Snapper 7073959, 422023BVE, 421823BVE Owner’s Manual

Safety Instructions & Operator's Manual for

REAR ENGINE RIDING MOWER

SERIES 23

MODEL

421823BVE 422023BVE

MODEL NUMBER EXPLANATION

1421181231BlVl E I

CUTTING WIDTH

ENGINE HP *

SERIES DESIGNATION

42-42" Cutting Deck 18 - 18.0 HP Engine 23-Series B -Briggs Engine V-Over Head

20 - 20.0 HP En_line Desiqnation Valve

Thank you for buying a SNAPPER Product! Before operating your REAR ENGINE RIDER, read this manual carefully and pay particular attention to the "IMPORTANT SAFETY INSTRUCTIONS" on Pages 2 thru 4.

Remember that all power equipment can be dangerous if used improperly. Also keep in mind that SAFETY requires careful use in accordance with the operating instructions and common sense!

NOTE: Specifications are correct at time of printing and are subject to change without notice. * Actual sustained equipment horsepower will likelv be lower due to ooeratina limitations and environmental factors,

1 1

MANUAL No. 7073959 (I.R. 5/20/2005)

ENGINE OPTIONS

ENGINE TYPE

ENGINE MODEL

E -Electric Start

IMPORTANT SAFETY INSTRUCTIONS

WARNING: This powerful cutting machine is capable of amputating hands and feet and can throw objects that can cause injury and damage! Failure to comply with the following SAFETY instructions could result in serious

injury or death to the operator or other persons. The owner of the machine must understand these instructions

and must allow only persons who understand these instructions to operate machine. Each person operating the machine must be of sound mind and body and must not be under the influence of any substance, which

might impair vision, dexterity or judgment. If you have any questions pertaining to your machine which your dealer cannot answer to your satisfaction, call or write the Customer Service Department at SNAPPER,

McDonough, Georgia 30253. Phone: (1-800-935-2967).

PROTECTION FOR CHILDREN

Tragic accidents can occur if the operator is not alert to the

presence of children. Children are often attracted tothe

machine and the mowing activity. Childrenwho havebeen given ridesinthe past may suddenlyappear inthe mowing areafor another rideand be runover or backed overbythe

machine. Never assume that children will remainwhere you

lastsaw them.

1. KEEP children out of the mowing area and under the watchful care of a responsible adult other than the

operator.

2. DO NOT allow children in yard when machine is operated (even with the blade OFF).

3. DO NOT allow children or others to ride on machine, attachments or towed equipment (even with the blades OFF). They may fall and beseriously injured.

4. DO NOT allow pre-teenage children to operate machine.

5. ALLOW only responsible adults & teenagers with mature judgment under close adult supervision to

operate machine.

6. DO NOT operate blades in reverse. STOP BLADES.

LOOK and SEE behind and down for children, pets and hazards before and while backing.

7. USE EXTRA CARE when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

PROTECTION AGAINST TIPOVERS

(Continued From PreviousColumn)

5. STAY ALERT for holes and other hidden hazards. Tall

grass can hide obstacles. Keep away from ditches, washouts, culverts, fences and protruding objects.

6. KEEP A SAFE DISTANCE (at least 3 feet) away from

edge of ditches and other drop offs. The machine could turn over if an edge caves in.

7. Always begin forward motion slowly and with caution.

8. Use weights or a weighted load carrier in accordance with instructions supplied with a grass catcher. DO

NOT operate machine on slopes exceeding 10 degrees

(18% grade) when equipped with grass catcher.

9. DO NOT put your foot on the ground to try to stabilize the machine.

10. DO NOT operate machine on wet grass. Reduced traction could cause sliding.

11. Chose a low enough speed setting so that you will not

have to stop or shift on a slope. Tires may lose traction

on slopes even though the brakes are functioning

properly.

12. DO NOT operate machine under any condition where traction, steering or stability is doubtful.

13. Always keep the machine in gear when going down slopes. DO NOT shift to neutral (or actuate hydro roll

release) and coast downhill.

PROTECTION AGAINST TIPOVERS

Slopes are a major factor related to loss-of-control and tip- over accidents, which can result in severe injuryor death. All slopes require extra CAUTION. Ifyou cannot back up

the slope or ifyou feel uneasy on the slope, DO NOT mow

it. Use extra care with grass catchers or other attachments;

these affect the handling andthe stability of the machine.

1. DO NOT operate machine on slopes exceeding 15 degrees (27% grade).

2. Exercise EXTREME CAUTION on slopes above 10 degrees (18% grade). Turn blades OFF when traveling

uphill. Use a slow speed and avoid sudden or sharp

turns.

3. DO NOT operate machine back and forth across face of slopes. Operate up and down. Practice on slopes

with blades off.

4. AVOID starting, stopping or turning on slopes. If machine stops going uphill or tires lose traction, turn

blades OFF and back slowly straight down the slope.

PREPARATION

1. Read, understand, warnings in this manual and on the machine, engine and attachments. Know the controls and the proper

use ofthe machine before starting.

2. Only mature, responsible persons shall operate the

machine and onlyafter proper instruction.

3. Data indicates that operators age 60 and above, are

involved in a large percentage of mower-related injuries. These operators should evaluate their ability

to operate the mower safely enough to protect themselves and others from serious injury.

4. Handle fuel with extra care. Fuels are flammable and vapors are explosive. Use only an approved fuel

container. DO NOT remove fuel cap or add fuel with engine running. Add fuel outdoors only with engine

stopped and cool. Clean spilled fuel from machine. DO

NOT smoke.

5. Practice operation of machine with BLADES OFF to

learn controls and develop skills.

and follow instructions and

IMPORTANT SAFETY INSTRUCTIONS

PREPARATION

(Continued From Previous Page)

6. Check the area to be mowed and remove all objects such as toys, wire, rocks, limbs and other objects that could cause injury if thrown by blade or

interferewith mowing.

7. Keep people and pets out of mowing area.

Immediately STOP blades, STOP engine, and

STOP machine if anyone enters the area.

8. Check shields, deflectors, switches, blade controls and other safety devices frequently for

proper operation and location.

9. Make sure all safety decals are clearly legible.

Replace if damaged.

10. Protect yourself when mowing and wear safety glasses, long pants and substantial footwear.

11. Know how to STOP blades and engine quickly

in preparation for emergencies.

12. Use extra care when loading or unloading the machine into a trailer or truck.

13. Check grass catcher components frequently for signs of wear or deterioration and replace as

needed to prevent injury from thrown objects

going through weak or worn spots.

SAFE HANDLING OF GASOLINE

To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive

1. Extinguish all cigarettes, cigars, pipes and other sources of ignition.

2. Use only an approved fuel container.

3. DO NOT remove fuel cap or add fuel with the

engine running. Allow the engine to cool before

refueling.

4. DO NOT refuel the machine indoors.

5. DO NOT store the machine or fuel container inside where there is an open flame, spark or

pilot light such as on a water heater or other

appliances.

6. DO NOT fill fuel containers inside a vehicle or

on a truck or trailer bed with a plastic liner. Always place the containers on the ground

away from the vehicle before filling.

7. Remove gas-powered equipment from the

vehicle or trailer and refuel it on the ground. If this is not possible, then refuel equipment

using a portable container, rather than a

gasoline dispenser nozzle.

8. DO NOT start gas powered equipment in

enclosed vehicles or trailers.

9. Keep the nozzle in contact with the rim of the

fuel tank or container opening at all times until fueling is complete. DO NOT use a nozzle lock-

open device

10. If fuel is spilled on clothing, change clothing immediately.

11. Never overfill a fuel tank. Replace fuel cap and

tighten securely.

OPERATION

1. Mount and dismount machine from left side.

Keep clear of discharge opening at all times.

2. Start engine from operator's seat, if possible.

Make sure blades are OFF and parking brake is set.

3. DO NOT leave machine with engine running. STOP engine, STOP blades, SET brake, and

Remove key before leaving operators position of any reason.

4. DO NOT operate machine unless properly seated with feet on feet rests or pedal(s).

5. STOP BLADES and ENGINE and make sure blades have stopped before removing grass

catcher or unclogging mower to prevent loss of fingers or hand.

6. Blades must be OFF except when cutting grass. Set blades in highest position when mowing

over rough ground.

7. Keep hands and feet away from rotating blades underneath deck. DO NOT place foot on ground

while BLADES are ON or machine is in motion.

8. DO NOT operate machine without entire grass catcher or guards in place and working. DO NOT point discharge at people, passing cars,

windows or doors.

9. Slow down before turning.

10. Watch out for traffic when near or crossing roadways.

11. STOP engine immediately after striking an obstruction. Inspect machine and repair

damage before resuming operation.

12. Operate machine only in daylight or with good artificial light.

13. Move joystick (if equipped) SLOWLY to maintain control during speed and directional changes.

14. Exercise CAUTION when pulling loads. Limit loads to those you can safely control and attach

loads to hitch plate as specified with SNAPPER attachment instructions.

15. On slopes, the weight of the towed equipment may cause loss of traction and loss of control. When towing, travel slowly and allow extra distance to stop.

