Snapper NXT22875EFCA, NXT22875E, 7800580, 7800696 User Manual

Operator’s Manual

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Reproduction

Model No. Description 7800580 NXT22875E

7800696 NXT22875EFCA

Manual No. 7104062 (Rev. B)

Thank You for purchasing this quality-built Snapper mower. We’re pleased that you placed your

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confidence in the Snapper brand. When operated and maintained according to the instructions in this manual, your Snapper mower will provide many years of dependable service.

This manual contains safety information to make you aware of the hazards and risks associated with the machine and how to avoid them. This machine is designed and intended only for finish cutting of established lawns and is not intended for any other purpose. It is important that you read and understand these instructions thoroughly before attempting to start or operate this equipment. Save these original

instructions for future reference.

Date of Purchase__________________________________________________________________

Retailer_________________________________________________________________________

Retailer’s Phone Number___________________________________________________________

Equipment

Model Number______________________________________________________________

Serial Number ______________________________________________________________

Engine

Model_________________________Type__________________Code___________________

SNAPPER is a trademark of Briggs & Stratton Power Products Group, LLC

Table of Contents

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Operator Safety ................................................................................... 4

Safety Instructions ......................................................................................................................4

Safety and Operation Decals .......................................................................................................6

Features and Controls............................................................................ 8

Operation........................................................................................... 9

Before Starting ............................................................................................................................9

Fuel Recommendations ...............................................................................................................9

Starting the Mower ...................................................................................................................10

Propelling the Mower ...............................................................................................................10

Handle Height Adjustment ........................................................................................................10

Cutting Height Adjustment ........................................................................................................11

Mulching Operation ..................................................................................................................11

Installing the Discharge Deflector .............................................................................................11

Installing the Grass Bag ............................................................................................................12

Charging the Battery .................................................................................................................13

Maintenance Reminder .............................................................................................................14

Maintenance ......................................................................................15

Maintenance Chart ....................................................................................................................15

Change Engine Oil ....................................................................................................................16

Service Air Filter .......................................................................................................................16

Check Safety Interlock System ..................................................................................................17

Clean Debris Off Mower ............................................................................................................17

Drive Control Adjustment .........................................................................................................18

Storage Procedure ....................................................................................................................18

Troubleshooting ..................................................................................19

Warranties ........................................................................................ 20

Slope Guide.......................................................................................23

It is a violation of California Public Resource Code, Section 4442, to use or operate the engine on any forest-covered, brush-covered, or grass-covered land unless the exhaust system is equipped with a spark arrester, as defined in Section 4442, maintained in effective working order. Other states or federal jurisdictions may have similar laws. Contact the original equipment manufacturer, retailer, or dealer to obtain a spark arrester designed for the exhaust system installed on this engine.

WARNING

Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.

Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer or other reproductive harm.

WARNING

Operator Safety

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WARNING: This powerful cutting machine is capable of amputating hands and feet and can throw objects

that can cause injury and damage! Failure to comply with the following SAFETY instructions could result in serious injury or death to the operator or other persons. The owner of the machine must understand these instructions and must allow only persons who understand these instructions to operate machine. Each person operating the machine must be of sound mind and body and must not be under the influence of any substance, which might impair vision, dexterity or judgment. If you have any questions pertaining to your machine which your dealer cannot answer to your satisfaction, contact Customer Service (1-800-317-7833 or www.snapper.com).

PROTECTION FOR CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

1. KEEP children out of the mowing area and under the watchful care of a responsible adult other than the operator.

2. DO NOT allow children in yard when machine is operated and turn machine OFF if anyone enters the area.

3. DO NOT allow pre-teenage children to operate machine.

4. ALLOW only responsible adults & teenagers with mature judgment under close adult supervision to operate machine.

5. DO NOT pull mower backwards unless absolutely necessary. LOOK and SEE behind and down for children, pets and hazards before and while backing.

6. USE EXTRA CARE when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

SLOPE OPERATION

1. Slopes are a major factor related to slip and fall accidents, which can result in severe injury. All slopes require extra caution. If you feel uneasy on a slope, DO NOT mow it.

2. Mow across slopes, never up-and-down. Exercise extreme CAUTION when changing directions on slopes. DO NOT mow steep slopes or other areas where stability or traction is in doubt. Refer to the Slope Guide at the back of this manual.

3. Use extra care with grass catchers or other attachments; these affect the handling and the stability of the machine.

PREPARATION

1. Read, understand, and follow instructions and warnings in this manual and on the mower, engine and attachments. Know the controls and the proper use of the mower before starting.

2. Only mature, responsible persons shall operate the machine and only after proper instruction.

3. Data indicates that operators age 60 and above, are involved in a large percentage of mower-related injuries. These operators should evaluate their ability to operate the mower safely enough to protect themselves and others from serious injury.

4. Handle fuel with extra care. Fuels are flammable and vapors are explosive. Use only an approved fuel container. DO NOT remove fuel cap or add fuel with engine running.

PREPARATION

(Continued From Previous Column)

Add fuel outdoors only with engine stopped and cool. Clean spilled fuel and oil from machine. DO NOT smoke.

5. Check the area to be mowed and remove all objects such as toys, wire, rocks, limbs and other objects that could cause injury if thrown by blade or interfere with mowing. Also note the location of holes, stumps, and other possible hazards.

