Snapper 7800200, 7800194, 7800038 Owner’s Manual

SafetyInstructions& Operator'sManual for

21" STEELDECK

WALKMOWERS

COMMERCIALMODELS

SERIES19

Models

CRP216019KWV(7800200)

CP216019KWV(7800194)

CP215519HV (7800038)

NOTE:Specifications are correct attime of printing and are subjectto changewithout notice. * Actualsustained engine power will likely be lower due to operating limitations and environmental factors. Please refer to 'Engine Power Rating Information' for

further details.

McDonough, GA;_ 30;253 U_S_A_

Manual No. 7101586(I.R. 9/13/2007)

TP 100-5291-1R-CW-N

ThankYoufor purchasingthis quality-built Snapperproduct. We're pleasedthatyou placedyour

confidenceinthe Snapperbrand.Whenoperatedand maintainedaccordingto the instructions in this manual,your Snapperproduct will providemanyyearsof dependableservice.

Thismanualcontainssafety information to makeyou awareof the hazardsand risks associatedwith the machineandhow to avoidthem. This machineis designedand intendedonlyfor finish cutting of

establishedlawns and is not intendedfor anyother purpose. It is important that you read and understand theseinstructions thoroughly beforeattemptingto start or operatethis equipment.Savethese

instructions for future reference.

PRODUCT REGISTRATION

IMPORTANT: KEEPTHIS INFORMATION FOR YOUR PERSONAL RECORDS (Complete the following information on your Snapper purchase)

Date of Purchase

Retailer

Retailer'sPhoneNumber

Equipment

Model Number

Serial Number

Engine

Model .Type. Trim

It is veryimportantthatyouregisteryourpurchasewithSnapperto ensurewarrantycoverage.Please mail yourproductregistrationcardto:

Snapper at P.O. Box777, McDonough, Georgia 30253.

Oryou may registeronline at www.snapper.com.

Youcan contactusat ourwebsite,or if youwouldlike tospeakwith a CustomerService Representative,call usat the SnapperCustomerRelationsCenterat 1-800-935-2967. Forfaster

servicepleasehaveyourSerial NumberandModelNumberavailable.

SNAPPERis a trademarkof SimplicityManufacturing,Inc.

PortWashington,WI, USA.

Briggs& StrattonYardPower Products Group

Milwaukee, WI, USA. All RightsReserved.

Tableof Contents

Operator Safety ................................................ 2

Important OperatorSafety Instructions .................................. 2

Featuresand Controls ........................................... 4

Operation .................................................... 5

Pre-Start Checklist .................................................. 5

Starting & Stopping Engine& Blades .................................... 5

Propelling Mower ................................................... 6

HandleHeightAdjustment ............................................ 6

Cutting HeightAdjustment ............................................ 7

Recycling Operation ................................................. 7

Removingthe Recycling Cover ......................................... 7

Installing the DischargeDeflector ....................................... 8

Installing the Grass BagAdapter ........................................ 8

Installing the Grass Bag ............................................. 10

Dumping the GrassBag ............................................. 10

Maintenance ................................................. 11

ChangeEngine Oil .................................................. 11

CheckTransmission Grease .......................................... 11

CheckMower Blade ................................................ 12

CheckEngineDrive Belt ............................................. 12

CheckTransmission Belt ............................................. 12

Service - Periodic .................................................. 12

Engine ........................................................... 12

Air Filter ......................................................... 12

Engine Oil ........................................................ 12

Storage Procedure ................................................. 12

Mower Blade Replacement ........................................... 13

BladeSharpening .................................................. 13

Wheel DriveControl Adjustment ....................................... 14

Driven and Drive Disc Service ......................................... 15

Belt Service ....................................................... 18

Engine Drive Belt Replacement ........................................ 18

Transmission Belt Replacement ....................................... 19

Service Schedule................................................... 20

"11

,-1

Troubleshooting............................................... 21

Warranty .................................................... 22

WARNING

Batteryposts,terminals and relatedaccessoriescontain

lead and lead compounds, chemicals known to the State of Californiato cause cancer and birth defects or other

reproductiveharm. Wash handsafter handling.

WARNING

Engineexhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to causecancer or other reproductive

harm.

,..z.

--z

x,.,

ImportantOperatorSafetyInstructions

WARNING:This powerful cutting machine is capableof amputating hands and feet and canthrow objects

that can causeinjury and damage! Failureto comply with the following SAFETYinstructions could result in

serious injury or deathto the operator or other persons. The owner of the machine must understand these instructions andmust allow only persons who understandthese instructions to operate machine. Each personoperating the machinemust be of sound mind and body and must not be under the influence of any substance,which might impair vision, dexterity or judgment. If you have any questions pertaining to your machinewhich your dealer cannot answer to your satisfaction, call or write the Customer Service Departmentat SNAPPER,IVIcDonough,Georgia30253. Phone:(1-800-935-2967).