16. DO NOT operate engine in enclosed areas. Engine exhaust gases contain carbon monoxide, a deadly poison.

17. DO NOT discharge material against a wall or obstruction. Material may ricochet back towards the operator.

18. Only use accessories approved by the manufacturer. See manufacturer's instructions

for proper operation and installation of accessories.

IMPORTANT SAFETY INSTRUCTIONS

TOWING

1. Tow only with a machine that has

designed for towing. DO NOT attach towed equipment except at the hitch point.

2. Follow the manufacturer's recommendation for

weight limits for towed equipment and towing on slopes.

3. DO NOT allow children or others on towed equipment.

4. On slopes, the weight of the towed equipment may cause loss of traction and loss of control.

5. Travel slowly and allow extra distance to stop.

a hitch

MAINTENANCE

1. DO NOT store machine or fuel container inside where fumes may reach an open flame, spark or

pilot light such as in a water heater, furnace,

clothes dryer or other gas appliance. Allow engine to cool before storing machine in an

enclosure. Store fuel container out of the reach of children in a well ventilated, unoccupied

building.

2. Keep engine free of grass, leaves or excess grease to reduce fire hazard and engine overheating.

3. When draining fuel tank, drain fuel into an approved container outdoors and away from open flame.

4. Check brakes frequently; adjust, repair or

replace as needed.

5. Keep all bolts, nuts and screws properly tight. Check that all cotter pins are in proper position.

6. Always provide adequate ventilation when

running engine. Exhaust gases contain carbon

monoxide, an odorless and deadly poison.

7. Disconnect negative (black) cable from battery before performing maintenance or service. Cranking engine could cause injury.

8. DO NOT work under machine without safety blocks.

9. Service engine and make adjustments only when engine is stopped. Remove spark plug wire(s) from spark plug(s) and secure wire(s) away from spark plug(s).

10. DO NOT change engine governor speed settings or overspeed engine.

11. Lubricate machine at intervals specified in manual to prevent controls from binding.

12. Mower blades are sharp and can cut. Wrap the blades or wear heavy leather gloves and use CAUTION when handling them.

13. DO NOT test for spark by grounding spark plug

next to spark plug hole; spark plug could ignite

gas exiting engine.

14. Have machine serviced by an authorized SNAPPER dealer at least once a year and have the dealer install any new safety devices.

MAINTENANCE

(Continued From Previous Column)

15. Maintain or replace safety and instruction labels as necessary.

16. Use only genuine SNAPPER replacement parts to assure that original standards are

maintained.

TABLE OF CONTENTS

IMPORTANT SAFETY INSTRUCTIONS ........................................................................ 2-4

TABLE OF CONTENTS ..................................................................................................... 5

SECTION 1 - FAMILIARIZATION ...................................................................................... 6

SECTION 2 - OPERATING INSTRUCTIONS ............................................................... 7-13

Pre-start Checklist ........................................................................................................ 7

Operator's Seat Adjustment ......................................................................................... 7

Starting & Stopping Engine, Blades & Wheel Drive .............................................. 8-11

Starting & Stopping Mower Blades ....................................................................... 10-11

Starting & Stopping Wheel Drive .......................................................................... 10-11

Parking Brake ............................................................................................................... 12

Cutting Height Adjustment ......................................................................................... 12

Reverse Lockout Mechanism ..................................................................................... 13

SECTION 3 - MAINTENANCE INSTRUCTIONS ....................................................... 14-20

Service - After First 5 Hours ...................................................................................... 14

Change Engine Oil .................................................................................................... 14

Service Engine Air Cleaner ...................................................................................... 14

Check Mower Blade ................................................................................................. 14

Check Blade Drive Belt ............................................................................................ 15

Blade Brake ............................................................................................................... 15

Service Brake / Park Brake ...................................................................................... 15

Check Interlock System ...................................................................................... 15-16

Reverse Lockout Mechanism .................................................................................. 16

Lubrication - Grease Fittings - Overview ............................................................. 16

Service- Every 25 Operating Hours .......................................................................... 16

Check Engine ....................................................................................................... 16-17

Battery Fluid Level ................................................................................................... 17

Mower Deck Levelness ............................................................................................ 17

Clean Mower Deck .................................................................................................... 17

Shift Lever - Lubrication ......................................................................................... 17

Mower Blade Spindle- Lubrication .................................................................. 17-18

Mower Deck Linkage - Lubrication ........................................................................ 18

Front Wheel Bearing - Lubrication ......................................................................... 18

Rear Axle Bearing - Lubrication ............................................................................. 18

Differential / Chain Case - Lubrication .................................................................. 18

Service - Annually ........................................................................................................ 19

Engine ........................................................................................................................ 19

Fuel Filter ................................................................................................................... 19

Every Two Years .......................................................................................................... 19

Storage - Out of Season ............................................................................................. 20

Removing Fuel Tank .................................................................................................... 20

SECTION 4- ADJUSTMENTS AND REPAIR ............................................................. 21-30

Engine Adjustments & Repair .................................................................................... 21

Mower Deck & Component Adjustments .................................................................. 21

Mower Drive Belt Adjustment ..................................................................................... 21

Blade Brake Adjustment ............................................................................................. 21

Mower Blade Adjustment ............................................................................................ 22

Mower Deck Adjustment (Side to Side Levelness) .................................................. 22

Mower Deck Adjustment (Front to Rear Levelness) ................................................ 23

Cutting Height Adjustment ......................................................................................... 23

Rear Engine Rider Drive Components ...................................................................... 24

Clutch - Starting Motion Adjustment ........................................................................ 24

Service Brake/Park Brake Adjustment ................................................................. 24-25

Mower Blade Replacement ......................................................................................... 25

Blade Sharpening ........................................................................................................ 26

Blade Drive Belt Removal/Replacement ............................................................... 26-27

Battery Removal, Replacement, Service .............................................................. 28-29

ACCESSORIES ................................................................................................................ 30

TROUBLESHOOTING ................................................................................................ 31-32

MAINTENANCE SCHEDULE ........................................................................................... 33

MAINTENANCE/REPLACEMENT PARTS ...................................................................... 33

WARRANTY ..................................................................................................................... 34

PRIMARY MAINTENANCE ......................................................................................... 35-38

PRODUCT REGISTRATION FORM ................................................................................ 39

IMPORTANT: The figures and illustrations in this manual are provided for reference only and may

differ from your specific model. Contact your Snapper dealer if you have questions.

Section 1 - FAMILIARIZATION

FUEL FILLER CAP

AND VENT

ENGINE SPEED AND CHOKE

OVERRIDE LEVER

TRANSMISSION SHIFT LEVER

FUELTANK

LOCATED LEFT OF SEAT

DECK LIFT

,LEVER

CLUTCH/BRAKE

DISCHARGE DEFLECTOR

BLADE LEVER

FIGURE

1.1 INTRODUCTION

This manual has been prepared for the operator's of the SNAPPER Rear Engine Rider. Its purpose, aside from

recommending standard operating procedures and routine service requirements, is to promote SAFETY

through the use of accepted operating practices. Read,

Understand and Follow the IMPORTANT SAFETY

INSTRUCTIONS on Pages 2 thru 4 of this manual and All SAFETY messages on the Rear Engine Rider and its attachments before operating.

PARK BRAKE LATCH

BLADE PEDALS

1.1

1.2 NOMENCLATURE

The nomenclature drawing above, Figure 1.1, shows the essential parts of the SNAPPER Rear Engine Rider. It is

recommended that all operators of this equipment become thoroughly familiar with the controls,

components, and operation of this machine before

operating. Specific details involving the engine are found in the separate engine owner's manual. Study

these manuals before operating and keep both handy for future reference.

Section 2 -OPERATING INSTRUCTIONS

2.1 PRE-START CHECK LIST

Make the following checks and perform the service required before each start-up.

2.1.1. Check tires and add or release air as needed to bring pressure to 12 psi in front and 12 psi in rear

tires.

2.1.2. Check guards, deflectors and covers to make sure all are in place and securely tightened.

2.1.3. Check engine oil and add oil as needed to bring evel up to the FULL mark. Refer to engine owner's manual for oi specifications. See Figure 2.1.

FIGURE 2.1

SHOWN "OFF"

FIGURE 2.2

ADJUSTING

KNOBS

2.1.4. Adjust seat as needed to most comfortable position. Refer to Section "OPERATOR'S SEAT

ADJUSTMENT". See Figure 2.3.

2.1.5. Check blade control to insure it works freely. If blade pedals are depressed, blade lever can be

moved manually from "ON" to "OFF" to stop blade.

2.1.6. Check Reverse Lockout Mechanism. With blade pedals depressed, shift lever must not go into

reverse.

2.1.7. Clean exterior surfaces of cutting deck and engine of any accumulation of dirt, grass, oil, etc.

Keep engine air intake screen and cooling fins clear at all times.

2.1.8. Add fuel to tank after pushing the Rear Engine Rider outside where fumes can dissipate. Make sure

fuel filler cap is tight, vent is open and fuel valve is "ON" after refueling. Refer to engine owner's manual.

See Figure 2.2.

