Snapper 580.752640 Operator's Manual

3100 PSI MAX
2.5 GPM MAX
PRESSURE WASHER
Operator’s Manual
Model No. 580.752640
Part No. 208908GS Draft - (01/22/2009)
• Safety
• Assembly
• Maintenance
• Parts
• Español, p. 32
HOURS: Mon. - Fri. 8 a.m. to 5 p.m. (CT)
PRESSURE WASHER
CUSTOMER HELPLINE
1-800-317-7833
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Visit our website: www.sears.com
ADVERTENCIA
Antes de utilizar el producto, lea este
manual y siga todas las Reglas de
Seguridad e Instrucciones de Uso.
WARNING
Before using this product, read this
manual and follow all Safety Rules
and Operating Instructions.
This pressure washer is rated in accordance to the Pressure Washer Manufacturer’s Association (PWMA) standard PW101 (Testing and Rating Performance of Pressure Washers).
Esta limpiadora a presión está clasificada conforme a la norma PW101 (comprobación y clasificación de rendimiento de limpiadoras a presión) de la Asociación de fabricantes de bombas a presión (Pressure Washer Manufacturer’s Association, PWMA).
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TABLE OF CONTENTS
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
REPAIR PROTECTION AGREEMENT. . . . . . . . . . . . . . . . . . . . . . . . 2
SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
FEATURES AND CONTROLS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-14
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-20
STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-27
EMISSION CONTROL WARRANTY . . . . . . . . . . . . . . . . . . . . . 28-29
NOTES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-31
ESPAÑOL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-55
HOW TO ORDER PARTS . . . . . . . . . . . . . . . . . . . . . . . . BACK PAGE
WARRANTY
SNAPPER TWO-YEAR LIMITED WARRANTY
For the first year from the date of purchase, if this Snapper product fails due to a defect in material or workmanship, return it to any Sears store or Parts & Repair Center in the United States for free repair.
For the second year from the date of purchase, if any part of this Snapper product fails due to a defect in material or workmanship, a new part will be supplied free of charge. You must pay the labor cost if you wish to have it installed.
This warranty applies for only 90 days from the date of purchase if this product is ever used for commercial or rental purposes.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
© 2009
REPAIR PROTECTION AGREEMENT
Congratulations on making a smart purchase.
Your new pressure washer is designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That’s when having a Repair Protection Agreement can save you money and aggravation.
Here’s what the Repair Protection Agreement* includes:
Expert service by our 10,000 professional repair
specialists
Unlimited service and no charge for parts and labor on
all covered repairs
Product replacement up to $1500 if your covered
product can’t be fixed
Discount of 10% from regular price of service and related
installed parts not covered by the agreement; also, 10% off regular price of preventive maintenance check
Fast help by phone – we call it Rapid Resolution – phone
support from a Sears representative. Think of us as a “talking owner’s manual”.
Once you purchase the Repair Protection Agreement, a simple phone call is all it takes for you to schedule service. You can call anytime day or night, or schedule a service appointment online.
The Repair Protection Agreement is a risk-free purchase. If you cancel for any reason during the product warranty period, we will provide a full refund. Or, a prorated refund anytime after the product warranty period expires. Purchase your Repair Protection Agreement today!
Some limitations and exclusions apply. For prices and additional information in the U.S.A. call 1-800-827-6655.
* Coverage in Canada varies on some items. For full
details, call Sears Canada at 1-800-361-6665.
Sears Installation Service
For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in the U.S.A. or Canada call 1-800-4-MY-HOME®.
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Read this manual carefully and become familiar with your pressure washer. Know its applications, its limitations, and any hazards involved.
Important Safety Information
Safety Symbols and Meanings
The safety alert symbol indicates a potential personal injury hazard. A signal word (DANGER, WARNING, or CAUTION) is used with the alert symbol to designate a degree or level of hazard seriousness. A safety symbol may be used to represent the type of hazard. The signal word NOTICE is used to address practices not related to personal injury.
DANGER indicates a hazard which, if not avoided, will
result in death or serious injury.
WARNING indicates a hazard which, if not avoided, could
result in death or serious injury.
CAUTION indicates a hazard which, if not avoided, could
result in minor or moderate injury. NOTICE address practices not related to personal injury.
SAFETY RULES
Fire
Explosion
Toxic Fumes
Hot Surface
Moving Parts
Electrical Shock
Slippery Surface
Fall
Kickback
Flying Objects
Fluid Injection
Operator’s Manual
WARNING: The engine exhaust from this product
contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
WARNING: This product contains lead and lead
compounds, known to the State of California to cause birth defects or other reproductive harm. Wash your
hands after handling this product.
WARNING: Running engine gives off carbon
monoxide, an odorless, colorless, poison gas. Breathing carbon monoxide can cause headache,
fatigue, dizziness, vomiting, confusion, seizures, nausea, fainting or death. Some chemicals or detergents may be harmful if inhaled or ingested, causing severe nausea, fainting, or poisoning.
• Operate pressure washer ONLY outdoors.
• Keep exhaust gas from entering a confined area through windows, doors, ventilation intakes, or other openings.
• DO NOT start or run engine indoors or in an enclosed area, even if windows and doors are open.
• Use a respirator or mask whenever there is a chance that vapors may be inhaled.
• Read all instructions with mask so you are certain the mask will provide the necessary protection against inhaling harmful vapors.
4
WARNING: The high pressure stream of water that this
equipment produces can cut through skin and its underlying tissues, leading to serious injury
and possible amputation. Spray gun traps high water pressure, even when engine is stopped and water is disconnected, which can cause injury.
