Snapper 4560 User Manual

Parts Manual

g

Baron XL

Series Lawn Tractors & Mower Decks

18HP Product

. No. Description

Mf

2690622 Baron XL, 18HP and 40" Mower Deck (CE/Export)

20HP Product

Mfg. No. Description

2690621 Baron XL, 20HP and 40" Mower Deck (CE/Export)
2690625 2420 XL, 20HP and 40" Mower Deck (CE/Export)

21HP Product

Mfg. No. Description

2690762 Baron, 21HP and 40" Mower Deck (CE/Export)
2690772 2421, 21HP and 40" Mower Deck (CE/Export)

Mower Decks

Mfg. No. Description

1695200 40" Mower Deck (CE/Export)
1695201 40" Mower Deck (CE/Export)

Rev.

1734840
05/2008

Part No.:

TP 400-4560-02-BR-SM

Table Of Content

s

PRODUCT COMPONENTS PAGES

Frame & Front Axle Group ...................................................................................................................................

Steering Group .....................................................................................................................................................

Engine & Electric Clutch Group - 21HP Briggs & Stratton, Vanguard .................................................................

Engine Group - 18HP & 20HP Briggs & Stratton, VANGUARD Twin .................................................................

Engine Group - 18HP Briggs & Stratton, INTEK Single ......................................................................................

Transmission Group - Tuff Torq K-46BF .............................................................................................................

Controls Group .....................................................................................................................................................

Cruise Control Group ...........................................................................................................................................

Electrical Group ....................................................................................................................................................

Hood, Grille & Dash Group ..................................................................................................................................

Seat Deck & Fuel Tank Group .............................................................................................................................

Hopper Group ......................................................................................................................................................

Hopper Group ......................................................................................................................................................

Wheels & Tires Group ..........................................................................................................................................

Decals Group - Brand & Model ............................................................................................................................

Decals Group - Safety & Common ......................................................................................................................

40" Mower Deck - Belt, Idle Arm & Hitch .............................................................................................................

40" Mower Deck - Height Adjustment & Roller Bar .............................................................................................

40" Mower Deck - Housing, Arbors & Blade ........................................................................................................

10
12
14
18
22
24
28
30
32
36
40
42
44
46
48
52

Torque Specification Chart ..................................................................... Inside Back Cover

4
6
8

Frame & Front Axle Group

NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.

986818

The above parts group applies to the following Mfg. Nos.:

2690621 - Baron XL
2690622 - Baron XL
2690625 - 2420 XL
2690762 - Baron
2690772 - 2421

Briggs and Stratton Yard Power Products Group

2008Copyright © by Briggs and Stratton Corporation

Milwaukee, WI, USA. All rights reserved

4

TP 400-4560-02-BR-SM

Frame & Front Axle Group

PART NO. DESCRIPTIONREF NO QTY.