6. Keep people and pets out of the mowing area. Immediately, STOP Blade, Stop engine and Stop mower if anyone enters the area.

7. Check shields, deflectors, switches, blade controls and other safety devices frequently for proper operation and location.

8. Make sure all safety decals are clearly legible. Replace if damaged.

9. Protect yourself when mowing and wear safety glasses, long pants and substantial footwear. DO NOT mow barefooted or with sandals.

10. Know how to STOP blade and engine quickly in preparation for emergencies.

11. Use extra care when loading or unloading the machine into a trailer or truck.

12. Check grass catcher components frequently for signs of wear or deterioration and replace as needed to prevent injury from thrown objects going through weak or torn spots.

SAFE HANDLING OF GASOLINE

To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.

1. Extinguish all cigarettes, cigars, pipes and other sources of ignition.

2. Use only an approved fuel container.

3. DO NOT remove fuel cap or add fuel with the engine running. Allow the engine to cool before refueling.

4. DO NOT refuel the machine indoors.

5. DO NOT store the machine or fuel container inside where there is an open flame, spark or pilot light such as on a water heater or other appliances.

6. DO NOT fill fuel containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place the containers on the ground away from the vehicle before filling.

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Operator Safety

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SAFE HANDLING OF GASOLINE (Continued From Previous Page)

7. Remove gas-powered equipment from the vehicle or trailer and refuel it on the ground. If this is not possible, then refuel equipment using a portable container, rather than a gasoline dispenser nozzle.

8. DO NOT start gas powered equipment in enclosed vehicles or trailers.

9. Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. DO NOT use a nozzle lock-open device

10. If fuel is spilled on clothing, change clothing immediately.

11. DO NOT overfill a fuel tank. Replace fuel cap and tighten securely.

OPERATION

1. DO NOT put hands or feet near or under rotating parts. Keep clear of discharge area while engine is running.

2. STOP engine when crossing gravel drives, walks, or roads, and under any conditions where thrown objects might be a hazard.

3. Mow only in daylight or good artificial light.

4. DO NOT operate mower while under the influence of alcohol or drugs.

5. After striking a foreign object or if mower vibrates abnormally, STOP the engine, disconnect and secure spark plug wire. Inspect the mower for any damage and repair the damage before starting.

6. DO NOT mow near drop offs, ditches or embankments. Operator could lose footing or balance.

7. STAY ALERT for holes and other hidden hazards. Tall grass can hide obstacles. Keep away from ditches, washouts, culverts, fences and protruding objects.

8. DO NOT mow on wet grass. Always be sure of your footing. Keep a firm hold on the handle and walk, never run. Slipping could cause injury.

9. ALWAYS stay behind handle when engine (motor) is running.

10. DO NOT leave the machine with the engine running. STOP BLADE and STOP ENGINE before leaving the operators position for any reason.

11. Before cleaning, repairing or inspecting make certain engine, blade and all moving parts have STOPPED. Disconnect and secure spark plug wire away from plug to prevent accidental starting.

12. STOP engine and wait until the blade comes to complete STOP before removing grass bag and/or clearing grass.

13. DO NOT operate mower without the entire grass catcher, rear guard, or other safety devices in place and working. DO NOT point discharge at people, passing cars, windows or doors.

OPERATION (Continued From Previous Column)

14. DO NOT discharge material against a wall or obstruction. Material may ricochet back towards the operator.

15. Slow down before turning.

16. Watch out for traffic when near or crossing roadways.

17. DO NOT operate engine in enclosed areas. Engine exhaust gases contain carbon monoxide, a deadly poison.

18. Only use accessories approved by the manufacturer. See manufacturer’s instructions for proper operation and installation of accessories.

MAINTENANCE AND STORAGE

1. DO NOT store mower or fuel container inside where fumes may reach an open flame, spark or pilot light such as in a water heater, furnace, clothes dryer or other gas appliance. Allow engine to cool before storing machine in an enclosure. Store fuel container out of reach of children in a well ventilated, unoccupied building.

2. Keep mower and engine free of grass, leaves or excess grease to reduce fire hazard and engine overheating.

3. When draining fuel tank, drain fuel into an approved container outdoors and away from open flame.

4. Keep all bolts, especially blade bolts, nuts and screws properly tight. Check that all cotter pins are in proper position.

5. Always provide adequate ventilation when running engine. Engine exhaust gases contain carbon monoxide, a deadly poison.

6. Service engine and make adjustments only when engine is stopped. Removed spark plug wire from spark plug and secure wire away from spark plug to prevent accidental starting.

7. DO NOT change engine governor speed settings or overspeed engine.

8. Check grass bag assembly frequently for wear or deterioration to avoid thrown objects and exposure to moving parts. Replace with new bag if loose seams or tears are evident. Replace slider or bag adapter if broken or cracked.

9. Mower blades are sharp and can cut. Wrap the blades or wear heavy leather gloves and use CAUTION when handling them.

10. DO NOT test for spark by grounding spark plug next to spark plug hole; spark plug could ignite gas exiting engine.

11. Have machine serviced by an authorized dealer at least once a year and have the dealer install any new safety devices.

12. Use only factory authorized replacement parts or like parts when making repairs.

Operator Safety

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Safety and Operation Decals

Reading this manual and the safety instructions it contains will provide the basic knowledge necessary to operate this mower safely and effectively. However, several safety and operation decals have also been placed on the mower as a reminder of this important information during operation.