2.2

OPERATOR'S SEAT ADJUSTMENT

2.2.1. FRONT TO REAR ADJUSTMENT

1. With the engine stopped, loosen the two adjusting knobs and move seat to desired position. After

adjustment, tighten knobs securely. If seat does not move after loosening knobs, it may be necessary to

loosen the hex nuts located at the rear of the seat. The adjusting knobs need to be positioned as shown

so as not to interfere with seat mounting plate when returned to sitting position. See Figure 2.3.

HEX NUTS (DO NOT

OVERTIGHTEN)

FIGURE 2.3

Section 2 -OPERATING INSTRUCTIONS

2.3 STARTING & OPERATION

2.3.1. ENGINE (ELECTRIC START) IMPORTANT: When the ignition key is turned to

"START", the engine will turn over, but will not start unless the Clutch/Brake pedal is pressed all the way down, the Blade Lever is in the "Off" position (See Figure 2.4). The operator should be in the seat. Start engine as follows:

1. Move transmission shift lever to (N) Neutral position. DO NOT start engine with transmission shift lever in a drive position.

WARNING

It is possible to start engine with transmission shift lever in a drive position. Follow starting instructions

carefully. I

2. Make certain the Blade Lever is in the "Off" position. See Figure 2.4.

BLADE LEVER IN "OFF" POSITION

iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiPUSH CLUTCH/BRAKE

TO START ENGINE,

PEDAL ALL THE WAY

DOWNiiii

iiiiiiii_ii _ _ix

PARKING

BRAKE ........

LATCH ...........................

ii _iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii_i_iiiii_ii_ii_ii _iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii

FIGURE 2.5

FIGURE 2.4

3. Press Clutch/Brake Pedal all the way down and

hold while starting engine. See Figure 2.5.

4. Open vent on fuel filler cap by turning counterclockwise. IMPORTANT: Failure to open vent on the fuel filler cap can cause engine to stall. See Figure 2.6.

5. Move engine speed control to the "FAST" position and pull choke "OUT" to start a cold engine. See Figure 1.1.

6. Turn key to the "START" position until engine starts. See Figure 2.7. NOTE: If after 5 seconds of cranking the engine and it does not start, release the key, make sure the Clutch/Brake Pedal is fully depressed and attempt starting again after waiting for approximately 20 seconds.

7. After engine starts push "IN" choke and allow a brief warm-up until engine runs smooth.

............... OPEN

FIGURE 2.6

ii! i_iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii_i_ _iiiiiiiiiii_iiiiiiiiiiiiiiiiiiiiiiiiiii

FIGURE 2.7

(Continued on Next Page)

Section 2 -OPERATING INSTRUCTIONS

2.3 STARTING & OPERATION

2.3.1. ENGINE (ELECTRIC START) (Continued)

8. Should the battery be tooweak to start the engine, Refer to Section "ENGINE (MANUAL START)" to manually startthe electric startengines.

2.3.2. ENGINE (MANUAL START) IMPORTANT: When the ignition key is turned to

"RUN", and the recoil handle is pulled, the engine

will turn over, but will not start unless the

Clutch/Brake Pedal is pressed all the way down

with Parking Brake engaged (See Figure 2.8) and the Blade Lever is in the "Off" position (See Figure

2.4). Start engine as follows:

1. Move transmission shift lever to (N) Neutral position.DO NOT start engine with transmissionshift

lever ina drive position.

WARNING AI

It is possible to start engine with transmission shift I

lever in a drive position. Follow starting instructions I

carefully. I

2. Make certain the Blade Lever is in the "Off"

position. See Figure 2.4.

3. Press Clutch/Brake Pedal all the way down, move Parking Brake Latch over and release the Clutch/Brake Pedal to engage the Parking Brake.

See Figure 2.8.

TO START ENGINE,

PUSH CLUTCH/BRAKE PEDAL ALL THE DOWN

\ \

4. Open vent on fuel filler cap by turning counterclockwise. NOTE: Failure to open vent on the fuel filler cap can cause engine to stall. See Figure 2.6.

5. Move engine speed control to the medium position and the choke control is in the choke position to start a cold engine. See Figure 1.1.

6. Turn key to "RUN" position. See Figure 2.9.

KEY

FIGURE 2.9

7. Pull starter rope with a smooth, even motion until engine starts. Always guide the starter rope

back into the recoil housing. Never allow rope to snap back. After Engine starts, move engine speed

control to the "FAST" position.

8. Allow a brief warm-up until engine runs smooth.

MOVE PARKING

BRAKE LATCH OVER

FIGURE 2.8

Section 2 -OPERATING INSTRUCTIONS

WARNING

Once blade is disengaged, it should come to a complete stop in 3 seconds or less. If the blade

continues to rotate after 3 seconds, the blade brake must be adjusted. Refer to Section "BLADE BRAKE ADJUSTMENT" for adjustment procedures or return

machine to an authorized SNAPPER dealer for adjustment. DO NOT CONTINUE to operate machine

until blade brake is adjusted and functioning properly.

2.3 STARTING & OPERATION

2.3.3. MOWER BLADE

1. With engine running, move engine speed control

to the "FAST" position.

2. Move blade lever forward to the "ON" position,

then depress blade pedals to hold blade lever inthe

"ON" position. See Figure 2.10.

MOVE BLADE LEVER FORWARD & OVER TO "ON"

WARNING

DO NOT operate blades in reverse. STOP BLADES. LOOK and SEE behind and down for children, pets

and hazards before and while backing.

DEPRESS CLUTCH/BRAKE

PEDAL

FIGURE 2.10

2.3.4. WHEEL DRIVE

1. With engine running, adjust engine speed

control to "FAST" position.

2. Depress clutch/brake pedal. See Figure 2.11.

3. Place transmission shift lever in the notch for 1st speed. See Figure 2.12.

4. Release clutch/brake pedal to begin desired ground speed.

5. During forward motion, the transmission shift lever may be placed in any desired forward speed

without depressing the clutch/brake pedal.

FIGURE 2.11

NOTE: For best cutting results, move the transmission

shift lever into a slow forward speed and the engine speed control to a fast position. This combination will

allow the mower blades to lift the grass while cutting smoothly and evenly.

FIGURE 2.12

Section 2 -OPERATING INSTRUCTIONS

WARNING

DO NOT leave machine with the engine

Stop engine. Stop blade. Shift to neutral.

parking brake. Remove key.

2.4

STOPPING - ENGINE, WHEEL DRIVE, BLADE

2.4.1. ENGINE

1. Stop engine by turning key to the "OFF" position.

See Figure 2.13.

TURN TO

"OFF"

POSITION

running.

Engage

KEY

TO APPLY BRAKES PUSH

CLUTCHiBRAKE PEDAL ALL

WAY DOWN.

PARK BRAKE LATCH SHOWN

ENGAGED

FIGURE 2.14

FIGURE 2.13

2.4.2. WHEEL DRIVE

1. Stop motion of Rear Engine Rider by pushing

clutch/brake pedal all the way "DOWN" to apply brake, See Figure 2,14,

WARNING

Once blade is disengaged, itshould come to a complete stop in 3 seconds or less. Ifthe blade

continues to rotateafter3 seconds, the blade brake must be adjusted.Referto Section "BLADE BRAKE ADJUSTMENT" foradjustment procedures or return

machine to an authorized SNAPPER dealer for adjustment.DO NOT CONTINUE to operate machine

until blade brake is adjusted and functioning properly.

2.4.3. MOWER BLADE

1. Stop mower blade by releasing blade pedals or

moving blade lever rearward to the "OFF" position. See Figure 2.15.

BLADE LEVER IN "OFF" POSITION

FIGURE 2.15

(Continued on Next Page)

Section 2 -OPERATING INSTRUCTIONS

2.4

STOPPING - ENGINE, WHEEL DRIVE, BLADE

2.4.4. PARK BRAKE

1. Engage park brake by pushing clutch/brake pedal

"DOWN" and moving the park brake latch over to the "ENGAGED" position. While holding the park brake

latch "ENGAGED", release clutch/brake pedal to set park brake. See Figure 2.16.

CLUTCH/BRAKE PEDAL

PARK BRAKE LATCH SHOWN

ENGAGED

2.5. CUTTING HEIGHT ADJUSTMENT

1. Adjust cutting height as desired to any one of six

positions using deck lift lever. When in desired height of cut, release latch, then try to move deck

lift lever to ensure lift lever latch is fully engaged. See Figure 2.18.

DECK LIFT LEVER

FIGURE 2.18

FIGURE 2.16

2. Release park brake by pushing down on the clutch/brake pedal to release park brake latch. See

Figure 2.17.

PARK BRAKE LATCH SHOWNiiiiiiiiiiii IN "OFF'I POSITION

DO NOT park the machine on slopes,

WARNING

FIGURE 2.17

Section 2 -OPERATING INSTRUCTIONS

2.6 REVERSE LOCKOUT MECHANISM

Data indicates that tragic back-over accidents occur

each year. These accidents usually involve unsupervised children. Many times these children have

been given rides on the machine and have been trained to view this potentially dangerous piece of machinery

as fun rather than being taught how to avoid danger.