NUT, Hex Flange Lock, 3/8-16 1 1930645SM 7
WASHER 2 1960035SM 2
NUT, Hex Flange, 5/8-11 3 2860646SM 1
PLATE, Axle 4 1722212ASM 1
TOWER & SUPPORT ASSEMBLY 5 1724081ASM 1
CAPSCREW, Hex Head Taptite, 3/8-16 x 3/4 6 1923683SM 4
SUPPORT 7 1723528ASM 1
CAPSCREW, Hex Head Taptite, 5/16-18 x 3/4 8 1664847SM 4
FRAME ASSEMBLY 9 1727396A 1
CAPSCREW, 5/8-11 x 3-1/2 10 2860645SM 1
FITTING, Grease for Wear Plate, 1/4-20, with Ball 11 1704314SM 2
CAPSCREW, Hex Head, Flange Lock, 3/8-16 x 3/4 12 1933260SM 4
LINK, Drag 13 1722541SM 1
WASHER 14 1922755SM 1
WASHER 15 1960103SM 2
NUT, Hex Jam, 1/2-20 16 1919262SM 1
JOINT, Ball 17 1702779SM 1
SPACER 18 1708236SM 1
CARRIAGE BOLT, 3/8-16 x 1 19 1931350SM 2
SPACER 20 1611705SM 2
ROD, Tie 21 1722626ASM 1
BUSHING 22 1721682SM 6
NUT, Hex Flange Lock, 7/16-14 23 1930650SM 2
FITTING, Lube 24 2821133SM 3
SPINDLE REPLACEMENT KIT, LH (Includes Ref. Nos. 22, 26, 27, 28, 29 & 30) 25 1686985SM 1
CAPSCREW, 3/8-16 x 7/8, GR8 26 2823485SM 1
WASHER, Spring, 3/8 27 1663151SM 1
HUB & ARM ASSEMBLY 28 1725112SM 1
KEY, Woodruff 29 2830671SM 1
SPINDLE, LH 30 1724264SM 1
AXLE ASSEMBLY, w/ LH Spindle, Complete (Includes Ref. Nos. 22, 24, 41, 42 & 43) 31 1722200ASM 1
CARRIAGE BOLT, 3/8-16 x 1-1/2 32 1931352SM 1
CAPSCREW, Hex Head, 7/16-14 x 2, GR8 33 1927531SM 2
HOOK, "J" 34 1721918ASM 1
SPACER 35 1721752SM 1
SCREW, Torx Head, 5/16-18 x 7/8 36 1960086SM 4
BUMPER, Black, Steel, Standard 37 1721805ASM 1
BUMPER, Chrome, Optional 37 1723502SM 1
CAPSCREW, Hex Whiz Lock, 5/16-18 x 3/4 38 1930591SM 2
PLATE, Axle Wear 39 1724801ASM 1
NUT, Hex Falnge Whiz Lock, 5/16-18 40 1931277SM 2
SPINDLE, RH 41 1722199SM 1
WASHER 42 1919394SM 1
RETAINING RING 43 2832577SM 1

Footnotes

The above parts group applies to the following Mfg. Nos.:

2690621 - Baron XL
2690622 - Baron XL
2690625 - 2420 XL
2690762 - Baron
2690772 - 2421

Briggs and Stratton Yard Power Products Group

2008Copyright © by Briggs and Stratton Corporation

Milwaukee, WI, USA. All rights reserved

5

TP 400-4560-02-BR-SM

Steering Group

NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.

986091

The above parts group applies to the following Mfg. Nos.:

2690621 - Baron XL
2690622 - Baron XL
2690625 - 2420 XL
2690762 - Baron
2690772 - 2421

Briggs and Stratton Yard Power Products Group

2008Copyright © by Briggs and Stratton Corporation

Milwaukee, WI, USA. All rights reserved

6

TP 400-4560-02-BR-SM

Steering Group

PART NO. DESCRIPTIONREF NO QTY.

STEERING WHEEL, Straight Shaft 1 1722318SM 1
CAP, Steering Wheel, Simplicity Logo 2 1722319SM 1
CAP, Steering Wheel, Plain 2 1725024SM 1
PIN, Spring 3 1960540SM 1
COVER, Black Rubber 4 1722749SM 1
BUSHING 5 2176440SM 2
PLATE, Mounting Steering 6 1721736ASM 1
WASHER 7 1960114SM 5
CAPSCREW, Hex Head Flange Lock, 3/8-16 x 3/4 8 1933260SM 2
NUT, Hex Whiz Lock, 3/8-16 9 1931211SM 2
BEARING, Flange 10 1722459SM 1
SPACER 11 1722461SM 1
GEAR & SHAFT ASSEMBLY 12 1724470ASM 1
CAPSCREW, Hex Head, 3/8-16 x 1-1/4 13 1960032SM 1
NUT, Hex Flange Lock, 3/8-16 14 1930645SM 1
CAPSCREW, Hex Head Taptite, 5/16-18 x 3/4 15 1664847SM 2
SHAFT ASSEMBLY 16 1723604SM 1
PIN, Cotter 17 1919314SM 1
CARRIAGE BOLT, 1/4-20 x 3/4 18 1931317SM 2
NUT, Hex,1/4-20 19 2828372SM 2
RING, Clipring Extension 20 1611710SM 1
WASHER 21 1960114SM 2
NUT, Push, 5/16 22 1933988SM 2

Footnotes

The above parts group applies to the following Mfg. Nos.:

2690621 - Baron XL
2690622 - Baron XL
2690625 - 2420 XL
2690762 - Baron
2690772 - 2421

Briggs and Stratton Yard Power Products Group

2008Copyright © by Briggs and Stratton Corporation

Milwaukee, WI, USA. All rights reserved

7

TP 400-4560-02-BR-SM

Engine & Electric Clutch Group - 21HP Briggs & Stratton, Vanguard

NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.