Mower Start

Part No. 7103967

Drive Control / Starter Insert

Part No. 7103969

The decals noted below are located on the mower. The safety warnings and operation instructions they contain should be carefully read, understood, and followed. Not following

these important warnings and instructions can result in serious bodily injury or death.

If any of these decals are lost or damaged, replace them immediately. Contact your dealer for replacement decals.

Mower Stop

Part No. 7103968

Safety Warnings Part No. 7101394 (7800580) 7101671 (7800696)

KEEP HANDS and FEET AWAY

7013010

Keep Hands and Feet Away Part No. 7013010 (7800580) 7101495 (7800696)

Battery Charge

Part No. 7103970

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Explanation of Safety Decals

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Operator Safety

A. WARNING: Avoid Serious Injury or Death Read the operator’s manual before attempting to operate the mower.

Mow across slopes, not up or down.

To avoid injury to others, do not mow when others, especially children, are around.

To reduce the potential for fire, wait at least 2 minutes before refueling.

Explanation of Operation Decals

B. DANGER: Amputation and Thrown Object Hazard. To avoid serious injury or death, keep hands and feet away from the mower deck at all times during operation.

To avoid injury from thrown objects, do not operate the mower unless all mulching, discharge, or bagging components are in their proper place.

C. DANGER: Keep Hands and Feet Away.

D. WARNING: Guard or Entire Grass Catcher Must Be Installed Before Operating Mower.

KEEP HANDS and FEET AWAY

7013010

A. Drive Control

• Push drive control forward to propel mower. Push the

drive control further forward to increase ground speed.

B. Starter Insert

• Remove starter insert to prevent mower from

being started.

• Install starter insert to enable starting of mower.

C. Battery Charge

• Indicates location of battery charge port.

D E

D. Mower Start

1. Squeeze blade control against drive control, and pull drive control all the way back.

2. Push start button.

• Engine will start.

E. Mower Stop

• Release blade control.

• Engine will stop.

• Remove starter insert to prevent mower from

being started.

Features and Controls

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IMPORTANT

The figures and illustrations in this manual are provided

for reference only and may differ from your specific model. Contact your dealer if you have questions.

A. Oil Fill Cap and Dipstick B. Fuel Filler Cap C. Fuel Gauge D. Mulching Cover E. Cutting Height Adjust Lever

F. Battery Charge Port G. Blade Control (2) H. Drive Control (2) I. Starter Insert J. Start Button K. Maintenance Reminder

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Operation

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Before Starting

1. Check the guards, deflectors, grass bag, and covers to make sure all are in place and securely tightened.

2. Check the blade control (A, Figure 1) and drive control

(B) to insure they work freely.

Figure 1: Mower controls

3. Check the cutting height. Adjust to the desired height. Refer to the section entitled ‘Cutting Height Adjustment’.

4. Check the engine oil:

• Make sure the mower is on a level surface.

• Clean the oil fill area of any debris.

• Remove the dipstick (A, Figure 2) and wipe with a

clean cloth.

• Insert and tighten the dipstick.

• Remove the dipstick and check the oil level. It should

be at the top of the full indicator (B) on the dipstick.

• If low, add oil (Briggs & Stratton warranty-certified

SAE30 lawnmower oil is recommended) slowly into the engine oil fill. Do not overfill. After adding oil, wait one minute and recheck the oil level.

• Replace and tighten the dipstick.

5. Add fuel to the tank:

• Make sure the mower is outside, where fumes can

safely dissipate.

• Remove the fuel fill cap (C, Figure 2).

• Fill the tank with fuel. Refer to the section entitled ‘Fuel

Recommendations’. To allow for expansion of the fuel, do not fill above the bottom of the filler neck (D).

• Reinstall the fuel fill cap.

6. Clean the exterior surfaces of the cutting deck and engine of any accumulation of spilled fuel, dirt, grass, oil, etc. Keep the engine air intake screen and cooling fins clear at all times.

7. Charge the battery. Refer to the section entitled “Charging the Battery”.

Fuel Recommendations

Fuel must meet these requirements:

• Clean, fresh, unleaded gasoline with

• A minimum of 87 octane / 87AKI (90 RON).

• Gasoline with up to 10% ethanol (gasahol) or up to 15%

MTBE (methyl tertiary butyl ether) is acceptable.

• CAUTION: DO NOT use unapproved gasoline, such as E85. Do not mix oil in gasoline or modify the engine to run on alternative fuels. This will damage the engine components and void the engine warranty.

The engine on this equipment is certified to operate on gasoline. The emissions control system for this engine is EM (Engine Modifications).

High Altitude

At altitudes over 5,000 feet (1524 meters), a minimum 85 octane/85 AKI (89 RON) gasoline is acceptable. To remain emissions compliant, high altitude adjustment is required. Operation without this adjustment will cause decreased performance, increased fuel consumption, and increased emissions. Operation of the engine at altitudes below 2,500 feet (762 meters) with the high altitude kit is not recommended.

Figure 2: Oil and fuel fill

Operation

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Starting the Mower

The engine on this mower is equipped with a ReadyStart® system, which features a temperature-controlled automatic choke. It does not have a manual choke or a primer.

