Snapper 4400 User Manual

Parts Manual
Lancer / 4400
Series Riding Mowers & Mower Decks
16HP Product
Mfg. No. Description
1694772 Lancer, 16HP Hydro (CE) 1694785 4416XL, 16HP Hydro (CE) 1694786 Lancer, 16HP Hydro (CE) 1694787 4416XL, 16HP Hydro (CE)
Mower Decks
Mfg. No. Description
1694344 40" Mower Deck (CE) 1694345 40" Mower Deck (CE) 1694783 44" Mower Deck (CE) 1694784 44" Mower Deck (CE)
Rev.
1731174 09/2005
Part No.:
TP 400-4206-01-LN-SM
Table Of Content
s
PRODUCT COMPONENTS PAGES
Frame Group ........................................................................................................................................................
Steering Group .....................................................................................................................................................
Engine & Electric Clutch - 16HP Briggs & Stratton ..............................................................................................
Transmission Group .............................................................................................................................................
Transmission SERVICE PARTS - Tuff Torq K-46Q ............................................................................................
Controls Group .....................................................................................................................................................
Electrical Group ....................................................................................................................................................
Seat Deck & Fuel Tank Group .............................................................................................................................
Lift Group ..............................................................................................................................................................
Wheels & Tires Group ..........................................................................................................................................
Decals - Brand & Model .......................................................................................................................................
Decals - Safety & Common ..................................................................................................................................
Mower Frame Group - with Height Adjustment ...................................................................................................
40" Mower Deck - Belt, Idler Arm & Hitch ............................................................................................................
40" Mower Deck - Height Adjustment & Roller Bar .............................................................................................
40" Mower Deck - Height Adjustment & Roller Bar (Later) .................................................................................
40" Mower Deck - Housing, Arbors & Blades ......................................................................................................
44" Mower Deck - Belt, Idler Arm & Hitch ............................................................................................................
44" Mower Deck - Height Adjustment & Roller Bar .............................................................................................
44" Mower Deck - Housing, Arbors & Blades ......................................................................................................
10 12 14 18 20 22 24 26 28 30 32 34 36 40 42 46 48 50
Torque Specification Chart ..................................................................... Inside Back Cover
Frame Group
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
8
7
10
985955
12
14
12
16
13
17
9
11
15
18
26
62
Insert Must Face Out
66
2
5
2
5
3
1
23
4
6
24
64
1
64
6
4
12
5
3
62
19
27
Torque nut
15-17ft. lbs.
20
21
10
2
22
25
The above parts group applies to the following Mfg. Nos.:
1694772 - Lancer 1694785 - 4416XL 1694786 - Lancer 1694787 - 4416XL
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
4
TP 400-4206-01-LN-SM
Frame Group
PART NO. DESCRIPTIONREF NO QTY.
1 1722359A 2 PLATE, Pivot 2 1920415 8 CAPSCREW, Hex Head, 3/8-16 x 1-1/4, Black 3 1960071 2 WASHER, 3/8, Black 4 1928352 6 NUT, Hex Flange Lock, Black 5 2154177 4 SPACER 6 1931648 6 CAPSCREW, Hex Head, Flange Lock, 5/16-18 x 1/2, Black 7 1723144 1 SHROUD, Wheel, RH 8 1723290A 1 SKIRT, Side, RH
9 1960001 2 CAPSCREW, Hex Washer Head, Plastite, # 10-14 x 5/8, Black 10 1723691 2 CLIP, Shroud 11 1715015 1 PLUG, Hole 12 1704351 14 FASTENER, Panel 13 1714418 1 PAD, Footrest, RH 14 1714417 1 PAD, Footrest, LH 15 1930591 4 CAPSCREW, Hex Head Whiz Lock, 5/16-18 x 3/4, Black 16 1722453A 1 WRAPPER, Rear Frame 17 1935255 4 NUT, Speed, Lug, 5/16-18 18 1722514A 1 FRAME ASSEMBLY, Rear 19 1960294 1 NUT, Hex, Flange, 1/4-20, Black 20 1723289A 1 SKIRT, Side, LH 21 1924009 1 CAPSCREW, Hex Head, 1/4-20 x 7/8, Black 22 1723145 1 SHROUD, Wheel, LH 23 1722494A 1 FRAME ASEMBLY, Transmission 24 2860641 2 NUT, Hex Lock Aluminum Insert, 3/8-16 25 1723873A 1 WEIGHT & TAB ASSEMBLY, 75 lbs. 26 1931335 2 CARRIAGE BOLT, 5/16-18 x 1 27 1927557 2 NUT, Hex, Flange Whiz Lock, 5/16-18
Footnotes
The above parts group applies to the following Mfg. Nos.:
1694772 - Lancer 1694785 - 4416XL 1694786 - Lancer 1694787 - 4416XL
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
5
TP 400-4206-01-LN-SM
Steering Group
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
46
Torque to 36-44 ft. lbs.
45
44
5
4
47
985951
14
11
1
9
10
63
647
48
2
1
643
18
13
12
19
20
15
17
21
16
6
(Ref. 1 & 8) Grease bushings (three locations)
Torque to 25-30 ft. lbs. (34-40 Nm)
Torque to 65-75 ft. lbs. (88-102 Nm)
Grease Spindle & Lever Assembly after assembly.
