Snapper 5-14 User Manual

OPERATOR’S
Not for
Reproduction
MANUAL
Chipper/Shredder
5/14 Series
Mfg. No. Description
85637 Model SAC55140BV, 5HP & 5.5HP Snapper Chipper Shredder 1692203 Model 5/14, 5HP Simplicity Chipper Shredder 1692352 Model 5/14, 5HP Simplicity Chipper Shredder (CE) 1692722 Model 5/14, 5HP Simplicity Chipper Shredder (CE) 1694897 Model 5/14, 5.5HP Simplicity Chipper Shredder 1694898 Model 5/14, 5.5HP Simplicity Chipper Shredder (CE)
8/14 Series
Mfg. No. Description
1692330 Model 8/14, 8HP Simplicity Chipper Shredder 1692331 Model 8/14, 8HP Simplicity Chipper Shredder 1692568 Model 8/14, 8HP Simplicity Chipper Shredder (CE) 1694678 Model 8/14, 8HP Simplicity Chipper Shredder 1694896 Model 8/14, 8HP Simplicity Chipper Shredder 1695581 Model 8/14, 8HP Snapper Chipper Shredder 1695587 Model 8/14, 8HP Simplicity Chipper Shredder
1713249, Rev. 07
(Supercedes 1713250)
Rev. Date 9/2008
TP10004443
Not for
Reproduction
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Table Of Contents
Not for
Reproduction
MODEL IDENTIFICATION........................................3
SAFETY RULES
General ...............................................................4
Setting Up ...........................................................4
Operating Location..............................................5
Safe Wearing Apparel .........................................5
Operating Safety .................................................6
Transporting & Storage .......................................6
Service & Maintenance .......................................7
Safety Decals ......................................................7
ASSEMBLY
General ...............................................................8
Tools Required ....................................................8
Hardware Description..........................................8
Chipper Cone ......................................................8
Handle.................................................................9
Hopper ................................................................9
Discharge Bag.....................................................9
Engine Oil............................................................9
CONTROLS & MAJOR COMPONENTS
Operating Controls ..............................................10
Major Components..............................................10
Model Specifications ...........................................11
OPERATION
Description ........................................................12
Site Location .....................................................12
Checks Before Starting .....................................15
Start-Up .............................................................15
Operating Instructions .......................................15
Material Processing...........................................15
Shutting Down...................................................15
Waste Materials Guide......................................16
NORMAL CARE
Schedule ...........................................................17
Servicing The Chipper/Shredder.......................17
STORAGE...............................................................21
Temporary Storage............................................21
Long Term Storage............................................21
TROUBLESHOOTING & REPAIR
Troubleshooting ...............................................22
Repair................................................................23
Engine Service (Ref.) ........................................23
Shredding Hammers .........................................23
Chipping Knives ................................................25
OPTIONS & ACCESSORIES .................................27
TECHNICAL MANUALS.........................................27
MODEL IDENTIFICATION
Record your model number, manufacturer number and serial number in the space provided for easy reference. The model and manufacturer numbers can be found on the unit I.D. plate. Refer to the Engine Owner’s Manual for location of engine serial number.
If you have a service problem requiring special assis­tance and cannot contact a local dealer to help, call the Customer Service Department at 414-284-8786.
WARNING
You must read, understand and comply with all safety and operating instructions in this manual before attempting to set-up and operate your chipper/shredder.
Failure to comply with all safety and operating instructions can result in loss of machine control, serious personal injury to you and /or bystanders, and risk equipment and property damage. The triangle in the text signifies impor­tant cautions or warnings which must be fol­lowed.
MODEL REFERENCE
Model Number:
Manufacturer Number:
Engine I.D. Number:
Dealer Name/Date Purchased:
NOTICE
Upon start-up and shut down, you may hear the
metal-to-metal sound of the triangular hammers and J­hammers positioning themselves on the rotor.
normal sound.
machine obtains full speed, please contact your dealer for an inspection of your chipper/shredder.
Engine exhaust from this product contains chem­icals known, in certain quantities, to cause cancer, birth defects, or other reproductive harm.