2987912

The above parts group applies to the following Mfg. Nos.:

2690762 - Baron
2690772 - 2421

Briggs and Stratton Yard Power Products Group

2008Copyright © by Briggs and Stratton Corporation

Milwaukee, WI, USA. All rights reserved

8

TP 400-4560-02-BR-SM

Engine & Electric Clutch Group - 21HP Briggs & Stratton, Vanguard

PART NO. DESCRIPTIONREF NO QTY.

HOSE, Oil Drain, 10-1/2" Long, 3/8-18 Fittings 1 1723165SM 1
ENGINE, 21HP Briggs & Stratton Vanguard Twin, Model 385777, Type 0119-G1 2* 1
BULKHEAD 4 1722388ASM 1
CAPSCREW, Hex Washer Head Taptite, 1/2-20 x 1/2, Black 5 1925003SM 2
CONTROL, Throttle Double 39" Long w/Knobs 6 1734506SM 1
TIE, Wire, 7-5/16" Long 7 2825094SM 2
CLAMP, Hose Type E 8 *791850 2
HOSE, Fuel, 59" Long 9 1734984SM 1
SHIELD, Side 10 1722392ASM 2
CAPSCREW, Hex Washer Head Taptite, 1/4-20 x 3/8 11 1927428SM 8
PULLEY & HUB ASSEMBLY 12 1722288SM 1
TIE, Self Locking, 3-5/8 Long 13 2832747SM 1
WASHER, Hex, 7/16, Black 14 1708264SM 1
LOCKWASHER, 7/16 15 1918199SM 1
CAPSCREW, Hex Head, 7/16-20 x 3-3/4 16 1960648SM 1
CLUTCH, Electric 17 1686880SM 1
KEY, HI PRO, 1/4 x 2 1/2 18 1720463SM 1
CAPSCREW, Hex Washer Head Taptite, 3/8-16 x 1-1/2 19 2830598SM 4
LOCKWASHER, External Tooth, 3/8 20 2820427SM 1
SHIELD, Muffler Bottom 21 1722414ASM 1
NUT, Speed, 1/4-20, Lug 22 1960368SM 8
CAPSCREW, Hex Flange Whiz Lock, 1/4-20 x 5/8 23 1960295SM 4
NUT, Speed, 5/16-18, Lug, Black 24 1935255SM 2
DUCT, Muffler Top 25 1722389ASM 1
CLIP, Wire 1/8 26 2834683SM 2
DUCT, Muffler Extension 27 1722390ASM 1
CAPSCREW, Hex Washer Head Taptite, 5/16-18 x 1/2, Black 28 1924856SM 2
MUFFLER, Briggs & Stratton, Vanguard Twin 29 1726920SM 1
GASKET, Briggs & Stratton, Vanguard Twin 30 * 1
LOCKWASHER, 5/16 31 * 4
CAPSCREW, Hex Flange Whiz Lock, 5/16-18 x 7/8 32 * 4
RETAINER, Clutch 33 1732026SM 1
WASHER, Flat 3/8 34 1924940SM 1
CAPSCREW, 3/8-16 x 1 35 2827187SM 1
PLATE, RMP Limiter 36 1732396SM 1
SCREW, Pan Head Torx 37 1728125SM 1
THROTTLE CABLE - Clamp 38 1728126SM 1

Footnotes

Note* See your local Briggs & Stratton distributor for parts and service.

The above parts group applies to the following Mfg. Nos.:

2690762 - Baron
2690772 - 2421

Briggs and Stratton Yard Power Products Group

2008Copyright © by Briggs and Stratton Corporation

Milwaukee, WI, USA. All rights reserved

9

TP 400-4560-02-BR-SM

Engine Group - 18HP & 20HP Briggs & Stratton, VANGUARD Twin

NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.