• DO NOT allow CHILDREN to operate pressure washer.
• NEVER repair high pressure hose. Replace it.
• NEVER repair leaking connections with sealant of any kind. Replace o-ring or seal.
• NEVER connect high pressure hose to nozzle extension.
• Keep high pressure hose connected to pump and spray gun while system is pressurized.
• ALWAYS point spray gun in safe direction, press red button and squeeze spray gun trigger to release high pressure, every time you stop engine.
• NEVER aim spray gun at people, animals, or plants.
• DO NOT secure spray gun in open position.
• DO NOT leave spray gun unattended while machine is running.
• NEVER use a spray gun which does not have a trigger lock or trigger guard in place and in working order.
• Always be certain spray gun, nozzles and accessories are correctly attached.
WARNING: Contact with muffler area can result in
serious burns. Exhaust heat/gases can ignite combustibles, structures or damage
fuel tank causing a fire.
• DO NOT touch hot parts and AVOID hot exhaust gases.
• Allow equipment to cool before touching.
• Keep at least 5 feet (152 cm) of clearance on all sides of pressure washer including overhead.
• It is a violation of California Public Resource Code, Section 4442, to use or operate the engine on any forest-covered, brush-covered, or grass-covered land unless the exhaust system is equipped with a spark arrester, as defined in Section 4442, maintained in effective working order. Other states or federal jurisdictions may have similar laws.
Contact the original equipment manufacturer, retailer, or dealer to obtain a spark arrester designed for the exhaust system installed on this engine.
• Replacement parts must be the same and installed in the same position as the original parts.
WARNING: Fuel and its vapors are extremely
flammable and explosive. Fire or explosion can cause severe burns or death.
WHEN ADDING OR DRAINING FUEL
• Turn pressure washer OFF and let it cool at least 2 minutes before removing fuel cap. Loosen cap slowly to relieve pressure in tank.
• Fill or drain fuel tank outdoors.
• DO NOT overfill tank. Allow space for fuel expansion.
• If fuel spills, wait until it evaporates before starting engine.
• Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources.
• DO NOT light a cigarette or smoke.
WHEN STARTING EQUIPMENT
• Ensure spark plug, muffler, fuel cap, and air cleaner are in place.
• DO NOT crank engine with spark plug removed.
WHEN OPERATING EQUIPMENT
• DO NOT tip engine or equipment at angle which causes fuel to spill.
• DO NOT spray flammable liquids.
WHEN TRANSPORTING OR REPAIRING EQUIPMENT
• Transport/repair with fuel tank EMPTY or with fuel shutoff valve OFF.
• Disconnect spark plug wire.
WHEN STORING FUEL OR EQUIPMENT WITH FUEL IN TANK
• Store away from furnaces, stoves, water heaters, clothes dryers, or other appliances that have pilot light or other ignition source because they can ignite fuel vapors.
WARNING: Risk of electrocution.
Contact with power source can cause electric shock or burn.
• NEVER spray near power source.
WARNING: Starter cord kickback (rapid retraction) can
result in bodily injury. Kickback will pull hand and arm toward engine faster than you can let go. Broken bones, fractures, bruises, or sprains
could result.
• NEVER pull starter cord without first relieving spray gun pressure.
• When starting engine, pull cord slowly until resistance is felt and then pull rapidly to avoid kickback.
• After each starting attempt, where engine fails to run, always point spray gun in safe direction, press red button and squeeze spray gun trigger to release high pressure.
• Firmly grasp spray gun with both hands when using high pressure spray to avoid injury when spray gun kicks back.
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NOTICE: High pressure spray may damage fragile items including glass.
• DO NOT point spray gun at glass when using MAX (0°) nozzle.
• NEVER aim spray gun at plants.
NOTICE: Improper treatment of pressure washer can damage it and shorten its life.
• If you have questions about intended use, ask dealer or contact Sears.
• NEVER operate units with broken or missing parts, or without protective housing or covers.
• DO NOT by-pass any safety device on this machine.
• DO NOT tamper with governed speed.
• DO NOT operate pressure washer above rated pressure.
• DO NOT modify pressure washer in any way.
• Before starting pressure washer in cold weather, check all parts of the equipment to be sure ice has not formed there.
• NEVER move machine by pulling on hoses. Use handle provided on unit.
• Check fuel system for leaks or signs of deterioration, such as chafed or spongy hose, loose or missing clamps, or damaged tank or cap. Correct all defects before operating pressure washer.
• This equipment is designed to be used with Sears authorized parts ONLY. If equipment is used with parts that DO NOT comply with minimum specifications, user assumes all risks and liabilities.
WARNING: Unintentional sparking can result in fire or
electric shock.
WHEN ADJUSTING OR MAKING REPAIRS TO YOUR PRESSURE WASHER
• Disconnect the spark plug wire from the spark plug and place the wire where it cannot contact spark plug.
WHEN TESTING FOR ENGINE SPARK
• Use approved spark plug tester.
• DO NOT check for spark with spark plug removed.
WARNING: Starter and other rotating parts can
entangle hands, hair, clothing, or accessories.
• NEVER operate pressure washer without protective housing or covers.
• DO NOT wear loose clothing, jewelry or anything that may be caught in the starter or other rotating parts.
• Tie up long hair and remove jewelry.
WARNING: Risk of eye injury.
Spray can splash back or propel objects.
• Always wear indirect vented (chemical splash) safety goggles marked to comply with ANSI Z87.1 when using or in vicinity of this equipment.