If this sound continues after the
WARNING
This is a
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Safety Rules
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GENERAL
The Safety Alert symbol shown here is used to alert
you to important safety information that must be read, fully understood, and followed at handling, transporting, operating, servicing, or storing your chipper/ shredder unit.
Each safety alert symbol is followed by a “signal word” that advises you of the relative intensity, or level, of the hazard the safety alert instructions pertain to.
The following list of signal words is being provided to help you understand the intensity levels associated with each signal word used in this manual.
DANGER The signal word “DANGER” is used when a seri­ous injury or fatality will result if the safety instructions that follow this signal word are not obeyed.
WARNING The signal word “WARNING” is used when a serious injury or fatality could result if the safety instructions that follow this signal word are not obeyed.
CAUTION The signal word “CAUTION” is used when per­sonal injury, or property or equipment damage could result if the safety instructions that follow this signal word are not obeyed.
DANGER You must read and understand this manual and all safety instructions and labeling completely, before attempting to assemble, set-up, trans­port, operate, service, or install any options or accessories on this unit.
This chipper/shredder is a powerful machine designed for chipping of tree limbs and branch­es up to 2-1/2" in diameter (3" on Model 8/14), and is capable of amputating or causing serious injury to fingers, hands, feet, and other extrem- ities if accidental contact with rotating chipper and shredder blades should occur.
Always keep hands, feet, and other extremities out of the shredder hopper, chipper cone, and discharge area, and never wear loose fitting clothing or jewelry that could get caught on tree limbs, branches, or rotating parts, and pull your hands, or other body parts into the rotating chip­per/shredder blades.
all
times when
Safe operation of the chipper/shredder unit requires that all operating and safety instructions be obeyed by every­one who uses, services, or otherwise handles the unit.
Although the instructions and warnings appearing in this manual cover most normal operating conditions, every­one using the chipper/shredder unit must also always fol­low safe work practices while operating, servicing, or handling the chipper/shredder unit under any conditions not specifically covered in this manual.
SETTING UP
1. Although most assembly has been done at the facto­ry, your chipper/shredder unit requires minor assem­bly and the addition of engine oil before it can be used. Never attempt to start or operate the unit unless the chipper cone and shredder hopper have been properly installed and engine oil has been added.
2. Perform the required assembly in an area where the chipper/shredder can be handled comfortably. Never attempt to assemble the unit unless the engine/base assembly can be held or securely positioned for assembly needs.
3. Use proper hand tools for assembling the chipper/shredder. Never use tools such as adjustable open-end wrenches that can slip off hard­ware as it’s being fastened. Never use toothed grip­ping pliers which may damage hardware and make removal difficult.
4. Always use only the hardware provided with this unit for assembly. Never substitute parts, or mix the proper position of parts during assembly. If a part is missing, contact your local dealer for an exact replacement.
5. Assemble the unit in the sequence indicated in the assembly instructions. Make sure all hardware is properly tightened after assembly is completed and before starting the unit.
6. Make sure all required hardware has been installed. Never attempt to start or operate the unit unless you are sure that all required hardware has been used.
7. Inspect the shredder hopper and chipper cone for any debris, loose hardware, or other material that may have fallen in during unpacking and assembly. Always disconnect the spark plug wire from the spark plug, before removing any objects.
8. Never fill the fuel tank indoors! Gasoline vapors are explosive, and can easily travel unnoticed to sources of ignition, such as pilot lights or open flames on water heaters, furnaces, stoves, or dryers, sparks from electric motors and other electrical appliances,
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Safety Rules
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or unattended smoking materials. Contact with these or any other ignition sources will cause an explosion or fire, serious personal injury, and damage to prop­erty and equipment.
9. Never overfill the fuel tank. Fuel may run out of the tank and contact hot surfaces on the chipper/shred­der motor and ignite, causing a fire and/or risk of an explosion. Fill fuel tank to 1/2” below bottom of filler neck only.
10. Use only an approved container for fuel and always handle the container with extreme care. Never smoke while fueling the chipper/shredder or transporting the fuel container.
11. Never store the fuel container or chipper/shredder indoors where there is a possibility of contact with any ignition source such as a spark, open flame, pilot light, heating element, or smoking materials.