1. Plug the starter insert (A, Figure 3) into the connection

slot in the control console.

2. Squeeze the blade control (B) against the drive control (C).

3. Pull the drive control all the way back to the neutral position.

NOTE: The blade control and drive control can be operated from either side.

4. Push the start button (D) to start the engine.

5. To stop the engine (and blade), release the blade control.

6. After the engine starts, allow a brief warm-up until the engine runs smooth before beginning mower operation.

Figure 4: Propelling the mower

To prevent unauthorized starting, always remove the starter insert when leaving the mower unattended.

WARNING

Handle Height Adjustment

WARNING

Figure 3: Starting the mower

Propelling the Mower

1. Start the engine.

2. Begin slowly pushing the drive control (A, Figure 4) forward to propel the mower. Forward speed can be increased by pushing the drive control further forward.

NOTE: The drive control can be operated from either side.

IMPORTANT: Upon initial use, the drive control may have to be adjusted. Refer to the section entitled “Drive Control Adjustment”.

Stopping the Mower

1. Stop forward motion of the mower by pulling the drive

2. Stop the engine and blade by releasing the blade

3. Remove the starter insert from the control console.

control all the way back.

control.

For greater operator comfort, the height of the mower handle can be adjusted.

1. Remove the knobs and carriage bolts securing the lower

handle (A, Figure 5) to the mounting brackets (B).

2. Align the holes in the handle assembly with one of the three handle height adjustment holes in the mounting bracket.

3. Replace the removed hardware, tightening securely.

Figure 5: Adjusting the handle height

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Cutting Height Adjustment

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WARNING

Operation

4.00 in1.25 in

Pull the cutting height adjust lever (A, Figure 6)

outward, and move to the desired cutting height. The highest cutting position is Notch 9, and the lowest cutting position is Notch 1 (Figure 7). The lever will set all wheels to the same cutting height.

Figure 7: Cutting height settings (approximate)

Installing the Discharge Deflector

1. Raise the mulching cover (A, Figure 8).

2. Install the deflector (B) to the deck under the mulching cover, making sure that the locking tabs on the deck (C) go through the slots in the deflector (B).

3. Lower the mulching cover against the deflector.

WARNING

Figure 6: Adjusting cutting height

Mulching Operation

For best mulching results, cut up to a maximum of 1/3 of grass length and recycle ONLY when grass is dry.

1. Make sure the discharge deflector and grass bag are removed, and the mulching plug is installed.

2. Set the cutting height adjust lever in the highest cutting position (Notch 9).

3. Proceed mowing slowly. Gradually lower the cutting height to obtain the best combination of cutting and mulching performance. Cutting too much grass in one pass, or cutting wet heavy grass may cause clumping or plugging of the mower deck.

Figure 8: Installing the discharge deflector

Operation

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Installing the Grass Bag

Important: The mulching plug must be removed only when bagging is desired, and must be replaced as soon as bagging operations are completed.

1. Raise the rear discharge door (A, Figure 9).

2. Remove the mulching plug (B) from the rear discharge chute.

WARNING

Figure 10: Installing the grass bag

Figure 9: Removing the mulching plug

3. Holding the grass bag handle (A, Figure 10), install the grass bag onto the mower, making sure that the grass bag hooks (B) are hooked onto the rear door pivot rod

(C).

Grass Catcher bags are made of woven fabric, and are subject to deterioration and wear during normal usage. Check condition of bag before each use. Immediately replace worn or damaged catcher bags with only bags recommended by the manufacturer. The grass catcher is optional equipment on some models.

WARNING

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Charging the Battery

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The battery in this mower is sealed and maintenance free, and requires no service other than charging. If the battery will not accept a charge, bring the mower to an authorized service center for service.

1. Using the supplied charger, plug the charger connector into the battery charge port (A, Figure 11). Plug the charger into a wall outlet and charge the battery for 12-24 hours. (Longer periods will not damage the battery.)

Important: Use only the charger supplied with the mower to charge the battery. Using a different charger may damage the battery and/or mower.

2. When charging is complete, unplug and store the charger.

Operation

Figure 11: Battery charge port

Keep all sparks, flame and fire away from area when charging the battery. Never use “BOOST” chargers on the battery.

WARNING

Operation

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Maintenance Reminder

The maintenance reminder (A, Figure 12) provides timely reminders of important maintenance items. It has six display modes:

Total Hours

Displays total hours mower has been operated. This is the default screen.

Trip Hours

To display: Press the ‘Mode’ button (B) until the ‘Trip Hours’ screen

is displayed.

To reset: Press and hold the ‘Reset’ button (C) for more than 3

seconds.

Clock

To display: Press the ‘Mode’ button until the ‘Clock’ screen is

displayed.

To set:

1. Press and hold the ‘Mode’ button for more than 3 seconds. The hour display will flash.

2. Press the ‘Reset’ button to set the correct hour.

3. Press the ‘Mode’ button. The minutes display will flash.

4. Press the ‘Reset’ button to set the correct minutes.

5. Press and hold the ‘Mode’ button for more than 3 seconds to save the set time.

Change Oil

The ‘Change Oil’ icon (D) will appear after the first 5 hours (total hours) of operation, then after every 25 hours of operation thereafter. This indicates it is time to change the oil. Be sure to follow the procedures outlined in this manual.