• NEVER substitute safety glasses or dry-condition goggles for indirect vented safety goggles.
WARNING: Use of pressure washer can create puddles
and slippery surfaces. Kickback from spray gun can cause you to fall.
• Operate pressure washer from a stable surface.
• The cleaning area should have adequate slopes and drainage to reduce the possibility of a fall due to slippery surfaces.
• Be extremely careful if you must use the pressure washer from a ladder, scaffolding, or any other similar location.
• Firmly grasp spray gun with both hands when using high pressure spray to avoid injury when spray gun kicks back.
6
KNOW YOUR PRESSURE WASHER
Read the Operator’s Manual and safety rules before operating your pressure washer.
Compare the illustrations with your pressure washer to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
FEATURES AND CONTROLS
L
A
B
J
M
F
H
S
E
G
R
C
P
A - Spray Gun — Controls the application of water onto
cleaning surface with trigger device. Includes trigger lock.
B - High Pressure Hose — Connect one end to water pump
and the other end to spray gun.
C - Cleaning Tank – Use to hold up to two gallons (7.6 l) of
pressure washer safe detergent.
D - Choke Lever — Prepares a cold engine for starting. E - Fuel Valve — Used to turn fuel supply on and off to
engine.
F - Air Filter — Protects engine by filtering dust and debris
out of intake air.
G - Recoil Starter — Used for starting the engine manually. H - Standard Detergent Siphoning Tube/Filter — Use to
siphon pressure washer safe detergents into the low pressure stream.
J - PrecisionSpray™ Selector — Contains six different
setting for various applications.
K - Throttle Lever — Sets engine in starting mode for recoil
starter and stops a running engine.
L - Water Inlet — Connection for garden hose. M - Oil Drain — Drain engine oil here. N - High Pressure Outlet — Connection for high pressure
hose.
P - Automatic Cool Down System — Cycles water through
pump when water reaches 125°-155°F. Warm water will discharge from pump onto ground. This system prevents internal pump damage.
R - Pump — Develops high pressure. S - Fuel Tank — Fill tank with regular unleaded fuel. Always
leave room for fuel expansion.
Items Not Shown: Identification Label (near rear of base plate) — Provides
model and serial number of pressure washer. Please have these readily available if calling for assistance.
Oil Fill — Check and add engine oil here. Warning/Operating Instructions Tag — Identifies hazards
and proper procedure to start/stop pressure washer.
D
N
K
7
Your pressure washer requires some assembly and is ready for use only after it has been properly serviced with the recommended oil and fuel.
If you have any problems with the assembly of your pressure washer, please call the pressure washer helpline at 1-800-317-7833.
UNPACK PRESSURE WASHER
1. Remove everything from carton except pressure washer.
2. Open carton completely by cutting each corner from top to bottom.
3. Remove pressure washer from carton.
CARTON CONTENTS
Check all contents. If any parts are missing or damaged, call the pressure washer helpline at 1-800-317-7833.
Main Unit
Handle
Cleaning Tank
High Pressure Hose
Spray Gun
PrecisionSpray™ Selector
Spray Gun Wireform
Detergent Siphon Hose
Oil Bottle
Parts Bag (which includes the following):
Operator’s Manual
Owner’s Registration Card
Handle Fastening Hardware Kit (which includes):
Carriage Bolts (2)
“L” Bolt
Plastic Knobs (4)
Tree Clips (4)
Become familiar with each piece before assembling the pressure washer. Identify all contents with the illustration on page 6. If any parts are missing or damaged, call the pressure washer helpline at 1-800-317-7833.
ASSEMBLING PRESSURE WASHER
Your Snapper pressure washer will need assembly before operation:
1. Fill out and send in registration card.
2. Attach handle and cleaning tank.
3. Connect detergent siphon hose to pump.
4. Add oil to engine crankcase.
5. Add fuel to fuel tank.
6. Connect pressure hose to spray gun and pump.
7. Connect water supply to pump.
8. Attach PrecisionSpray™ selector to spray gun.
Attach Handle and Cleaning Tank
1. Place handle (A) onto handle supports (B) connected to main unit. Make sure holes (C) in handle align with holes (C) on handle supports.
NOTE: It may be necessary to move the handle supports from side to side in order to align the handle so it will slide over the handle supports.
2. Place cleaning tank over holes on handle and handle supports (viewing from rear of unit).
3. Insert carriage bolts (D) through top holes of the handle, handle supports and cleaning tank from front of unit and attach a plastic knob (E) from rear of unit. Tighten by hand.
4. Push tree clips (F) into bottom holes (G) of cleaning tank (H) and holes on handle supports until they sit flat against cleaning tank.
5. Insert “L” bolt (J) through hole on left side of handle (viewing from front of unit). Hold bolt in place and attach a plastic knob (K) from inside of unit. Tighten by hand.
ASSEMBLY
C
A
B
E
D
H
F
G
J
K
6. Insert spray gun holder wireform (A) through hole just
above cleaning tank on right side of handle (viewing from front of unit). Hold wireform in place and attach a plastic knob (B) from inside of unit. Tighten by hand.
Attach Detergent Siphon Hose to Pump
The pressure washer is equipped with two detergent siphoning hoses. One is attached to the cleaning tank and one is loose for siphoning pressure washer safe detergents from a bottle or container.
Attach one of the detergent siphon hoses (C) to the barbed hose fitting (D) on the pump.
