Snapper RZT20420BVE2 (7800010), RZT185380BVE (7800009), 7800010 Owner’s Manual

Simplicilq

OPERATOR'S

MANUAL

250 Z Series (Snapper)

Mfg. No. Description

7800009 RZT185380BVE, 18.5HP Zero-Turn Rider with 38" Mower
7800010 RZT20420BVE2, 20HP Zero-Turn Rider with 42" Mower

Javelin Series (Simplicity)

Mfg. No. Description

2690476 RZT20380KH, 20HP Zero-Turn Rider with 38" Mower

Form No. 7100313

Revision 02

Rev.Date 7/2006

TP 100-5077-02-HZ-SN

TableofContents

Safety Rules & Information ................................. 2

Identification Numbers ........................................ 5

Safety Decals ....................................................... 6

Safety Interlock System ...................................... 7

Features & Controls ............................................ 8

Control Functions .................................................... 8

Operation ........................................................... 10

General Operating Safety ..................................... 10

Checks Before Starting ......................................... 10

Starting the Engine ............................................... 11

Stopping the Rider & Engine ................................. 11

Mowing .................................................................. 11

Pushing the Rider by Hand ................................... 11

Zero Turn Driving Practice ..................................... 12

Attaching a Trailer .................................................. 14

Mower Removal & Installation ............................... 14

Regular Maintenance ........................................ 16

Schedule ............................................................... 16

Lubrication ............................................................ 17

Servicing the Mower Blades ................................. 18

Checking Tire Pressures ....................................... 19

Checking/Adding Fuel ........................................... 19

Fuel Filter .............................................................. 19

Engine Maintenance ............................................. 19

Battery Maintenance ............................................. 20

Storage .................................................................. 20

Troubleshooting, Adjustments & Service ....... 21

Troubleshooting the Rider ..................................... 21

Troubleshooting the Mower ................................... 22

Seat Adjustments .................................................. 23

Motion Control Lever Adjustment .......................... 23

Speed Balancing Adjustment ................................ 23

Motion Control Lever Friction Adjustment ............. 24

Cutting Height Adjustment .................................... 24

Roller Bar Adjustment ........................................... 24

Neutral Adjustments .............................................. 25

Parking Brake Adjustment ..................................... 26

Front Suspension Adjustment ............................... 26

PTO Clutch Adjustment ......................................... 27

Blade Brake Check ............................................... 27

Mower Deck Leveling ............................................ 28

Roller Bar Leveling ................................................ 29

Transmission Drive Belt Replacement .................. 30

Battery Charging ................................................... 30

Mower Belt Replacement ...................................... 31

Fuse Replacement ................................................ 32

Specifications .................................................... 33

Parts & Accessories .......................................... 34

NOTE: In this manual, "left" and "right" are referred to as

seen from the operating position.

AWARNING

You must read, understand and comply with all safety
and operating instructions in this manual before
attempting to set-up and operate your machine.

Failure to comply with all safety and operating

instructions can result in loss of machine control,
serious personal injury to you and / or bystanders,

and risk of equipment and property damage. The
triangle in the text signifies important cautions or
warnings which must be followed.

ILWARNING

Engine exhaust from this product contains
chemicals known, in certain quantities, to cause
cancer, birth defects, or other reproductive harm.

This manual contains safety information to make you
aware of the hazards and risks associated with the

machine and how to avoid them. This machine is
designed and intended to be used and maintained

according to the manual for finish cutting of
established lawns and is not intended for any other
purpose. It is important that you read and
understand these instructions thoroughly before
attempting to start or operate this equipment.

SafetyRules& Information

A IMPORTANT SAFETY INSTRUCTIONS A

WARNING: This powerful cutting machine is capable of amputating hands and feet and can throw objects that can cause
injury and damage! Failure to comply with the following SAFETY instructions could result in serious injury or death to

the operator or other persons. The owner of the machine must understand these instructions and must allow only per-
sons who understand these instructions to operate machine. Each person operating the machine must be of sound mind
and body and must not be under the influence of any substance, which might impair vision, dexterity or judgment. If you
have any questions pertaining to your machine which your dealer cannot answer to your satisfaction, call or write the
Customer Service Department at SNAPPER Products Inc., McDonough, Georgia 30253. Phone: [phone]).

PROTECTION FOR CHILDREN

Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted to
the machine and the mowing activity. Children who have

been given rides in the past may suddenly appear in the
mowing area for another ride and be run over or backed
over by the machine. Never assume that children will
remain where you last saw them.

1. KEEP children out of the mowing area and under the watch-

ful care of a responsible adult other thanthe operator.

2. DO NOT allow children in yard when machine is operated
(even with the blade OFF).

3. DO NOT allow children or others to ride on machine, attach-
ments or towed equipment (even with the blades OFF). They

may fall and be seriously injured.

4. DO NOT allow pre-teenage children to operate machine.

5. ALLOW only responsible adults & teenagers with mature

judgment under close adult supervision to operate machine.

6. DO NOT operate blades in reverse. STOP BLADES. LOOK
and SEE behind and down for children, pets and hazards
before and while backing.

7. USE EXTRA CARE when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.

PROTECTION AGAINST TIPOVERS

Slopes are a major factor related to loss-of-control and
tip-over accidents, which can result in severe injury or
death. All slopes require extra CAUTION. If you cannot
back up the slope or if you feel uneasy on the slope, DO
NOT mow it. Use extra care with grass catchers or other

attachments; these affect the handling and the stability of
the machine.

1. DO NOT operate machine on slopes exceeding 15 degrees
(27% grade).

2. Exercise EXTREME CAUTION on slopes above 10 degrees
(18% grade). Turn blades OFF when traveling uphill. Use a

slow speed and avoid sudden or sharp turns.

3. DO NOT operate machine back and forth across face of
slopes. Operate up and down. Practice on slopes with blades

off.

4. AVOID starting, stopping or turning on slopes. If machine
stops going uphill or tires lose traction, turn blades OFF and
back slowly straight down the slope.

PROTECTION AGAINST TIPOVERS

(Continued From Previous Column)

5. STAY ALERT for holes and other hidden hazards. Tall grass
can hide obstacles. Keep away from ditches, washouts, cul-

verts, fences and protruding objects.

6. KEEP A SAFE DISTANCE (at least 3 feet) away from edge of
ditches and other drop offs. The machine could turn over if
an edge caves in.

7. Always begin forward motion slowly and with caution.

8. Use weights or a weighted load carrier in accordance with
instructions supplied with a grass catcher. DO NOT operate
machine on slopes exceeding 10 degrees (18% grade) when
equipped with grass catcher.

9. DO NOT put your foot on the ground to try to stabilize the
machine.

10. DO NOT operate machine on wet grass. Reduced traction
could cause sliding.

11. Chose a low enough speed setting so that you will not have
to stop or shift on a slope. Tires may lose traction on slopes

even though the brakes are functioning properly.

12. DO NOT operate machine under any condition where trac-
tion, steering or stability is doubtful.

13. Always keep the machine in gear when going down slopes.
DO NOT shift to neutral (or actuate hydro roll release) and

coast downhill.

PREPARATION

1. Read, understand, and follow instructions and warnings in
this manual and on the machine, engine and attachments.

Know the controls and the proper use of the machine before
starting.

2. Only mature, responsible persons shall operate the machine
and only after proper instruction.

3. Data indicates that operators age 60 and above, are involved
in a large percentage of mower-related injuries. These opera-

tors should evaluate their ability to operate the mower safely
enough to protect themselves and others from serious injury.

4. Handle fuel with extra care. Fuels are flammable and vapors
are explosive. Use only an approved fuel container. DO NOT
remove fuel cap or add fuel with engine running. Add fuel

outdoors only with engine stopped and cool. Clean spilled
fuel from machine. DO NOT smoke.

5. Practice operation of machine with BLADES OFF to learn
controls and develop skills.

SafetyRulesandinformation

A

PREPARATION

(Continued From Previous Page)

6. Check the area to be mowed and remove all objects such as
toys, wire, rocks, limbs and other objects that could cause

injury if thrown by blade or interfere with mowing.

7. Keep people and pets out of mowing area. Immediately STOP
blades, STOP engine, and STOP machine if anyone enters

the area.

8. Check shields, deflectors, switches, blade controls and other
safety devices frequently for proper operation and location.

9. Make sure all safety decals are clearly legible. Replace if
damaged.

10. Protect yourself when mowing and wear safety glasses, long
pants and substantial footwear.

11. Know how to STOP blades and engine quickly in preparation
for emergencies.

12. Use extra care when loading or unloading the machine into a
trailer or truck.

13. Check grass catcher components frequently for signs of
wear or deterioration and replace as needed to prevent injury

from thrown objects going through weak or worn spots.