12. Never attempt to operate a unit indoors or in an enclosed area. Engine exhaust contains Carbon Monoxide, an odorless, colorless, and tasteless gas. If inhaled, Carbon Monoxide can cause dizziness, nausea, unconsciousness, and brain damage or death if contact is allowed to continue.
OPERATING LOCATION
1. Always operate the chipper/shredder outdoors only, on a firm, level, earthen or grassy area where the unit will be stable and will stay in position. Never attempt to operate the unit on a slope, or on wet or slippery surfaces where you could slip and fall toward the chipper cone or hopper openings.
2. Never operate the chipper/shredder on asphalt, con­crete, or other hard or paved surfaces, as material being ejected out of the discharge chute could rico­chet, causing injury to you or bystanders in the imme­diate area.
3. Never operate the chipper/shredder where children, pets, or others who may be unaware of the potential hazards associated with chipping and shredding operations could enter the area unexpectedly and be exposed to these hazards.
4. Never operate the chipper/shredder on rocky or grav­el covered surfaces, as this surface debris could enter the unit and cause extensive damage, or be ejected out of the machine with sufficient force to cause a serious injury to you or bystanders.
5. Never operate the chipper/shredder in an area where sparks from the muffler could ignite surrounding brush or flammable materials. See following Fire Hazard Warning!
DANGER
SPARK/FIRE HAZARD
GAS ENGINES MAY REQUIRE
A SPARK ARRESTER FOR SAFE OPERATION
If the engine on this unit is not equipped with a spark arrester and is to be used on any forest, brush, or grass-covered unimproved land, a spark arrester must be added to the muffler before using the engine on such land. The arrester must be maintained in effective working order by the operator. In the State of California, the above is required by law (Section 4442 of the California Public Resources Code.) Other states may have similar laws. Federal laws apply on federal lands. See your authorized engine ser­vice center for muffler spark arrester options.
SAFE WEARING APPAREL
1. Always wear safety goggles to protect your eyes from flying debris when operating the chipper/shredder. One pair of safety goggles has been provided with the unit for your immediate use. All others in and around the immediate area must also wear approved safety glasses to protect their eyes from flying debris.
2. Wear hearing protection when the chipper/ shredder is to be used for prolonged periods of time, or when­ever noise reaches an uncomfortable level.
3. When wearing work gloves, always wear only proper­ly fitted leather work gloves to protect your hands from cuts and scratches caused by tree limbs and branches. Never wear gloves with pull-ties or straps, as these could get entangled with branches and draw your hands into the chipper cone or shredder hopper cutting areas.
4. Never wear loose fitting clothing, hanging jewelry, ties, scarves, or other items that could get caught on tree limbs, branches, or moving parts, and draw your body parts into the cutting areas of the chipper cone and shredder hopper.
5. Always tie up long hair and prevent it from hanging down, where it could become tangled in branches or get caught in rotating parts and pull you into the cut­ting areas.
6. Even if you are wearing heavy-duty leather work gloves, never, ever place your hands in the chipper cone or shredder hopper while the unit is running. If you must reach in to clear a jam or free up branches, shut the unit off, disconnect the spark plug wire at the spark plug, and carefully remove or clear the jammed material.
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Safety Rules
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OPERATING SAFETY
1. Always obey the size limitations for tree limbs and branches stated in the Waste Materials Guide portion of this manual.
2. Never leave the machine running unattended. Always turn off the engine, wait for the rotor to come to a complete stop, and disconnect the spark plug before leaving the area. Always move the unit to a safe storage area when not in use.
3. Always maintain secure footing and solid balance while starting or operating the chipper/shredder. Never lean directly over the machine.
4. Always stand to the side of the chipper cone when feeding tree limbs and branches into the unit, as tree limbs, branches, and harder woods may whip around while being chipped.
5. Always keep hands out of the chipper cone and shredder hopper when feeding materials. Never wrap fingers tightly around branches as you are feed­ing them into the unit, as a sudden inward surge could pull your hands and arms into the unit.