This riding mower has a Reverse Lockout Mechanism. This mechanism prevents the mower from being shifted

into reverse with the blade running. To shift into reverse

you must first stop the blade by releasing the blade pedals and then shift to reverse. It is our

recommendation that this mechanism remain functional and the operator of this equipment develop the habit of

never backing up with the blade running. As the Safety Instructions Indicate, DO NOT operate blades in

reverse. STOP BLADES, LOOK AND SEE BEHIND

AND DOWN for children, pets and hazards before and while backing.

We realize that this could cause a change to your previous mowing method but we encourage you to

adjust to this new system. Do not defeat the Reverse

Lockout Mechanism.

2.6.1. Reverse Lockout Mechanism Override

1. Stop machine. Stop blade.

2. Depress and hold Override Lever.

3. Depress and hold Blade Pedals. Release Override Lever.

4. Move blade lever forward to "ON" position.

WARNING

LOOK and SEE behind and down for children, pets and hazards before and while backing.

IMPORTANT: DO NOT use the Reverse Lockout Mechanism Override as the normal operating mode. To

return to the Reverse Lockout Mechanism mode, release blade pedals to turn blade off. The Override will

reset to Reverse Lockout. Check the Reverse Lockout Mechanism frequently for proper function. With the

blade pedals depressed, the shift lever must not go into reverse. DO NOT operate machine if Reverse Lockout

Mechanism is not functioning properly. Contact your local Snapper dealer for assistance.

If you operate your mower near roadways or use

attachments that require quicker shifting to reverse, there is an override lever provided. This lever can be

pushed and held before starting the blade and will allow reverse operation until the blade pedals are released,

at which time the system wilt return to its Reverse

Lockout mode. This feature should never be selected

unless you are absolutely sure that no children or others are present in the mowing area and that all

children are away and supervised by a responsible adult.

DANGER

LOOK and SEE behind and down for children, pets

and hazards before and while backing.

BLADES must be turned off before backing

machine.

DO NOT allow children on machine (even with

blades off) or in yard when mowing.

Section 3 - MAINTENANCE

WARNING

DO NOT attempt any adjustments, maintenance, service or repairs with the engine running. STOP engine. STOP blade. Engage parking brake. Remove

key. Remove spark plug wire from spark plug and secure away from plug. Engine and components are

HOT. Avoid serious burns, allow all parts to cool before working on machine. Fuel Filler Cap and vent

must be closed securely to prevent fuel spillage.

3.1

INTRODUCTION

To retain the quality of the Rear Engine Rider, use genuine SNAPPER replacement parts only. Contact

a local SNAPPER dealer for parts and service assistance. For the correct part or information for a

particular Rear Engine Riding Mower, always mention the model and serial number. SNAPPER recommends

returning the Rear Engine Rider to an authorized SNAPPER dealer annually for inspection and addition

of any new devices, which might upgrade the safety of the Rear Engine Rider. For the nearest SNAPPER

dealer inyour area, check the yellow pages under the heading LAWN MOWERS. For engine parts and

service, look for the engine manufacturer's dealers under the heading, ENGINES - gasoline.

3.2

SERVICE - AFTER FIRST 5 HOURS

Routine maintenance is important to the performance and life of your Rear Engine Rider. Service performed

properly and at the recommended interval is essential. Refer to Section "MAINTENANCE SCHEDULE" in this

manual and in the Engine Owner's Manual. Carefully complete all of the recommended service procedures.

3.2.1. CHANGE ENGINE OIL

1. Place bricks or wooden blocks under the front

wheels to lower rear of engine.

2. Loosen or remove oil fill cap on engine.

3. Loosen oil drain plug.

4. Place a 2 quart minimum capacity container under the end of the oil drain. Open oil drain. See

Figure 3.1 for oil drains used on the Rear Engine Riders.

5. After all the oil has drained, close the drain and wipe up any oil that may have spilled. See Figure 3.1. Dispose of oil properly.

6. Fill engine crankcase with new oil. Refer to your engine owner's manual for oil specifications.

7. Change oil filter at every oil change. Refer to your engine owner's manual for service instructions.

3.2.2. SERVICE ENGINE AIR CLEANER The engine is equipped with a dual element air

cleaner. Both the foam pre-cleaner and cartridge require service. Refer to Engine Owner's Manual

for recommended service procedures.

3.2.3. CHECK MOWER BLADE

1. Follow WARNING statement found on this page.

2. Check fuel level in tank. If over 3/4 full, remove tank. Refer to Section "REMOVING FUEL TANK". If

3/4 or less, proceed to next step.

3. Carefully stand Rear Engine Rider on rear bumper.

Remove the battery if the Rear Engine Rider will be left

standing on the rear bumper for longer than 2 hours.

Refer to Section "BATTERY REMOVAL". DO NOT use

a cutting blade that shows signs of excessive wear or

damage on the Rear Engine Rider. Refer to Section "MOWER BLADE REPLACEMENT" for proper blade

inspection and service procedures.

4. Check torque of blade mounting bolts. Torque

bolts to 30 to 40 ft. Ibs. See Figure 3.2.

5. Check blade for sharpness, wear and damage. Refer to Section "BLADE WEAR LIMITS".

iiiiiDRAIN ENGINE OIL iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii

iii_iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii

PULL OUT TO OIL DRAIN

FIGURE 3.1

FIGURE 3.2

6. Check blade for straightness. Refer to Section "ADJUSTING MOWER BLADE".

Section 3 - MAINTENANCE

WARNING

DO NOT attempt any adjustments, maintenance, service or repairswith the engine running. STOP engine.STOP blade.Engage parking brake.Remove

key. Remove spark plug wire from spark plug and secure away from plug.Engine and components are

HOT. Avoid serious burns, allow all parts to cool before working on machine. Fuel Filler Cap and vent

must be closed securely to prevent fuel spillage.

3.2 SERVICE - AFTER FIRST 5 HOURS

3.2.4. CHECK BLADE DRIVE BELT

The blade drive consists of a single belt from the engine to the deck. Inspect for signs of

deterioration and proper tension.

1. Lower deck to lowest setting.

2. Remove drive belt cover.

3. Slide cover back and rotate out on left side of mower deck. See Figure 3.3.

TOP VIEW OF BELT ROUTING

SPINDLE PULLEY

ENGINE DRIVE

FIGURE 3.4

3.2.5. BLADE BRAKE

1. Check blade brake for proper function. Blade should

stop rotating in 3 seconds or less after moving the blade control lever to the "OFF" position or after releasing the

blade pedals.

I Blades must stop rotating in 3 seconds or less after

the blade has been turned off. DO NOT operate

machine until blade brake has been adjusted and

functioning properly.

SPINDLE PULLEY

REMOVE DRIVE BELT COVER

FIGURE 3.3

4. On 42" models, check belt for excessive wear or damage; there are no adjustments to tighten belt on

these models. See Figure 3.4. If belt is too loose to operate mower satisfactorily then a new belt will have

to be installed. Refer to Section "MOWER DRIVE BELT REPLACEMENT".

WARNING

The following procedure requires the engine and blades to be operated. Exercise extreme caution.

Clear area of loose parts & tools first. Only operate blades when seated in the operator's seat.

2. If the blade continues to rotate longer than 3

seconds do not operate machine. Refer to Section "BLADE BRAKE ADJUSTMENT" or contact your SNAPPER dealer for assistance.

3.2.6. SERVICE BRAKE / PARK BRAKE

1. Check machine brake for proper function. Engage

park brake. Push machine. Rear tires should skid. Drive machine forward and apply brake. Machine should come

to a complete stop in less than 5 ft.

2. If brakes are not functioning properly brake adjustment must be completed before operating

machine. Refer to Section "SERVICE BRAKE - PARK BRAKE ADJUSTMENT".

3.2.7. INTERLOCK SYSTEM SAFETY CHECKS Perform the following interlock system checks periodically during the operating season. Contact your Snapper dealer if you have questions.

I DO NOT operate machine if any safety interlock or

safety device is not in place and functioning

properly. DO NOT attempt to defeat, modify or remove any safety device.

Section 3- MAINTENANCE

3.2 SERVICE - AFTER FIRST 5 HOURS INTERLOCK SYSTEM SAFETY CHECKS (Cont.)

ENGINE MUST NOT START IF:

1) Clutch/brake pedal is not fully depressed OR,

2) Blade Control is in the "ON" (blades engaged)

position.

ENGINE SHOULD START IF:

1) Blade Control is in the "OFF" (blades

disengaged) position AND,

2) Clutch/brake pedal is fully depressed.

ENGINE AND BLADES MUST STOP IF:

1) Operator rises off of seat with Blade Control in

"ON" (blades engaged) position OR,

2) Operator rises off of seat with Clutch/Brake not fully depressed.

3.2.8. REVERSE LOCKOUT MECHANISM

Check function of Reverse Lockout Mechanism

with engine off.

1. Depress and hold blade pedals.

2. Depress and hold clutch/brake pedal.

3. Shift lever must not go into reverse.

WARNING

DO NOT operate machine if Reverse Lockout Mechanism is not functioning properly. Contact

your SNAPPER dealer immediately for assistance.

3.2.9. LUBRICATION - GREASE FITTINGS

The following components on the Rear Engine Rider are equipped with grease fittings and require

periodic lubrication. Apply General Purpose grease (NLGI No.2) with a grease gun.