SAFE HANDLING OF GASOLINE

To avoid personal injury or property damage, use extreme
care in handling gasoline. Gasoline is extremely flamma-

ble and the vapors are explosive

1. Extinguish all cigarettes, cigars, pipes and other sources of
ignition.

2. Use only an approved fuel container.

3. DO NOT remove fuel cap or add fuel with the engine running.
Allow the engine to cool before refueling.

4. DO NOT refuel the machine indoors.

5. DO NOT store the machine or fuel container inside where
there is an open flame, spark or pilot light such as on a water

heater or other appliances.

6. DO NOT fill fuel containers inside a vehicle or on a truck or
trailer bed with a plastic liner. Always place the containers on

the ground away from the vehicle before filling.

7. Remove gas-powered equipment from the vehicle or trailer
and refuel it on the ground. If this is not possible, then refuel

equipment using a portable container, rather than a gasoline
dispenser nozzle.

8. DO NOT start gas powered equipment in enclosed vehicles
or trailers.

9. Keep the nozzle in contact with the rim of the fuel tank or
container opening at all times until fueling is complete. DO
NOT use a nozzle lock-open device

10. If fuel is spilled on clothing, change clothing immediately.

11. Never overfill a fuel tank. Replace fuel cap and tighten
securely.

IMPORTANT SAFETY INSTRUCTIONS

OPERATION

1. Mount and dismount machine from left side. Keep clear of

discharge opening at all times.

2. Start engine from operator's seat, if possible. Make sure

blades are OFF and parking brake isset.

3. DO NOT leave machine with engine running. STOP engine,
STOP blades, SET brake, and Remove key before leaving
operators position of any reason.

4. DO NOT operate machine unless properly seatedwith feet on
feet rests or pedal(s).

5. STOP BLADES and ENGINE and make sure blades have
stopped before removing grass catcher or unclogging mower

to prevent loss offingers or hand.

6. Blades must be OFF except when cutting grass. Set blades in
highest position when mowing over rough ground.

7. Keep hands and feet away from rotating blades underneath
deck. DO NOT place foot on ground while BLADES are ON or

machine is in motion.

8. DO NOT operate machine without entire grass catcher or
guards in place and working. DO NOT point discharge at peo-

ple, passing cars, windows or doors.

9. Slow down beforeturning.

10. Watch out for traffic when near or crossing roadways.

11. STOP engine immediately after striking an obstruction.
Inspect machine and repair damage before resuming opera-
tion.

12. Operate machine only in daylight or with good artificial light.

13. Move joystick (if equipped) SLOWLY to maintain control dur-
ing speed and directional changes.

14. Exercise CAUTION when pulling loads. Limit loads to those
you can safely control and attach loads to hitch plate as
specified with attachment instructions.

15. On slopes, the weight of the towed equipment may cause
loss of traction and loss of control. When towing, travel slow-

ly andallow extra distanceto stop.

16. DO NOT operate engine in enclosed areas. Engine exhaust
gases contain carbon monoxide, a deadly poison.

17. DO NOT discharge material against a wall or obstruction.
Material may ricochet back towards the operator.

18. Only use accessories approved by the manufacturer. See
manufacturer's instructions for properoperation and installa-

tion of accessories.

EMISSIONS

1. Engine exhaust from this product contains chemicals known,
in certain quantities, to cause cancer, birth defects, or other

reproductive harm.

2. Look for the relevant Emissions Durability Period and Air
Index information on the engine emissions label.

IGNITION SYSTEM

1. ThissparkignitionsystemcomplieswithCanadianICES-002.

3

SafetyRulesandinformation

A

TOWING

1. Tow only with a machine that has a hitch designed for tow-

ing. DO NOT attach towed equipment except at the hitch
point.

2. Follow the manufacturer's recommendation for weight limits
for towed equipment andtowing on slopes.

3. DO NOT allow children or others on towed equipment.

4. On slopes, the weight of the towed equipment may cause
loss of traction and loss of control.

5. Travel slowly and allow extra distance to stop.

MAINTENANCE

1. DO NOT store machine or fuel container inside where fumes
may reach an open flame, spark or pilot light such as in a

water heater, furnace, clothes dryer or other gas appliance.
Allow engine to cool before storing machine in an enclosure.
Store fuel container out of the reach of children in a well ven-

tilated, unoccupied building.

2. Keep engine free of grass, leaves or excess grease to reduce
fire hazard and engine overheating.

3. When draining fuel tank, drain fuel into an approved contain-
er outdoors andaway from open flame.

4. Check brakes frequently; adjust, repair or replace as needed.

5. Keep all bolts, nuts and screws properly tight. Check that all
cotter pins are in proper position.

IMPORTANT SAFETY INSTRUCTIONS

MAINTENANCE

(Continued From Previous Column)

6. Always provide adequate ventilation when running engine.
Exhaust gases contain carbon monoxide, an odorless and

deadly poison.

7. Disconnect negative (black) cable from battery before per-
forming maintenance or service. Cranking engine could
cause injury.

8. DO NOTwork under machine without safetyblocks.

9. Service engine and make adjustments only when engine is
stopped. Remove spark plug wire(s) from spark plug(s) and
secure wire(s) away from spark plug(s).

10. DO NOT change engine governor speed settings or over-
speed engine.

11. Lubricate machine at intervals specified in manual to prevent
controls from binding.

12. Mower blades are sharp and can cut. Wrap the blades or
wear heavy leather gloves and use CAUTION when handling

them.

13. DO NOT test for spark by grounding spark plug next to spark
plug hole; spark plug could ignite gas exiting engine.

14. Have machine serviced by an authorized dealer at least once
a year and have the dealer install any new safety devices.

15. Maintain or replace safety and instruction labels as neces-
sary.

16. Use only genuine replacement parts to assure that original
standards are maintained.

WARNING

Grass Catcher bags used on this product are made of woven fab-
ric, and are subject to deterioration and wear during normal
usage. Check condition of bags before each use. Immediately
replace worn or damaged catcher bags with only bags recom-
mended by the manufacturer. The Grass Catcher is optional
equipment on some models.

IdentificationNumbers

Snapper
Models

Simplicity

IdentificationNumbers

LJnitIDTag

Models

When contacting your authorized dealer for replace-
ment parts, service, or information you MUST have

these numbers.

Record your model name/number, manufacturer's identi-

fication numbers, and engine serial numbers inthe

space provided for easy access. These numbers can be

found in the locations shown.

NOTE: For location of engine identification numbers,
refer to the engine owner's manual.

Model Description Name/Number

Unit MFGNumber Unit SERIAL Number

Mower Deck MFG Number Mower Deck SERIALNumber

Dealer Name Date Purchased

Engine Make Engine Model

Engine Type/Spec Engine Code/Serial Number

5

SafetyDecals

SAFETY DECALS

This unit has been designed and manufactured to pro-
vide you with the safety and reliability you would expect
from an industry leader in outdoor power equipment

manufacturing.

Although reading this manual and the safety instructions

it contains will provide you with the necessary basic

knowledge to operate this equipment safely and effec-
tively, we have placed several safety labels on the unit to

remind you of this important information while you are

operating your unit.

Decal - Ignition

Switch

Part No. 7100467

All DANGER, WARNING, CAUTION and instructional
messages on your rider and mower should be carefully
read and obeyed. Personal bodily injury can result when

these instructions are not followed. The information is for
your safety and it is important! The safety decals below

are on your rider and mower.

If any of these decals are lost or damaged, replace them

at once. See your local dealer for replacements.
These labels are easily applied and will act as a constant

visual reminder to you, and others who may use the
equipment, to follow the safety instructions necessary for
safe, effective operation.

Decal - Throttle
Control

Part No. 7100413

Decal - Park Brake Control

Part No. 7100332

Decal - Cutting
Height Adjust

Part No. 7100340

Decal - Motion

Control Levers

Part No. 7100333

Decal - Warning
Part No. 7100331

R(P.JLREL_ RODSAREL_ATED UHD_

THE_E

M_ SURE_GINE IJSOFF!

TOROLL TO BR_

move_s_ _f_c_

Decal - Roll Release Rods
Part No. 7100341

SafetyDecals(Cont.)&InterlockSystemChecks

SAFETY INTERLOCK
SYSTEM

This unit is equipped with safety interlock switches.
These safety systems are present for your safety, do
not attempt to bypass safety switches, and never tamp-
er with safety devices. Check their operation regularly.

Operational SAFETY Checks

TEST 1 -- ENGINE SHOULD NOT CRANK IF:

• PTO switch is engaged, OR

• Motion control levers are not locked in their NEU-
TRAL LOCKED positions.