22
23
1
34
1
624
625
29
37
31
30
33
35
36
Torque to 25-30 ft. lbs. (34-40 Nm)
32
42
8
7
Coat gear teeth with grease.
43
41
37
40
3
39
35
42
Torque to 25-30 ft. lbs. (34-40 Nm)
27
28
32
38
Torque nuts to 30 ft. lbs. (40 Nm)
22
1
26
1
27
28
The above parts group applies to the following Mfg. Nos.:
1694772 - Lancer 1694785 - 4416XL 1694786 - Lancer 1694787 - 4416XL
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
6
TP 400-4206-01-LN-SM
Steering Group
PART NO. DESCRIPTIONREF NO QTY.
1 2176440 6 BUSHING, Nylon
2 1703508A 1 PLATE, Mounting
3 1928352 4 NUT, Hex Flange Whiz Lock, 3/8-16, Black
4 1722495 1 SHAFT & PINION ASSEMBLY
5 1919314 1 PIN, Cotter, Black
6 1960540 1 PIN, Spring, 5/16 x 2-1/2, Black
7 2860202 1 WASHER, 3/4
8 1666001 1 BUSHING, Metal
9 1931317 2 CARRIAGE BOLT, 1/4-20 x 3/4 10 1722497A 1 SUPPORT ASSEMBLY 11 1960518 2 NUT, Push, 1/4, Black 12 1721736A 1 PLATE, Mounting 13 2828732 2 NUT, Hex KEPS, 1/4-20, Black 14 1722749 1 COVER, Black Rubber 15 1722738 1 STEERING WHEEL 16 1722319 1 CAP, Steering Wheel 17 1723111 1 DASHBOARD 18 1921525 1 CAPSCREW, Hex Head, 1/2-13 x 1-3/4, Black 19 2105386 1 SPACER 20 1723129 1 SPACER 21 1960245 1 CAPSCREW, Hex Head, 1/2-13 x 3, Black 22 1611710 2 RING, Klip, External 3/4, Black 23 1724616 1 AXLE ASSEMBLY,w/Bushings & Lube Fitting 24 1960355 2 NUT, Hex Lock ESNA Heavy, 1/2-13, Black 25 1918431 2 WASHER, 1/2, Black 26 2821133 3 FITTING, Lube 27 1921210 2 CAPSCREW, Hex Head, 3/8-16 x 1, Black 28 1611705 2 SPACER, Powder Metal 29 1722387 1 ROD, Tie 30 1677131 1 SPINDLE & LEVER ASSEMBLY, RH (Lancer LH) 31 1921969 1 CAPSCREW, Hex Head, 3/8-16 1-1/2 32 1960339 2 NUT, Hex Flange Lock, 3/8-16, Black 33 1708236 1 SPACER 34 1677133 1 SPINDLE & LEVER ASSEMBLY, LH (Lancer RH) 35 1702779A 2 BALL JOINT 36 1930645 1 NUT, Hex Flange Lock, 3/8-16, Black 37 1919262 2 NUT, Hex Head, 1/2-20, Black 38 1722504 1 DRAG LINK 39 1930644 1 NUT, Hex Flange Two Way Lock, 1/2-13, Black 40 1724793A 1 SHAFT & GEAR ASSEMBLY 41 1920328 1 CAPSCREW, Hex Head, 1/2-13 x 1-1/2, Black 42 1930591 2 CAPSCREW, Hex Head, 5/16-18 x 3/4 43 1931350 4 CARRIAGE BOLT, 3/8-16 x 1 , Black 44 1935255 6 NUT, Speed, 5/16-18
Footnotes
The above parts group applies to the following Mfg. Nos.:
1694772 - Lancer 1694785 - 4416XL 1694786 - Lancer 1694787 - 4416XL
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
7
TP 400-4206-01-LN-SM
Steering Group
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
46
Torque to 36-44 ft. lbs.
45
44
5
4
47
985951
14
11
1
9
10
63
647
48
2
1
643
18
13
12
19
20
15
17
21
16
6
(Ref. 1 & 8) Grease bushings (three locations)
Torque to 25-30 ft. lbs. (34-40 Nm)
Torque to 65-75 ft. lbs. (88-102 Nm)
Grease Spindle & Lever Assembly after assembly.
22
23
1
34
1
624
625
29
37
31
30
33
35
36
Torque to 25-30 ft. lbs. (34-40 Nm)
32
42
8
7
Coat gear teeth with grease.
43
41
37
40
3
39
35
42
Torque to 25-30 ft. lbs. (34-40 Nm)
27
28
32
38
Torque nuts to 30 ft. lbs. (40 Nm)
22
1
26
1
27
28
The above parts group applies to the following Mfg. Nos.:
1694772 - Lancer 1694785 - 4416XL 1694786 - Lancer 1694787 - 4416XL
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
8
TP 400-4206-01-LN-SM
Steering Group
PART NO. DESCRIPTIONREF NO QTY.
45 1715998C 1 SHROUD, Steering 46 1927429 3 CAPSCREW, Hex Head, 1/4-20 x 5/8, Black 47 1960114 4 WASHER, 3/4, Black 48 1927557 2 NUT, Hex Flange Lock, 5/16-18, Black
Footnotes
The above parts group applies to the following Mfg. Nos.:
1694772 - Lancer 1694785 - 4416XL 1694786 - Lancer 1694787 - 4416XL
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
9
TP 400-4206-01-LN-SM
Engine & Electric Clutch - 16HP Briggs & Stratton
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
4
3 7
2
Coat threads with sealant
1
Apply anti-seize to crankshaft
986795
8
6
5
9
610
3
9
13
28-34 ft. lbs.