IMPORTANT: Only one detergent siphoning hose can be used at a time. When cleaning tank is not used, make sure detergent shut-off valve on cleaning tank is in the “Off” position.
Add Engine Oil
1. Place pressure washer on a flat, level surface.
2. Clean area around oil fill and remove yellow oil fill cap.
3. Using oil funnel (optional), slowly pour contents of
provided oil bottle into oil fill opening (E) to the point of overflowing.
NOTICE: Improper treatment of pressure washer can damage it and shorten its life.
• DO NOT attempt to crank or start the engine before it has been properly serviced with the recommended oil. This may result in an engine failure.
4. Replace oil fill cap and fully tighten.
Add Fuel
Fuel must meet these requirements:
Clean, fresh, unleaded gasoline.
A minimum of 87 octane/87 AKI (91 RON). High altitude use, see High Altitude.
Gasoline with up to 10% ethanol (gasohol) or up to 15% MTBE (methyl tertiary butyl ether) is acceptable.
NOTICE: Avoid pressure washer damage. Failure to follow Operator’s Manual for fuel recommendations voids warranty.
• DO NOT use unapproved gasoline such as E85.
• DO NOT mix oil in gasoline.
• DO NOT modify engine to run on alternate fuels.
To protect the fuel system from gum formation, mix in a fuel stabilizer when adding fuel. See Storage. All fuel is not the same. If you experience starting or performance problems after using fuel, switch to a different fuel provider or change brands. This engine is certified to operate on gasoline. The emission control system for this engine is EM (Engine Modifications).
1. Clean area around fuel fill cap, remove cap.
2. Slowly add regular unleaded fuel (F) to fuel tank (G). Be careful not to overfill. Allow about 1.5" (4 cm) (H) of tank space for fuel expansion.
3. Install fuel cap and wait for any spilled fuel to evaporate.
8
H
G
F
B
A
C
D
WARNING: Fuel and its vapors are extremely
flammable and explosive. Fire or explosion can cause severe burns or death.
WHEN ADDING FUEL
• Turn pressure washer OFF and let it cool at least 2 minutes before removing fuel cap. Loosen cap slowly to relieve pressure in tank.
• Fill fuel tank outdoors.
• DO NOT overfill tank. Allow space for fuel expansion.
• If fuel spills, wait until it evaporates before starting engine.
• Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources.
• DO NOT light a cigarette or smoke.
E
9
CAUTION! Alcohol-blended fuels (called gasohol, ethanol or
methanol) can attract moisture, which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage.
To avoid engine problems, the fuel system should be treated with a fuel preserver or emptied before storage of 30 days or longer. If adding a fuel preserver, fill the fuel tank with fresh fuel. If only partially filled, air in the tank will promote fuel deterioration during storage. If fuel preserver is not used, drain the fuel tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage for additional information.
NEVER use engine or carburetor cleaner products in the fuel tank as permanent damage may occur.
High Altitude
At altitudes over 5,000 feet (1524 meters), a minimum 85 octane / 85 AKI (89 RON) gasoline is acceptable. To remain emissions compliant, high altitude adjustment is required. Operation without this adjustment will cause decreased performance, increased fuel consumption, and increased emissions. See a qualified Sears dealer for high altitude adjustment information. Operation of the engine at altitudes below 2,500 feet (762 meters) with the high altitude kit is not recommended.
FreshStart® Fuel Cap
The FreshStart® fuel cap (A) is designed to hold a cartridge (B) which contains fuel preserver. Adding fuel preserver helps keep fuel fresh and carburetors clean for easier starting all season long. The FreshStart® fuel cap, if equipped with a cartridge, automatically drips concentrated fuel preserver into your fuel tank so you don’t have to add it yourself.
NOTE: FreshStart® fuel preserver cartridge is available as an optional accessory, retail item 7133386. It is not included with the pressure washer. Contact the original equipment manufacturer, retailer, or dealer to obtain a cartridge designed for the FreshStart® fuel cap installed on this engine.
Read and follow all instructions and warnings given in the FreshStart® fuel preserver cartridge package.
Connect Hose and Water Supply to Pump
NOTICE: DO NOT run the pump without the water supply connected and turned on.
• Damage to equipment resulting from failure to follow this instruction will void warranty.
NOTE: Remove and discard the shipping caps from the pump’s high pressure outlet and water inlet before attaching hoses.
1. Uncoil high pressure hose and attach one end of hose to
base of spray gun. Tighten by hand.
2. Attach other end of high pressure hose to high pressure
outlet on pump. Tighten by hand.
WARNING: The high pressure stream of water that this
equipment produces can cut through skin and its underlying tissues, leading to serious injury and possible amputation.
• NEVER connect high pressure hose to nozzle extension.
• Keep high pressure hose connected to pump and spray gun while system is pressurized.
• Always be certain spray gun, nozzles and accessories are correctly attached.
A
B
10
3. Before connecting garden hose to water inlet, inspect
inlet screen. Clean screen (A) if it contains debris or have it replaced if damaged. DO NOT run pressure washer if
inlet screen is damaged or missing.
4. Run water through garden hose for 30 seconds to flush it of debris. Turn off water.
IMPORTANT: DO NOT siphon standing water for the water supply. Use ONLY cold water (less than 100°F).
5. Connect garden hose (not to exceed 50 feet in length) to water inlet. Tighten by hand.
NOTICE: Using a One Way Valve (vacuum breaker or check valve) at pump inlet can cause pump or inlet connector damage.
• There MUST be at least ten feet of unrestricted garden hose
between the pressure washer inlet and any device, such as a vacuum breaker or check valve.