6. Always stand clear of the discharge area to avoid being struck by ricochets or material being ejected from the machine.
7. Never allow material to build up in the discharge area or shredding chamber, as this may cause new mater­ial being fed into the machine to kickback with suffi­cient force to injure you or other bystanders.
8. Never allow material to build up around the engine during chipper/shredder operation. This could result in a fire, or overheating of the engine.
9. Never attempt to reposition or move the chipper/shredder unit while it is running. Doing so could cause the machine to tip over, and reaching to steady the unit could result in accidental insertion of your hands into the chipper cone or shredder hopper areas.
10. Never continue to operate the machine if it starts making unusual noise or vibration. Shut the engine off immediately, allow the rotor to stop, disconnect the spark plug wire from the spark plug, and do the following:
• Inspect the unit for any signs of damage or foreign material in the chipping or shredding areas. Remove any solid material that may be preventing the unit from operating properly.
• Check for loose parts, and loose or missing hard­ware, and repair or replace as required.
• Check the oil level in the engine crankcase. See ENGINE OIL LEVEL under Servicing The Chipper/Shredder.
11. Never attempt to clear clogs from the chipper cone, shredder hopper or discharge chute while the unit is running. Always shut the engine off, allow the rotor to come to a complete stop, and remove the spark plug wire from the spark plug before removing excess materials.
12. Never fill the fuel tank while the machine is running or while the engine is hot. An unexpected spillover of fuel could contact a hot surface and ignite, causing fire or explosion. Turn off the engine, and allow the engine to cool before attempting refilling.
13. Never attempt to perform any maintenance, repairs, or attachment of accessories while the unit is run­ning. Always shut the unit off, allow the rotor to come to a complete stop, and remove the spark plug wire from the spark plug before beginning these activities.
14. Never remove guards, deflectors, or warning labels from the unit. If any of these are found to be missing, take the unit out of service until the appropriate repairs can be made. Tag the machine so others do not mistakenly attempt to use it while awaiting parts or repairs.
15. Always make sure that the shredding chamber, shredder hopper, and chipper cone are empty before restarting the unit after it has been idle. Attempting to start the unit with material in these areas could cause the engine starting cord to stop suddenly, injuring your hand and fingers, or toppling the unit over.
16. Never tamper with any engine controls to alter or increase maximum unit running speed. An over speeding condition could cause the engine to over­heat, resulting in risk of fire, permanent engine dam­age, and voiding of your product warranty.
17. Always comply with the engine manual instructions for operating and periodic maintenance requirements. Make sure the oil level is always in the safe zone, and keep the air filter element clean.
18. Never allow children to operate the machine. Do not allow adults to operate it without proper instruction.
TRANSPORTING AND STORAGE
1. Always use the hopper handle and built-in wheels to move the chipper/shredder. Never lift the unit using the fuel tank for support. If the unit must be lifted , always use at least two people, and always grip the unit securely using the front leg and hopper handle.
2. If the unit must be tilted for transporting, consult the engine manual for required preparation. Normally, fuel and oil must be drained to prevent dangerous
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Safety Rules
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fuel leakage, and unwanted transfer of the sump oil into the cylinder head area.
3. Always refill the oil sump with the recommended oil before attempting to use the unit again after it has been drained for transportation.
4. Always observe safe refueling and fuel handling prac­tices when refueling the unit after transportation or storage.
5. Always follow the engine manual instructions for stor­age preparations before storing the unit for prolonged periods.
6. Always follow the engine manual instructions for proper start-up procedures when returning the unit to service.
SERVICE AND MAINTENANCE
1. Always follow recommended engine and chipper/shredder procedures when performing required service and maintenance on the unit.
2. Always use only factory authorized replacement parts when making repairs.
3. Always comply with recommended factory specifica­tions on all settings and adjustments.
4. Only factory authorized service locations should be utilized for major service and repair requirements.
5. Never attempt to make major repairs on this unit unless you have been properly trained and certified to work on large capacity chipper/shredder units. Improper service procedures can result in hazardous operation, equipment damage, and voiding of manu­facturer’s warranty.
text on the preceding pages, or contact your local dealer.