986833

The above parts group applies to the following Mfg. Nos.:

2690621 - Baron XL
2690625 - 2420 XL

Briggs and Stratton Yard Power Products Group

2008Copyright © by Briggs and Stratton Corporation

Milwaukee, WI, USA. All rights reserved

10

TP 400-4560-02-BR-SM

Engine Group - 18HP & 20HP Briggs & Stratton, VANGUARD Twin

PART NO. DESCRIPTIONREF NO QTY.

MUFFLER 1 1722625SM 1
GASKET 2* 1
LOCKWASHER, 5/16 3 1917356SM 2
CAPSCREW, Socket Head, 5/16-18 x 7/8, G8 4 2860660SM 2
SCREW, Pan Head Trox, #10-32 x 5/8 5 1728125SM 1
CLAMP, Throttle Cable 6 1728126SM 1
PLATE, Limiter RPM 7 1727696SM 1
HOSE, Oil Drain 8 1723165SM 1
ENGINE, 18HP Briggs & Stratton INTEK Twin, Model 356777, Type 0113E1 9* 1
ENGINE, 20HP Briggs & Stratton INTEK Twin, Model 358777, Type 0110E1 9* 1
SEAL, Circle 10 1722949SM 1
BULKHEAD 11 1722388ASM 1
CAPSCREW, Hex Head Taptite, 1/4-20 x 1/2 12 1925003SM 2
CONTROL, Throttle Double 39" Long w/Knobs 13 1727223SM 1
TIE 14 1701011SM 1
CLAMP, Hose Type E 15 2860112SM 2
HOSE, 59" Long 16 1723165SM 1
CLIP, Wire 17 2834683SM 2
SHIELD 18 1722392ASM 2
SCREW, Hex Head Taptite, 1/4-20 x 3/8 19 1929000SM 8
KEY 20 1720463SM 1
PULLEY & HUB ASSEMBLY, 4-1/2 OD 21 1722288SM 1
WASHER, Hex 22 1708264SM 1
LOCKWASHER, 7/16 23 1918199SM 1
CAPSCREW, Hex Head, 7/16-20 x 2-3/4 24 1960648SM 1
CLUTCH, Electric, OGURA 25 1720532SM 1
TIE 26 2832747SM 1
CAPSCREW, Hex Head Taptite, 3/8-16 x 1-1/2 27 2830598SM 4
LOCKWASHER, External Tooth, 3/8 28 2820427SM 1
SHIELD, Muffler Bottom 29 1722414ASM 1
CAPSCREW, Hex Head Flange Lock, 1/4-20 x 5/8 30 1960295SM 8
CAPSCREW, Hex Head Taptite, 5/16-18 x 1/2 31 1924856SM 2
NUT, Speed, 1/4-20 32 1960368SM 8
NUT, Speed, 5/16-18 33 1935255SM 2
DUCT, Muffler Top 34 1722389ASM 1
DUCT, Muffler Extension 35 1722390ASM 1

Footnotes

Note* See your local Briggs & Stratton distributor for parts and service.

The above parts group applies to the following Mfg. Nos.:

2690621 - Baron XL
2690625 - 2420 XL

Briggs and Stratton Yard Power Products Group

2008Copyright © by Briggs and Stratton Corporation

Milwaukee, WI, USA. All rights reserved

11

TP 400-4560-02-BR-SM

Engine Group - 18HP Briggs & Stratton, INTEK Single

NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.

986722

The above parts group applies to the following Mfg. Nos.:

2690622 - Baron XL

Briggs and Stratton Yard Power Products Group

2008Copyright © by Briggs and Stratton Corporation

Milwaukee, WI, USA. All rights reserved

12

TP 400-4560-02-BR-SM

Engine Group - 18HP Briggs & Stratton, INTEK Single

PART NO. DESCRIPTIONREF NO QTY.