Protection for Children

Tragic accidents canoccur if the operator is not alert to the

presenceof children. Children are often attractedto the machine andthe mowing activity. Neverassumethat children will remain whereyou last saw them.

1. KEEPchildren out of the mowing area and under the

watchful careof a responsible adult other than the operator.

2. DO NOTallow children inyard when machine is operated andturn machine OFFif anyone enters the area.

3. DO NOTallow pre-teenagechildren to operate machine.

4. ALLOW only responsibleadults & teenagerswith mature judgment under close adult supervision to operate machine.

5. DO NOTpull mower backwardsunlessabsolutely necessary.LOOKand SEEbehindanddown for children, pets and hazards beforeandwhile backing.

6. USEEXTRACAREwhen approaching blind corners, shrubs, trees, or other objects that may obscure vision.

SlopeOperation

1. Slopes are a major factor relatedto slip andfall acci- dents,which can result in severe injury. All slopes require extra caution. If you feel uneasyon a slope, DONOTmow

it.

2. Mow across slopes, neverup-and-down. Exercise extremeCAUTIONwhen changing directions on slopes. DO NOTmow steep slopes or other areaswhere stability or

traction is in doubt. Referto the Slope Guideat the end of this manual.

3. Useextra care with grass catchers or other attachments;

these affect the handlingandthe stability of the machine.

Preparation

1. Read,understand, and follow instructions and warnings in this manualandon the mower, engine and attachments. Knowthe controls andthe proper useof the mower before starting.

2. Only mature, responsiblepersonsshall operatethe machine and only after proper instruction.

3. Data indicates that operators age 60 and above,are involved in a large percentageof mower-related injuries.

Theseoperators should evaluatetheir ability to operatethe

mower safely enough to protect themselvesand others

from serious injury.

Preparation

(ContinuedFromPreviousColumn)

4. Handlefuel with extra care. Fuelsareflammable and vapors are explosive. Useonly an approvedfuel container.

DONOTremovefuel capor addfuel with engine running. Add fuel outdoors only with enginestoppedandcool. Clean spilled fuel and oil from machine. DONOTsmoke.

5. Checkthe areato be mowed and removeall objects such as toys, wire, rocks, limbs and other objects that could cause injury if thrown by bladeor interfere with mowing. Also notethe location of holes, stumps, and other possible

hazards.

6. Keeppeople and pets out of the mowing area.

Immediately,STOPBlade,Stop engine and Stop mower if anyone entersthe area.

7. Checkshields, deflectors, switches, bladecontrols and other safetydevicesfrequently for proper operation and

location.

8. Makesureall safety decals are clearly legible. Replaceif damaged.

9. Protectyourself when mowing and wear safety glasses, a dust mask, long pants, and substantial footwear. DONOT

mow barefooted or with sandals.

10. Know how to STOPbladeand engine quickly in

preparationfor emergencies.

11. Use extra care when loading or unloading the machine

into a trailer or truck.

12. Checkgrass catcher components frequently for signs of

wear or deterioration and replaceas neededto prevent

injury from thrown objects going through weak or torn spots.

Safe Handling of Gasoline

Toavoid personal injury or property damage, useextreme care in handlinggasoline.Gasolineis extremely flammable and the vapors areexplosive.

1. Extinguish all cigarettes, cigars, pipes and other sources

of ignition.

2. Useonly an approvedfuel container.

3. DONOTremovefuel cap or add fuel with the engine

running. Allow the engineto cool before refueling.

4. DONOTrefuelthe machine indoors.

5. DONOTstorethe machine or fuel container inside where there is an open flame, spark or pilot light such as ona

water heateror other appliances.

2 www.snapper.com

ImportantOperatorSafetyInstructions(Continued)

Safe Handling of Gasoline

(ContinuedFromPrevious Page)

6. DO NOTfill fuel containers inside a vehicle or on atruck or trailer bedwith a plastic liner. Always placethe contain-

erson the ground away from the vehicle before filling.

7. Remove gas-poweredequipment from the vehicle or trailer and refuelit on the ground. If this is not possible, then refuelequipment using a portablecontainer, rather than a gasolinedispenser nozzle.

8. DO NOTstart gas powered equipment in enclosedvehi-

cles or trailers.

9. Keepthe nozzlein contact with the rim of the fuel tank or

container opening at all times until fueling is complete. DO NOTuseanozzlelock-opendevice

10. If fuel is spilled on clothing, change clothing

immediately.