TEST 2 -- ENGINESHOULD CRANK IF:

Decal - Danger- Cut Hands
Part No. 7013010

GUARBORENTIREGMSSCATCHER

WSTBEIHSTALLEBB ORE

Decal - Mower Guard
Part No. 7046720

• PTO switch is NOT engaged, AND

• Motion control levers are locked into their

NEUTRAL LOCKED positions.

TEST 3 -- ENGINESHOULD SHUT OFF IF:

• Operator rises off seat with PTO engaged, OR

• Operator rises off seat with motion control levers

not locked in their neutral locked positions, OR

• With operator seated, right motion control lever is

moved out of its neutral locked position before left
motion control lever.

TEST4 -- BLADE BRAKE CHECK

The mower blades and mower drive belt should come

to a complete stop within five seconds after the electric

PTO switch is turned off (or operator rises off seat). If
mower drive belt does not stop within five seconds, see

your dealer.

NOTE: Once the engine has stopped, the PTO switch
must be turned off, and the motion control levers must

be locked in their NEUTRAL LOCKED positions in
order to start the engine.

WARNING

If the unit does not pass a safety test, do not
operate it. See your authorized dealer. Under no
circumstance should you attempt to defeat the
purpose of the safety interlock system.

7

Features& Controls

CONTROL FUNCTIONS

The information below briefly describes the function of individual controls. Starting, stopping, driving, and mowing

require the combined use of several controls appfied in specific sequences. To learn what combination and sequence
of controls to use for various tasks see the OPERATION section.

Motion Control Levers

These levers control the ground speed and direction of

the rider. The left lever controls the left rear drive wheel

and the right controls the right rear drive wheel.
Moving a lever forward increases the FORWARD speed

of the associated wheel, and pulling back on a lever
increases the REVERSE speed.

The further a lever is moved away from the neutral posi-

tion the faster the drive wheel will turn.

See the OPERATION section for steering instructions.

The engine speed control controls engine speed. Move
the engine speed control forward to increase engine

speed and back to decrease engine speed. Always
operate at FULL engine speed.

Close the choke for cold starting. Open the choke once
the engine starts. A warm engine may not require chok-
ing. Move the lever forward to close the choke. Move the
lever back to open the choke.

Engine Speed Control

Choke

Features& Controls

Ignition Switch

The ignition switch starts and stops the engine; it has

three positions:

_OFF

_RUN

[_ START Cranks the engine for starting.

NOTE: Never leave the ignition switch in the RUN posi-
tion with the engine stopped-this drains the battery.

Stops the engine and shuts off the
electrical system.

Allows the engine to run and powers the
electrical system.

B Hour Meter

The hour meter measures the number of hours the key
has been in the RUN position.

Note: The hour meter will register the passage of time

when the engine is running. The hour meter has a self

contained power source so the total hours are always

visible.

_PTO Switch

The PTO (Power Take-Off) switch engages and disen-
gages the mower blade clutch. To engage the PTO, pull
UP on the switch. Push DOWN to disengage. Note that

the operator must be seated firmly in the rider seat for
the PTO to function.

Fuel Tank Cap

To remove the cap, turn counterclockwise.

Mower Cutting Height Adjustment Lever

The mower cutting height is adjustable from 1-1/2" to 4", in

1/2" increments. See CUTTING HEIGHT ADJUSTMENT

for adjustment information.

Parking Brake

The parking brake is incorporated into the left motion con-
trol lever. Locking the lever into the neutral locked position
engages the parking brake; moving the lever out from the
neutral locked position disengages the brake.

Note: Both motion control levers must be locked into the

neutral lock position together, or the un# will stall.

I IMPORTANT

The figures and illustrations in this manual are

provided for reference only and may differ

from your specific model. Contact your dealer

if you have questions.

Transmission Release Valves

The transmission release valves deactivate the transmis-

sions so that the unit can be pushed by hand. See
PUSHING THE UNIT BY HAND for operational informa-

tion.

Seat Adjustment Knobs

The seat can be adjusted forward and backward. See
SEAT ADJUSTMENTS for adjustment information.

9

Operation

GENERAL OPERATING SAFETY

Before first time operation:

• Be sure to read all information in the Safety and
Operation sections before attempting to operate this

rider and mower.

• Become familiar with all of the controls and how to
stop the unit.

• Drive in an open area without mowing to become

accustomed to driving the unit.

r ,WARNING

Never operate on slopes greater than 27 percent

05°).

Select slow ground speed before driving onto a
slope. Use extra caution when operating on
slopes with a rear-mounted grass catcher.

Mow up and down slopes, not across the face,

use caution when changing directions and DO
NOT START OR STOP ON SLOPE.

CHECKS BEFORE STARTING

Check that the crankcase is filled to full mark on dip-
stick. See the engine owner's manual for instructions

and oil recommendations.

• Make sure all nuts, bolts, screws and pins are in
place and secure.

• Adjust the seat position, and make certain you can

reach all controls from the operator's position.

• Fill the fuel tank with fresh fuel. Refer to the engine
owner's manual for fuel recommendations.

AWARNING

Never allow passengers to ride on the unit.

Before leaving the operator's position for any
reason, lock the motion control levers in the
neutral locked position, disengage the PTO, stop

the engine and remove the key.
To reduce fire hazard, keep the engine, rider and

mower free of grass, leaves and excess grease.
Do not stop or park rider over dry leaves, grass or

combustible materials.
Gasoline is highly flammable and must be

handled with care. Never fill the tank when the
engine is still hot from recent operation. Do not

allow open flame, smoking or matches in the area.
Avoid over-filling and wipe up any spills.

WARNING

If you do not understand how a specific control
functions, or have not yet thoroughly read the
FEATURES & CONTROLS section, do so now.
Do NOT attempt to operate the rider without first
becoming familiar with the location and function

of ALL controls.

Figure 1. Pre-Start Checks
A. Fuel Tank Cap

B. Crankcase Oil Fill (Under Engine Cover)
C. Seat Adjustment Knobs

WARNING

Do not load this zero-turn rider on a trailer or

truck using two separate ramps. Only use a

single ramp that is at least one foot wider than

the width of the rear wheels of this rider. This

rider has a zero turning radius and the rear
wheels could fall off the ramps, or the rider could

tip over injuring the operator or bystanders.

10

Operation

STARTING THE ENGINE

1. While sitting in the operator's seat, make sure the
PTO switch is disengaged and the motion control
levers are locked in the NEUTRAL LOCKED position.

2. Set the engine speed control to FAST position. Then
fully close the choke. NOTE: A warm engine may not

require choking.

3. Insert the key into the ignition switch and turn it to

START.

4. After the engine starts, gradually open the choke.
Warm up the engine by running it for at least a minute

before engaging the PTO switch or driving the rider.

5. After warming the engine, ALWAYS operate the

rider at FULL ENGINE SPEED when mowing.

In the event of an emergency the engine can be

stopped by simply turning the ignition switch to
STOP. Use this method only in emergency situations.
For normal engine shut down follow the procedure given

in STOPPING THE RIDER.

STOPPING THE RIDER & ENGINE

1. Returning the motion control levers to the middle (or
neutral drive) position will stop rider movement. Pivot

the levers outward to lock them in the NEUTRAL

LOCKED position.

Note: Locking the motion control levers in their neutral
locked positions engages the parking brake.

2. Disengage the PTO by pushing down on the PTO
switch.

9. Stop the engine (see STOPPING THE RIDER AND
ENGINE).

PUSHING THE RIDER BY HAND

,

Disengage the PTO, lock the motion control levers
into their neutral locked positions, turn the ignition

OFF, remove the key, and wait for all moving parts to
stop.

,

To disengage the transmissions (free-wheel position),
push the roll release rods (A, Figure 2), located under
the rear of the unit behind each transmission, in

toward the transmission until the collar on the neck of
each rod passes through the keyhole in the roll

release plate, then lock the rod in the roll release

position by sliding the rod sideways into the keyhole
slot.

4. Move the motion control levers from their neutral
locked positions.

The rider can now be pushed by hand.

5. After moving the rider, re-engage the transmissions
(drive position) by unlocking the roll release rods and

pulling them out.

DO NOTTOW RIDER

®

Towing the unit will cause transmission dam-
age. Do not use another vehicle to push or
pull this unit.

3. Move the engine speed control to slow position and
turn the ignition key to OFE Remove the key.

MOWING

1. Make sure the PTO switch is disengaged, the motion
control levers are locked in their NEUTRAL LOCKED

positions and the operator is in the seat.

2. Start the engine (see STARTING THE ENGINE).

3. Set the mower cutting height (see CUTTING HEIGHT
ADJUSTMENT).

4. Set the engine speed control to FULL.

5. Engage the PTO by pulling up on the switch.

6. Move the motion control levers from neutral locked

position to neutral drive position (in toward the opera-

tor).

