Housing

11. Remove the upper four capscrews (A, Figure 29) that
hold together the auger housing (C) and the frame
(D). Loosen the lower two capscrews (B). The auger
housing (C) and the frame (D) can now be split apart

for removal of the belt.

12..Remove the old auger drive belt (D, Figure 26) from

the impeller pulley. Replace the auger drive belt with
an original factory replacement belt available from an

authorized service center.

13..Install the new auger drive belt (D) onto the impeller
pulley.

NOTE: To assemble the auger housing to the frame,
have someone hold the auger clutch lever in the
ENGAGED position, This will move the idler arm and pul-
ley enough to allow the auger drive pulley to move back
into position,

14. Assemble the auger housing (C, Figure 29) to the

frame with the four upper capscrews (A) that were

removed in step 11. Tighten the two lower capscrews

(B)

Figure 26. Pulleys and Belts
A. Traction Drive Belt

B. Belt Guide
C. Auger Drive Pulley, Engine

D. Auger Drive Belt
E. Traction Drive Spring

F. Traction Drive Pulley, Engine
G. Traction Drive Pulley

H. Impeller Pulley
I. Swing Plate Axle Rod

J. "E"-Ring

K. Auger Idler Pulley

L. Traction Drive Idler Pulley

28

Adjustments & Service

Figure 27. Spout Rotator Rod
A. Special Nut

B. Cover
C. Hair Pin
D. Spout Rotator Rod

15. Index or point the spout rotator to the center of the
machine so the rotator control is in the center of the

dash panel.

16. Slide spout rotator rod (B, Figure 28) into hex dash

opening (A).

17. Insert hair pin (C, Figure 27) into spout rotator rod
(D).

18. Install cover (B) and secure with special nut (A).

19. Install the auger drive belt (D, Figure 26) onto the
impeller pulley (H).

20. Slip the auger drive belt (D) under the idler pulley (K).

21. Adjust the auger drive belt. See "How To Adjust The

Auger Drive Belt" in the Service section.

22. Adjust the belt guide. See "How To Adjust The Belt
Guide" in the Service section.

23. Install the belt cover (A, Figure 21). Tighten screws
(B).

24. Check the adjustment of the cables. See "How To
Check And Adjust The Cables" in the Adjustment

section.

Figure 28. Install Spout Rotator Rod
A. Hex Dash Opening

B. Spout Rotator Rod

Figure 29. Frame and Axle Housing
A. Upper Capscrews

B. Lower Capscrews
C. Auger Housing

D. Frame

25. Install the bottom panel (B, Figure 25).

26. Tighten the capscrews (A) on each side of the bottom
panel (B).

27. Connect the spark plug wire.

29

Service

Traction Drive Belt

If the snow thrower will not move forward, check the trac-

tion drive belt for wear or damage. Ifthe traction drive

belt is worn or damaged, replace the belt as follows.

1. Disconnect the spark plug wire.

2. Remove the auger drive belt. See "How To Remove
The Auger Drive Belt" in the Service section.

3. Remove the e-ring (J, Figure 26) from one end of the

swing plate axle rod (I).

4. Remove the swing plate axle rod (I) to allow the

swing plate (A, Figure 27) to pivot forward.

5. Remove the traction drive spring (E, Figure 26).

6. Remove the old traction drive belt (A) from the trac-
tion drive pulley (G) and from the traction drive pulley

(F). Replace the traction drive belt (A) with an origi-
nal factory replacement belt available from an autho-

rized Dealer.

7. Install the new traction drive belt (A) onto the traction
drive pulley (G) and onto traction drive pulley (F).

8. Make sure the traction drive idler pulley (L) is proper-

ly aligned with the traction drive belt (A).

9. Attach the traction drive spring (E).

10. Install the swing plate axle rod (I) and secure with the
e-ring (J) removed earlier (E).

11. The bottom of the swing plate (A, Figure 30) must be
positioned between the alignment tabs (B). Make
sure the swing plate is properly secured.

NOTE: If the drive will not engage after the traction drive
belt has been replaced, then check to make sure that the
swing plate is positioned between the alignment tabs,

12. Install and adjust the auger drive belt. See Belt
Replacement in this section of the manual.

13. Adjust the belt guide. See Belt Adjustment in this sec-

tion of the manual.

Figure 30. Traction Belt Change
A. Swing Plate

B. Alignment Tabs

14. Install the bottom panel (B, Figure 25).

15. Tighten the capscrews (A) on each side of the bottom
panel (B).

16. Reinstall belt cover (A, Figure 21) securing with
screws (B).

17. Check the adjustment of the cables. See Cable

Adjustment in this section of the manual.