11. DO NOToverfill a fuel tank. Replacefuel cap and tighten

securely.

Operation

1. DO NOTput handsor feetnearor under rotating parts.

Keepclearof discharge areawhile engine is running.

2. STOPenginewhen crossing gravel drives, walks, or

roads, and under anyconditions where thrown objects might be a hazard.

3. Mow only in daylight or good artificial light.

4. DONOToperatemower while under the influence of

alcohol or drugs.

5.After striking a foreign object or if mower vibrates

abnormally,STOPthe engine, disconnect and secure spark plug wire. Inspect the mower for anydamageand repair the damagebeforestarting.

6. DO NOTmow near drop offs, ditches or embankments.

Operatorcould lose footing or balance.

7. STAYALERTfor holes and other hidden hazards.Tall

grass can hide obstacles. Keepawayfrom ditches,

washouts, culverts, fencesand protruding objects.

8. DO NOTmow on wet grass. Always be sure of your footing. Keepa firm hold on the handleandwalk, neverrun.

Slipping could causeinjury.

9.ALWAYSstay behind handlewhen engine (motor) is

running.

10. DO NOTleavethe machinewith the engine running.

STOPBLADEand STOPENGINEbeforeleavingthe opera-

tors position for any reason.

11. Before cleaning, repairing or inspecting make certain

engine,bladeandall moving parts haveSTOPPED. Disconnectandsecurespark plug wire awayfrom plug to prevent accidentalstarting.

12. STOPengineand wait until the bladecomes to com-

pleteSTOPbefore removing grassbagand/or clearing grass.

Operation

(ContinuedFromPreviousColumn)

13. DO NOToperatemower without the entire grass catch- er, or guards in place discharge guard, rearguard or other safety devicesin placeand working. DONOTpoint dis- charge at people,passingcars, windows or doors.

14. DO NOTdischarge material against a wall or obstruc- tion. Material may ricochet back towards the operator.

15. Slow down beforeturning.

16. Watch out for traffic when near or crossing roadways.

17. DO NOToperateenginein enclosedareas. Engine exhaust gasescontain carbon monoxide, adeadly poison.

18. Only use accessories approvedby the manufacturer. See manufacturer'sinstructions for proper operation and

installation of accessories.

MaintenanceandStorage

1. DO NOTstore mower or fuel container inside where fumes mayreachan open flame, spark or pilot light such as

in awater heater,furnace, clothes dryer or other gas appli-

ance. Allow engine to cool before storing machineinan enclosure. Store fuel container out of reach of children in a

well ventilated, unoccupiedbuilding.

2. Keepmower and engine free of grass, leavesor excess greaseto reducefire hazardand engine overheating.

3. Whendraining fuel tank, drain fuel into an approved container outdoors and away from openflame.

4. Keepall bolts, especially bladebolts, nuts and screws

properlytight. Checkthat all cotter pins are in proper position.

5. Alwaysprovide adequateventilation when running engine. Engineexhaust gasescontain carbon monoxide, a deadly poison.

6. Serviceengine and makeadjustments only when engine

is stopped. Removedsparkplug wire from spark plug and secure wire awayfrom spark plugto prevent accidental starting.

7. DONOTchangeengine governor speedsettings or overspeed engine.

8. Checkgrass bag assembly frequently for wear or deterioration to avoidthrown objects and exposure to

moving parts. Replacewith new bag if loose seamsor tears are evident. Replaceslider or bag adapterif broken or

cracked.

9. Mower bladesaresharp and can cut. Wrap the blades or wear heavy leather gloves and useCAUTIONwhen handling

them.

10. DO NOTtest for spark by grounding spark plug next to

spark plug hole; spark plug could ignite gas exiting engine.

11. Havemachineserviced by an authorized SNAPPER

dealer at least once ayear and havethe dealerinstall any

newsafetydevices.

12. Use only genuine SNAPPERreplacementparts to

assure that original standards are maintained.

FeaturesandControls

IMPORTANT

The figures andillustrations in this manual are provided for referenceonly and may differ from your specific

model. Contactyour Snapperdealer if you havequestions.

x,...

0.1

FeaturesandControls

A. Oil Fill Capand Dipstick

B. FuelFillerCap

C. Grass BagAdapter

D. RearHeight Adjustment Latch (2) E. Front Height Adjustment Latch (2)

F. G. H. I. J. K.

BladeControl RopeStart Handle

Ground SpeedControl Drive WheelControl

EngineSpeedControl Grass Bag

4 www.snapper.com

Operation

Pre-StartCheckList

Make the following checksandperform the service required before each start-up.