Should any of these labels become unreadable because of being worn, faded, or otherwise damaged during the use of your chipper/shredder, please use the part num­ber information provided to order a replacement label from your local authorized dealer.
These labels are easily applied, and will act as a con­stant visual reminder to you, and others who may use the equipment, to follow the safety instructions neces­sary for safe, effective operation of your chipper/shred­der.
Caution Label Part No. 5004100 (hopper)
SAFETY DECALS
This chipper/shredder unit has been designed and man­ufactured to provide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing.
Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effec­tively, we have placed several safety labels on the chip­per/shredder to remind you of this important information while you are operating the unit.
These important safety labels are illustrated on the right, and are shown here to help familiarize you with the loca­tion and content of the safety messages you will see as you perform normal chipping and shredding operations. Please review these labels now, and if you have any questions regarding their meaning or how to comply with these instructions, reread the complete safety instruction
Danger Label Part No. 5001612 (chipper cone & hopper) Part No. 1709529 (discharge chute)
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Assembly
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Reproduction
GENERAL
All of the major assembly procedures on your new Chipper/Shredder were performed at the factory, and only the items listed in this section need to be taken care of to make your unit fully operational.
TOOLS REQUIRED
- 1/2" Box Wrench or Socket
- 7/16" Box Wrench or Socket
- 1/4" Hex Wrench
HARDWARE DESCRIPTION
The hardware pack packaged with your unit contains the items listed below and possibly additional hardware required for other models:
.ytQnoitpircseD
3tuN zihW 81-61/5 -
- 5/16-18 x 1/2 Hex Head Bolt 2
- 5/16-18 x 3/4 Hex Head Bolt 2 4rehsaW talF 61/5 ­1rehsawkcoL 61/5 ­2tuN zihW 02-4/1 -
- 1/4-20 x 3/4 Hex Socket Screw 2
Be sure to clean all hardware threads of paint and debris before assembling.
CHIPPER CONE
1. See figure 1. Position the chipper cone assembly base over the three 5/16-18 threaded studs protruding from the engine plate, and attach using (3) 5/16-18 whiz nuts.
2. Tighten whiz nuts securely using a box or socket wrench.
Figure 1. Installing the Chipper Cone
Figure 2. Installing the Hopper Handle
HANDLE
1. Lift the hopper handle up until the outer holes in the handle align with the holes in the shredder hopper. See figure 2.
2. Secure the Hopper Handle in position using (2) 1/4-20 x 3/4 hex socket screws, and (2) 1/4-20 Whiz nuts, inserting the screws from the outside of the shredder hopper.
3. Tighten all four screws securely.
Figure 3. Attaching Hopper to the Rotor
Figure 4. Installing Hardware Inside Hopper
8
Lift discharge
Not for
Reproduction
chute and slide bag over chute. Make sure bag noose fits over top of discharge chute and notch in chute bottom.
Pull drawstring tight
Assembly
Slide bag over dis­charge chute. Make sure bag noose fits over top of discharge chute and notch in chute bottom.
Pull drawstring tight
Figure 5A. Discharge Bag Installation
HOPPER
1. Attach the hopper to the rotor housing, using care to engage the metal lip of the hopper liner to the inside of the housing as shown in figure 3.
2. Secure the hopper to the rotor housing using (2) 5/16 x 1/2 hex head bolts and (2) 5/16 flat washers. Do not tighten hardware at this time.
3. See figure 4. From the inside of the hopper, install (1) 5/16-18 x 3/4 hex head bolt, 5/16 lockwasher, and 5/16 flat washer into each of the upper and lower holes of the metal hopper liner, and tighten finger-tight.
4. Make sure the hopper is properly seated on the rotor housing, and then tighten all hardware securely.
Figure 5B. Discharge Bag Installation-European model
DISCHARGE BAG
Your unit comes equipped with a bag for collecting debris as it exits the discharge chute.
See figures 5A & 5B for installation.
ENGINE OIL
Fill the engine oil sump with SAE 30 oil (5W30 for winter use). See page 16 for additional information and the location of the fill-plug, or consult the engine manufactur­er’s literature shipped with your chipper/shredder.
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