Note: Orentation of All Keys
Tie clutch wire
away from clutch
Torque to
32
28
27
25
30
31
26
29
Chamfer facing up
33
24
22
611
611
Torque to
45-50 ft. lbs.
12
611
14
623
17
18
617618
19
20
620621
15
16
The above parts group applies to the following Mfg. Nos.:
1694772 - Lancer 1694785 - 4416XL 1694786 - Lancer 1694787 - 4416XL
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
10
TP 400-4206-01-LN-SM
Engine & Electric Clutch - 16HP Briggs & Stratton
PART NO. DESCRIPTIONREF NO QTY.
1 * 1 ENGINE, 16HP Briggs & Stratton Vanguard, Model 303777, Type 1114-E1
2 1708405 1 VALVE, Shut Off
3 2825094 1 TIE, Self Locking, 7-5/16" Long
4 1727907 1 GUARD, Debris
5 1727452 4 BRACKET, L
6 960732 4 SCREW, Hex Head w/SEMS Washer
7 1727474 4 SCREW, Hex Head Flange
8 1727375 1 CONTROL ASSEMBLY, Throttle (Dual)
9 2860112 2 CLAMP, Hose 10 1727438 1 HOSE, Fuel 11 1927429 1 CAPSCREW, Washer Head Taptite, 1/4*20 x 5/8 12 1727455A 1 MUFFLER, Bracket 13 1727447A 1 HEALT SHIELD, Muffler 14 1727465 1 DEFLECTOR, Muffler 15 960731 3 SCREW, #8-18 x 3/8, Hex Head 16 1727453 1 MUFFLER, Briggs & Stratton 17 1917372 1 NUT, Hex 5/16-18 18 1917356 5 LOCKWASHER, Spring 5/16 19 1676183A 1 CLAMP, Muffler 20 1960483 1 CARRIAGE BOLT, 5/16-18 x 1-1/4 21 1960407 4 CAPSCREW, Metric (for Manifold) 22 1727454 1 MANIFOLD 23 1650670 2 GASKET, Exhaust 24 1723390 1 SPACER 25 1713187 1 PULLEY & HUB ASSEMBLY 26 2105337 1 KEY, Hi Pro, 1/4 x 2 27 1686883 1 CLUTCH, Electric 29 1708264 1 WASHER, Hex 28 2832747 1 TIE, Self Locking, 3-5/8" Long 30 1918199 1 LOCKWASHER, 7/16 31 1960649 1 CAPSCREW, Hex Head, 7/16-20 x 3-1/2 32 2830598 4 CAPSCREW, Hex Washer Head, Taptite, 3/8-16 x 1-1/2 33 2820427 1 LOCKWASHER, External Tooth, 3/8
Footnotes
* See your local Briggs & Stratton distributor for parts and service.
The above parts group applies to the following Mfg. Nos.:
1694772 - Lancer 1694785 - 4416XL 1694786 - Lancer 1694787 - 4416XL
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
11
TP 400-4206-01-LN-SM
Transmission Group
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
4
Attach to slot "A"
5
6
4
63
2
Slot "A"
7
985949
10
8
3
28
9
11
12
11
613
14
17
18
16
15
10
1
23
21
19
22
20
27
29
24
25
26
25
627
The above parts group applies to the following Mfg. Nos.:
1694772 - Lancer 1694785 - 4416XL 1694786 - Lancer 1694787 - 4416XL
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
12
TP 400-4206-01-LN-SM
Transmission Group
PART NO. DESCRIPTIONREF NO QTY.
1 1923701 1 CAPSCREW, Hex Head, 3/8-16 x 2, Black
2 1674669A 1 SPACER
3 1924940 7 WASHER, 3/8, Black
4 1676148 2 BUSHING
5 1723278 1 SPRING, Extension, 7-3/4" Long
6 1722969A 1 ARM ASSEMBLY
7 2812808 1 FITTING, Lube
8 1921969 1 CAPSCREW, Hex Head, 3/8-16 x 1-1/2, Black
9 1724387 1 PULLEY, Idler, 3-1/4 10 1960339 2 NUT, Hex Flange Lock, 3/8-16, Black 11 1927557 2 NUT, Hex Flange Lock, 5/16-18, Black 12 1921978 1 CAPSCREW, Hex Head, 5/16-18 x 2, Black 13 1921719 6 CAPSCREW, Hex Head, 5/16-18 x 2-1/2, Black 14 1724316 2 SNAP RING 15 1724312 2 SPLINE COLAR 16 1723415 1 LOCKWASHER 17 1715128 1 V-BELT 18 1724313 1 PULLEY 19 1724314 1 FAN 20 1718076 1 "E" RING 21 1723161 1 ROD, Hydro Bypass 22 1923360 1 PIN, Cotter 23 1721022 1 TRANSMISSION ASSEMBLY, Foot Control, K46Q 24 1717749 2 KEY, Parallel 25 2860202 4 WASHER, 3/4 26 1723820 2 SPACER 27 1935048 7 NUT, Hex Flange Lock, 5/16-18 28 1666294 1 SPACER 29 1960585 1 CAPSCREW, Hex Head, 5/16-18 x 1-3/4
Footnotes
The above parts group applies to the following Mfg. Nos.:
1694772 - Lancer 1694785 - 4416XL 1694786 - Lancer 1694787 - 4416XL
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
13
TP 400-4206-01-LN-SM
Transmission SERVICE PARTS - Tuff Torq K-46Q
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
THICKER PLATE
38
1721022
87
84
86
85
53
58
95
13
90
52
51
91
54
60
74
44
45
47
199
46
49
56
72
89A
57
55
79
59
50
634
89
11
14
48 32
8383
34
33
83
19
12
20
16
15
8 9
35
7
4
6
23
5
6
80
82
76
78
23
81
89A
72
82
8
77
69
200
SEAL KIT (Includes Ref.)