1. Front Wheel Bearings. Refer to Section "FRONT WHEEL BEARINGS - LUBRICATION".

2. Rear Axle Bearing. Refer to Section "REAR

AXLE BEARING - LUBRICATION".

3. Mower Blade Spindle. Refer to Section "MOWER BLADE SPINDLE - LUBRICATION".

4. Shift Lever. Refer to Section "SHIFT LEVER - LUBRICATION".

WARNING

DO NOT attempt any adjustments, maintenance, service or repairs with the engine running. Stop

engine. Stop blade. Engage parking brake. Remove key. Remove spark plug wire from spark plug and secure away from plug. Engine and components are HOT. Avoid serious burns, allow all parts to

cool before working on machine. Fuel Filler Cap and Vent must be closed securely to prevent fuel spillage.

3.3.1. CHECK ENGINE

1. Engine Cooling System

The engine cooling system consists of an engine

shroud and engine fins. These should be kept clean and free of debris as needed or cleaned.

2. Engine Oil Change engine oil. See Section on CHANGE ENGINE OIL. Refer to engine owner's manual for oil specifications.

3. Oil Filter Change engine oil filter. Refer to engine owner's

manual for filter specifications.

4. Fuel Filter Refer to engine owner's manual for service

instructions.

5. Air Filter

Refer to engine owner's manual for service instructions.

a. Change air filter. Remove bolts that secure air

cleaner cover. See Figure 3.4. IMPORTANT: When cover is removed, you are viewing the carburetor side of the air filter, which

will appear clean. Remove filter and pre-cleaner for inspection.

3.3 SERVICE - EVERY 25 OPERATING HOURS

3.3.1. Perform all service required after the first 5 hours of operation. Refer to Section "SERVICE -

AFTER 5 HOURS".

NOTE: YELLOW TABS MUST BE COMPLETELY INSERTED INTO SLOTS

FIGURE 3.4

(Continued On Next Page)

Section 3- MAINTENANCE

WARNING

DO NOT attempt any adjustments, maintenance,

service or repairswith the engine running. Stop engine.Stop blade.Engage parking brake.Remove

key.Remove spark plug wire from spark plug and

secure away from plug. Engine and components

are HOT. Avoid serious burns, allow all parts to cool before working on machine. Fuel Filler Cap

and Vent must be closed securely to prevent fuel spillage.

3.3 SERVICE - EVERY 25 OPERATING HOURS

5. Air Filter (Continued from Previous Page)

b. Refer to engine owner's manual for cleaning and service instructions. Remove and clean

engine air pre-cleaner. Remove and replace engine air cleaner. See Figure 3.5. Install pre-

cleaner and air cleaner per engine owner's

manual.

AIR PRE-

CLEANER

2. Remove battery caps. Check fluid level.

3. Add water only to bring fluid to proper level -

DO NOT OVERFILL.

4. Reinstall battery. Refer to Section "BATTERY INSTALLATION".

3.3.3.MOWER DECK LEVELNESS

Check mower deck for proper level. Adjust as required. Refer to Section "MOWER DECK

ADJUSTMENT- LEVELNESS".

3.3.4. CLEAN MOWER DECK

1. Follow WARNING statement found on this

page.

2. Check fuel level in tank. If over 3/4 full, remove

tank. Refer to Section "REMOVING FUEL TANK".

If 3/4 or less, proceed to next step.

3. Carefully stand Rear Engine Rider on rear bumper.

4. Clean underside of mower deck, removing all accumulation of grass clippings and debris.

5. Clean top of deck, removing all grass clippings and debris.

3.3.4a. SHIFT LEVER - LUBRICATION

1. Lubricate shift lever fitting with two shots of

general purpose grease from grease gun. See

Figure 3.5a.

AIR CLEANER -!

I" 1_,.7U I'_1:_.0

c. Reinstall air cleaner cover. Insert tabs

located on the engine cover into corresponding

slots in air cleaner cover. IMPORTANT" The yellow tabs must be completely inserted into air

cleaner cover or the compartment will not be completely sealed to prevent debris from

entering into the carburetor. d. Reinstall bolts that secure air cleaner cover

to the engine. Tighten securely.

SHIFT LEVER GREASE FITTING

FIGURE 3.5a

3.3.5. MOWER BLADE SPINDLE - LUBRICATION

1. Follow WARNING statement found on this

page.

2. Check fuel level in tank. If over 3/4 full, remove

tank. Refer to Section "REMOVING FUEL TANK".

If 3/4 or less, proceed to next step.

3. Carefully stand Rear Engine Rider on rear bumper.

3.3.2. BATTERY FLUID LEVEL

1. Remove battery. Refer to Section "BATTERY REMOVAL".

Section 3- MAINTENANCE

WARNING

DO NOT attempt any adjustments, maintenance,

service or repairswith the engine running. STOP engine.STOP blade.Engage parking brake.Remove

key. Remove spark plug wire from spark plug and

secure away from plug.Engine and components are

HOT. Avoid serious burns, allow all parts to cool

before working on machine. Fuel Filler Cap and vent must be closed securely to prevent fuel spillage.

3.3 SERVICE - EVERY 25 OPERATING HOURS

3.3.5. MOWER BLADE SPINDLE - LUBRICATION (Continued From Previous Page)

4. Lubricate spindles with three shots of general

purpose grease from grease gun. See Figure 3.6. IMPORTANT: If the Rear Engine Rider will be on

its rear bumper for longer than two hours, remove the battery. Refer to Section "BATTERY

REMOVAL". SPINDLE

GREASE

FIGURE 3.7

3.3.9. DIFFERENTIAUCHAIN CASE -LUBRICATION

1. Check the fill/level plug, for cracks and wear.

Replace fill/level plug if signs of wear are visible.

IMPORTANT: If the Rear Engine Rider will be on its rear bumper for longer than two hours, remove the battery. Refer to Section "BATTERY REMOVAL".

FIGURE 3.6

3.3.6. MOWER DECK LINKAGE- LUBRICATION

Lubricate all mower deck linkage pivot points with a light coat of motor oil.

3.3.7. FRONT WHEEL BEARING - LUBRICATION

1. Lubricate front wheel bearings with five shots of

general purpose grease, from grease gun. See Figure 3.7.

3.3.8. REAR AXLE BEARING - LUBRICATION

1. The left rear axle bearing is lubricated with three

shots of general purpose grease from grease gun.

2. The right rear axle bearing is lubricated by the

differential lubricant and does not require additional lubrication.

2. To check lubricant, remove fill/level plug and visually inspect for lubricant on the internal parts of

the differential. If no lubricant is visible on the internal parts of the differential, add "SNAPPER

Transmission" grease as needed See Figure 3.8.

FIGURE 3.8

Section 3 - MAINTENANCE

WARNING

DO NOT attempt any adjustments, maintenance,

service or repairswith the engine running. STOP engine.STOP blade.Engage parking brake.Remove

key. Remove spark plug wire from spark plug and

secure away from plug.Engine and components are

HOT. Avoid serious burns, allow all parts to cool

before working on machine. Fuel Filler Cap and vent must be closed securely to prevent fuel spillage.

IMPORTANT: Overfilling of the differential with lubricant

will cause lubricant to leak onto drive components of the

Rear Engine Rider.

3. Check fill/level plug for damage. If signs of wear or

cracks are visible, replace plug with new plug. See Figure 3.9.

4. To check lubricant in chain case, remove

fill/level plug and look for lubricant on the internal components of the chain case. If no lubricant is visible, add "SNAPPER Transmission" grease as needed. See Figure 3.9.

3.3.10. Check "MAINTENANCE SCHEDULE"

Section of Engine Owner's Manual for additional engine service.

IMPORTANT: To stop flow of fuel, tank may be removed

from bracket and set on the floor so the fuel level will be

below the filter. Refer to Section "REMOVING FUEL

TANK".

1. Remove hose clamps from fuel filter.

2. Remove fuel lines from filter. Discard filter.

3. Install new fuel filter. See Figure 3.10.

4. Reinstall fuel tank into bracket.

5. Carefully reinstall fuel clamps.

6. Check fuel system for leaks.

FUEL

- FILTER

!°

CASE

FILL/LEVEL

FIGURE 3.9

3.4 SERVICE - ANNUALLY

Perform all maintenance as described in Section "MAINTENANCE SCHEDULE".

3.4.1. ENGINE

1. Service engine according to engine owner's

manual.

3.4.2. FUEL FILTER

Service fuel filter as instructed below, on COLD ENGINE ONLY!

FIGURE 3.10

3.5

EVERY TWO YEARS

n addition to regular maintenance, the following

components of the Rear Engine Rider should be carefully inspected every two years for wear or

damage. Replace worn or damaged parts with genuine SNAPPER replacement parts available from an authorized SNAPPER dealer.

3.5.1. All bushings and pivot areas.

3.5.2. Check both front wheel king pins.

3.5.3. Transmission shift lever and detent.

3.5.4. Clutch Disc.

3.5.5. Clutch Yoke.

3.5.6. Mower deck linkage and pivot areas.

Section 3 - MAINTENANCE

3.6

STORAGE (OUT OF SEASON)

If desired, the Rear Engine Rider can be stored on the rear bumper. Perform the following procedures

to insure the Rear Engine Rider wilt operate properly when taken out of storage.