To reset:

1. Press the ‘Mode’ button until the ‘Change Oil’ screen is displayed. (The icon will flash.)

2. Press and hold the ‘Reset’ button for more than 3 seconds.

NOTE: If not reset, the ‘Change Oil’ icon will automatically disappear after 3 operating hours.

Spark Plug

The ‘Spark Plug’ icon (E) will appear every 50 hours (total hours) of operation. This indicates it is time to change the spark plug. Be sure to follow the procedures outlined in this manual.

To reset:

1. Press the ‘Mode’ button until the ‘Spark Plug’ screen is displayed. (The icon will flash.)

2. Press and hold the ‘Reset’ button for more than 3 seconds.

NOTE: If not reset, the ‘Spark Plug’ icon will automatically disappear after 3 operating hours.

Air Filter

The ‘Air Filter’ icon (F) will appear every 50 hours (total hours) of operation. This indicates it is time to change the air filter. Be sure to follow the procedures outlined in this manual.

To reset:

1. Press the ‘Mode’ button until the ‘Air Filter’ screen is displayed. (The icon will flash.)

2. Press and hold the ‘Reset’ button for more than 3 seconds.

NOTE: If not reset, the ‘Air Filter’ icon will automatically disappear after 3 operating hours.

Change oil Spark plug Air filter

D E F

Figure 12: Maintenance reminder

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Maintenance Chart

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Maintenance

DO NOT attempt any maintenance, adjustments or service with engine and blade running. STOP engine and blade. Remove the starter insert. Disconnect spark plug wire and secure away from spark plug. Engine and components are HOT. Avoid serious burns, allow sufficient time for all components to cool. Wear heavy leather gloves when handling or working around cutting blades. Blades are extremely sharp and can cause severe injury.

MOWER

Every 8 Hours or Daily

Check safety interlock system Clean debris off mower

Every 25 Hours or Annually *

Check mower for loose hardware

See Dealer Annually to

Lubricate mower Check mower blade ** Check mower blade stopping time Check drive belt Clean battery and cables

* Whichever comes first **Check blade more often in regions with sandy soils or

high dust conditions.

WARNING

Emissions Control

Maintenance, replacement, or repair of the emissions control devices and systems may be performed by any non-road engine repair establishment or individual. However, to obtain “no charge” emissions control service, the work must be performed by a factory authorized dealer. See the Emissions Warranty.

ENGINE

First 5 Hours

Change engine oil

Every 8 Hours or Daily

Check engine oil level

Every 25 Hours or Annually *

Clean engine air filter and pre-cleaner (if equipped) **

Every 50 Hours or Annually *

Change engine oil Replace oil filter (if equipped)

Annually

Replace air filter Replace pre-cleaner (if equipped)

See Dealer Annually to

Inspect muffler and spark arrester (if equipped) Replace spark plug Replace fuel filter (if equipped) Clean engine air cooling system

* Whichever comes first **Clean more often in dusty conditions or when airborne

debris is present.

Maintenance

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Change Engine Oil

1. Drain the fuel tank completely.

2. Remove the dipstick (A, Figure 13), then turn the

mower on its side. Allow the oil to drain from the oil fill tube into an appropriate container. Dispose of used oil properly.

3. Place the mower upright, then fill the engine with engine oil to the ‘full’ mark on the dipstick. Briggs & Stratton warranty-certified SAE30 lawnmower oil is recommended. Do not overfill.

WARNING

Service Air Filter

Never start or run the engine with the air cleaner assembly (if equipped) or the air filter (if equipped) removed.

NOTE: Do not use pressurized air or solvents to clean the filter. Pressurized air can damage the filter and solvents will dissolve the filter.

1. Remove the fastener (A, Figure 14) and the air filter cover (B).

2. Remove the pre-cleaner (C) and the filter (D).

3. To loosen debris, gently tap the filter on a hard surface. If the filter is excessively dirty, replace with a new filter.

4. Wash the pre-cleaner in liquid detergent and water. Then allow it to thoroughly air dry. Do not oil the pre-cleaner.

5. Assemble the dry pre-cleaner to the filter.

6. Install the filter and pre-cleaner into the base (E). Make sure filter fits securely in the base.

7. Install air filter cover and secure with fastener. Make sure the fastener is tight.

WARNING

Figure 13: Draining the engine oil

Figure 14: Air filter and pre-cleaner

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Maintenance

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Check Safety Interlock System

1. Start the mower.

2. Release the blade control. The engine must stop within

3 seconds.

If the engine does not stop, do not use the mower. Bring the mower to an authorized dealer for service.

Clean Debris Off Mower

DO NOT attempt any maintenance, adjustments or service with engine and blade running. STOP engine and blade. Remove starter insert. Disconnect spark plug wire and secure away from spark plug. Engine and components are HOT. Avoid serious burns, allow sufficient time for all components to cool. Wear heavy leather gloves when handling or working around cutting blades. Blades are extremely sharp and can cause severe injury.

1. Clean dirt and debris from the top of the mower deck.

2. Clean any debris buildup on or around the engine, etc. While cleaning, check components for wear or damage. Replace worn or damaged components immediately.

WARNING

11. Start the engine and run for 2-3 minutes, to allow the underside of the mower deck to dry.

Figure 15: Washout port

Washout Port

! !

• Use appropriate eye protection.