18. Connect the spark plug wire.

30

Specifications

NOTE: Specifications are correct at time of printing and are subject to change without notice.

*Power Ratings

The power ratings for an individual engine model are initially developed by starting with SAE (Society of Automotive

Engineers) code J1940 (Small Engine Power & Torque Rating Procedure) (Revision 2002-05). Given both the wide

array of products on which our engines are placed, and the variety of environmental issues applicable to operating

the equipment, # may be that the engine you have purchased will not develop the rated horsepower when used in a

piece of power equipment (actual "on-site" power). This difference is due to a variety of factors including, but not lim-

ited to, the following: differences in altitude, temperature, barometric pressure, humidity, fuel, engine lubrication, max-

imum governed engine speed, individual engine to engine variability, design of the particular piece of power equip-

ment, the manner in which the engine is operated, engine run-in to reduce friction and clean out of combustion

chambers, adjustments to the valves and carburetor, and other factors. The power ratings may also be adjusted

based on comparisons to other similar engines utilized in similar applications, and will therefore not necessarily match

the values derived using the foregoing codes.

ENGINE: CHASSIS:

Wheels

8.5 HP* Briggs & Stratton -8526, 9528,

Make Briggs & Stratton - 10530, 11532,
Model Power Built

Horsepower 8,5 @ 3600 rpm Spout Rotation

Displacement 15,2 Cu, in (249 cc) Impeller

Oil Capacity 19 oz, (,56 L)

Auger Opening Height 21" (53 cm)
Drive System Friction Disc. 6 Forward Speeds. 2 Reverse

9.5 HP* Briggs & Stratton

Make Briggs & Stratton
Model Intek Snow

Horsepower 9.5 @ 3600 rpm
Displacement 18.6 Cu. in (305 cc)
Oil Capacity 28 oz. (,84 L)

10.5 HP* Briggs & Stratton

Make Briggs & Stratton
Model Intek Snow

Horsepower 10.5 @ 3600 rpm
Displacement 18.6 Cu. in (305 cc)
Oil Capacity 28 oz. (,84 L)

11.5 HP* Briggs & Stratton

Make Briggs & Stratton
Model Intek Snow

Horsepower 11.5 @ 3600 rpm
Displacement 18.6 Cu. in (305 cc)
Oil Capacity 28 oz. (,84 L)

DIMENSIONS

Effective Clearing Width

- 8526 26" (66cm)

- 9528 28" (71cm)

- 10530 30" (76cm)

- 11532 32" (81 cm)

Length

- 8526 57.5" (146cm)

- 9528 57.5" (146cm)

- 10530 57.5" (146cm)

- 11532 57.5" (146cm)

Height

- 8526 44.1" (112cm)

- 9528 44.1" (112cm)

- 10530 45" (114cm)

- 11532 45" (114cm)

Weight

- 8526 2481bs. (112kg)

- 9528 2551bs. (116kg)

- 10530 2551bs. (116kg)

- 11532 2601bs. (118kg)

Tire Size: 15 x 5
Inflation Pressure: 20 psi (1,37 bar)

Tire Size: 16 x 4,8
Inflation Pressure: 14 psi (,96 bar)
200 Degres
12" (30cm) 4 Blade Ribbon Flighted Steel

31

Parts& Accessories

REPLACEMENT PARTS

Replacement parts are available from your authorized
dealer. Always use genuine Simplicity / Snapper Service

Parts.

MAINTENANCE ITEMS

Many convenient and helpful service and maintenance
items are available from you authorized dealer. Some of

these items include:

Engine Oil

Touch-Up Paint

Grease Gun Kit
8 oz. Grease Tube

Tire Sealant

Degrimer/Degreaser

Gas Stabilizer

TECHNICAL MANUALS

Additional copies of this manual are available, as well as
fully illustrated parts lists. These manuals show all of the
product's components in exploded views (3D illustrations
which show the relationship of parts and how they go
together) as well as part numbers and quantities used.

Important assembly notes and torque values are also

included.

For applicable manuals currently available for your
model, contact our Customer Publications Department at
262-284-8519 (Simplicity) 1-866-313-6682 (Snapper)

Have the information listed in the box below available
when phoning in your request. Technical manuals can

be downloaded from
www.simplicitymfg.com

www.snapper.com

Model:

Mfg. No.:
Your Name:
Address:

City, State, Zip:
Visa/Mastercard No.:

Card Expiration Date:

32

Bimpliuilq

MANUFACTURING, INC.
500 N Spring Street / PO Box 997
Port Washington, Wl 53074-0997

www.SimplicityMfg.com

PRODUCTS
535 Macon Street

McDonough, GA 30253

www.Snapper.com

© Copyright 2006, Briggs & Stratton.

All Rights Reserved. Printed in USA.