3.6.1. Thoroughly clean the Rear Engine Rider by

removing all grass clippings and debris.

3.6.2. Perform maintenance and lubrication as

required.

3.6.3. Drain fuel from fuel tank.

3.6.4. Start engine and allow it to run until engine

runs out of fuel. This allows the carburetor and fuel system to remain clean during storage.

3.6.5. Remove battery. Refer to Section

"BATTERY STORAGE".

3.6.6. Close vent on fuel filler cap.

3.6.7. Carefully stand Rear Engine Rider on rear

bumper in desired location for storage.

3.7

REMOVING FUEL TANK

Before removing fuel tank from rear engine rider, move rider outdoors where fumes can be easily

dissipated. Removal of the tank is accomplished

from the left side of the machine by pulling the tank

straight up and away from the fuel tank bracket. Holding the fuel tank, remove the fuel filler cap and

pour remaining fuel in an approved container. See Figure 3.11.

FIGURE 3.11

FUEL TANK

Section 4 - ADJUSTMENTS & REPAIR

WARNING

DO NOT attemptany adjustments,maintenance,service

or repairswiththeenginerunning.STOP engine.STOP blade.Engage parkingbrake.Remove key.Remove spark

plugwirefrom spark plug and secureaway from plug. Engine and components are HOT. Avoid seriousburns,

allowallpartsto coolbeforeworking on machine.Fuel

FillerCap and ventmust be closedsecurelyto prevent

fuelspillage.Once blade isdisengaged itshould come toa stop in3seconds orless.Ifthebladecontinuesto

rotateafter 3 seconds the blade brake must be

adjusted.DO NOT continueto operatethe machine if the bladebrakeisnotoperatingproperly.

4.1 ENGINE ADJUSTMENTS & REPAIR Refer to the engine owner's manual for those

adjustments and/or repairs that can be made by the owner.

4.2 MOWER DECK & COMPONENT ADJUSTMENTS The following mower deck and component

adjustments and repairs can be made by the owner. However, if there is difficulty in achieving these

adjustments and repairs, it is recommended that these repairs be made by an authorized SNAPPER

dealer.

DO NOT operate machine until blade brake is

adjusted and functioning properly. If blade stop time

cannot be achieved with the adjustment procedure described above, take the machine immediately to

an authorized SNAPPER dealer.

4.2.2. BLADE BRAKE ADJUSTMENT

WARNING

The automatic Blade Brake should stop the blades

within 3 seconds anytime the blades are

disengaged by moving blade lever to the "OFF" position or by releasing the Blade Pedals. Check

this by disengaging the Blade Lever as shown in Figure 4.2. Perform the following measurement

and adjustment.

1. With the blade engagement lever disengaged, measure the distance between the front of the

blade lever and the edge of the latch plate. The dimension should be 3" to 3-1/4" clearance

between lever and edge of plate. See Figure 4.2. If the dimension is incorrect go to step 2.

3" to 3-1/4"

CLEARANCE

4.2.1. MOWER DRIVE BELT ADJUSTMENT On 42" models, the mower drive belt DOES NOT

require adjustment. If the belt does not drive blade properly, replace belt. See Figure 4.1 for belt routing.

TOP VIEW OF BELT ROUTING

SPINDLE SPINDLE

PULLEY PULLEY

2-1/8"

IDLER

PULLEY

FIXED PULLEY

ENGINE PULLEY

ASSEMBLY

FIGURE 4.1

FIGURE 4.2

(Continued on Next Page)

IMPORTANT: On 42" deck models do not require belt

tension adjustment. But, if front frame assembly clamp is

loosened for any reason, recheck belt spacing between idler pulley and fixed pulley. Place deck height lever in the

3rd position. With blade lever in the "ON" position, the

distance between the idler pulley and the fixed pulley

should be 2-1/8". See Figure 4.1.

Section 4 - ADJUSTMENTS & REPAIR

4.2.4. MOWER DECK ADJUSTMENT

WARNING

DO NOT attempt any adjustments, maintenance,

service or repairswith the engine running. STOP engine.STOP blade.Engage parking brake.Remove

key. Remove spark plug wire from spark plug and

secure away from plug.Engine and components are

HOT. Avoid serious burns, allow all parts to cool

before working on machine. Fuel Filler Cap and vent must be closed securely to prevent fuel spillage.

4.2 MOWER DECK & COMPONENT ADJUSTMENTS

4.2.2. BLADE BRAKE ADJUSTMENT

2. Remove Belt Cover. Refer to Section "BLADE BELT COVER REMOVAL".

3. Remove retaining pin from eyebolt swivel. Lift swivel out of deck rail. See Figure 4.3. If

dimension is greater than 3-1/4", turn eyebolt swivel CLOCKWISE to increase brake tension and

reduce clearance between Blade Lever and Latch Plate. If dimension is less than 3", turn eyebolt

swivel COUNTERCLOCKWISE to decrease brake tension. See Figure 4.3.

4. Once the desired clearance has been attained, reinstall swivel onto deck rail. Insert retaining pin into eyebolt swivel.

5.Reinstall belt cover and tighten bolts securely.

i ¸ ii /¸ j j . Uiiiiiii ¸¸

ROTATE SWIVEL ON

...... BOLT TO

CORRECT

Before making deck leveling adjustments, check the tire pressure. Front tires 12 psi, rear tires 12

psi. If tires are properly inflated and mowing is still uneven, adjust side-to-side deck levelness as follows:

1. Place Rider on a smooth level surface.

2. Turn engine off and remove key, remove spark plug wire from spark plug and secure wire away from plug.

3. Place a piece of angle iron, pipe, or similar object under center of deck at the rear.

4. Remove rear hanger chains and allow center, rear of deck to rest on angle iron.

5. Measure the distance from blade tips to floor. If the measurement is within 1/8" from side-to-side, the deck attitude is satisfactory. If difference from side-to- side is greater than 1/8", continue with adjustment.

6. Loosen the shoulder bolt retaining the left side of blade pedals. See Figure 4.4.

7. Turn eccentric "UP" or "DOWN" as required until blade tips arewithin 1/8"of each other. See Figure 4.4.

8. Tighten shoulder bolt loosened in step "6".

9. Readjust rear hanger chain pivots to align with

holes in support brackets. See Figure 4.5.

10. Remove angle iron, pipe, or similar object and proceed to check front to rear levelness.

LOOSEN

SHOULDER

BOLT

(Side To Side Levelness)

TURN ECCENTRIC AS

REQUIRED

iiiiiill

RETAININGPIN

SWIVEL i iiiiiii

iiiiiiiiiiiil iiiiiiiiiiiiiii

FIGURE 4.3

4.2 MOWER DECK & COMPONENT ADJUSTMENTS

4.2.3. ADJUSTING MOWER BLADE

Follow procedures for standing Rear Engine Rider on rear bumper.

IMPORTANT: If the Rear Engine Rider will be on its rear

bumper for longer than two hours, remove the battery,

Refer to Section "BATTERY REMOVAL",

PEDAL

__ BLADE

ARM BOLT

FIGURE 4.4

Section 4 - ADJUSTMENTS & REPAIR

4.2 MOWER DECK & COMPONENT ADJUSTMENTS

WARNING

DO NOT attempt any adjustments, maintenance,

service or repairswith the engine running. STOP engine.STOP blade.Engage parking brake.Remove

key. Remove spark plug wire from spark plug and

secure away from plug.Engine and components are

HOT. Avoid serious burns, allow all parts to cool

before working on machine. Fuel Filler Cap and vent must be closed securely to prevent fuel spillage.

4.2.6. CUTTING HEIGHT ADJUSTMENT The cutting height range of the mower can be

adjusted.

1. Place the Rear Engine Rider on a smooth, level surface.

2. Place blocks under mower deck. Lower deck with deck lift lever until weight of mower is supported

on the blocks.

3. Loosen lift quadrant mounting bolts. Raise or lower lift quadrant as desired. See Figure 4.6.

4.2 MOWER DECK & COMPONENT ADJUSTMENTS

4.2.5. MOWER DECK ADJUSTMENT

(Front to Rear Levelness)

Before making deck leveling adjustments, check

the tire pressure. Front tires 12 psi, rear tires 12 psi.

If tires are properly inflated and mowing is still uneven, adjust side-to-side deck levelness as follows:

With the Rear Engine Rider on a smooth, level

surface, rotate blade until blade tips are at front and rear of deck. Measure the distance from blade tips

to floor. The distance should be the same, or the

rear 1/8" to 1/4" lower than the front. If the rear blade tip is higher or is more than 1/4" lower than

the front, proceed with adjustment.

1. Remove rear hanger chains.

2. Turn each hanger pivot the same number of rotations on the eyebolt to raise or lower the rear of

the deck. See Figure 4.5.

3. Reinstall rear hanger chains and measure blade tips again.

4. Repeat steps "1" through "3" until proper levelness is obtained.

NOTE: Raise lift quadrant to increase cutting height range. Lower lift quadrant to decrease cutting height range.