• Damage to equipment resulting from failure to follow this
instruction will void warranty.
6. Turn ON the water, press red button (B) on the gun and
squeeze the trigger to purge the pump system of air and impurities.
Checklist Before Starting Engine
Review the unit to ensure you have performed all of the following:
1. Be sure to read Safety Rules and Operation sections before using the pressure washer.
2. Make sure handle is in place and secure.
3. Check that oil has been added to proper level in engine crankcase.
4. Add proper fuel to fuel tank.
5. Check for proper hose connections (high pressure and water supply) and that there are no kinks, cuts, or damage to the high pressure hose.
6. Provide proper water supply (not to exceed 100°F).
A
B
WARNING: Risk of eye injury.
Spray can splash back or propel objects.
• Always wear indirect vented (chemical splash) safety goggles marked to comply with ANSI Z87.1 when using or in vicinity of this equipment.
• NEVER substitute safety glasses or dry-condition goggles for indirect vented safety goggles.
11
HOW TO USE YOUR PRESSURE WASHER
If you have any problems operating your pressure washer, please call the pressure washer helpline at 1-800-317-7833.
Pressure Washer Location
Pressure Washer Clearance
Place pressure washer outdoors in an area that will not accumulate deadly exhaust gas. DO NOT place pressure washer where exhaust gas (A) could accumulate and enter inside or be drawn into a potentially occupied building. Ensure exhaust gas is kept away from any windows, doors, ventilation intakes, or other openings that can allow exhaust gas to collect in a confined area. Prevailing winds and air currents should be taken into consideration when positioning pressure washer.
To Start Your Pressure Washer
To start your engine-powered pressure washer for the first time, follow these instructions step-by-step. This information also applies whenever you start the engine after you have let the pressure washer sit idle for at least a day.
1. Place pressure washer near an outside water source capable of supplying water at a flow rate greater than
3.5 gallons per minute and no less than 20 PSI at pressure washer end of garden hose.
2. Check that high pressure hose is tightly connected to spray gun and pump. See Assembly for illustrations.
3. Make sure unit is in a level position.
4. Connect garden hose to water inlet on pressure washer pump.
NOTICE: DO NOT run the pump without the water supply connected and turned on.
• Damage to equipment resulting from failure to follow this
instruction will void warranty.
5. Turn ON the water, press red button on the gun and squeeze the trigger to purge the pump system of air and impurities.
6. Attach PrecisionSpray™ Selector to spray gun according to PrecisionSpray™ Selector instruction sheet.
7. Rotate fuel shut-off valve to “On” position (B) (fully counter-clockwise).
8. Move throttle lever (C) to “Fast” position, shown here as a rabbit.
OPERATION
A
B
WARNING: Running engine gives off carbon monoxide,
an odorless, colorless, poisonous gas. Breathing carbon monoxide can cause headache, fatigue, dizziness, vomiting, confusion, seizures,
nausea, fainting or death.
• Operate pressure washer ONLY outdoors.
• Keep exhaust gas from entering a confined area through windows, doors, ventilation intakes, or other openings.
• DO NOT start or run engine indoors or in an enclosed area, even if windows and doors are open.
WARNING: Exhaust heat/gases can ignite
combustibles, structures or damage fuel tank causing a fire.
• Keep at least 5 ft. (152 cm) clearance on all sides of pressure washer including overhead.
C
12
9. Move choke lever (B) to “Choke” position.
NOTE: For a warm engine, be sure the choke lever is in the “Run” position.
IMPORTANT: Before starting the pressure washer, be sure you are wearing safety goggles as described below.
10. When starting engine, position yourself as recommended, grasp handle and pull recoil starter lightly until you feel some resistance, then pull briskly.
11. Return recoil starter slowly. DO NOT let rope “snap back” against starter.
12. When engine starts, slowly move choke lever to “Run” position, as engine warms. If engine falters, move choke lever to “Choke” position, then to “Run” position.
13. After each starting attempt, where engine fails to run, always point gun in safe direction, press red button and squeeze spray gun trigger to release high pressure. Move choke lever to “Choke” position, and repeat steps 10 through 12.
14. If engine fails to start after six pulls, move choke lever to “Run” position, and repeat steps 10 through 12.
NOTE: Always keep the throttle lever in the “Fast” position when operating the pressure washer.
B
WARNING: Risk of eye injury.
Spray can splash back or propel objects.
• Always wear indirect vented (chemical splash) safety goggles marked to comply with ANSI Z87.1 when using or in vicinity of this equipment.
• NEVER substitute safety glasses or dry-condition goggles for indirect vented safety goggles.
WARNING: Starter cord kickback (rapid retraction) can
result in bodily injury. Kickback will pull hand and arm toward engine faster than you can let go. Broken bones, fractures, bruises, or sprains
could result.
• NEVER pull starter cord without first relieving spray gun pressure.
• When starting engine, pull cord slowly until resistance is felt and then pull rapidly to avoid kickback.
• After each starting attempt, where engine fails to run, always point spray gun in safe direction, press red button and squeeze spray gun trigger to release high pressure.
• Firmly grasp spray gun with both hands when using high pressure spray to avoid injury when spray gun kicks back.
WARNING: Contact with muffler area can result in
serious burns. Exhaust heat/gases can ignite combustibles, structures or damage
fuel tank causing a fire.
• DO NOT touch hot parts and AVOID hot exhaust gases.
• Allow equipment to cool before touching.
• Keep at least 5 feet (152 cm) of clearance on all sides of pressure washer including overhead.
