Snapper 75438 User Manual

#6-3318 TWIN BAG GRASS CATCHER KIT for
SNAPPER 28" & 33" REAR ENGINE RIDERS & 33” LAWN TRACTORS
This grass catcher kit fits Lawn Tractors with 33” Decks and Rear Engine Riders w ith 28” & 33” Decks. On Series “A” & Later Lawn Tractors, Adapter Kit #6-1334 must be installed before this grass catcher can be installed. On Series “0-2” Lawn Tractors, Adapter Kit #6-1068 must be installed before this grass catcher can be installed. Install adapter kit as described by instructions provided with kit.
DO NOT attempt any maintenance, adjustments, service, or repairs with engine running. STOP engine. STOP blade. Set park brake. Remove key. Remove spark plug wire and secure away from spark plug. Engine and components are HOT. Avoid burns, allow sufficient time to cool.
STEP 1: Bumper Support Bracket & Muffler Guard Installation (Riders Only)
Remove the muffler mounting screw and the two screws from the R.H. side of the standup bumper. Install the bumper support bracket and muffler guard against the standup bumper. Align the holes and reinstall screws; tighten securely. See Figure 1.
lifts to 20 to 30 ft. lbs. Torque blade retaining hardware to 45 to 55 ft. lbs. See Figure 3.
NOTE: Not all original equipment or accessory blades will accept the Air Lift Kit. Contact an authorized dealer if you have questions.
FIGURE 1
STEP 2: Removal Of Deflector
Remove wing nut, flat washer and bolt from deck (save for use in step 4). (Riders) Flip up deflector, do not remove. (Tractors) Remove the hinge nut, spring and hinge pin from deflector. Remove deflector. Save for future use when not bagging grass. See Figure 2.
STEP 3: Air Lift Installation
An optional Air Lift Kit 6-1777 has been included with this grass catcher and may be installed to enhance bagging performance in certain conditions. The air lifts can be installed by reaching through the discharge opening or by removing the blade. Attach one air lift to each end of the blade using the hardware and instructions provided in the kit. Be certain to install lifts on both ends of blade. Torque nuts and bolts on air
FIGURE 2
FIGURE 3
The cutting blades and the edges of the cutting deck are extremely sharp and can cause severe injury. Always wear heavy leather gloves when working around cutting blades and the cutting deck.
INSTRUCTION No. 7-5438 (I.R. 1/31/03)
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DO NOT operate machine without entire grass catcher or guards in place.
STEP 4: ADAPTER INSTALLATION
Hold the adapter in front of the deck. Align the adapter lugs with the hinge lug retainers, then push the adapter to the rear. Loosen bolts (see Figure 4) & bump the adapter, if necessary, to force the lugs under the lug retainers. Secure the adapter to the deck with the previously removed bolt, flat washer and wing nut (from step 2). Tighten bolts. See Figure 4.
FIGURE 4
STEP 5: Cover Hood Assembly. Install sector to the
inside of cover using (3) 1/4 x 3/4” carriage bolts, 1/4 flat washers and 1/4 hex nuts. Slide screen into cover. Install inlet onto cover using (5) 1/4 x 1/2” carriage bolts and 1/4 hex flange nuts. See Figure 5.
STEP 6: Cover/Frame Installation. Lower cover/frame assembly onto bumper and secure with clevis pins and hair pins. See Figure 6.
STEP 7: Lift cover up for access to frame. Attach center brace to cover/frame with clevis pin and hair pin. Rotate center brace up and hook into adapter bracket. See Figure 7.
FIGURE 5
FIGURE 6
FIGURE 7
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STEP 8: Bag Installation. Insert both grass bags onto
frame. Make sure the grass bag frame notches fit into the frame recesses. See Figure 8.
STEP 10: Grass Tube Installation
Slide upper end of grass tube into opening of cover/frame structure. Slide lower end of grass tube over adapter end and rotate tube towards mower to secure handle hook under latch. See Figure 10.