• Keep people and pets out of the area.

• Stay behind the handle while the engine is running.

• Do not attempt mowing operations while using the

washout port.

• Do not attempt to look under or reach under the mower

deck for any reason while using the washout port. Serious injury can result.

The washout port allows hands-free cleaning of the underside of the mower deck. To use the washout port:

1. Be sure the grass bag and side discharge deflector are removed.

2. Set the height of cut to the lowest position.

3. Move the mower to a level, paved surface.

4. Stop the engine.

5. Connect the male end of a standard garden hose to the washout port connector (A, Figure 15).

6. Turn on the water supply to the garden hose.

7. Start the engine and run until no more debris emerges from under the mower deck.

8. Stop the engine.

9. Turn off the water supply to the garden hose.

10. Disconnect the garden hose from the washout port connector.

WARNING

Maintenance

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Drive Control Adjustment

The drive control (A, Figure 16) should engage the transmission when the control is pushed forward, and should disengage the transmission when pulled all the way back.

Figure 16: Drive control

If the transmission does not engage or disengage, adjustment may be performed as follows:

• If the transmission does not engage, rotate the turnbuckle

(A, Figure 17) one-half turn to move the ferrules (B) out from the turnbuckle. Check and repeat as needed.

• If the transmission does not disengage, rotate the turnbuckle one-half turn to move the ferrules in toward the turnbuckle. Check and repeat as needed.

WARNING

Storage Procedure

Prepare the mower for “end of season” storage as follows:

1. Disconnect the spark plug wire and secure away from the spark plug.

2. Drain the fuel tank and let the engine run until all fuel is out of the carburetor.

NOTE: If using a fuel stabilizer, there is no need to drain the fuel tank. Refer to the section entitled ‘Fuel System’.

3. Use a brush or compressed air to remove loose debris, then use a damp cloth to wipe down the unit.

4. Tilt the mower up on its rear wheels and inspect the underside of the deck. (Do not tilt the mower with the spark plug or carburetor down.) Scrape away stubborn accumulation of grass with a putty knife and/or wire brush.

5. Lubricate all exposed metal with a light coating of oil to prevent corrosion.

6. Carefully fold the handles, flexing the control cables to prevent cable damage.

7. Store the mower in a shed or other dry area, protected from weather.

WARNING

Figure 17: Adjusting the drive cable

Caution: Incorrect adjustment can cause premature wear and/or damage to the wheel drive components.

Fuel can become stale when stored over 30 days. Stale fuel causes acid and gum deposits to form in the fuel system or on essential carburetor parts. To keep fuel fresh, use Briggs & Stratton FRESH START® fuel stabilizer, available as a liquid additive or a drip concentrate cartridge.

There is no need to drain gasoline from the engine if a fuel stabilizer is added according to instructions. Run the engine for 2 minutes to circulate the stabilizer throughout the fuel system. The engine and fuel can then be stored up to 24 months.

If gasoline in the engine has not been treated with a fuel stabilizer, it must be drained into an approved container. Run the engine until it stops from lack of fuel. The use of a fuel stabilizer in the storage container is recommended to maintain freshness.

Fuel System

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Troubleshooting

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PROBLEM PROBABLE CAUSE CORRECTIVE ACTION

Engine Will Not Start 1. Fuel tank empty. 1. Fill fuel tank with fresh fuel.

2. Starter insert not installed. 2. Install starter insert into control console.

3. Spark plug wire disconnected. 3. Place spark plug wire onto spark plug.

4. Wiring harness disconnected. 4. Connect wiring harness.

5. Battery dead. 5. Charge or replace battery.

Engine Stalls or Loses

Power After Running

Excessive Vibration 1. Damaged, out of balance or bent mower blade. 1. Contact authorized dealer.

Mower Will Not Move/

Loss Of Traction

Cutting Grass Improperly1. Cutting height too low or high. 1. Adjust cutting height.

Poor Grass Discharge 1. Forward speed too fast. 1. Adjust to a slower speed.

Oil Leaking 1. Loose dipstick. 1. Make sure dipstick/oil filler cap is securely in

1. Blade control is released or is not being held securely against drive control.

2. Fuel tank empty. 2. Fill with fuel to proper level.

3. Engine pre-cleaner and/or air cleaner dirty. 3. Clean or replace precleaner and/or air cleaner.

4. Spark plug fouled or gap set improperly. 4. Service spark plug.

5. Water, debris or stale fuel in fuel system. 5. Drain and clean fuel system.

2. Loose blade components. 2. Contact authorized dealer.

3. Loose or missing air lift (if equipped). 3. Contact authorized dealer.

4. Lumpy or frayed belt. 4. Contact authorized dealer.

1. Build-up of debris on or around drive components.

2. Transmission cable adjustment required. 2. Adjust transmission cable.

3. Drive belt requires replacement. 3. Contact authorized dealer.

4. Damaged transmission. 4. Contact authorized dealer.

2. Forward speed too fast. 2. Adjust to a slower speed.

3. Cutting blade dull or damaged. 3. Contact authorized dealer.

2. Grass is wet. 2. Mow when grass is dry.

3. Excessively worn or damaged blade. 3. Contact authorized dealer.

4. Build up of grass clippings and debris under deck.

5. Improper blade installed on deck. 5. Contact authorized dealer.

6. Blade installed improperly on deck. 6. Contact authorized dealer.

2. Loose drain plug. 2. Check and tighten drain plug.

3. Oil level is overfilled. 3. Drain excess oil.

4. Damaged oil seals. 4. Contact authorized dealer.

1. Blade control should be held securely against drive control at all times during operation.

1. Clean debris.

4. Clean deck.

place.