1. Checkthe guards,deflectors, grass bag, adapter,and covers to makesure all are in placeandsecurely tightened.

2. Checkthe bladecontrol (A, Figure 1), wheel drive control (B), and ground speedcontrol (6) to insurethey work freely.

Figure 1. Mower controls

3. Checkthe cutting height. Adjust to the desiredheight. Refer to the Section entitled 'Cutting HeightAdjustment'.

4. Checkthe engineoil (A, Figure 2) and add oil as needed to bringthe level up to the full mark. Referto the Engine Owner's Manualfor oil specifications.

StartingandOperation

Engine and Blade

1. Makesure thefuel valve (A, Figure 3) on the engineis open.

Figure2: Oiland fuel fill

5. Addfuel to the tank after pushing the mower outside wherefumes cansafely dissipate. Fill thetank to 1-1/2 inches belowthe top of the filler neck (to allow for fuel expansion). Makesure the cap (B, Figure 2) is tightened after fueling. Referto the EngineOwners Manual for fuel specifications.

6. Cleanthe exterior surfacesof the cutting deck and engine of any accumulation of spilled fuel, dirt, grass, oil, etc. Keepthe engine air intakescreenandcooling

fins clear at all times.

Figure3: Fuelshut-off

(Kawasakiabove, Honda below)

2. Move the engine speedcontrol past the fast ('Rabbit') detent to the 'Choke' position.

3. Pull the blade control (A, Figure 4) against the handle.

4. Pull the rope start handle (B) to crank the engine.

Operation(Continued)

StartingandOperation(Continued)

5. Afterthe engine starts,turn off choke and allow a brief warm-up until the engine runs smooth beforebeginning mower operation.

NOTE:Tostop the engine (and blade), releasethe blade control.

t::

€:)

o.1

Figure4. Starting the mower

Propelling the Mower

1. Startthe engine. Referto the Section entitled "Starting and Operation- Engineand Blade".

2. Movethe ground speedcontrol (A, Figure 5) to the desired speed position.

3. Squeezethe wheel drive control (B) againstthe handle to engagethe wheel drive and propelthe mower forward. Forwardspeedcan be adjusted while the mower is moving by changingthe position of the ground speedcontrol.

Stopping

1. Stop forward motion of the mower by releasingthe wheel drive control.

2. Stop the engineandbladeby releasingthe blade control.

HandleHeightAdjustment

Theheight of the mower handle can be adjusted asfollows:

1. Loosenthe lower nuts (A, Figure 6) on each lower handle.

Figure 6: Adjusting the handleheight

2. Move the handleassembly (B) up or down until the desired position is achieved.

3. Tighten the lower nuts on eachlower handleto maintain the desired position.

WARNING

DONOTattempt anymaintenance, adjustments or service with engine and blade running. STOPengine and blade. Disconnectspark plug wire and secureawayfrom spark plug. Engineand components are HOT.Avoid serious burns, allow sufficient time for all components to cool.

Figure5. Mower drive controls

6 www.snapper.com

Operation(Continued)

WARNING

DONOTattempt any maintenance,adjustments or service

with engine and blade running. STOPengine and blade.

Disconnectsparkplug wire and secure away from spark plug. Engineand components are HOT.Avoid serious burns, allow sufficient time for all components to cool.

CuttingHeightAdjustment

1. Pullthe height adjusting latch (A, Figure7) outward and

move to the desired cutting height.

RecyclingOperation

Note: For best recycling results, cut up to a maximum of 1/3 of grass bladelength and recycle ONLYwhen grass is dry.

1. Setall wheels in the highest cutting position (Notch 7). Referto the Section entitled "Cutting Height

Adjustment".

2. Move the engine speedcontrol to the fast (Rabbit) position.

3. Move the ground speed control to the slowest speed setting.

4. Proceed mowing slowly. If the grass is very dense, lower each rearwheel latch one notch lower than the

front wheel latchesto improve recycling performance.

Note:The recycling cover should remain on the machineat all times, unless alternatedischarge operations are desired, such asside discharging or bagging.

Removingthe RecyclingCover

1. Removethe nuts (A, Figure 9) securing the recycling cover (B) to the mower deck.

2. Remove the cover.

Figure7:Adjusting cutting height

2. Set all wheels atthe same cutting height. The highest cutting position is Notch 7 (Figure 8). The lowest cutting position is Notch 1.

1.25 in 4.00 in

Figure8: Cuttingheight settings (approximate)

WARNING

Stop engineand mower blade by releasingthe blade control before adjusting cutting height.

Figure9: Removingthe recycling cover

+ 19 hidden pages