#8 #19 #20 #26 #59
#72 #81• #91• #99• Sealant
92
30
28
29
27
73
79
25
27
26
70
71
62
61
27
24
PLATE OF S MALL E R IN NER DI A.
SHOULD CONTACT PIST ONS.
71
70
75
31
39
36
40
41
SEAL SIDE; OUTER
66
43
42
65
37
64
65
67
63
73
68
3
22
21
99
100
21
99
100
The above parts group applies to the following Mfg. Nos.:
1694772 - Lancer 1694785 - 4416XL 1694786 - Lancer 1694787 - 4416XL
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
14
TP 400-4206-01-LN-SM
Transmission SERVICE PARTS - Tuff Torq K-46Q
PART NO. DESCRIPTIONREF NO QTY.
3 1724278 1 LOWER HOUSING
4 1724334 1 RESERVOIR TANK
5 1724335 1 TUBE
6 1724336 2 MINIATURE CLAMP
7 1718052 1 VENT VALVE
8 1724279 2 MAGNET
9 1724337 1 HOLDER, MAGNET 11 1708684 1 SPRING 12 1724338 1 SHAFT, Bypass 13 1720418 1 LEVER, Bypass 14 1718061 1 RING 15 1724282 1 SEALING CAP 16 1708650 1 RING, Snap 19 1708691 2 "O" RING 20 1724283 1 SEAL 21 1707789 14 SCREW, Tapping 22 1724284 2 TAPPING SCREW 23 1724339 1 SUPPORT 24 1724340 1 CENTER CASE, Complete 25 1718070 1 PIN 26 1724341 1 FILTER K55 27 1720805 3 BOLT 28 1724286 2 IDS VALVE 29 1724287 2 IDS SPRING 30 1724288 2 BALL, 3/16 31 1718079 1 CYLINDER BLOCK 32 1724290 1 SPRING, Pump 33 1724291 1 PUMP SHAFT 34 1718076 3 RING, "E" 35 1718083 1 BEARING 36 1718077 1 HOUSING 37 1718078 1 BEARING 38 1725831 1 CYLINDER BLOCK 39 1718084 1 WASHER 40 1724293 1 SHAFT MOTOR 41 1708672 1 RING, Snap 42 1724294 1 MOTOR GEAR 43 1718083 1 BEARING 44 1724342 2 THRUST METAL 45 1720426 1 SWASH PLATE COMPLETE 46 1718086 1 BEARING 47 1718087 1 THRUST PLATE 48 1718088 1 THRUST PLATE 49 1724343 1 CONTROL SHAFT
Footnotes
The above parts group applies to the following Mfg. Nos.:
1694772 - Lancer 1694785 - 4416XL 1694786 - Lancer 1694787 - 4416XL
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
15
TP 400-4206-01-LN-SM
Transmission SERVICE PARTS - Tuff Torq K-46Q
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
THICKER PLATE
38
1721022
87
84
86
85
53
58
95
13
90
52
51
91
54
60
74
44
45
47
199
46
49
56
72
89A
57
55
79
59
50
634
89
11
14
48 32
8383
34
33
83
19
12
20
16
15
8 9
35
7
4
6
23
5
6
80
82
76
78
23
81
89A
72
82
8
77
69
200
SEAL KIT (Includes Ref.)
#8 #19 #20 #26 #59
#72 #81• #91• #99• Sealant
92
30
28
29
27
73
79
25
27
26
70
71
62
61
27
24
PLATE OF S MALL E R IN NER DI A.
SHOULD CONTACT PIST ONS.
71
70
75
31
39
36
40
41
SEAL SIDE; OUTER
66
43
42
65
37
64
65
67
63
73
68
3
22
21
99
100
21
99
100
The above parts group applies to the following Mfg. Nos.:
1694772 - Lancer 1694785 - 4416XL 1694786 - Lancer 1694787 - 4416XL
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
16
TP 400-4206-01-LN-SM
Transmission SERVICE PARTS - Tuff Torq K-46Q
PART NO. DESCRIPTIONREF NO QTY.