• It is a violation of California Public Resource Code, Section 4442, to use or operate the engine on any forest-covered, brush-covered, or grass-covered land unless the exhaust system is equipped with a spark arrester, as defined in Section 4442, maintained in effective working order. Other states or federal jurisdictions may have similar laws.
Contact the original equipment manufacturer, retailer, or dealer to obtain a spark arrester designed for the exhaust system installed on this engine.
• Replacement parts must be the same and installed in the same position as the original parts.
WARNING: The high pressure stream of water that this
equipment produces can cut through skin and its underlying tissues, leading to serious injury
and possible amputation. Spray gun traps high water pressure, even when engine is stopped and water is disconnected, which can cause injury.
• DO NOT allow CHILDREN to operate pressure washer.
• Keep high pressure hose connected to pump and spray gun while system is pressurized.
• NEVER aim spray gun at people, animals, or plants.
• DO NOT secure spray gun in open position.
• DO NOT leave spray gun unattended while machine is running.
• NEVER use a spray gun which does not have a trigger lock or trigger guard in place and in working order.
• Always be certain spray gun, nozzles and accessories are correctly attached.
13
How to Stop Your Pressure Washer
1. Release spray gun trigger and let engine idle for two minutes.
2. Move throttle to SLOW position, then STOP position.
3. ALWAYS point spray gun in a safe direction, press red button and squeeze spray gun trigger to release retained high water pressure.
IMPORTANT: Spray gun traps high water pressure, even when engine is stopped and water is disconnected.
How to Use PrecisionSpray™ Selector
Refer to the PrecisionSpray™ Selector instruction sheet for proper use.
NOTICE: Product damage will occur if the gun trigger is squeezed while the Selector is in-between nozzle settings.
• NEVER turn the Selector while spraying.
Cleaning and Applying Detergent
To apply detergent follow these steps:
1. Attach one of the detergent siphon hoses following instructions Attach Detergent Siphon Hose to Pump.
NOTICE: Contact with the hot muffler can damage detergent siphoning tube.
• When inserting the siphon into a detergent solution bottle, route
the tube so as to keep it from inadvertently contacting the hot muffler.
2. Prepare detergent solution as required by job.
3. Make sure detergent shut-off valve on cleaning tank is in “Off” position.
4. If using cleaning tank, pour detergent into cleaning tank.
NOTE: The cleaning tank holds two gallons.
NOTICE: Cleaning tank damage may occur if not drained prior to removing handle.
5. Rotate PrecisionSpray™ Selector to a low pressure position, as described in the PrecisionSpray™ Selector instuction sheet.
NOTE: Detergent cannot be applied with the PrecisionSpray™ Selector in a high pressure position.
6. Make sure garden hose is connected to water inlet. Check that high pressure hose is connected to spray gun and pump. Turn on water.
NOTICE: You must attach all hoses before you start the engine.
• Starting the engine without all the hoses connected and without
the water turned ON will damage the pump.
• Damage to equipment resulting from failure to follow this
instruction will void warranty.
7. Start engine following instructions How to Start Your Pressure Washer.
WARNING: The high pressure stream of water that this
equipment produces can cut through skin and its underlying tissues, leading to serious injury
and possible amputation. Spray gun traps high water pressure, even when engine is stopped and water is disconnected, which can cause injury.
• Keep high pressure hose connected to pump and spray gun while system is pressurized.
• ALWAYS point spray gun in safe direction, press red button and squeeze spray gun trigger to release high pressure, every time you stop engine.
WARNING:
Backfire, fire or engine damage could
occur.
• DO NOT stop engine by moving choke control to “Choke” position ( ).
CAUTION: Chemicals can cause bodily injury, and/or
property damage.
• NEVER use caustic liquid with pressure washer.
• Use ONLY pressure washer safe detergents/soaps. Follow all manufacturers instructions.
14
8A. If using cleaning tank, rotate detergent shut-off valve on
cleaning tank to “On” position (A).
IMPORTANT: If using detergent siphoning hose, make sure detergent shut-off valve on cleaning tank is in the “Off” position.
8B. If using detergent siphoning hose, place small filter end
of detergent siphoning tube into detergent container.
NOTICE: Contact with the hot muffler can damage detergent siphoning tube.
• When inserting the siphon into a detergent solution bottle, route the tube so as to keep it from inadvertently contacting the hot muffler.
NOTE: Make sure the filter is fully submerged in detergent while applying detergent.
9. Apply detergent to a dry surface, starting at lower
portion of area to be washed and work upward, using long, even, overlapping strokes.
10. Allow detergent to "soak in" for 3-5 minutes before
washing and rinsing. Reapply as needed to prevent surface from drying. DO NOT allow detergent to dry on (prevents streaking).
IMPORTANT: When using the detergent siphoning hose, you must flush the detergent siphoning system after each use by placing the filter into a bucket of clean water, then run the pressure washer in low pressure for 1-2 minutes.
Pressure Washer Rinsing
After detergent is applied, scour the surface and rinse it clean as follows:
1. If using cleaning tank, rotate detergent shut-off valve on
cleaning tank to “Off” position.
2. Rotate PrecisionSpray™ Selector to a high pressure
position, as described in the PrecisionSpray™ Selector instruction sheet.
3. Keep spray gun a safe distance from spray surface.
4. Apply a high pressure spray to a small area and then check the surface for damage. If no damage, proceed to step 5.
5. Start at top of area to be rinsed, working down with same overlapping strokes used for cleaning.
Cleaning Detergent Siphoning Tube
If you used the detergent siphoning tube, you must flush it with clean water before stopping the engine.