FIGURE 8
STEP 9: Bag Installation. Lower cover assembly onto
frame. Lift up hook and insert it into hole in cover plate. See Figure 9
FIGURE 9
FIGURE 10
STEP 11: WEIGHT PLATE INSTALLATION (REAR ENGINE RIDER ONLY) IMPORTANT: Some model Riders may require the two
mounting holes to be drilled in the front frame. Refer to Step 12 for drilling instructions. The mounting holes in other models may be covered by the SNAPPER label. Attach the nine (9) weights to the front frame using 3/8-16 x 2-1/4” hex cap screws, flat washers, 3/8” split lock washers and 3/8-16 hex nuts. Tighten nuts and bolts securely. See Figure 11.
MOUNT 9 WEIGHTS USING CAP SCREWS, FLAT WAHSERS, LOCK WASHERS AND NUTS
PLACE HEAVY WASHER ON BOLT
FIGURE 11
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Weight Plates must be installed before operating the machine with a grass catcher kit. Grass catchers and other attachments affect the handling and stability of the machine. Use extra care. Refer to the Operator’s Manual for IMPORTANT SAFETY INSTRUCTIONS
STEP 12 DRILL MOUNTING HOLES (SERIES M RIDERS ONLY)
Measure and mark the location of the two holes using dimensions shown. See Figure 12. Drill two 13/32” holes. Attach weight plates. Refer to Step 11.
FIGURE 12
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TWIN BAG GRASS CATCHER ILLUSTRATION
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TWIN BAG GRASS CATCHER PARTS LIST
ITEM PART NO. DESCRIPTION
1 5-3668 COVER Assembly 2 1-9966 INLET 3 1-9725 SECTOR (Inside top baffle) 4 5-9951 MOUNTING Assembly (Includes following indented item)
- 3-6263 HOLDER, Inlet 5 5-1407 SPRING & Hook Assembly 6 3-6073 BRACE 7 9-1612 BOLT, 5/16-18 x 1-1/2” Carriage (2) 8 3-8087 HINGE, Top (2) 9 9-1611 SCREW, 1/4-28 x 3/4 Hex Head Cap (4) 10 9-1606 NUT, 5/16-24 Hex Center Lock (2) 11 2-3797 PAD, Bumper (2) 12 9-1605 NUT, 1/4-28 Hex (4) 13 1-4517 TUBE, Grass 14 1-1910 DECAL, Caution
- 6-0589 BAG, Hardware (Includes following indented items) 15 9-1576 NUT, 1/4-20 Hex (3) 16 9-1314 WASHER, 11/32" (3) 17 3-7745 HANDLE, Tube 18 3-1952 BASE, Tube Handle 19 9-1530 BOLT, 1/4-20 x 3/4" Carriage (4) 20 3-1951 LATCH, Tube Chute 21 9-1294 WASHER, 1/4 Flat (Gr. 5) (4) 22 2-9841 PIN, 5/16 x 11/16” Clevis (3) 23 9-1503 PIN, 3/32 x 1-1/2” Hair (3) 24 9-1545 NUT, 1/4-20 Flange Lock (5) 25 9-1604 BOLT, 1/4-20 x 1/2 Short Neck Carriage (5) 26 3-1954 BRACKET, Bumper Support (Shown on Page 1) 27 9-1614 SCREW, 1/4-20 x 1/2 (4) 28 9-1314 WASHER, 1/4 Internal Tooth Lock (4) 29 7-1677 GUARD, Muffler (Shown on Page 1) 30 5-3669 ADAPTER 31 9-1315 WASHER, 5/16 Split Lock (2) 32 9-1575 NUT, 5/16-18 Hex Center Lock (2) 33 5-1930 ASSEMBLY, Bag (Includes Indented Items)
-- 1-9250 BAG, Grass Catcher (2)
-- 1-9965 ROD, Bag Support
-- 1-4456 CONNECTOR 34 5-7652 ASSEMBLY, Screen (Includes Indented Items)
-- 1-9731 SCREEN
-- 1-9732 FRAME, Screen 35 9-0238 SCREW, 5/16-24 x 1 Hex Head Cap (2) 36 1-9295 DECAL, SNAPPER
-- 6-1777 KIT, Air Lift (Includes Indented Items) 37 3-4468 LIFTS, Air (2) (Shown on Page 1) 38 9-0223 NUT, 5/16-24 Hex (6) (Shown on Page 1) 39 9-0228 SCREW, 5/16-24 x 21/32 Machine (6) (Shown on Page 1) 40 9-0391 WASHER, 5/16 Internal Tooth Lock (6) (Shown on Page 1)
-- 7-2416 WEIGHT, Front Frame (9) (Rider only) (Shown on page 2)