4. Tighten lift quadrant mounting bolts securely.

RAISE OR LOWER LIFT

QUADRANT AS""-&

DESIRED

LOOSEN MOUNTING BOLTS

FIGURE 4.5

FIGURE 4.6

Section 4 - ADJUSTMENTS & REPAIR

4.3.2. SERVICE BRAKE/PARK BRAKE

WARNING

DO NOT attempt any adjustments, maintenance,

service or repairswith the engine running. STOP engine.STOP blade.Engage parking brake.Remove

key. Remove spark plug wire from spark plug and

secure away from plug.Engine and components are

HOT. Avoid serious burns, allow all parts to cool

before working on machine. Fuel Filler Cap and vent must be closed securely to prevent fuel spillage.

4.3 REAR ENGINE RIDER DRIVE COMPONENTS The following drive components may be adjusted

by the owner. However, it is recommended that all adjustments to the Rear Engine Rider be made by

an authorized SNAPPER dealer.

4.3.1. CLUTCH - STARTING MOTION ADJUSTMENT If the Rear Engine Rider clutch is too positive or

slips excessively when the clutch/brake peda is released, adjust as follows:

IMPORTANT: If the Rear Engine Rider will be on its rear

bumper for onger than two hours, remove the battery.

Refer to Section "BATTERY REMOVAL"

1. Follow WARNING statement found on this page.

2. Check fuel evel in tank If over 3/4 full. remove

tank Refer to Section "REMOVING FUEL TANK". If 3/4 or less, proceed to next step.

3. Carefully stand Rear Engine Rider on rear bumper.

4. Locate yoke arm between chain case and differential.

5. Move spring to first hole (for positive clutch action) to 4th hole (to ncrease clutch sl ppage). See Figure 4.7.

Test the wheel brake on a dry concrete surface. When properly adjusted, the Rear Engine Rider will

stop within 5 feet from fastest speed. If stopping distance is more than 5 feet, the wheel brake should

be adjusted as follows:

1. Follow WARNING statement found on this page.

2. Check fuel level in tank. If over 3/4 full, remove tank. Refer to Section "REMOVING FUEL TANK". If

3/4 or less, proceed to next step.

3. Carefully stand Rear Engine Rider on rear bumper.

4. Depress clutch/brake pedal all the way down. Move and hold the park brake latch over in the "ENGAGED" position and release the clutch/brake

pedal to set the park brake. See Figure 4.8.

ADJUSTMENT

DEPRESS

CLUTCH/BRAKE

_E PARKING ....

BRAKE LATCH OVER TO ENGAGE

CLUTCH YOKE LOCATE SPRING IN ARM I DESIRED HOLE

FIGURE 4.7

FIGURE 4.8

(Continued on next page)

Section 4 - ADJUSTMENTS & REPAIR

WARNING

DO NOT attempt any adjustments, maintenance,

service or repairswith the engine running. STOP engine.STOP blade.Engage parking brake.Remove

key. Remove spark plug wire from spark plug and

secure away from plug.Engine and components are

HOT. Avoid serious burns, allow all parts to cool

before working on machine. Fuel Filler Cap and vent must be closed securely to prevent fuel spillage.

4.3 REAR ENGINE RIDER DRIVE COMPONENTS

4.3.2. SERVICE BRAKE/PARK BRAKE

ADJUSTMENT

(Continued From Previous Page)

IMPORTANT: If the Rear Engine Rider will be on its rear

bumper for longer than two hours, remove the battery.

Refer to Section "BATTERY REMOVAL".

5. Measure the distance between end of clutch/brake cable and bottom of housing.

Measurement should be 314". See inset, Figure

4.9.

iiii iiii

iiii iiii iiii

iiii

CASE

4.4 MOWER BLADE REPLACEMENT

4.4.1. BLADE WEAR LIMITS

1. nspect blade frequently for signs of excessive wear or damage. See Figure 4.11.

iiiiHOUSlNG

HOUSING

CABLE

COTTER- ........ COTTER PIN

PIN-

FIGURE 4.9

6. If measurement is not 3/4", loosen the two jam-

nuts (shown in Figure 4.10) holding the clutch/brake cable to the chain case bracket.

7. Adjust cable up or down using the jam-nuts to obtain a distance 3/4" between end of clutch/brake

cable and bottom of housing. See Figure 4.9.

8. After adjustment is complete, securely tighten cable jam-nuts and retest wheel brake.

FIGURE 4.11

I WARNING

Blades are extremely sharp and can cause severe injuries.Wear heavy leathergloves when working on or handling blades.DO NOT use blades thatshow

signs ofwear ordamage.

Section 4 - ADJUSTMENTS & REPAIR

WARNING

DO NOT attempt any adjustments, maintenance,

service or repairswith the engine running. STOP engine.STOP blade.Engage parking brake.Remove

key. Remove spark plug wire from spark plug and

secure away from plug.Engine and components are

HOT. Avoid serious burns, allow all parts to cool

before working on machine. Fuel Filler Cap and vent must be closed securely to prevent fuel spillage.

DO NOT use a cutting blade that shows signs of

excessive wear or damage on the Rear Engine Rider. On Rear Engine Riders equipped with a grass

catcher attachment, the air lifts should be replaced when the blade is replaced.

IMPORTANT: If the Rear Engine Rider will be on its rear

bumper for longer than two hours, remove the battery.

Refer to Section "BATTERY REMOVAL".

4.4.2. BLADE SHARPENING

1. Follow WARNING statement found on this page.

2. Check fuel level in tank. If over 3/4 full, remove tank. Refer to Section "REMOVING FUEL TANK". If

3/4 or less, proceed to next step.

3. Carefully stand Rear Engine Rider on rear bumper.

4. Remove blade. See Figure 4.12.

I WARNING

Blades are extremely sharp and can cause severe injuries. Wear heavy leather gloves when working on or handling blades. DO NOT use blades that show

signs of wear or damage.

DO NOT SHARPEN BEYOND

ORIGINAL CUTTING EDGE

28o,

_ CUTTING EDGE

FIGURE 4.13

4.5 BLADE DRIVE BELT REPLACEMENT

Inspect mower drive belt. Refer to Section "CHECK BLADE DRIVE BELT". Replace belt if signs of excessive wear and/or damage are present.

WASHERS

FIGURE 4.12

5. Inspect condition of blade. See Figure 4.11.

6. If blade is in good condition, sharpen at 22 to 28

degrees. DO NOT sharpen beyond existing cutting edge. See Figure 4.13.

7. Check blade balance after sharpening. If necessary, correct blade balance by grinding the

heavy end of blade.

8. Reinstall blade. See Figure 4.12. Torque blade mounting bolts to recommended range of 30 to 40

ft. Ibs.

4.5.1. BELT REMOVAL

1. Remove mower drive belt cover. Refer Section "DRIVE BELT COVER REMOVAL".

2. Remove old belt.

Section 4 - ADJUSTMENTS & REPAIR

WARNING

DO NOT attempt any adjustments, maintenance,

service or repairswith the engine running. STOP engine.STOP blade.Engage parking brake.Remove

key. Remove spark plug wire from spark plug and

secure away from plug.Engine and components are

HOT. Avoid serious burns, allow allparts to cool

before working on machine. Fuel FillerCap and vent must be closed securelyto preventfuelspillage.

4.5.2. BELT REPLACEMENT

1. Follow WARNING statement found on this page.

2. Check fuel level in tank. If over 3/4 full, remove tank. Refer to Section "REMOVING FUEL TANK". If

3/4 or less, proceed to next step.

3. Carefully stand Rear Engine Rider on rear bumper.

4. Route new belt through engine belt guide up to engine pulley. See Figure 4.14.

ENGINE

DRIVE

PULLEY ....................................

REMOVE

STATIONARY

IDLER

REMOVE

FIGURE 4.15

ENGINE

BELT

GUIDE

iiiii_ i_ _iii_ _iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii

FIGURE 4.14

5. Move transmission shift lever to the neutral (N) position.

6. Rotate clutch yoke (clutch yoke shown in Figure

4.10) out with your hand and work belt between drive disc and rubber driven disc.

7. To clear the primary chain case, move transmission shift lever to the #5 position. Route belt around drive disc and into drive pulley belt groove. See Figure 4.14.

8. Remove idler. See Figure 4.15.

9. Route belt onto spindle pulley. Make sure belt is inside spindle belt guide and idler belt guide. Route belt as shown in Figure 4.15.

10. Reinstall idler removed in Step 8. The idler belt guide tab should be positioned in the hole located on idler arm. Tighten idler pulley bolt securely.

11. Adjust belt guide See Figure 4.16 for proper belt-to-belt guide clearances.

12. Reinstall mower drive belt cover.

1/1E

RIGHT

SPINDLE

FIGURE 4.16

Section 4 - ADJUSTMENTS & REPAIR

WARNING

DO NOT attempt any adjustments, maintenance, service or repairs with the engine running. Stop engine. Stop blade. Engage parking brake. Remove

key. Remove spark plug wire from spark plug and secure away from plug. Engine and components are

HOT. Avoid serious burns, allow all parts to cool before working on machine. Fuel Filler Cap and Vent

must be closed securely to prevent fuel spillage. DO

NOT attempt to service or charge the battery while it

is installed on the machine.