7. Begin mowing. See Safety Rules & Information for
tips on safe mowing practices.

8. When finished, shut off the PTO.

/

Figure 2. Roll Release Components (On Each Side)
A. Roll Release Rod

B. Roll Release Plate

WARNING

DO NOT disengage the transmissions and coast
down slopes. DO NOT use Roll Release to disen-
gage the transmissions unless machine motion can
be controlled and engine is off.

11

Operation

ZERO TURN

DRIVING PRACTICE

The motion control levers of the zero turn rider are
responsive, and learning to gain a smooth and efficient

control of the rider's forward, reverse, and turning move-
ments will take some practice.

Spending some time going through the maneuvers
shown and becoming familiar with how the unit acceler-
ates, travels, and steers -- before you begin mowing --is
absolutely essential to getting the most out of the zero

turn rider.

Locate a smooth, flat area of your lawn -- one with
plenty of room to maneuver. (Clear the area of objects,
people and animals before you begin.) Operate the unit
at mid-engine speed during this practice session
(ALWAYS operate at full engine speed when mowing),
and turn slowly to prevent tire slippage and damage to

your lawn.

We suggest you begin with the Smooth Travel procedure

to the right, and then advance through the forward,

reverse, and turning maneuvers.

Smooth Travel

The motion control levers
of the zero turn rider are

responsive.
The BEST method of han-

dling the ground speed
levers is in three steps --
as shown in Figure 3.

FIRST place your hands

onto the levers as shown.
SECOND, to go forward

gradually push the levers
forward with your palms.

THIRD, to speed up move
the levers farther forward.

To slow down smoothly,
slowly move the levers

toward neutral.

BA SIC DRIVING

Forward Travel Practice

Gradually move both motion control levers -- evenly
FORWARD from neutral. Slow down and repeat.

NOTE: Straight forward travel takes practice. If neces-
sary, top speed can be balance-adjusted -- see the
Speed Balancing Adjustment in the Adjustments section

near the back of this manual

Forward
Travel

Figure 3. Move Control
Levers Gradually

Reverse Travel Practice

LOOK DOWN & BEHIND, then gradually move both
motion control levers evenly BACK from neutral. Slow
down and repeat.

NOTE: Practice backing up for several minutes before
attempting to do so near objects. The rider turns as
sharply in reverse as when going forward, and backing

up straight takes practice.

Reverse
Travel

Figure 4. Forward Travel Figure 5. Reverse Travel

12

Operation

Practice Turning Around a Corner

While traveling forward allow one lever to gradually return
back toward neutral. Repeat several times.

NOTE: Toprevent pivoting directly on the tire tread, it is
best to keep both wheels going at least slightly forward.

Executing

Turns

Figure 6. Turning Around a Corner

Practice Turning In Place

To turn in place, "zero turn," gradually move one motion
control lever forward from neutral and one lever back

from neutral simultaneously. Repeat several times.

NOTE: Changing the amount each lever is pulled--for-
ward or back, changes the "pivot point"you turn on.

Turning
In-Place

Figure 7. Turning in Place

ADVANCED DRIVING

Executing an End-Of-Row Zero
Turn

Your zero turn rider's unique ability to turn in
place allows you to turn around at the end of
a cutting row rather than having to stop and Y-

turn before starting a new row.

For example, to execute a right end-of row
zero turn:

,

Slow down at the end of the row.

2.

Move the LEFT motion control lever for-

ward slightly while moving the RIGHT

motion control lever back to center and

then slightly back from center.

3. Begin mowing forward again.

This technique turns the rider RIGHT and
slightly overlaps the row just cut --eliminating

the need to back up and re-cut missed grass.

As you become more familiar and experi-
enced with operating the zero turn rider, you

will learn more maneuvers that will make your

mowing time easier and more enjoyable.

Remember, the more you practice, the bet-

ter your control of the rider will be!

Figure 8. Executing an End-Of-Row Turn

13

Operation

ATTACHING A TRAILER

The maximum weight of a towed trailer should be less

than 200 Ibs (91kg). Secure the trailer with an appropri-

ately sized clevis pin (A, Figure 9) and clip (B).
Excessive towed loads can cause loss of traction and

loss of control on slopes. Reduce towed weight when
operating on slopes. The surface being driven on greatly
impacts traction and stability. Wet or slippery surfaces
can greatly reduce traction and the ability to stop or turn.
Carefully evaluate the surface conditions before operat-
ing the unit and trailer, and never operate on slopes
greater than 10°. See SLOPE OPERATION and TOWED
EQUIPMENT in the safety section of this manual for
additional safety information.

2o' (6m)

Figure 9. Trailer Weight Recommendations
A. Clevis Pin

B. Clip

MOWER REMOVAL AND
INSTALLATION

NOTE: Perform mower installation and removal on a hard
flat surface such as a concrete floor.

Removal

1. Disengage the PTO, lock the ground speed levers
into their neutral lock positions, turn off the ignition,
remove the key, and wait for all moving parts to stop.

2. Place a 2 x 4 or similiar support under the mower
deck, then lower the cutting height adjustment lever
to its lowest position. See "CUTTING HEIGHT

ADJUSTMENT".

3. Pull back on the tensioning idler (D, Figure 10) in the
direction indicated by the arrow, and remove the

mower belt from the PTO pulley (C).

(Continued Next Page)

38" & 42" DECKS

Figure 10. Mower Belt Routing
A. Arbor (Blade Spindle) Pulley

B. Stationary Idler
C. PTO Pulley

D. Tensioning Idler

14

4. Remove the hairpin clips (D, Figure 11) and clevis
pins (C) securing the rear deck brackets (A) to the
rear hanger arms (B).

5. Remove the hairpin clips (C, Figure 12) from the front
hanger bar (A) and slide the washers (D) in away

from the front deck bracket (B). Retain all removed

hardware.

,

Slide the mower deck forward slightly and unhook the

front hanger bar (A, Figure 12) from the slots in the
front deck bracket.

,

Pivot the front wheels out of the way and slide the
mower deck out from under the unit.

Installation

Operation

1. Disengage the PTO, lock the motion control levers
into their neutral lock positions, turn off the ignition,
remove the key, and wait for all moving parts to stop.

2. Lower the height adjustment lever to its lowest posi-
tion. See "CUTTING HEIGHT ADJUSTMENT".

3. Pivot the front wheels out of the way and slide the

mower deck under the unit. Place a 2 x 4 or similar
support under the mower deck.

4. Hook the front hanger bar (A, Figure 12) into the slots

in the front deck bracket (B).

Note: Make sure the two hanger bar washers (D) are

located inside the front deck bracket.

5. Slide one washer (D) against the inside of each side
of the front deck bracket (B), and install the retained

hairpin clips (C) into the holes in the front hanger bar
(A).

6. Align the rear deck brackets (A, Figure 11) between
the rear hanger arms (B), then install the clevis pins

(C) and hairpin clips (D) retained from deck removal.

Note: Install the clevis pins through the top set of holes in
the rear deck brackets.

7. Pull back on the tensioning idler (D, Figure 10) in the
direction indicated, and install the belt onto the PTO

pulley as shown in Figure 10.

Important: Be sure the belt is installed properly onto all
pulleys.

Figure 11. Rear Deck Lift Components
(Belt Removed For Clarity)

A. Rear Deck Brackets
B. Rear Hanger Arms

C. Clevis Pin (2)
D. Hairpin Clip (2)

Figure 12. Front Deck Lift Components
A. Front Hanger Bar

B. Front Deck Bracket
C. Hairpin Clip (2)
D. Washer (2)

15

Regular
Maintenance

MAINTENANCE SCHEDULE & PROCEDURES

The following schedule should be followed for normal care of your rider and mower. You will need to keep a record of

your operating time. Determining operating time is easily accomplished by observing the elapsed time recorded by
the hour meter.

SAFETY ITEMS Before Every 5 Every 25 Every Every Spring &

Each Hours Hours 100 250 Fall

Use Hours Hours

Check Safety Interlock System • •
Check Rider Brakes • •

Check Mower Blade Stopping Time • •

RIDER MAINTENANCE ITEMS Before Every 5 Every 25 Every Every Spring &

Each Hours Hours 100 250 Fall

Use Hours Hours

Check Rider / Mower for loose hardware •
Check / Clean Engine Cooling Fins •

Check / Adjust PTO Clutch *** •
Lubricate Rider & Mower ** •

Clean Battery & Cables •
Check Tire Pressure •

Clean Deck & Check/Replace Mower Blades** •

ENGINE MAINTENANCE ITEMS Before Every 5 Every 25 Every Every Spring &

Each Hours Hours 100 250 Fall

Use Hours Hours

Check Engine Oil Level •
Check / Change Engine Air Filter *

Change Engine Oil & Filter *

Inspect Spark Plug(s) *

Check/Replace Fuel Filter *

* Refer to engine owner's manual. Change original engine oil after initial break-in period.