Warranties

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BRIGGS & STRATTON POWER PRODUCTS GROUP, L.L.C. OWNER WARRANTY POLICY

LIMITED WARRANTY

Briggs & Stratton Power Products Group, LLC will repair and/or replace, free of charge, any part(s) of the equipment that is defective in material or workmanship or both. Briggs & Stratton Corporation will repair and/or replace, free of charge, any part(s) of the Briggs and Stratton engine* (if equipped) that is defective in material or workmanship or both. Transportation charges on product submitted for repair or replacement under this warranty must be borne by purchaser. This warranty is effective for the time periods and subject to the conditions stated below. For warranty service, find the nearest Authorized Service Dealer using our dealer locator at www.BriggsandStratton.com or www.Snapper.com.

There is no other express warranty. Implied warranties, including those of merchantability and fitness for a particular purpose, are limited to one year from purchase or to the extent permitted by law. Liability for incidental or consequential damages are excluded to the extent exclusion is permitted by law.

Some states or countries do not allow limitations on how long an implied warranty lasts, and some states or countries do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation and exclusion may not apply to you. This warranty gives you specific legal rights and you may also have other rights which vary from state to state or country to country.

WARRANTY PERIOD

Item Consumer Use Commercial Use:

Equipment 2 Years 90 Days Engine* 2 Years 90 Days Battery 1 Year 1 Year

The warranty period begins on the date of purchase by the first retail consumer or commercial end user, and continues for the period of time stated above. “Consumer use” means personal residential household use by a retail consumer. “Commercial use” means all other uses, including use for commercial, income producing or rental purposes. Once product has experienced commercial use, it shall thereafter be considered as commercial use for purposes of this warranty.

No warranty registration is necessary to obtain warranty on Briggs & Stratton products. Save your proof of purchase receipt. If you do not provide proof of the initial purchase date at the time warranty service is requested, the manufacturing date of the product will be used to determine warranty eligibility.

ABOUT YOUR WARRANTY

We welcome warranty repair and apologize to you for being inconvenienced. Warranty service is available only through servicing dealers authorized by Briggs & Stratton or BSPPG, LLC.

Most warranty repairs are handled routinely, but sometimes requests for warranty service may not be appropriate. This warranty only covers defects in materials or workmanship. It does not cover damage caused by improper use or abuse, improper maintenance or repair, normal wear and tear, or stale or unapproved fuel.

Improper Use and Abuse - The proper, intended use of this product is described in the Operator’s Manual. Using the product in a way not described in the Operator’s Manual or using the product after it has been damaged will void your warranty. Warranty is not allowed if the serial number on the product has been removed or the product has been altered or modified in any way, or if the product has evidence of abuse such as impact damage, or water/chemical corrosion damage.

Improper Maintenance or Repair - This product must be maintained according to the procedures and schedules provided in the Operator’s Manual, and serviced or repaired using genuine Briggs & Stratton parts. Damage caused by lack of maintenance or use of non-original parts is not covered by warranty.

Normal Wear - Like all mechanical devices, your unit is subject to wear even when properly maintained. This warranty does not cover repairs when normal use has exhausted the life of a part or the equipment. Maintenance and wear items such as filters, belts, cutting blades, and brake pads (engine brake pads are covered) are not covered by warranty due to wear characteristics alone, unless the cause is due to defects in material or workmanship.

Stale Fuel - In order to function correctly, this product requires fresh fuel that conforms to the criteria specified in the Operator’s Manual. Damage caused by stale fuel (carburetor leaks, clogged fuel tubes, sticking valves, etc) is not covered by warranty.

* Applies to Briggs and Stratton engines only. Warranty coverage of non-Briggs and Stratton engines is provided by the engine manufacturer.

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Warranties

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California, U.S. EPA, and Briggs & Stratton Corporation Emissions Control Warranty Statement

The California Air Resources Board, U.S. EPA, and Briggs & Stratton (B&S) are pleased to explain the emissions control system warranty on your Model Year 2011--2012 engine/equipment. In California, new small off-road engines and large spark ignited engines less than or equal to 1.0 liter must be designed, built, and equipped to meet the State’s stringent anti-smog standards. B&S must warrant the emissions control system on your engine/equipment for the periods of time listed below provided there has been no abuse, neglect, or improper maintenance of your engine or equipment.

Youremissions control system may include parts such as the carburetor or fuel injection system, fuel tank, ignition system, and catalytic converter. Also included may be hoses, belts, connectors, sensors, and other emissions-related assemblies.

Where a warrantable condition exists, B&S will repair your engine/equipment at no cost to you including diagnosis, parts, and labor.

Manufacturer’s Warranty Coverage:

Small off-road engines and large spark ignited engines less than or equal to 1.0 liter are warranted for two years. If any emissions-related part on your engine/equipment is defective, the part will be repaired or replaced by B&S.