4.6 BATTERY

4.6.1. BATTERY REMOVAL

1. Carefully pull each side of battery cover

away from ratchet fasteners and remove cover, See Figure 4.17.

BATTERY FIGURE 4.18

COVER

RED POSITIVE TERMINAL

iiiiiiiiiiiiiiPOSITIVE i IiilNSULATOR iii !i iiiii

iiiiiiiiiiiiii(+) ........

BLACK NEGATIVE (-)

CABLE

BATTERY POSITIVE (+) i

FIRST INTO BATTERY "

COMPARTMENT IN DIRECTION OF i

ARROW AS SHOWN "

....... ,;,,,,,,,,,;,,,,,;;.;;.,;.,,,.,,.,;,,;;;;;,,;.,;;....i

FIGURE 4.17

2. Remove the hair pin and swivel from the

deck support to allow clearance for battery removal.

3. Slide battery from battery box to gain access to terminal cables.

4. Observe and note cable positions on battery. See Figure 4.18.

5. Disconnect cables from battery terminals, disconnecting BLACK (Negative)

cable first. Retain mounting bolts and nuts.

CAUTION

If battery is removed, DO NOT operate engine without insulating Positive + battery cable terminal

with electrical tape, or sparking from battery cables can result.

to charge battery _alled on the Rear Engine

_R_BOOST" chargers on the

battery. proper pos_ow in Figure. DO NOT attempt

1. Slide battery partially into battery housing.

2. Connect positive (+) cable (red) first, from wiring

4.6.2. BATTERY INSTALLATION

harness to the positive terminal (+) on battery using bolt and nut provided in hardware bag. Connect negative (-) cable (black) last, to negative terminal (-) on battery using bolt and nut. Apply a small amount of grease over terminals to prevent corrosion. Install positive terminal insulator.

3. Reinstall positive terminal cover.

4. Insert battery completely into battery housing.

5. Reinstall the battery cover. See Figure 4.17.

6. Reinstall swivel and hair pin for deck support.

Section 4 - ADJUSTMENTS & REPAIR

WARNING

The electrolyte (acid) produces a highly explosive gas.

Keep all sparks, flame and fire away from area when charging battery or when handling electrolyte or

battery. Electrolyte (acid) is a highly corrosive liquid. Wear eye protection. Wash affected areas immediately after having eye or skin contact with electrolyte (acid).

Battery acid is corrosive. Rinse empty acid containers with water and mutilate before discarding. If acid is

spilled on battery, bench, or clothing, etc., Flush with clear water and neutralize with baking soda. DO NOT

attempt to charge battery while installed on the machine. DO NOT use "BOOST" chargers on the battery.

4.6.3. BATTERY SERVICE

1. Remove battery. See Section on Battery Removal

2. Place battery in a welt ventilated area on a level surface.

3. Using distilled water, refill cells as required to cover cell plates of which can also be visualized

through the plastic battery case.

4. With cell caps removed, connect battery charger to battery terminals. Red to positive (+) terminal

and black to negative (-) terminal.

5. Slow charge battery at 1 amp for 10 hours.

6. If battery will not accept charge or is partially charged after 10 hours of charging at 1 amp,

replace with new battery.

4.6.4. BATTERY STORAGE If mower is to be stored out of season on its rear

bumper, it is recommended the battery be removed, charged and stored.

1. Remove battery. (Refer to Section "BATTERY REMOVAL").

2. Perform battery service.

3. Bring battery to full charge, if required.

4. Store battery in an area away from the RIDER on a wood surface. DO NOT STORE BATTERY ON A

CONCRETE SURFACE.

4.6.5. NEW BATTERY PREPARATION

1. Remove battery from carton.

2. Place battery in a well ventilated area on a level non-concrete surface.

3. Remove battery cell caps. Fill cells as required

with electrolyte (purchased separately) to proper

level. Filling battery with electrolyte will bring the battery to 80% charged state.

4. With cell caps removed, connect battery charger to battery terminals; RED to positive (+) and BLACK

to negative (-) terminal.

WARNING

DO NOT attempt to charge battery while installed on the Riding Mower. DO NOT use "BOOST" chargers on the battery. DO NOT OVERFILL!

5. Slow charge the battery at 1 amp for 2 hours to bring the battery to full charge.

6. After charging, check level of electrolyte and add as needed to bring to proper level.

7. Reinstall cell caps.

8. Install battery into power unit. Refer to Section "BATTERY INSTALLATION".

9. Connect positive (+) cable (red) first, from wiring harness to the positive terminal (+) on battery using bolt and nut provided in hardware bag. Connect negative (-) cable (black)last, to negative terminal (-) on battery using bolt and nut. Apply a small amount of grease over terminals to prevent

corrosion.

WARNING

Shield the positive terminal with terminal cover

located on battery harness. This prevents metal from touching the positive terminal, which could cause

sparks.

4.6.6. BATTERY TESTING There are two types of battery tests: Unloaded and

Loaded. The unloaded test is the procedure that will be discussed. It's the simplest and most

commonly used. An unloaded test is made on a battery without discharging current. To perform

unloaded testing, check charge condition using either a hydrometer or voltmeter.

1. Using a voltmeter, voltage readings appear instantly to show the state of charge. Remember to

hook the positive lead to the battery's positive terminal, and the negative lead to the negative

terminal.

2. A hydrometer measures the specific gravity of each cell. The specific gravity tells the degree of

charge; generally, a specific gravity of about 1.265 to 1.280 indicates full charge. A reading of 1.230 to

1.260 indicates the battery should be charged. The

chart on the next page shows the charge level as measured by syringe float hydrometer, digital

voltmeter and five ball hydrometer.

(Battery Testing Chart on Next Page)

Section 4 - ADJUSTMENTS & REPAIR

4.6.6. BATTERY TESTING

Battery Condition Chart

State of Charge

100% Charged w/Sulfate Stop 100% Charged

75% Charged 50% Charged

25% Charged 0% Charged

SNAPPER REAR ENGINE RIDER ACCESSORIES

Syringe Hydrometer

1.280

1.265

1.210

1.160

1.120

Less than 1.100

Digital Voltmeter

12.80v

12.60v

12.40v

12.10v

11.90v

Less than 11.80v

Five Ball Hydrometer Five Balls Floating

Four Balls Floating

Three Balls Floating Two Balls Floating

One Ball Floating Zero Balls Floating

PART NO.

7060517 .......................

7060601 .......................

7060697 .......................

7061400 .......................

7060794 .......................

7060941 .......................

7060942 .......................

7060943 .......................

7060944 .......................

7060945 .......................

7060946 .......................

7060947 .......................

7060948 .......................

7060964 .......................

7061190 .......................

7060959 .......................

7060357 .......................

7060358 .......................

7061823 ......................

7061049 .......................

DESCRIPTION OF KIT MODELS USED ON

Wheel Weight (8" Wheels) ............................. All Rear Engine Riders

Smooth Start Clutch ....................................... All Rear Engine Riders

Dump Cart ..................................................... All Rear Engine Riders

Gauge Wheel ................................................. All 33" Deck Rear Engine Riders

Gauge Wheel ................................................. All 41" & 42" Deck Rear Engine Riders

Single Bag Catcher *. .................................... All 25" Deck Rear Engine Riders

Single Bag Catcher *. .................................... All 26" & 30" Deck Rear Engine Riders

Single Bag Catcher *. .................................... All 28" & 33" Deck Rear Engine Riders

Single Bag Catcher *. .................................... All

Twin Bag Catcher *. ....................................... All

Bag-N-Wagon *.............................................. All

Thatcherizer ................................................... All Series 7 & Newer Riders

Wagon Cover ................................................. All 28" & 33" Deck Rear Engine Riders

Weight (Front) ................................................ All Series 7 & Newer Riders

Dozer Blade (36" Blade) ................................ All Rear Engine Riders

Tire Chains (Tires-16 x 6.50-8) ...................... All Rear Engine Riders

Tire Chains (Tires-16 x 4.80-8) ...................... All Rear Engine Riders

Ninja Recycling (Cover) ................................. All 25" Deck Rear Engine Riders

Recycling (Cover) .......................................... All 25" Deck Rear Engine Riders

41" & 42" Deck 41"& 42" Deck

28"& 33" Deck 28"& 33" Deck

Rear Engine Riders Rear Engine Riders

7061253 .......................

7061254 .......................

7061255 .......................

7061220 .......................

7061910 ......................

7061911 ......................

7061912 ......................

7061913 ......................

7061914 ......................

7061915 ......................

7061916 ......................

Ninja Recycling (Cover) ................................. All 28" Deck Rear Engine Riders

Ninja Recycling (Cover) ................................. All 30" Deck Rear Engine Riders

Ninja Recycling (Cover) ................................. All 33" Deck Rear Engine Riders

Ninja Recycling (Cover) ................................. All 41" & 42" Deck Rear Engine Riders

Utility Trailer

Aerator

Dethatcher Lawn Sweeper

Dethatcher Kit Lawn Roller

Broadcast Spreader

Catcher bags used on SNAPPER products are

made of woven fabric, and thus are subject to deterioration and wear during normal usage. Check condition of bags before each use. Immediately

replace worn or damaged catcher bags with only bags recommended by SNAPPER.

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