** More often in hot (over 85 ° F: 30° C) weather or dusty operating conditions.

*** Service after the first 25 hours of operation, then every 250 hours of operation.

16

LUBRICATION

Lubricate the unit at the points shown in Figure 13, as

well as the others listed in this section.
Grease:

• front caster wheel axles

• front axle center pivot

• front caster spindle bosses

• mower deck arbors (blade spindles) *

• mower deck idler arm

Use grease fittings when present. Disassemble parts to
apply grease to moving parts when grease fittings are

not installed.
Not all greases are compatible. Use automotive-type

lithium grease.
* Some deck arbors have grease fittings above the

mower deck, while others have grease fittings below the
deck.

RegularMaintenance

Oil:

• discharge chute hinge

• motion control lever pivot points

• deck lift pivot points

Generally, all moving metal parts should be oiled where
contact is made with other parts. Keep oil and grease off
belts and pulleys. Remember to wipe fittings and sur-

faces clean both before and after lubrication.

Figure 13. Lubrication Points (Grease)

17

RegularMaintenance

WARNING

For your personal safety, do not handle the sharp
mower blades with bare hands. Careless or

improper handling of blades may result in serious
injury.

WARNING

For your personal safety, blade mounting
hardware must be installed with supplied blade

washers, then securely tightened to noted torque,

LOOSEN

SERVICING THE MOWER BLADES

Service Interval: Every 10 Hours or As Required

1. Remove mower deck (see "Mower Deck Removal").

2. See Figure 14. To remove blade for sharpening, use
a block of wood to prevent blade rotation while loos-

ening the hardware.

3. Remove the capscrew or nut (C, Figure 16), blade
washers (B), and blade.

4. Use a file to sharpen blade to a fine edge. If blade is
damaged, it must be replaced.

5. Balance the blade as shown in Figure 15. Center the

blade's hole on a nail lubricated with a drop of oil. A
balanced blade will remain level.

6. Reinstall the blade (Figure 16) with the tabs pointing

up toward the mower deck as shown.

7. Reinstall the blade washers (B, Figure 16), concave

side up, and capscrew or nut (C). Use a wooden
block (A) to prevent blade rotation while tightening the
hardware. Torque hardware to 80-90 fl-lbs (38"

decks) or 30-40 ft-lbs (42" decks).

Figure 14. Blade Removal

Nail

Figure 15. Balancing The Blade

Figure 16. Blade Installation
A. 4x4 Wood Block

B. Blade Washer (2)
C. Blade Capscrew / Nut

18

CHECK TIRE PRESSURES

Tire pressure should be checked periodically, and main-

tained at the levels shown in the chart. Note that these

pressures may differ slightly from the "Max Inflation"
stamped on the side-wall of the tires. The pressures
shown provide proper traction, improve cut quality, and

extend tire life.

RegularMaintenance

CHECKING / ADDING FUEL

To add fuel:

1. Remove the fuel cap.

2. Fill the tank to the bottom of the filler neck. This will
allow for fuel expansion.

NOTE: Do not overfill. Refer to your engine manual for
specific fuel recommendations.

3. Install and hand tighten the fuel cap.

FUEL FILTER

The fuel filter is located in the fuel line between fuel tank
and fuel pump. If the filter is dirty or clogged, replace as

follows:

1. Shut off the fuel valve (A, Figure 18).

2. Disconnect the negative battery cable.

3. Place a container below the filter to catch spilled fuel.

4. Using pliers, open and slide hose clamps from fuel fil-
ter (B, Figure 18).

5. Remove hoses from filter.

6. Install new filter in proper flow direction in fuel line.

7. Secure with hose clamps.

8. Reconnect the negative battery cable when finished.

Tire Pressure

Front 25 psi (1,72 bar)
Rear 15 psi (1,03 bar)

Figure 17. Checking Tire Pressure

- ,WARNING

Gasoline is highly flammable and must be

handled with care. Never fill the tank when the

engine is still hot from recent operation. Do not
allow open flame, smoking or matches in the area.
Avoid over-filling and wipe up any spills.

Do not remove fuel filter when engine is hot, as

spilled gasoline may ignite. DO NOT spread hose
clamps further than necessary. Ensure clamps
grip hoses firmly over filter after installation.

Do not use gasoline containing METHANOL,

gasohol containing more than 10% ethanol,

®

gasoline additives, premium gasoline, or white
gas because engine/fuel system damage

could result.

ENGINE MAINTENANCE

Refer to engine owners manual for all engine mainte-

nance procedures and recommendations.

Figure 18. Fuel Valve Replacement
(View looking back from battery compartment)

A. Fuel Valve
B. Fuel Filter

19

RegularMaintenance

BATTERY MAINTENANCE

Cleaning the Battery and Cables

1. Disconnect the cables from the battery, negative
cable first (C, Figure 19).

2. Clean the battery terminals and cable ends with a
wire brush until shiny.

3. Reinstall the battery and reattach the battery cables,

positive cable first (A).

4. Coat the cable ends and battery terminals with petro-

leum jelly or non-conducting grease.

5. Be sure to replace the terminal cover (B) over the

positive battery terminal.

STORAGE

Before you store your unit for the off-season, read the
Maintenance and Storage instructions in the Safety
Rules section, then perform the following steps:

• Disengage the PTO, set the parking brake, & remove
the key.

• Perform engine maintenance and storage measures

listed in the engine owner's manual. This includes
draining the fuel system, or adding stabilizer to the
fuel (do not store a fueled unit in an enclosed struc-
ture - see warning).

• Battery life will be increased if it is removed, put in a
cool, dry place and fully charged about once a

month. If the battery is left in the unit, disconnect the
negative cable.

Before starting the unit after it has been stored:

• Check all fluid levels. Check all maintenance items.

• Perform all recommended checks and procedures
found in the engine owner's manual.

• Allow the engine to warm up for several minutes

before use.

Figure 19. Battery Compartment
A. Positive (+) Cable & Terminal

B. Positive Terminal Cover
C. Negative (-) Cable & Terminal

A WARNING

Be careful when handling the battery. Keep
flames and sparks away from the battery.
When removing or installing battery cables,
disconnect the negative cable FIRST and reconnect

it LAST. If not done in this order, the positive
terminal can be shorted to the frame by a tool.

WARNING

Never store the unit (with fuel) in an enclosed,

poorly ventilated structure. Fuel vapors can
travel to an ignition source (such as a furnace,
water heater, etc.) and cause an explosion.

Fuel vapor is also toxic to humans and animals.

20

Troubleshooting,

Adjustments,& Service

TROUBLESHOOTING

While normal care and regular maintenance will extend

the life of your equipment, prolonged or constant use

may eventually require that service be performed to allow
it to continue operating properly.

The troubleshooting guide below lists the most common
problems, their causes and remedies.

See the information on the following pages for instruc-

tions on how to perform most of these minor adjustments

and service repairs yourself. If you prefer, all of these
procedures can be performed for you by your local

authorized dealer.

TROUBLESHOOTING THE RIDER

PROBLEM CAUSE

Engine will not turnover or start. 1. Motion control levers not

in neutral lock positions.

2. PTO (electric clutch) switch
in ON position.

3. Out of fuel.

4. Fuel valve closed.

5. Engine flooded.

6. Gas is old or stale.

7. Battery terminals require
cleaning.

8. Battery discharged or dead.

9. Wiring loose or broken.

10. Solenoid or starter motor faulty.

11. Safety interlock switch
faulty.

12. Spark plug(s) faulty, fouled

or incorrectly gapped.

13. Water in fuel.

14. Fuse(s) blown.

Engine starts hard or runs poorly.

Engine knocks. 1.

Excessive oil consumption. 1.

Engine exhaust is black. 1.

1. Fuel mixture too rich.

2. Spark plug faulty, fouled, or
incorrectly gapped.

3,

Fuel filter dirty.
Low oil level.

2.

Using wrong grade oil.
Engine running too hot.

2.

Using wrong weight oil.

3.

Too much oil in crankcase.

Dirty air filter.

2.

Engine choke control
is in closed position.

AWARNING

To avoid serious injury, perform maintenance on
the rider or mower only when the engine is
stopped and the parking brake engaged.
Always remove the ignition key, disconnect the
spark plug wire and fasten it away from the plug
before beginning the maintenance, to prevent
accidental starting of the engine.

REMEDY

1. Lock motion control levers in neutral
lock positions.

2. Place in OFF position.

3. If engine is hot, allow it to cool, then refill
the fuel tank.

4. Open fuel valve.

5. Open the choke.

6. Drain fuel & replace with fresh fuel.

7. Clean the battery terminals.

8. Recharge or replace.

9. Visually check wiring & replace broken or
frayed wires. Tighten loose connections.

10. Repair or replace. See authorized dealer

11. Replace as needed. See authorized

service dealer.