50 1724344 1 FULCRUM, Eccentric 51 1724345 1 SPRING, Torsion 52 1724346 1 CONTROL ARM 53 1724347 1 CONTROL LEVER 54 1724348 1 JERKY PLATE 55 1708689 1 WASHER 56 1724349 1 COTTER PIN 57 1724311 2 PIN, SPRING 58 1718100 1 PIN, Roll 59 1707879 2 "O" RING 60 1708692 1 NUT 61 1724297 2 DIFF PINION, Kit 62 1724298 1 FINAL GEAR 63 1724299 1 COLLAR, Final 64 1724300 1 REDUCTION SHAFT 65 1720439 2 WASHER 66 1724301 1 REDUCTION GEAR 67 1724302 1 FINAL PINION 68 1724303 1 AXLE SHAFT, LH 69 1724304 1 AXLE SHAFT, RH 70 1718112 2 THRUST WASHER 71 1718113 2 RING 72 1718111 2 SEAL 73 1718110 2 BUSHING 75 1724305 1 SHOE, BRAKE 76 1724306 1 ARM, Brake 77 1724307 1 SHAFT, BRAKE 78 1724308 1 RETURN SPRING 79 1724309 1 ACTUATOR, Brake 80 1724310 1 PIN 81 1708690 2 "O" RING 82 1720421 2 PIN 83 1724312 2 SPLINE COLLAR 84 1724313 1 PULLEY 85 1724314 1 FAN 86 1724315 1 LOCK WASHER 87 1724316 2 SNAP RING 89 1724350 1 UPPER HOUSING, (Includes Ref. No. 89A)
89A 1720814 2 BUSHING
90 1707839 1 ROLL PIN 91 1724318 1 OIL SEAL 99 1724323 2 WASHER, Seal
100 1724324 2 SCREW, Cap 199 1724942 1 BEARING, Thrust (Includes Ref. Nos. 46, 47 & 48) 200 1727541 1 SEAL KIT, K46 (Includes Ref. Nos. 8, 19, 20, 26, 59, 72, 81, 91, 99 & Sealant)
Footnotes
The above parts group applies to the following Mfg. Nos.:
1694772 - Lancer 1694785 - 4416XL 1694786 - Lancer 1694787 - 4416XL
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
17
TP 400-4206-01-LN-SM
Controls Group
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
5
6
4
985950
10
11
12
9
13
7
3
2
20
18
22
15
21
7
17
16
8
7
14
Secure into transmission.
7
24
1
27
26
19
25
22
27
21
17
7
Secure into transmission.
19
The above parts group applies to the following Mfg. Nos.:
1694772 - Lancer 1694785 - 4416XL 1694786 - Lancer 1694787 - 4416XL
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
23
18
TP 400-4206-01-LN-SM
Controls Group
PART NO. DESCRIPTIONREF NO QTY.
1 1919438 4 NUT, Hex Lock ESNA, 5/16-18, Black
2 1713784 1 CLAMP
3 1722524A 1 FOOT PEDAL & BRAKE ARM ASSEMBLY
4 1715834 1 PEDAL, Foot, Forward
5 1721577 1 PAD, Brake Pedal
6 1715835 1 PEDAL, Foot, Reverse
7 1960221 5 CLIP, Hair Pin, Black
8 1921319 1 WASHER, 1/4, Black
9 1931333 4 CARRIAGE BOLT, 5/16-18 x 3/4, Black 10 1713855 1 KNOB, 1/4-20 Thread 11 1714385 1 ROD, Parking Brake, Yellow 12 1930591 1 CAPSCREW, Hex Head, Whiz Lock 5/16-18 x 3/4, Black 13 1723794A 1 BRACKET 14 1931277 1 NUT, Hex, 5/16, Black 15 2165068 1 SPRING, Extension, 6-1/2" Long 16 1722529 1 LEVER & ROD ASSEMBLY 17 1722974 1 CABLE, Forward/Reverse 18 1960261 1 PIN, Yoke, Drilled, 1/4 x 3/4, Black 19 1711115 2 PIN, Clevis, 11/32 x 1-1/4 20 1919326 1 WASHER, 5/16, Black 21 1722616 1 CABLE, Brake Control 22 1722617 1 CABLE, Clutch Control 23 1935048 1 NUT, Hex Flange Lock, 5/16-18, Black 24 1717728 1 GUIDE BELT & STUD ASSEMBLY 25 1708360 1 SPRING, Compression 26 1960608 1 NUT, Hex Center Lock, 1/4-20 27 1722975 2 CLEVIS
Footnotes
The above parts group applies to the following Mfg. Nos.:
1694772 - Lancer 1694785 - 4416XL 1694786 - Lancer 1694787 - 4416XL
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
19
TP 400-4206-01-LN-SM
Electrical Group
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
CONSOLE MOUNTED
Headlight
Switch
3
2
1
UNDER REAR FRAME
20
4
For Hour
Meter if
installed
5
37
Under RH Foot Rest
38
985954
8
9
10
11
12
13
7
6
Seat
39
Switch (NC)
40
POD MOUNTED
14
15
UNDER SEAT
UNDER FRONT FRAME
To Engine
To Electric
Clutch
Pedal Switches
36
To Engine
Starter
31
To Engine
Ground
23
35
34
23
30
22
21
26
25
29
27
28
31
33
32
18
17
16
19
24
The above parts group applies to the following Mfg. Nos.:
1694772 - Lancer 1694785 - 4416XL 1694786 - Lancer 1694787 - 4416XL
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
20
TP 400-4206-01-LN-SM
Electrical Group
PART NO. DESCRIPTIONREF NO QTY.
