Snapper 7-4172 User Manual

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DEALER SET-UP INSTRUCTIONS for SNAPPER
MOWER SHOWN AS REMOVED FROM SHIPPING
MODEL SHOWN)
UPPER
UPPER
LOWER
LOWER
LOWER
UPPER HANDLE &
LOWER
21” STEEL DECK WALK BEHIND MOWERS
This SNAPPER Walk Behind Mower uses a handle engine control bail s ystem to kill th e engine for the SAFETY of the operator. These mow ers are designed for quick set- up. The Pre Sale Checklist must be completed and filled out by the dealer as the items are checked off and/or performed and the Consumer/Operator Product Registration card filled out and sent t o the Customer Service department at SN APPER when comp leted. CAUTION: Cutting blades are extremely sha rp. W ear heavy leather gloves when h and ling or working w i th blades. Be ca refu l to av oid cutting yourself on sharp edges of blade.
PUSH MODELS
STEP 1: Remove mower from shipping carton. Mower
shown as removed from shipping carton with handles folded in Figure 1.
STEP 3: Raise upper an d lower handle until i t seats into position in the lower handle brackets. Securely tighten lower handle T-Knobs on both sides. See Figure 3.
LOWER HANDLE SHOWN IN POSITION
HANDLE T-KNOB
CARTON WITH HANDLES FOLDED (PUSH
FIGURE 1
STEP 2: Remove and dis c ard c ardboard from between all
handles. Raise upper handle until it is in line and seats into lower handle. Securel y tighten upper handle T -Knobs on both sides. See Figure 2.
HANDLE
HANDLE T-KNOB
HANDLE
HANDLE T-KNOB
HANDLE BRACKET
FIGURE 2
FIGURE 3
IMPORTANT: DO NOT tip machine with carburetor or
spark plug down. Oil fr om crankcase will saturate the air filter and cause the engi ne to be hard to start or not start at all. If contaminatio n does oc c ur , the air filter will have to be replaced.
STEP 4: Tip mower back against the upper handle to gain access to cutting blade. Remove foam shipping block from cutting blade. T his must be removed before star ting the engine.
INSTRUCTION No. 7-4172 (I.R. 11/10/00)
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STEP 5: Handle hei ght is adjus table f or dif ferent hei ght of
LOWER HANDLE
LOOSEN
MOVE UPPER HANDLE
1/16”
-
1/8”
CLEARANCE
OUTER
INNER
SPRING
CLUTCH
LOOP ROPE
operators. Loosen the two nuts on the inside of each of the lower handles. S ee Figure 4. Move the hand le up or down to the desired height.. Retighten all nuts securely after adjustment. Pul l blade contro l against upper handle, pull rope start handle and loop into rope guide. See Figure 5. IMPORTANT! Some models are equipped with braces that attach to the lower handle brackets and must be loosened before handle height can be adjusted.
BRACKET
TWO NUTS
FIGURE 4
STEP 6: Set-up is now complete for push models
without self-propelled drive system. For self-propelled models continue to the “Self-Propelle d Models” Sectio n. Proceed to the Pre Sale Checklist section of this instruction to prepare mower for use.
SELF-PROPELLED MODELS
NOTE: The set-up procedure for self-propelled models is
basically the same as the Push Models. Follow the exact procedure as described in Steps 1 thru 6 from the Push Models section.
STEP 7: Check the cleara nce between the clutch cable and clutch spring. NOTE: Clearanc e betwee n spring and cable is very im portant. Excessive clearance will c ause drive system NOT to oper ate when wheel drive control handle is depressed. No clearance at all will cause mower to continue to propel itself when wheel drive control handle is released to stop mower movement. Slide vinyl spring cover (located at the end of clutch cable) up clutch cable to gain access to the end of spring and cable loop. With wheel drive control handle released, clearanc e bet ween spri ng hook and cab le loop should be 1/16” to 1/8”. If cleara nce is m ore or less than specified, unhook spring from clutch cable eye, then adjust by rotating outer spring clockwise or counter clockwise to achieve the proper clearance. Rehook spring to clutch cable eye. Slide vinyl cover over the spring when correct clearance is reached. See Figure 6.
CLUTCH CABLE
VINYL SPRING COVER
INTO ROPE GUIDE
UP OR DOWN FOR PROPER HEIGHT
SPRING
CABLE
CABLE EYE
SPRINGS
FIGURE 6
FIGURE 5
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STEP 8: Driven d isc to driv e disc adjustment is set up at
MOVE GROUND SPEED
SIXTH SPEED
FIRST SPEED
DRIVEN DISC
DRIVEN
TRANSFER
CONNECTOR HEX
1/8” MEASUREMENT
SLIDE DRIVEN
TRANSFER
CONNECTOR
OUTSIDE
DRIVE
the factory. In case driven disc may need adjustment, proceed as follows:
A. Place s peed control rod in the num ber six speed position. See Figure 7.
POSITION
CONTROL TO SIX SPEED POSITION
SIXTH
POSITION
C. Slide driven disc assembly over until 1/8” from
outside edge of drive disc. Maintaining the 1/8” measurement, remove any looseness from the linkage. This can be done by holding the transfer rod and applying pressure to the left (as viewed from operators position), then retighten the connector hex nut securel y. See Figure 9. Move shift ro d to the number one speed pos i ti o n, t h en ba c k to the number s ix s p ee d position. Recheck the 1/8” measurement described previously. Reinstall driven disc spring to driven disc assembly.