12. Clean and gap or replace.

See engine manual.

13. Drain fuel & refill with fresh fuel.

14. Replace blown fuse(s).

1. Clean air filter. Check the choke.

2. Clean and gap or replace.
(See engine manual.)

3. Replace fuel filter.

1. Check/add oil as required.

2. See engine manual.

1. Clean engine fins, blower screen and
air cleaner.

2. See engine manual.

3. Drain excess oil.

1. Replace air filter. See engine manual.

2. Open choke control.

21

Troubleshooting,Adjustments,& Service

Rider Troubleshooting Continued.

PROBLEM
Engine runs, but rider will

not drive.

Rider drive belt slips.

Brake will not hold.

Rider steers or handles poorly.

CAUSE

1. Transmission(s) disengaged.

2. Belt is broken.

3. Drive belt slips.

4. Brake is not fully released.

5. Internal transmission problem

1. Pulleys or belt greasy or oily.

2. Belt stretched or worn.

1. Brake is incorrectly adjusted.

2. Internal transmission problem.

1. Steering linkage is loose.

2. Improper tire inflation.

REMEDY

1. Unlock roll release rod(s).

2. See Drive Belt Replacement.

3. See problem and cause below.

4. See Brake Adfjustment.

5. See authorized service dealer

1. Clean as required.

2. Replace belt.

1. See Brake Adjustment.

2. See authorized service dealer.

1. Check and tighten any loose connections.

2. See Regular Maintenance Section.

TROUBLESHOOTING THE MOWER

PROBLEM CAUSE REMEDY

Mower will not raise. 1. Mower deck not properly installed. 1. See Mower Removal and Installation.

2. Deck lift component(s) damaged. 2. See authorized service dealer for repair.

Mower cut is uneven. 1. Mower not leveled properly. 1. See Mower Adjustment.

2. Rider tires not inflated 2. See Regular Maintenance Section.
equally or properly.

Mower cut is rough looking. 1. Engine speed too slow. 1. Set engine speed control to full.

2. Ground speed too fast. 2. Decrease Ground Speed.

3. Blades are dull. 3. Sharpen or replace blades.

See Mower Blade Service.

4. Clean or replace belt as necessary.

5. See Servicing the Mower Blades.

1. Set engine speed control to full.

2. Decrease Ground Speed.

3. Cut tall grass at maximum cutting
height during first pass.

4. Cut grass with discharge pointing toward
previously cut area.

1. Tighten to specified torque.

2. Check and replace as necessary.

3. Remove, sharpen, and balance blades.
See Maintenance Section.

4. Reinstall Correctly.

1. Repair or replace.

2. Replace with correct belt.

1. Repair or replace as needed.

2. Replace drive belt.

Engine stalls easily with
mower engaged.

Excessive mower vibration.

Excessive belt wear or breakage.

Mower drive belt slips

or fails to drive.

4. Mower drive belt slipping
because it is oily or worn.

5. Blades not properly fastened

to arbors.

1. Engine speed too slow.

2. Ground speed too fast.

3. Cutting height set too low.

4. Discharge chute jamming
with cut grass.

1. Blade mounting hardware is loose.

2. Mower blades, arbors,
or pulleys are bent.

3. Mower blades are out
of balance.

4. Belt installed incorrectly.

1. Bent or rough pulleys.

2. Using incorrect belt.

1. Idler pulley spring broken or not
properly attached.

2. Mower drive belt broken.

22

Troubleshooting,Adjustments,& Service

Figure 21. Motion Control Lever Adjustments
A. Lever Height Adjustment Hardware

B. Lever Placement Adjustment Hardware
C. Forward Adjust Plate

Figure 20. Seat Adjustment
A. Adjustment Knobs

B. Support bolts

SEAT ADJUSTMENTS

The seat and motion control levers should be adjusted so

that operator's elbows are supported by the arm rests

when his/her hands are on the controls, and the motion
control levers can be moved through their full range of

motion without contacting the operator's legs.

Seat Position Adjustment

See Figure 20. The seat can be adjusted forward and
back. Remove the knobs (A), and loosen the support
bolts (B). Slide the seat to the desired position, then
reinstall the knobs and retighten the bolts.

MOTION CONTROL LEVER
ADJUSTMENT

The motion control levers can be adjusted in two ways.
The placement of the levers (how close the ends are to
one another) and the height of the levers can be adjust-

ed.

SPEED BALANCING ADJUSTMENT

If the rider veers to the right or left when the motion con-
trol levers are in the maximum forward position, the top
speed of each of these levers can be balanced. Only
adjust the speed of the wheel that is traveling faster.

TO REDUCETHE SPEED OFTHE FASTER WHEEL

1. Loosen the two bolts securing the forward adjust
plate (C, Figure 21).

2. Slide the plate up approximately 1/8".

3. Retighten the bolts and recheck speed balance.

4. Repeat steps 1-3 until adjustment is complete.

AWARNING

DO NOT adjust the rider for a faster overall speed

forward or reverse than it was designed for.

To Adjust the Lever Placement: Loosen the two bolts
(B, Figure 21) securing the control track, and adjust the
control track in or out to properly adjust the lever end
spacing.

Note: The bottom bolt may be accessed from beneath
the fender.

To Adjust the Handle Height: Remove the motion con-
trol lever mounting hardware (A, Figure 21) and reposi-
tion the lever either up or down from its original position.

You may need to readjust the handle placement as

described above.

23

Troubleshooting,Adjustments,& Service

MOTION CONTROL LEVER FRICTION
ADJUSTMENT

The motion control levers should be tight when moving in
and out of their neutral locked positions. If the levers are
loose, the lever friction should be adjusted.

To adjust friction:
Loosen the outside nut (C, Figure 21a) securing the

motion control lever (A) to the control bracket weldment
(B). Tighten the inner nut (D) against the bellville washer
(E) to 10 ft-lbs. Tighten the outside nut against the inside
nut, without allowing the inside nut to turn.

Note: The control bracket weldment is located beneath
the fender next to the operator's seat.

Figure 21a. Motion Control Lever Friction Adjustment
A. Motion Control Lever

B. Control Bracket Weldment
C. Outside Nut

D. Inside Nut
E. Bellville Washer

F. Flat Washer

CUTTING HEIGHT ADJUSTMENT

The cutting height adjustment lever controls the mower
cutting height. The cutting height is adjustable between
1-1/2" (3,8 cm) and 4" (10,1 cm).

To adjust cutting height:
Move the adjustment lever (A, Figure 22) slightly

upwards and outwards, then raise or lower the lever to

the desired height notch.

ROLLER BAR ADJUSTMENT

The rollers on this Zero Turn unit are not intended to ride
on the ground. DO NOT adjust rollers to ride on the

ground. Rollers riding on the ground will damage turf and
or unit.

Figure 22. Cutting Height Adjustment
A. Cutting Height Adjustment Lever

24

NEUTRAL ADJUSTMENTS

If the machine creeps while the motion control levers are

locked into their neutral locked positions, then it may be

necessary to adjust the link rods.

Perform this adjustment on a hard level surface such as

a concrete floor.

IMPORTANT NOTE: This adjustment should be per-

formed with the engine OFF. Perform the adjustment,

then start the engine to check the adjustment. If further

adjustment is required, stop the engine before perform-

ing the adjustment.

1. Determine which wheel is creeping. The left side
transmission and link rod control the left wheel, the

right link rod controls the right wheel.

2. Disengage the PTO, lock the motion control levers
into their neutral locked positions, turn the engine off,
remove the key, and wait for all moving parts to stop.

3. Remove the hardware (C, Figure 23) connecting the
rod end (B) to the control bracket weldment (A).

Note: The rod end is located under the fender beside
the operator seat.

4. Loosen the rod end jam nut (B).
If the transmission is creeping forward, turn the rod

end in (clockwise) one or two turns to shorten the link
rod (E).

If the transmission is creeping in reverse, turn the rod
end out (counterclockwise) one to two turns to length-

en the link rod.

,

Retighten the jam nut, and reconnect the rod end to

the control bracket weldment.

,

Start the unit and check for transmission creep.
Repeat steps 2-5 if necessary.

,

Once the correct adjustment is achieved, check

adjustment of the compression spring (F). With the

motion control levers in their neutral locked positions,

the spring should have no compression, and should

have approximately 1/16-1/8" of free play between the

washers at either end. Turn the two adjustment nuts

(G) in or out until the desired adjustment is achieved.

Troubleshooting,Adjustments,& Service

Figure 23. Neutral Adjustment
A. Control Bracket Weldment

B. Rod End
C. Rod End Connecting Hardware

D. Jam Nut
E. Link Rod
F. Compression Spring
G. Spring Adjustment Nuts (2)

AWARNING

Incorrect adjustment of the compression springs
can cause motion control levers to move from

neutral into forward or reverse. This can cause
unexpected machine movement, and may result in

possible injury and/or equipment damage.