1 1719227 1 BEZEL, Headlight
2 1719226 1 HEADLIGHT HOUSING
3 1719230 1 HEADLIGHT ASSEMBLY (Includes Ref. Nos. 1 & 2)
4 1703799 1 SWITCH, Rocker, Headlight
5 2832747 1 TIE, Self Locking, 3-5/8, Black
6 1722887 1 SWITCH, PTO, Push/Pull, w/Symbols
7 1709188 1 PLUG
8 1717163 2 KEYS, Ignition
9 1717550 1 COVER, Ignition Switch 10 1717549 1 NUT, Hex, 5/8-32 11 1960547 1 LOCKWASHER, Intrnal Tooth, 5/8, Thin, Black 12 2101025 1 WASHER, 5/8, Thin, Black 13 1686734 1 SWITCH ASSEMBLY, Ignition (Includes Ref. Nos. 8, 9, 10, 11, & 13) 14 1718981 1 SWITCH, Seat, NC 15 1960536 2 CAPSCREW, Hex Head Plastite, 1/4-20 x 1/2 16 1677296 1 BOOT, Insulator 17 2823341 2 CAPSCREW, Hex Head, 1/4-20 x 3/4 18 2821319 2 WASHER, 1/4 19 1685215 1 BATTERY, 12 Volt 20 1720401 1 SWITCH, Push,Grey, Pedal Switch, (Domestic Only) 21 2816964 2 LOCKWASHER, 1/4 22 2816622 3 NUT, Hex, 1/4-20 23 1703484 2 CABLE, # 6 x 42-1/2" Long, 2 Ring Terminals 24 1716549 1 CABLE, # 6 x 10" Long, 2 Ring Terminals 25 2820263 2 NUT, Hex, 5/16-24 26 2820426 2 LOCKWASHER, External Tooth, 5/16 27 1665237 1 WIRE, 12GA, 6" Long Red 28 1665238 1 BREAKER, Circuit, 12Volt, 20Amps 29 1686981 1 SOLENOID, 4 Pole 12Volt 30 1927429 2 CAPSCREW, Hex Head Taptite, 14-20 x 5/8 31 1701011 2 TIE, Self Locking, 7-5/16 Long, Black 32 1665872 1 STRAP, Black Rubber 33 1667805 1 BRACE, Battery 34 2816950 1 NUT, Hex, 3/8-16 35 2820427 1 LOCKWASHER, External Tooth, 3/8 36 2122023 1 COVER, Terminal, Red 37 1720411 1 SWITCH, Push, Black, Pedal Switch 38 1724903 1 HARNESS, Wiring 39 1715014 1 SHRINK TUBE 40 1715010 1 WIRE ASSEMBLY, 16GA, 16" Long, Black/Tan
Footnotes
The above parts group applies to the following Mfg. Nos.:
1694772 - Lancer 1694785 - 4416XL 1694786 - Lancer 1694787 - 4416XL
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
21
TP 400-4206-01-LN-SM
Seat Deck & Fuel Tank Group
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
13
12
10
9
1
986392
218
16
17
15
621
14
11
6
5
8
4
3
2
7
22
23
24
25
319
420
See Frame Group
24
26
31
24
See Frame Group for Side Panels
The above parts group applies to the following Mfg. Nos.:
1694772 - Lancer 1694785 - 4416XL 1694786 - Lancer 1694787 - 4416XL
27
28
29
22
224
30
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
22
TP 400-4206-01-LN-SM
Seat Deck & Fuel Tank Group
PART NO. DESCRIPTIONREF NO QTY.
1 1714542 1 POD, Control
2 1960086 3 SCREW, Torx Truss Head, 5/16-18 x 7/8, Black
3 1708008 1 CLAMP, Wire
4 1919326 3 WASHER, 5/16
5 1668681 3 WASHER, Curved, Special
6 1960027 3 WASHER, Plain
7 1661348 2 EDGING, 3"
8 1713597 1 LEVER, Seat Latch, Black
9 1715047 1 CAP, Black 10 2159106 1 SPRING, Extension, 4-1/4 Long 11 1714318 2 PANEL, Side 12 1725527A 1 SLIDE, Seat 13 1725526A 1 PLATE, Rear Seat 14 1960667 4 CAPSCREW, Whiz Lock, Flange Lock 15 1718981 1 SEAT SWITCH, NC 16 1725486 1 SEAT, w/Cushion 17 1715768A 1 PLATE, Spring 18 1919438 2 NUT, Hex Lock ESNA, 5/16-18, Black 19 1709256A 2 WASHER, Spring 20 1717051 2 SPRING 21 1931335 2 CARRIAGE BOLT, 5/16-18 x 1, Black 22 1931277 6 NUT, Hex Whiz Lock, 5/16-18, Black 23 1718985 1 PAN & ROD ASEMBLY 24 1930591 12 CAPSCREW, Hex Head, Whiz Lock, 5/16-18 x 3/4, Black 25 1713794 2 STOP, Seat 26 1713758 2 BAR 27 1722918C 1 SEAT DECK 28 1719104 6 MOLDING, PCV, 12-3/8" Long 29 1722904 1 FUEL TANK 30 1722905 1 CAP, Fuel 31 1935255 6 NUT, Speed, 5/16-18
Footnotes
The above parts group applies to the following Mfg. Nos.:
1694772 - Lancer 1694785 - 4416XL 1694786 - Lancer 1694787 - 4416XL
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
23
TP 400-4206-01-LN-SM
Lift Group
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
12
69
10
11
5
8
67
4
3
6
986041
18
13
4
14
3
15
17
19
20
22
23
21
16
32
24
22
2
1
25
631
Insert Must Face Out
The above parts group applies to the following Mfg. Nos.:
1694772 - Lancer 1694785 - 4416XL 1694786 - Lancer 1694787 - 4416XL
30
16
29
27
26
28
16
3
1
4
13
2
4
3
5
627
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
24
TP 400-4206-01-LN-SM
Lift Group
PART NO. DESCRIPTIONREF NO QTY.