MUFFLER 1 1723467SM 1
GASKET 2* 2
LOCKWASHER, 5/16 3 1917356SM 4
CAPSCREW, Socket Head, 5/16-18 x 7/8, G8 4 2860660SM 4
HOSE, Oil Drain 5 1723165SM 1
ENGINE, 18HP Briggs & Stratton INTEK Single, Model 31H777, Type 0118E1 6* 1
SEAL, Circle 7 1722950SM 1
BULKHEAD 8 1722388ASM 1
CAPSCREW, Hex Head Taptite, 1/4-20 x 1/2 9 1925003SM 2
CONTROL, Throttle/Choke 10 1724013SM 1
TIE 11 1701011SM 1
EDGING, Rubber 12 1723894SM 1
CLAMP, Hose Type E 13 2860112SM 2
HOSE, 59" Long 14 1718678SM 1
SCREW, Trox Head Taptite, #8-32 x 1/2 15 1726466SM 1
PLATE, Limiter RPM 16 1726465SM 1
CLIP, Wire 17 2834683SM 2
SHIELD 18 1722392ASM 2
SCREW, Hex Head Taptite, 1/4-20 x 3/8 19 1929000SM 3
KEY 20 1720463SM 1
PULLEY & HUB ASSEMBLY, 4-1/2 OD 21 1722288SM 1
WASHER, Hex 22 1708264SM 1
LOCKWASHER, 7/16 23 1918199SM 1
CAPSCREW, Hex Head, 7/16-20 x 2-3/4 24 1960648SM 1
CLUTCH, Electric, OGURA 25 1720532SM 1
TIE 26 2832747SM 1
CAPSCREW, Hex Head Taptite, 3/8-16 x 1-1/2 27 2830598SM 4
LOCKWASHER, External Tooth, 3/8 28 2820427SM 1
SHIELD, Muffler Bottom 29 1722414ASM 1
CAPSCREW, Hex Head Flange Lock1/4-20 x 5/8 30 1960295SM 6
CAPSCREW, Hex Head Taptite, 5/16-18 x 1/2 31 1924856SM 2
NUT, Speed, 1/4-20 32 1960368SM 5
NUT, Speed, 5/16-18 33 1935255SM 2
DUCT, Muffler Top 34 1722389ASM 1
GUARD, Manifold Pipe 35 1723897ASM 1
CLIP, Wire 36 2172434SM 1

Footnotes

Note* See your local Kohler distributor for parts and service.

The above parts group applies to the following Mfg. Nos.:

2690622 - Baron XL

Briggs and Stratton Yard Power Products Group

2008Copyright © by Briggs and Stratton Corporation

Milwaukee, WI, USA. All rights reserved

13

TP 400-4560-02-BR-SM

Transmission Group - Tuff Torq K-46BF

NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.

986828

The above parts group applies to the following Mfg. Nos.:

2690621 - Baron XL
2690622 - Baron XL
2690625 - 2420 XL
2690762 - Baron
2690772 - 2421

Briggs and Stratton Yard Power Products Group

2008Copyright © by Briggs and Stratton Corporation

Milwaukee, WI, USA. All rights reserved

14

TP 400-4560-02-BR-SM

Transmission Group - Tuff Torq K-46BF

PART NO. DESCRIPTIONREF NO QTY.