25

Troubleshooting,Adjustments,& Service

PARKING BRAKE ADJUSTMENT

Brake Adjustment

1. Disengage the PTO, stop the engine, block the front
wheels, remove the ignition key, and lock the motion
control levers into their neutral lock positions.

2. Elevate the rear end of the unit, making sure it is
safely supported.

3. Before attempting brake adjustment, check the brake
gear (A, Figure 23a), brake arm (B), park brake
bracket (D), brake rod (E), and compression spring
(F) for dirt or debris that may affect brake operation.

4. Check to see that the brake arms (B) are engaged

against the brake gears (A), with the teeth on the
arms meshing with the teeth on the gears.

Note: The rear wheels may need to be moved slightly for
the teeth to mesh properly.

5. With the parking brake disengaged (motion control
levers moved from their neutral locked positions),
measure the length of the compression spring (F).

The measurement should be between 2-1/2" and 2-

3/4". If not, tighten or loosen the brake rod adjust-
ment nut (C) until the correct measurement is

achieved.

Figure 23a. Parking Brake Adjustment
A. Brake Gear (One Each Side)

B. Brake Arm (One Each Side)
C. Brake Rod Adjustment Nut

D. Park Brake Bracket
E. Park Brake Rod

F. Compression Spring

FRONT SUSPENSION ADJUSTMENT
(SELECT MODELS)

The shock assembly can be adjusted to vary the amount
of pre-load applied to the springs. This allows the opera-

tor to customize the ride according to operator's weight

and operating conditions.
LESS PRE-LOAD:

• Light operator weight

• Softer, more cushioned ride

• Best for relatively flat terrain

MORE PRE-LOAD:

• Heavy operator weight

• Stiffer, more rigid ride

• Better handling and greater stability on hilly terrain

TOADJUST THE SPRING PRE-LOAD:

1. Park machine on a flat, level surface. Disengage the
PTO, stop the engine and engage the parking brake.

iNCREASE

G

Figure 24. Front Suspension Adjustment
A. Pre-Load Adjustment Collar

2. See Figure 24. Turn the pre-load adjustment collar
(A) CLOCKWISE to increase the pre-load, turn

COUNTER-CLOCKWISE to decrease the pre-load.

Make sure both shocks are set to the same amount

of pre-load.

DECREASE

0

26

Figure 25. PTO Clutch Adjustment
A. Adjustment Window (Qty. 3, one shown)

B. Adjustment Nut

Troubleshooting,Adjustments,& Service

rrll I

Figure 26. Adjust PTO Clutch
A. Window

B. Adjustment Nut
C..016"-.018" (0,40-0,45mm) Feeler Gauge

PTO CLUTCH ADJUSTMENT

Check the PTO clutch adjustment after the initial 25 hour
break-in period and then after every 250 hours of opera-

tion. Also perform the following procedure if the clutch is

slipping or will not engage, or if a new clutch has been
installed.

1. Remove key from ignition switch and disconnect
spark plug wires to prevent the possibility of acciden-

tal starting while the PTO is being adjusted.

2. See Figure 25. Note the position of the 3 adjustment
windows (A) in the side of the brake plate and the

nylock adjustment nuts (B).

3. Insert a .016"-.018" (0,40-0,45mm) feeler gauge (C)
through each window, positioning the gauge between

the rotor face and the armature face as shown in

Figure 26.

4. Alternately tighten the adjustment nuts (B, Figure 25)

until the rotor face and armature face just contacts

the gauge.

5. Check the windows for an equal amount of tension
when the gauge is inserted and removed, and make
any necessary adjustments by tightening or loosen-

ing the adjustment nuts.

NOTE: The actual air gap between the rotor and arma-
ture may vary even after performing the adjustment pro-
cedure. This is due to dimensional variations on compo-
nent parts, and is an acceptable condition.

6. Check the mower blade stopping time. The mower

blades and mower drive belt should come to a com-
plete stop within five seconds after the electric PTO

switch is turned off.

WARNING

To avoid serious injury, perform adjustments only
with engine stopped, key removed and rider on

level ground.

BLADE BRAKE CHECK

Mower blades and mower drive belt should come to a
complete stop within five seconds after electric PTO

switch is turned off.

1. With parking brake engaged, PTO disengaged and
an operator in the seat, start the engine engine.

2. Have an assistant observe the mower drive belt
through the opening between the frame and top of

mower deck. Engage the PTO and wait several sec-
onds. Disengage the PTO and check the amount of
time ittakes for the mower drive belt to stop.

3. If the mower drive belt does not stop within five sec-
onds, perform the PTO Clutch Adjustment. If the belt
still does not stop within 5 seconds, see your dealer.

27

Troubleshooting,Adjustments,& Service

Figure 27. Orient Blades Side-to-Side

MOWER DECK LEVELING

Perform these adjustments on a flat level surface. Be
sure to check and adjust tire pressures before leveling

the mower deck

SIDE-TO-SIDE LEVELING

1. With the mower installed, place the rider on a
smooth, level surface such as a concrete floor. Turn

the front wheels so they are straight.

2. Check for bent blades and replace if necessary.

3. Place the mower cutting height lever in the fourth
adjustment notch from the bottom. Arrange the out-

side mower blades so that they are pointing from
side-to-side (Figure 27).

4. Measure the distance between the outside tips of

each blade and the ground (Figures 27 & 28). The
measurement should be 3" (7,6 cm), +/-1/8" (3mm). If

there is more than 1/8" (3mm) difference between the

measurements on each side, proceed to step 5. If the

difference is 1/8" (3mm) or less, proceed to step 6.

5. Use the rear leveling nuts (B, Figure 29) to adjust the

side-to-side leveling of the deck. Repeat step 4 if
necessary.

FRONT-TO-BACK LEVELING

6. Arrange the blades so they face front-to-back (Figure

30).

7. Measure the distance from the ground to the front tip
of the foremost blade (left blade on 38" & 42" decks)
and from the ground to the rear tip of the rear blade

(Figures 28 & 30). The front tip of the foremost blade
should be 1/4" (6mm) higher than the rear tip of the
rear blade. If not, proceed with steps 8 - 9.

Figure 28. Measure Blade Tips to Ground
A. Mower Deck C. Level Ground

B. Blade Tip

Figure 29. Mower Leveling - Side-to-Side
A. Rear Leveling Nuts

Figure 30. Orient Blades Front-to-Back

(Continued Next Page)

28

8. To adjust the front of the mower deck, use the adjust-
ing nuts on the front hanger bar (A, Figure 31) until

the desired measurement is achieved. Be sure to
adjust both nuts the same amount.

9. Re-check the blade measurement then repeat steps
7 - 9 as necessary.

Troubleshooting,Adjustments,& Service

Figure 31. Mower Leveling - Front-to-Back
A. Front Leveling Nuts

ROLLER BAR LEVELING

(If Equipped)

1. First level the mower deck using the procedure found
in MOWER DECK LEVELING.

2. With the mower installed, place the rider on a
smooth, level surface such as a concrete floor. Turn

the front wheels so they are straight.

3. Place the cutting height adjustment lever in the top

adjustment notch.

4. Measure the distance between the outside ends of

the roller bar and the ground. Ifthere is more than

1/8" (3mm) difference between the measurements on
each side, proceed to step 5.

5. Locate the roller bar leveling hardware on the right
side of the mower deck (A, Figure 32). Loosen the

hardware and raise or lower the roller bar until the

correct level is achieved, then tighten the hardware.

Repeat steps 4 & 5 if necessary.

Figure 32. Roller Bar Leveling
A. Leveling Hardware

29

Troubleshooting,Adjustments,& Service

TRANSMISSION DRIVE BELT

REPLACEMENT

1. Park the rider on a smooth, level surface such as a
concrete floor. Disengage the PTO, lock the motion

control levers into their neutral locked positions, turn
off the engine, and remove the ignition key.

2. Remove the mower belt from the PTO pulley (see
MOWER BELT REPLACEMENT for instructions).

3. Relieve tension on the transmission belt (A, Figure
33a) by moving the idler arm (E) in the direction indi-

cated by the curved arrow, and remove the old belt
from the crankshaft and transmission pulleys.

4. Loosen (do not remove) the anti-rotation bracket
hardware (C, Figure 33a), and slip the old belt out
between the anti-rotation pin (B) and the PTO (A).

Note: The PTO wiring harness must be disconnected
from the main wiring harness in order to remove and
replace the transmission belt. Be sure to reconnect the
harness after the belt is replaced.

