SETUP INSTRUCTIONS AND PRE-OPERATION CHECKLIST FOR
SNAPPER GROUNDS CRUISER UTILITY VEHICLE
INTRODUCTION: These instructions cov er the setup of the Snapper Grounds Cruiser utility vehicle. Complete
each step carefull y. A checklist h as been provid ed. It is v ery important to v erify and record each item on t he
list prior to placing the machine into service. The dry weight of the machine you are about to setup is 1,230 lb. It
is strongly recommended that you use an overhead hoist when lifting the machine. The capacity of the device
used for lifting must exceed the weight of the machine. DO NOT work on the machine until properly blocked
and secured to prevent it from falling. If an overhead hoist is not available, you may have to remove boards
from the crate bottom to gain access with floor type jacks.
5. Install left and right rear tires and secure each with
WARNING
DO NOT attempt any adjustments, maintenance or
service with the engine running. STOP engine. Set
park brake. Shift transmission to neutral and
remove key. Remove spark plug wire from spark
plug and secure wi re away from sp ark plug. Eng ine
and components are HOT. Avoid serious burns,
allow all parts to cool before working on machine.
STEP 1
INSTALL REAR TIRES
The machine is secur ely attached to the c rate bottom at
each wheel location. See Figure 1.1. The four steel
plates must be rem oved before lifting t he machine. The
device used to lift the machine must have a capacity
greater than 1230 lb. The c argo bed is attached to the
frame of the machine with plastic straps. Carefully
remove the straps and set the cargo bed aside for
installation later.
5 lug nuts. NOTE: The tir es are directional. Instal l
with valve stem out and the points of the chevron
treads pointing forward. See Figure 1.2.
3
1
5
4
2
(LOOSEN ONLY)
REMOVE
FIGURE 1.1
1. Loosen only, two lug nuts at left and right rear
wheel hubs.
2. Remove the four bolts securing the left and right
support plates to the crate bottom.
3. Lift machine, at t he rear hitch, onl y high enough to
allow tire installation. Block machine securely to
prevent it from falling. Remove support plates.
4. Check castle nuts to insure that the cotter pins have
been fully inserted and hav e at leas t o ne l eg be nt to
secure in place.
POINTS OF TREADS POINTING TOWARD FRONT OF VEHICLE.
FIGURE 1.2
6. Remove blocks and lower rear of machine.
7. Torque lug nuts to 75 f t-lb using sequence shown.
See Figure 1.2.
STEP 2
INSTALL FRONT BUMPER
The bolts used to attach the front bumper to the
machine are already installed in the front frame. The
bumper can be used t o lift the weight of the f ront of the
machine. The mounting hardware must be tightened
securely (30 ft-lb).
1. Place bumper over f our bolts at front of fram e. Note
orientation, flat side of side plates towards bottom
2. Attach using (4) 3/8-16 flange lock nuts.
3. Torque nuts to 30 ft-lb.
INSTRUCTION No. 7-4510 (I.R. 5/3/01)
STEP 3
INSTALL FRONT TIRES
The front bumper can be used to lift the front of the
machine. Block the machine to prevent it from falling.
NOTE: The front tires are directional. Install with valve
stems out and with the points of the chevron treads
pointing forward.
1. Loosen only, two lug nuts at left and right front
wheel hubs.
2. Remove the four bolts securing the left and right
support plates to the crate bottom.
3. Lift front of machine on ly hi gh en oug h to ins t al l f r ont
tires. Block machine securely to prevent it from
3. Place (1) 1/2” x 1 1/4“ d iameter flat washer on (1)
7/16-20 x 2” bolt. Inser t bolt with washer into seat
belt mounting plate. See Figure 1.3.
4. Insert bolt into hole in seat support. Place large
2 1/2” diameter flat washer over bolt against inside
surface of seat support.
5. Place (1) 1/2” x 1 1/4” flat washer on bolt. Install (1)
7/16-20 top lock nut.
BELT
SEAT SUPPORT
STRUCTURE
falling. Remove support plates.
4. REMOVE OPERATOR PROTECTIVE STRUCTURE
FROM CRATE B OTTOM A T TH IS TI ME.
5. Check front wheel hubs to insure that they rotate fr eely ,
the castle nuts are tight and the cotter pins are inserted
PLATE
DIAMETER
FLAT
WASHER
fully and have at least one leg bent to secure in pla ce.
6. Install left and right f ront tires and s ecure each with
5 lug nuts.
7. Remove blocks and lower machine.
8. Torque lug nuts to 75 f t-lb using sequence shown.
NYLOC
NUT
See Figure 1.2.
9. Install dust caps onto wheel hubs
HEX BOLT
STEP 4
ADJUST TIRE PRESSURE
IMPORTANT! C orr ect tir e i nflatio n pres sur e is cr itic al to
the proper handling and braking of the machine.
1. Using a low-pressure tire gauge, check tire
pressure.
2. Adjust tire pressure to 15 psi.
6. Tighten nut to a snug rotating fit. When properly
WARNING
Operator Protectiv e Structure and Seat Belts must
be installed and all mounting hardware tightened
securely before starting or operating machine.
STEP 5
INSTALL SEAT BELTS
Mounting of seat belts is very important. Assemble
carefully using the sequ ence shown. The seat belt wi th
the latch plate is typically attached at the outside
mounting hole. The seat belt with th e buc k le is attac h e d
at the inside or m iddle mounting hole. T ighte n hard w ar e
to a snug rotating fit as described below.
IMPORTANT! The la rge 2 1/2” diameter f lat w ashers
must be installed on the in side surface of the seat
support structure. See Figure 1.3.
1. Remove the top t wo bolts from the fuel tank straps
and slide tank out. This will allow clearance to
install the bolt used to mount the right seat belt.
See Figure 1.4.
NOTE: tank straps r em ain loos e unti l ST EP 6, O perato r
Protective Structure installation has been completed.
2. Locate seat belts and hardware bag.
7. Repeat for remaining three belts.
Safe operation of machin e limits total occupants to
(2), one operator and one passenger. Seat belts
must be securely latched and adjusted to a snug fit
before starting or operating the machine.
FLAT WASHER
FLAT WASHER
FIGURE 1.3
tightened the mounting bracket should be able to
rotate with some resistance to align properly with
seat position and size of operator, but not rattle.
WARNING