1. Place detergent siphoning tube/filter in a bucket full of clean water.
2. Rotate PrecisionSpray™ Selector to a low pressure position, as described in the PrecisionSpray™ Selector instruction sheet.
3. Flush for 1-2 minutes.
4. Shut off engine following instructions How to Stop Pressure Washer and turn off water supply.
5. ALWAYS point spray gun in a safe direction push red button and squeeze spray gun trigger to release retained high water pressure.
IMPORTANT: Spray gun traps high water pressure, even when engine is stopped and water is disconnected.
Automatic Cool Down System (Thermal Relief)
If you run the engine on your pressure washer for 3-5 minutes without pressing the trigger on the spray gun, circulating water in the pump can reach temperatures above 125°F. The system engages to cool the pump by discharging
the warm water onto the ground.
A
WARNING: The high pressure stream of water that this
equipment produces can cut through skin and its underlying tissues, leading to serious injury
and possible amputation. Spray gun traps high water pressure, even when engine is stopped and water is disconnected, which can cause injury.
• Keep high pressure hose connected to pump and spray gun while system is pressurized.
• ALWAYS point spray gun in safe direction, press red button and squeeze spray gun trigger to release high pressure, every time you stop engine.
WARNING: Kickback from spray gun can cause you to
fall.
• Operate pressure washer from a stable surface.
• Be extremely careful if you must use the pressure washer from a ladder, scaffolding, or any other similar location.
• Firmly grasp spray gun with both hands when using high pressure spray to avoid injury when spray gun kicks back.
15
ENGINE TECHNICAL INFORMATION
This is a single cylinder, overhead valve (OHV), air cooled engine. It is a low emissions engine.
In the State of California, Model 120000 engines are certified by the California Air Resources Board to meet emissions standards for 125 hours. Such certification does not grant the purchaser, owner or operator of this engine any additional warranties with respect to the performance or operational life of this engine. The engine is warranted solely according to the product and emissions warranties stated elsewhere in this manual.
Power Ratings
The gross power rating for individual gas engine models is labeled in accordance with SAE (Society of Automotive Engineers) code J1940 (Small Engine Power & Torque Rating Procedure), and rating performance has been obtained and corrected in accordance with SAE J1995 (Revision 2002-05). Torque values are derived at 3060 RPM; horsepower values are derived at 3600 RPM. Actual gross engine power will be lower and is affected by, among other things, ambient operating conditions and engine-to-engine variability. Given both the wide array of products on which engines are placed and the variety of environmental issues applicable to operating the equipment, the gas engine will not develop the rated gross power when used in a given piece of power equipment (actual "on-site" or net power). This difference is due to a variety of factors including, but not limited to, accessories (air cleaner, exhaust, charging, cooling, carburetor, fuel pump, etc.), application limitations, ambient operating conditions (temperature, humidity, altitude), and engine-to-engine variability. Due to manufacturing and capacity limitations, Briggs & Stratton may substitute an engine of higher rated power for this Series engine.
This pressure washer is rated in accordance to the Pressure Washer Manufacturer’s Association (PWMA) standard PW101 (Testing and Rating Performance of Pressure Washers).
PRODUCT SPECIFICATIONS
Pressure Washer Specifications
Max Outlet Pressure . . . . . . . . . . . . . . . . . . . . . . . 3,100 PSI
Max Flow Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5 GPM
Detergent Mix . . . . . . . . . . . . . . . . . . . . . . . . Use as directed
Water Supply Temperature . . . . . . . . . . Not to exceed 100°F
Engine Specifications
Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.672 in. (68mm)
Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.204 in. (56mm)
Displacement . . . . . . . . . . . . . . . . . . . . . . . . 12.48 in. (206 cc)
Spark Plug
Resistor Type: . . . . . . . . . . . . . . .
Briggs & Stratton 491055
Long Life Platinum: . . . . . . . . . . . .Briggs & Stratton 5066
Set Gap To: . . . . . . . . . . . . . . . . . . . . . . 0.030inch (0.76mm)
Armature Air Gap: . . . . . . . . . . . 0.010-0.014 in.(0.25-0.36mm)
Valve clearance with valve springs installed and piston 1/4 in. (6 mm) past top dead center (check when engine is cold).
Intake . . . . . . . . . . . . . . . . . . . . 0.004-0.006 in.(0.10-0.15 mm)
Exhaust . . . . . . . . . . . . . . . . . . 0.009-0.011 in.(0.23-0.28 mm)
Fuel Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6 Quarts
Oil Capacity . . . . . . . . . . . . . . . . . . . . . . . . 20 Ounces (0.6 liter)
NOTE: For practical operation, the engine load should not exceed 85% of rated power. Engine power will decrease 3-1/2% for each 1,000 feet (300 meters) above sea level and 1% for each 10° F (5.6° C) above 77° F (25° C). It should operate satisfactorily at an angle up to 15°.
SPECIFICATIONS
16
OWNER’S RESPONSIBILITIES
Follow the hourly or calendar intervals, whichever occurs first. More frequent service is required when operating in adverse conditions noted below.
1
Clean if clogged. Replace if perforated or torn.
2
Service more often under dirty or dusty conditions.
General Recommendations
Regular maintenance will improve the performance and extend the life of the pressure washer. See any Sears or other qualified service dealer for service.
The pressure washer warranty does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, the operator must maintain pressure washer as instructed in this manual including proper storage as detailed in Storage.