FRONT

Figure 33b. Transmission Drive Belt Replacement
(Shown from Below; Components Removed for

Clarity)
A. Transmission Drive Belt

B. Crankshaft Pulley
C. Transmission Pulley (2)

D. Idler Pulley
E. Idler Arm

F. Idler Tension Spring

Figure 33a. Anti-Rotation Bracket
(View Looking Back from Mower Deck)

A. PTO Clutch
B. Anti-Rotation Pin

C. Anti-Rotation Bracket Hardware

BATTERY CHARGING

A dead battery or one too weak to start the engine may
be the result of a defect in the charging system or other
electrical component. If there is any doubt about the
cause of the problem, see your dealer. If you need to
replace the battery, follow the steps under Cleaning the
Battery & Cables in the Regular Maintenance Section.

To charge the battery, follow the instructions provided by

the battery charger manufacturer as well as all warnings

included in the safety rules sections of this book.

5. Reversing steps 3-4, install the new belt, following the
routing in Figure 33b. Make sure the V-side of the

belt runs in the grooves of the crankshaft pulley and
transmission pulleys (B & C). Also, make sure that
the anti-rotation pin (B, Figure 33a) is inserted into
the anti-rotation slot on the PTO before tightening

hardware (C).

6. Reinstall the PTO drive belt.

Remove the battery from the rider and place on a level,
non-concrete surface. Charge the battery at 6-10 amps
for 1 hour. Do not charge at a rate higher than 10 amps.

WARNING

Keep open flames and sparks away from the

battery; the gasses coming from it are highly
explosive. Ventilate the battery well during
charging.

30

Figure 34. Mower Belt Routing - 38" & 42" Decks
A. Right Arbor Pulley

B. Left Arbor Pulley
C. PTO Pulley

D. Stationary Idler
E. Belt Tensioning Idler

MOWER BELT REPLACEMENT

Troubleshooting,Adjustments,& Service

Figure 35. Belt Guide LocatorTab
(38" Mower Deck Belt Tensioning Idlers)

A. Belt Guide
B. Locator Tab

C. Idler Arm
D. Alignment Hole

E. Idler Pulley

To avoid damaging belts, DO NOTPRY BELTS OVER PULLEYS.

38" & 42" Decks:

.

Park the rider on a smooth, level surface such as a
concrete floor. Disengage the PTO, lock the motion
control levers into their neutral locked positions, turn
off the engine, and remove the ignition key.

.

Raise the mower deck to its highest cutting position.

3.

Pull back firmly on the belt tensioning idler (E, Figure

34) in the direction indicated, and remove the belt

from the left arbor pulley (A).

.

(38" Decks Only) Loosen (do not remove) the hard-
ware securing the belt tensioning idler pulley to the

idler arm, just until the belt guide separates enough
from the pulley to allow the belt to slip between the

pulley and guide.

Note: The belt guide (A, Figure 35) has a Iocator tab

(B) that fits into a corresponding hole (D) in the idler

arm (C) and keeps the guide aligned correctly.

Should the idler assembly inadvertently come apart

while loosening, be sure the belt guide is correctly

reinstalled onto the idler arm.

.

Remove the old belt from the remaining pulleys.

6.

Reversing steps 3 - 5, install the new belt, following
the routing in Figure 34. Be sure to retighten the idler

pulley hardware (if applicable).

31

Troubleshooting,Adjustments,& Service

FUSE REPLACEMENT

1. Park the rider on a smooth, level surface such as a
concrete floor. Disengage the PTO, lock the motion

control levers into their neutral locked positions, turn
off the engine, and remove the ignition key.

2. Raise the seat. The fuse holders are located on the
right side of the rear seat support.

3. Remove and check the suspected fuse (or fuses). If
blown, replace with a fuse with a rating equal to the
ratings indicated in Figure 36.

Figure 36. Fuse Designations and Ratings
A. Accessory - 30 Amp

B. Start - 15 Amp

WARNING

Do not use a fuse with a rating other than that
specified. Serious equipment damage may result.

32

Specifications

NOTE: Specifications are correct at time of printing and are subject to change without notice.

*Actual sustained equipment horsepower will likely be lower due to operating limitations and environmental factors.

ENGINE:

18.5 HP* Briggs & Stratton

Make Briggs & Stratton
Model 18.5 hp Intek

Horsepower 18.5 @ 3400 rpm
Displacement 30.59 Cu. in (501 cc)
Electrical System 12 Volt, 16 amp. Alternator, Battery: 230 CCA

Oil Capacity 52 oz. ( 1.5L) w/Filter

20 HP* Briggs & Stratton

Make Briggs & Stratton
Model 20 hp Intek

Horsepower 20 @ 3500 rpm
Displacement 40.0 Cu. in (656 cc)

Electrical System 12 Volt, 16 amp. Alternator, Battery: 230 CCA
Oil Capacity 64 Oz. (1.9 L) w/Filter

20 HP* Kohler

Make
Model

Horsepower
Displacement

Electrical System
Oil Capacity

Kohler
20 hp Courage

20 @ 3600 rpm

36.4 Cu. in (597 cc)
12 Volt, 15 amp. Alternator, Battery: 230 CCA

51 Oz. ( 1.5L) w/Filter

CHASSIS:

Fuel Tank

Rear Wheels

Front Wheels

Capacity: 3.0 Gallons (11.4 L)
Tire Size: 18 x 6.50-8 (38" Deck Models)

18 x 8.50-8 (42" Deck Models)
Inflation Pressure: 15 psi (1,03 bar)
Tire Size: 11 x 4.00-5

Inflation Pressure: 25 psi (1,72 bar)

TRANSMISSIONS:

Hydro-Gear

ZA-DHBB-2D5A-2DCX (LH)
ZA-AHBB-2D5A-2DCX (RH)

Type

Hydraulic Fluid
Speeds

@ Specified rpm

Continuous Torque
Output
Maximum Weight

on Axle

EZT
Sealed Unit

Forward: 0-6.2 MPH (0-9.98 km/h)
Reverse: 0-3 MPH (0-4.83 kin/h)

115 ft. Ibs. (155 N.m.)

340 Ibs. (154 Kg) per Axle

DIMENSIONS:

Overall Length 72" (182,9 cm)
Overall Width

With 38" Mower Deck 49" (124,5 cm)
With 42" Mower Deck 52" (132,1 cm)
Height 38" (96,5 cm)

Weight (apx.)
With 38" Mower Deck (Simplicity)

With 38" Mower Deck (Snapper)
With 42" Mower Deck

520 Ibs. (236 kg)
500 Ibs. (227 kg)

540 Ibs. (245 kg)

Engine Power Rating Information

The gross power rating labels for individual gas engine models meet or exceed SAE (Society of Automotive
Engineers) code J1940 (Small Engine Power & Torque Rating Procedure) and rating performance has been obtained
and corrected in accordance with SAE J1995 (Revision 2002-05). Actual gross engine power may be lower and is
affected by, but not limited to, ambient operating conditions and engine to engine variability. Given both the wide array
of products on which engines are placed, and the variety of environmental issues applicable to operating the equip-
ment, the gas engine will not develop the rated gross power when used in a given piece of power equipment (actual
"on-site" or net horsepower). This difference is due to a variety of factors including, but not limited to, accessories (air
cleaner, exhaust, charging, cooling, carburetor, fuel pump, etc.), application limitations, ambient operating conditions
(temperature, humidity, altitude), and engine to engine variability.

33

Parts&
Accessories

REPLACEMENT PARTS

Replacement parts are available from your authorized
dealer. Always use genuine Simplicity/Snapper Service

Parts.

MAINTENANCE ITEMS

Many convenient and helpful service and maintenance
items are available from you authorized dealer. Some of

these items include:

Engine Oil

Touch-Up Paint

Grease Gun Kit
8 oz. Grease Tube

Tire Sealant

Degrimer/Degreaser

Gas Stabilizer

TECHNICAL MANUALS

Additional copies of this manual are available, as well as
fully illustrated parts lists. These manuals show all of the
product's components in exploded views (3D illustrations
which show the relationship of parts and how they go
together) as well as part numbers and quantities used.

Important assembly notes and and torque values are

also included.

For applicable manuals currently available for your

model, contact our Customer Publications Department at
262-284-8519. Have the information listed in the box

below available when phoning in your request. Technical
manuals can be downloaded from

www.simplicitymfg.com or www.snapper.com

Model:

Mfg. No.:
Your Name:

Address:

City, State, Zip:
Visa/Mastercard No.:

Card Expiration Date:

34

PRODUCTS, INC.
McDonough, GA., 30253

www.snapper.com

MANUFACTURING, INC.

500 N Spring Street / PO Box 997

Port Washington, Wl 53074-0997

www.simplicitymfg.com

© Copyright 2006, Simplicity Manufacturing, Inc.
All Rights Reserved. Printed in USA.