1 1960071 2 WASHER, 3/8, Black
2 1723194A 2 LINK, Lift
3 2154177 4 SPACER
4 1922755 4 WASHER,3/8, Black
5 1921971 2 CAPSCREW, Hex Head, 3/8-16 x 1-3/4, Black
6 1722357 1 CAPSCREW, Hex Washer Head, 5/16-18 x 4-1/2, Black
7 1917372 2 NUT, Hex, 5/16-18, Black
8 1723202A 1 ANCHOR, Spring
9 1921719 2 CAPSCREW, Hex Head, 5/16-18 x 2-1/2 10 1723499 1 RETAINER, Spring 11 1935255 1 NUT, Speed, 5/16-18 12 1675232 1 SPRING, Extension, 9" Long 13 1930645 4 NUT, Hex Flange Lock, 3/8-16, Black 14 1723203A 1 BAR & HUB ASSEMBLY 15 2815523 1 PIN, Spring, 5/16 x 1-1/2 16 1920415 4 CAPSCREW, Hex Head, 3/8-16 x 1-1/4, Black 17 1931277 2 NUT, Hex Flange Whiz Lock, 5/16-18, Black 18 1722291 1 GRIP, Lift Lever 19 1723124 1 BUTTON, Red 20 1960674 1 NUT, Push, 1/4, Black 21 1723321 1 SPRING, Compression, 3.85" Long 22 1723200A 1 HANDLE ASSEMBLY, Lift 23 1723224 1 ROD 24 1723285A 1 QUADRANT, Lift 25 1920397 1 NUT, Hex Lock ESNA, 1/4-20, Black 26 1720599 1 LATCH "U" Wire 27 1930591 4 CAPSCREW, Hex Head, Whiz Lock, 5/16-18 x 3/4, Black 28 1921159 1 CAPSCREW, Hex Head, 1/4-20 x 2-1/4, Black 29 1665374A 1 STRAP 30 1723529A 1 BRACE, Support 31 2860641 2 NUT, Hex Lock Aluminum Insert, 3/8-16 32 1928352 2 NUT, Hex Whiz Lock , 3/8-16
Footnotes
The above parts group applies to the following Mfg. Nos.:
1694772 - Lancer 1694785 - 4416XL 1694786 - Lancer 1694787 - 4416XL
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
25
TP 400-4206-01-LN-SM
Wheels & Tires Group
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
W986796
REAR WHEELS & TIRES
2
2
3
64
1
5
6
7
8
9
15
7
7
14
16
13
12
21
20
FRONT WHEELS & TIRES
10
11
64
7
8
19
18
17
9
The above parts group applies to the following Mfg. Nos.:
1694772 - Lancer 1694785 - 4416XL 1694786 - Lancer 1694787 - 4416XL
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
26
16
TP 400-4206-01-LN-SM
Wheels & Tires Group
PART NO. DESCRIPTIONREF NO QTY.
1 1724460 2 WHEEL & TIRE ASEMBLY, Rear, (Includes Ref. Nos. 2, 3, 4, 5, & 6)
2 1720098 2 BEARING, Ball
3 1720097 WHEEL, 4.5 x 6
4 2172353 4 VALVE STEM & CAP ASSEMBLY
5 1713166 1 TIRE, 15 X 6.00, 6 SUPER TURF TL
6 1664090 1 TUBE, Tire, 4.10/3.50, Rear
7 2860202 8 WASHER
8 2827794 4 RING, "E", External
9 1722675 4 CAP, Hub 10 1724461 2 WHEEL & TIRE ASSEMBLY, Front, (Includes Ref. Nos. 4, 11, 12, & 13) 11 1716132 1 WHEEL, 7.00 x 8.00 12 2164247 1 TUBE, Tire, 18 x 8.50 13 1713170 1 TIRE, 18 x 8.50, 8 SUPER TURF TL 14 1723820 2 SPACER 15 1726886 2 KEY, Parellel 16 1724450 2 WHEEL WEIGHT ASSEMBLY, (Includes Ref Nos. 17 thru 21) 17 1960513 4 CAPSCREW, Hex Head, 3/8-16 x 8 18 1924940 4 WASHER, Plain 3/8 19 1724852 2 WHEEL WEIGHT, Unfilled 20 1916965 4 LOCKWASHER, 3/8 Spring 21 1916950 4 Nut, Hex Head, 3/8
Footnotes
The above parts group applies to the following Mfg. Nos.:
1694772 - Lancer 1694785 - 4416XL 1694786 - Lancer 1694787 - 4416XL
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
27
TP 400-4206-01-LN-SM
Decals - Brand & Model
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
B986796
1
2
3
4
1
5
5
6
3
4
The above parts group applies to the following Mfg. Nos.:
1694772 - Lancer 1694785 - 4416XL 1694786 - Lancer 1694787 - 4416XL
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
28
TP 400-4206-01-LN-SM
Decals - Brand & Model
PART NO. DESCRIPTIONREF NO QTY.