Some adjustments will need to be made periodically to properly maintain your pressure washer.
All service and adjustments should be made at least once each season. Follow the requirements in the Maintenance Schedule chart above.
NOTE: Once a year you should clean or replace the spark plug and replace the air filter. A new spark plug and clean air filter assure proper fuel-air mixture and help your engine run better and last longer.
Pump Oil
DO NOT attempt any oil maintenance on this pump. The pump is pre-lubricated and sealed from the factory, requiring no additional maintenance for the life of the pump.
Emissions Control
Maintenance, replacement, or repair of the emissions control devices and systems may be performed by any non­road engine repair establishment or individual. However,
to obtain ”no charge” emissions control service, the work must be performed by a factory authorized dealer. See the Emissions Warranty.
Before Each Use
1. Check engine oil level.
2. Clean debris.
3. Check detergent siphoning hoses/cleaning tank for damage.
4. Check water inlet screen for damage.
5. Check high pressure hose for leaks.
6. Check spray gun for leaks.
7. Purge pump of air and contaminants.
PRESSURE WASHER MAINTENANCE
Clean Debris
Daily or before use, clean accumulated debris from pressure washer. Keep linkage, spring and controls clean. Keep area around and behind muffler free from any combustible debris. Inspect cooling air slots and openings on the pressure washer. These openings must be kept clean and unobstructed.
Pressure washer parts should be kept clean to reduce the risk of overheating and ignition of accumulated debris.
Use a damp cloth to wipe exterior surfaces clean.
NOTICE: Improper treatment of pressure washer can damage it and shorten its life.
• DO NOT insert any objects through cooling slots.
Use a soft bristle brush to loosen caked on dirt, oil, etc.
Use a vacuum cleaner to pick up loose dirt and debris.
Check and Clean Inlet Screen
Examine garden hose inlet screen. Clean if it is clogged or replace if it is torn.
MAINTENANCE
First 5 Hours
• Change engine oil
Every 8 Hours or Daily
• Check/clean water inlet screen
1
• Check high pressure hose
• Check detergent siphoning hoses/tank
• Check spray gun and assembly for leaks
• Clean debris
• Check engine oil level
Every 25 Hours or Yearly
• Service engine air cleaner
2
Every 50 Hours or Yearly
• Change engine oil
2
• Inspect muffler and spark arrester
Every 100 Hours or Yearly
• Service spark plug
• Clean cooling system
2
17
Check High Pressure Hose
High pressure hoses can develop leaks from wear, kinking, or abuse. Inspect hose before each use. Check for cuts, leaks, abrasions, bulging of cover, or damage or movement of couplings. If any of these conditions exist, replace hose immediately.
Check Detergent Siphoning Hoses/Cleaning Tank
Examine the cleaning tank and detergent siphoning hoses and clean if clogged. The hose should fit tightly on the barbed fitting of the pump and detergent shut-off valve. Examine the hoses for leaks or tears. Replace the tank or hoses if either is damaged.
Check Spray Gun
Examine the hose connection to the spray gun and make sure it is secure. Test the trigger by pressing the red button and making sure the trigger “springs back” into place when you release it. You should not be able to press the trigger without pressing the red button. Replace spray gun immediately if it fails any of these tests.
Nozzle Maintenance
A pulsing sensation felt while squeezing the spray gun trigger may be caused by excessive pump pressure. The principal cause of excessive pump pressure is a nozzle clogged or restricted with foreign materials, such as dirt, etc. To correct the problem, immediately clean the nozzle following these instructions:
1. Shut off engine and turn off water supply.
2. ALWAYS point spray gun in a safe direction, press red button and squeeze spray gun trigger to release retained high water pressure.
3. Disconnect PrecisionSpray™ Selector from spray gun.
4. Use a small paper clip to free any foreign material
clogging or restricting the high pressure nozzles (A).
5. Using a garden hose, remove additional debris by back flushing water through PrecisionSpray™ Selector. Back flush between 30 to 60 seconds.
6. Reconnect PrecisionSpray™ Selector to spray gun.
7. Make sure garden hose is connected to water inlet. Check that high pressure hose is connected to spray gun and pump. Turn on water.
8. Start engine following instructions How to Start Your Pressure Washer.
9. Test pressure washer by operating with each nozzle selection.
O–Ring Maintenance
Purchase an O–Ring Repair Kit at your local Sears or by calling 1-800-4-MY-HOME (469-4663) or online at www.sears.com. It is not included with the pressure washer. This kit includes replacement o-rings, rubber washer and water inlet filter. Refer to the instruction sheet provided in the kit to service your unit’s o-rings.
WARNING: The high pressure stream of water that this
equipment produces can cut through skin and its underlying tissues, leading to serious injury and possible amputation.
• NEVER repair high pressure hose. Replace it.
• Replacement hose rating MUST exceed maximum pressure rating of unit.
WARNING: The high pressure stream of water that this
equipment produces can cut through skin and its underlying tissues, leading to serious injury
and possible amputation. Spray gun traps high water pressure, even when engine is stopped and water is disconnected, which can cause injury.
• Keep high pressure hose connected to pump and spray gun while system is pressurized.
• ALWAYS point spray gun in safe direction, press red button and squeeze spray gun trigger to release high pressure, every time you stop engine.
WARNING: The high pressure stream of water that this
equipment produces can cut through skin and its underlying tissues, leading to serious injury and possible amputation.
• NEVER repair leaking connections with sealant of any kind. Replace o-ring or seal.
A
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