TO OUTSIDE EDGE
DISC ASSEMBLY TOWARD OUTSIDE EDGE
OF DRIVE DISC
DISC
FIRST
FIGURE 7
B. Remove driven disc spring from driven disc
assembly as shown. Lo osen c onnector hex- nut. See Figure 8.
ASSEMBLY
DRIVE DISC
DISC SPRING
ROD
NUT
CONNECTOR
FIGURE 8
CONNECTOR
ROD
HEX NUT
FIGURE 9
STEP 9: Make sure all nuts and bolts are tight.
EDGE
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STEP 10: Install the gr ass bag adapter and secure to
SECURE ADATER TO
DECK WITH NUTS
SUPPORT ROD
ROPE GUIDE
GRASP SLIDER.
FIGURE 16
ROPE
the side of the deck with the t wo 5/16-18 nuts (P/N 9-
0951) provided in the hardware bag. See Figur e 14.
STEP 12: Fold bag op ening in to a "Z" and ins tall sl ider. See Figur e 16.
PULL Z-FOLD INTO SLIDER
FIGURE 15
PULL
STEP 13: Install grass bag on the mower. Slide bag
connector over flange o n the bag adapt er. Attach gra ss bag handle to middle handle cross bar. See Figure 17.
BLADE CONTROL
HANDLE
FIGURE 14
STEP 11: Attach support rod to deck adapter by first
removing the nut and bolt at the rope guide pulley. Reassemble with the s upport r od under neath the p ulley and the flattened end of the rod towards the engine. Attach the support ro d to th e to p of th e engine. Remove the nut and washer from the right rear corner of the recoil housing as shown. Place th e s u ppor t rod over the threaded engine stud. Install nut only (washer not needed) and re-tighten the nut. See Figure 15.
FIGURE 15
BAG CONNECTOR
GUIDES
FIGURE 17
IMPORTANT: DO NOT tip machine with carburetor or
spark plug down. Oil fr om crankcase will satur ate the air filter and cause the engi ne to be hard to s tart or not start at all. If contamination doe s occur, the air filter will have to be replaced.
STEP 14: Tip mower back against the upper handle to gain access to th e un ders id e of t he c utt ing bla de. R em ove f o am shipping block from cutting blade. This must be removed before starting the eng ine.
STEP 15: Pull blade control up against handle. Pull recoil rope out and route rope around pulley guide on bag adapter and loop rope into guide on upper handle. See Figure 17.
STEP 16: Complete all items on Pre Sale C he ckli st.
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DEALER PRE SALE CHECKLIST for SNAPPER
21” STEEL DECK WALK BEHIND MOWERS
The following must be completed p rior to sale. Refer to the prev ious pages in this instruction fo r detailed set­up instructions. Review this checklist with purchaser. Check ( checklist.
SET-UP CHECKLIST
_____ FOAM SHIPPING BLOCK removed from cutting blade. _____ UPPER HANDLE & LOWER HANDLE secured in place and hardware tightened securely. _____ SIDE CHUTE, RECYCLING COVER or GRASS BAG installed on mower. _____ BLADE retaining bolt(s) checked and tightened securely.
LUBRICATION
_____ ENGINE OIL added to bring level up to full mark on 4-cycle engines (Refer to Engine Manual). _____ DIFFERENTIAL grease checked and added if needed.
OPERATIONAL TEST
_____ ENGINE started, engine control settings checked and adjusted as needed. _____ WHEEL DRIVE checked for proper operation and adjusted as needed (Self-Propelled Models). _____ DRIVE DISC adjustment checked and made (Self-Propelled Models). _____ GROUND SPEED control checked (Self-Propelled Models).
CPSC (Consumer Product Safety Commission) COMPLIANCE TEST
_____ BLADE CONTROL stops engine when released.
DEALER’S RECORDS & FINAL CHECK
_____ PERSONALLY HANDED Operator’s Manual & Mower Safety Booklet to purchaser. _____ INSTRUCTED purchaser to read and follow instructions in Operator’s Manual. _____ DEMONSTRATED proper starting procedure and operation of mower to purchaser. _____ INSTRUCTED purchaser how to service air cleaner, maintain oil level (4-cycle). _____ ASSISTED purchaser in completing Product Registration Card.
CONSUMER/OPERATOR PRODUCT REGISTRATION CARD
Purchase Date ___________________ Model _______________________ Serial No.________________________ Retailers Name ___________________________________ Signature _____________________________________ Address _____________________________________ City ____________________ State _______ Zip _______ MOWER WILL BE USED COMMERCIALLY? _______ YES _____ NO Purchaser’s Name _________________________________ Signature ____________________________________ Address ____________________________________ City _____________________ State _______ Zip _______
IMPORTANT: This form is to be retained by the Dealer for future reference regarding Warranty, proof of purchase, traceability for product recall or service, etc. Complete the Product Registration Card and Mail to Customer Service Department at SNAPPER, P.O. BOX 1379, McDonough, Georgia, 30253.
) all items actually performed and sign this
INSTRUCTION No. 7-4172 (I.R. 11/10/00)
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