Your Warranty Rights And Obligations

Owner’s Warranty Responsibilities:

 As the engine/equipment owner, you are responsible for the performance of the

required maintenance listed in your owner’s manual. B&S recommends that you retain all receipts covering maintenance on your engine/equipment, but B&S cannot deny warranty solely for the lack of receipts or your failure to ensure the performance of all scheduled maintenance.

 As the engine/equipment owner, you should however be aware that B&S may deny

you warranty coverage if your engine/equipment or a part has failed due to abuse, neglect, improper maintenance, or unapproved modifications.

 Youare responsible for presenting your engine/equipment to a B&S distribution

center, servicing dealer, or other equivalent entity,as applicable, as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. If you have any questions regarding your warranty rights and responsibilities, you should contact B&S at (414) 259-5262.

April 2011

Briggs & Stratton Emissions Control Warranty Provisions

The following are specific provisions relative to your Emissions Control Warranty Coverage. It is in addition to the B&S engine warranty for non-regulated engines found in the Operator’s Manual.

1. Warranted Emissions Parts Coverage under this warranty extends only to the parts listed below (the emissions

control systems parts) to the extent these parts were present on the B&S engine and/or B&S supplied fuel system.

a. Fuel Metering System

 Cold start enrichment system (soft choke)  Carburetor and internal parts  Fuel pump  Fuel line, fuel line fittings, clamps  Fuel tank, cap and tether  Carbon canister

b. Air Induction System

 Air cleaner  Intake manifold  Purge and vent line

c. Ignition System

 Spark plug(s)  Magneto ignition system

d. Catalyst System

 Catalytic converter  Exhaust manifold  Air injection system or pulse valve

e. Miscellaneous Items Used in Above Systems

 Vacuum,temperature, position, time sensitive valves and switches  Connectors and assemblies

2. Length of Coverage For a period of two years from date of original purchase, B&S warrants to the original

purchaser and each subsequent purchaser that the engine is designed, built, and equipped so as to conform with all applicable regulations adopted by the Air Resources Board; that it is free from defects in material and workmanship that could cause the failure of a warranted part; and that it is identical in all material respects to the engine described in the manufacturer’s application for certification. The warranty period begins on the date the engine is originally purchased.

The warranty on emissions-related parts is as follows:  Any warranted part that is not scheduled for replacement as required

maintenance in the owner’s manual supplied, is warranted for the warranty period stated above. If any such part fails during the period of warranty coverage, the part will be repaired or replaced by B&S at no charge to the owner. Any such part repaired or replaced under the warranty will be warranted for the remaining warranty period.

 Any warranted part that is scheduled only for regular inspection in the owner’s

manual supplied, is warranted for the warranty period stated above. Any such part repaired or replaced under warranty will be warranted for the remaining warranty period.

 Any warranted part that is scheduled for replacement as required maintenance

in the owner’s manual supplied, is warranted for the period of time prior to the first scheduled replacement point for that part. If the part fails prior to the first scheduled replacement, the part will be repaired or replaced by B&S at no charge to the owner. Any such part repaired or replaced under warranty will be warranted for the remainder of the period prior to the first scheduled replacement point for the part.

 Add on or modified parts that are not exempted by the Air Resources Board

may not be used. The use of any non exempted add on or modified parts by the owner will be grounds for disallowing a warranty claim. The manufacturer will not be liable to warrant failures of warranted parts caused by the use of a non exempted add on or modified part.

3. Consequential Coverage Coverage shall extend to the failure of any engine components caused by the

failure of any warranted emissions parts.

4. Claims and Coverage Exclusions Warranty claims shall be filed according to the provisions of the B&S engine

warranty policy. Warranty coverage does not apply to failures of emissions parts that are not original equipment B&S parts or to parts that fail due to abuse, neglect, or improper maintenance as set forth in the B&S engine warranty policy. B&S is not liable for warranty coverage of failures of emissions parts caused by the use of add-on or modified parts.

Look For Relevant Emissions Durability Period and Air Index Information

Engines that are certified to meet the California Air Resources Board (CARB) small off-road Emissions Standard must display information regarding the Emissions Durability Period and the Air Index. Briggs & Stratton makes this information available to the consumer on our emissions labels. The engine emissions label will indicate certification information.

The Emissions Durability Period describes the number of hours of actual running time for which the engine is certified to be emissions compliant, assuming proper maintenance in accordance with the Operating & Maintenance Instructions. The following categories are used:

Moderate:

Engine is certified to be emissions compliant for 125 hours of actual engine running time.

Intermediate:

Engine is certified to be emissions compliant for 250 hours of actual engine running time.

Extended:

Engine is certified to be emissions compliant for 500 hours of actual engine running time. For example, a typical walk-behind lawn mower is used 20 to 25 hours per year. Therefore, the Emissions Durability Period of an engine with an intermediate rating would equate to 10 to 12 years.

On Your Small Off-Road Engine Emissions Label

Briggs & Stratton engines are certified to meet the United States Environmental Protection Agency (USEPA)Phase 2 or Phase 3 emissions standards. The Emissions Compliance Period referred to on the Emissions Compliance label indicates the number of operating hours for which the engine has been shown to meet Federal emissions requirements.

For engines less than 225 cc displacement. Category C = 125 hours, Category B = 250 hours, Category A = 500 hours

For engines of 225 cc or more displacement. Category C = 250 hours, Category B = 500 hours, Category A = 1000 hours

Notes

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