-- 9-1976 SCREW, 5/8-11 x 1-3/4 Hex Cap (2) (Rider only) (Shown on page 2)
-- 9-1320 WASHER, 3/8 Split Lock (2) (Rider only) (Shown on page 2)
-- 9-0537 NUT, 5/8-11 Hex (2) (Rider only) (Shown on page 2)
-- 9-1560 SCREW, 3/8-16 x 2-1/4” Hex Cap (2) (Rider only) (Shown on page 3)
-- 9-1320 WASHER, 3/8 Split Lock (2) (Rider only) (Shown on page 3)
-- 9-1302 NUT, 3/8-16 Hex (2) (Rider only) (Shown on page 3)
-- 2-1746 WASHER, Thick
INSTRUCTION No. 7-5438 (I.R. 1/31/03)
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GRASS CATCHER OPERATION
Your Grass Catcher equipped SNAPPER machine will keep your lawn cleaner than it would be by raking or using any other vacuum method. The Hi-Vac models, which feature a patented rolled-lip deck design, will do an excellent job of vacuuming and bagging grass clipping, leaves, litter, and even hard to pick-up pine straw. Following are some hints for using the grass catcher.
Grass clippings and litter are picked up by the vacuum created by the cutter blade and blown into the bag by the
air blast coming from the blade. The vacuum and air blast must be sufficient to handle the material you want to collect.
Light, dry clippings may be put into the bag by using the standard cutter blade and mowing at normal speeds.
Heavier, more lush material will require more suction and air blast. Run engine faster and slow down the forward
speed of the mower.
Very heavy, lush grass, matted leaves or pine straw will require the entire vacuum and blast you can give it. Run
the engine at top speed and the mower at its slowest forward speed. Take less than a full swath under most severe conditions.
For maximum lift, the cutter unit should be set about 2 1/2” to 3” high. The heavier the litter to be picked up, the
higher the unit should be set. Make more than one pass over the area to be cleaned, if needed.
Normally, it is best to mow or clean by operating in a clockwise direction. However, if litter is matted and heavy,
make the first pass in a counterclockwise direction. As material is picked up on the left side of the cutter unit, it will more easily enter the chute and go into the bag.
The vacuum action of the blade will pick up dust unless the grass is very thick or the ground is wet. Be prepared
for this dust storm. You can minimize it if you learn to operate the cutter blade at the lowest speed that will put the clippings and litter in the bag. Because of the dust, your engine air cleaner should be serviced more frequently than usual.
Never fertilize with dry-type fertilizer just before mowing. The vacuum action will pick up most of the fertilizer and
put it in the bag, where it will do very little good for your lawn.
DO NOT be afraid to experiment with different blade speeds, cutter unit heights, and forward speeds until you have
learned how to make your SNAPPER machine operate best under YOUR conditions.
Some mower operator’s prefer to place a rigid piece of cardboard or plywood in the bottom of the bag for additional ground clearance and easier handling. If you desire this feature, the dimensions should be 1/8” to 3/8” thick, 15” wide by 35” long with a 4” radius on the corners.
COPYRIGHT © 2003 SNAPPER PRODUCTS INC. ALL RIGHTS RESERVED
INSTRUCTION NO. 7-5438 (I.R. 1/29/03) Printed in U.S.A.
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