SCREW, Pan Head Torx Taptite, 1/4-20 x 1-1/4 1 1960676SM 2
FASTENER, Panel 3/4 Head 2 1704351SM 15
PAD, Footrest, RH Black Vinyl Textured 3 1722173SM 1
PAD, Footrest with Differential Lock, LH Black Vinyl Textures 4 1722174SM 1
NUT, Hex KEPS, 3/8-16 5 1960637SM 4
NUT, Hex Flange, 3/8-16 Whiz Lock Large 6 1928352SM 2
CARRIAGE BOLT, 3/8-16 x 1-3/4 G5 7 1931353SM 1
SUPPORT, Idler, RH 8 1726052ASM 1
CARRIAGE BOLT, 5/16-18 x 3/4 G5 9 1931333SM 3
PULLEY, 3 in. 10 2174561SM 1
NUT, Hex Flange3/8-16 ESNA 11 1960687SM 3
WASHER, 3/4 12 1922755SM 3
CARRIAGE BOLT, 3/8-16 x 1 G5 13 1931350SM 4
WASHER, 5/16 14 1919326SM 10
NUT, Hex KEPS, 5/16-18 Conical Washer 15 1960684SM 2
BRACKET, Chute Locator 16 1727431A 1
PULLEY, Idler, 4 in. 17 1710545SM 1
SUPPORT, Idler, LH 18 1726053A 1
CARRIAGE BOLT, 3/8-16 x 1-1/2 G5 19 1931352SM 1
CAPSCREW, Hex Head, 3/8-16X1.000 G5 BLK 20 1921210SM 2
DRAWBAR, 1/4 in. Thick 21 1727400A 1
NUT, Hex KEPS, 5/16-18 22 1960636SM 1
NUT, Hex Lock ESNA Light, 5/16-18NC-3B 23 1919438SM 6
ROD, Transmission Release 24 1727526SM 1
CLIP, Hair Pin Spring 25 1960221SM 1
CAPSCREW, Hex Head 5/16-18 x 2 G5 26 1921978SM 1
WASHER, 5/16 27 1960141SM 2
STRAP, Torque, 1/4 Thick 4 in. Long 28 1726055A 1
CAPSCREW, Hex Head, 5/16-18 x 2-3/4 G5 29 1923141SM 4
PIN, Quick 30 1722460SM 3
ROD, Control 31 1723045SM 1
PIN, Cotter 32 1918447SM 2
SHAFT & ARMS ASSEMBLY, Control 33 1727552SM 1
SPACER, Powered Metal 34 1666697SM 1
V-BELT, Drive Belt 35 1727407SM 1
CAPSCREW, Hex Washer Head Taptite, 5/16-18 x 1/2 36 1924856SM 2
ACTUATOR, Switch 37 1727215ASM 1
WASHER, 3/8 38 1924940SM 1
ROD, Brake 39 1726057SM 1
ARM & PIN ASSEMBLY, Speed Control 40 1727473SM 1
CAPSCREW, Hex Head, 5/16-18 x 1 G5 41 1921333SM 1
BRACKET & PIN ASSEMBLY, Brake 42 1723267SM 1
SPRING, Compression 43 1729277SM 1
BUSHING, Nylon 44 2176440SM 2

Footnotes

The above parts group applies to the following Mfg. Nos.:

2690621 - Baron XL
2690622 - Baron XL
2690625 - 2420 XL
2690762 - Baron
2690772 - 2421

Briggs and Stratton Yard Power Products Group

2008Copyright © by Briggs and Stratton Corporation

Milwaukee, WI, USA. All rights reserved

15

TP 400-4560-02-BR-SM

Transmission Group - Tuff Torq K-46BF

NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.

986828

The above parts group applies to the following Mfg. Nos.:

2690621 - Baron XL
2690622 - Baron XL
2690625 - 2420 XL
2690762 - Baron
2690772 - 2421

Briggs and Stratton Yard Power Products Group

2008Copyright © by Briggs and Stratton Corporation

Milwaukee, WI, USA. All rights reserved

16

TP 400-4560-02-BR-SM

Transmission Group - Tuff Torq K-46BF

PART NO. DESCRIPTIONREF NO QTY.

RING, E Retaining 45 2827794SM 2
TRANSMISSION ASSEMBLY, Tuff Torq K46BF 46 1727712SM 1

Footnotes

The above parts group applies to the following Mfg. Nos.:

2690621 - Baron XL
2690622 - Baron XL
2690625 - 2420 XL
2690762 - Baron
2690772 - 2421

Briggs and Stratton Yard Power Products Group

2008Copyright © by Briggs and Stratton Corporation

Milwaukee, WI, USA. All rights reserved

17

TP 400-4560-02-BR-SM

Controls Group

NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.

987595

The above parts group applies to the following Mfg. Nos.:

2690621 - Baron XL
2690622 - Baron XL
2690625 - 2420 XL
2690762 - Baron
2690772 - 2421

Briggs and Stratton Yard Power Products Group

2008Copyright © by Briggs and Stratton Corporation

Milwaukee, WI, USA. All rights reserved

18

TP 400-4560-02-BR-SM