1 1722551 2 DECAL, Simplicity, Silver & Blue, w/Icon
2 1722832 1 DECAL, Lancer, Silver & Blue
3 1722549 1 DECAL, 16HP
4 1723785 1 DECAL, Stripe, Blue & Silver
4 1723919 1 DECAL, Stripe, Massey Ferguson
5 1714363 2 DECAL, Massey Ferguson, 3 Triangle Logo
6 1727442 1 DECAL, Model 4416XL
Footnotes
The above parts group applies to the following Mfg. Nos.:
1694772 - Lancer 1694785 - 4416XL 1694786 - Lancer 1694787 - 4416XL
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
29
TP 400-4206-01-LN-SM
Decals - Safety & Common
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
C986796
Decal under
4
7
6
5
seat
2
1
3
Decal under
seat
9
8
16
15
14
19
4
13
15, 17
14
The above parts group applies to the following Mfg. Nos.:
1694772 - Lancer 1694785 - 4416XL 1694786 - Lancer 1694787 - 4416XL
15, 16
12
6
10
11
14
4
20
19
13
15, 17
18
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
30
TP 400-4206-01-LN-SM
Decals - Safety & Common
PART NO. DESCRIPTIONREF NO QTY.
1 1708927 1 DECAL, USA Logo
2 1725156 1 DECAL, Belt & Blade 40"
2 1727574 1 DECAL, Belt & Blade 44"
3 1720454 1 DECAL, Touch Up Paint, (Orange)
3 1725072 1 DECAL, Touch Up Paint, (Red)
4 * 2 LABEL, CE & Serial Number, Export (Not Serviced)
4 * 1 DECAL, Serial Number (Not Serviced)
5 1723786 1 DECAL, Belt Removal
6 * 1 DECAL, Patent (Not Serviced)
7 1723823 2 DECAL, Warning Shear Point (Export Only)
8 1723160 1 DECAL, Transmission Release Valve
9 1723143 1 DECAL, Lift Lever Symbols 10 1723824 1 DECAL, Caution, Read Manual 11 1722814 1 DECAL, Operating Instructions 11 1723175 1 DECAL, Operating Instructions, Icons (Export Only) 12 1723826 1 DECAL, Ignition Switch 13 1723825 1 DECAL, Cutting Height Icons 14 1723470 1 DECAL, Height of Cut 14 1720919 1 DECAL, Height of Cut, 40" (Export) 15 1720389 2 DECAL, Danger Rotating Blades 16 1704277 1 DECAL, Danger, Do Not Operate W/O Deflector 17 1704276 1 DECAL, Danger Rotating Blades 18 1722771 1 DECAL, Free Floating 19 * 1 DECAL, OPEI, (Not Serviced) 20 1722789 1 DECAL, 44"
Footnotes
* Not a service Part.
The above parts group applies to the following Mfg. Nos.:
1694772 - Lancer 1694785 - 4416XL 1694786 - Lancer 1694787 - 4416XL
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
31
TP 400-4206-01-LN-SM
Mower Frame Group - with Height Adjustment
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
5
6
5
64
2
3
15
12
SL985961
12
8
9
11
7
10
12
19
10
18
11
12
9
8
17
614
5
16
1
6
16
5
64
15
3
13
2
13
1
The above parts group applies to the following Mfg. Nos.:
1694772 - Lancer 1694785 - 4416XL 1694786 - Lancer 1694787 - 4416XL
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
32
TP 400-4206-01-LN-SM
Mower Frame Group - with Height Adjustment
PART NO. DESCRIPTIONREF NO QTY.
1 1722952 2 SPACER
2 1923161 2 CAPSCREW, Hex Head, 1/2-13 x 4-1/2, Black
3 1721878 2 BRACKET & SHAFT ASSEMBLY
4 2860202 4 WASHER, 3/4, Black
5 1666001 4 BUSHING
6 1704314 2 FITTING, Lube
7 1724960 1 FRAME ASSEMBLY
8 1920415 2 CAPSCREW, Hex Head, 3/8-16 x 1-1/4, Black
9 2154177 2 SPACER 10 1928352 2 NUT, Hex Flange Lock, 3/8-16, Black 11 2118053 2 PIN, Round Head, Drilled, 3/8 x 2, Black 12 1960074 4 CLIP, Hair Pin, Black 13 1722951 2 WHEEL, Caster 14 1724107 2 PIN, Clevis, Black 15 1918452 2 PIN, Cotter,1/4 x 2, Black 16 1960379 2 NUT, Hex Lock Light, 1/2-13, Black 17 1724959 2 ROD, Height Adjuster 18 1919326 2 WASHER 19 1919438 2 NUT, Hex Lock, 5/16-18
Footnotes
The above parts group applies to the following Mfg. Nos.:
1694772 - Lancer 1694785 - 4416XL 1694786 - Lancer 1694787 - 4416XL
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
33
TP 400-4206-01-LN-SM
40" Mower Deck - Belt, Idler Arm & Hitch
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
7
4
6
5
8
11
986260
12
613
14
15
16
30
17
10
4
4
3
2
1
Insert Must Face Out
18
13
18
28
613
9
6
7
19
5
20
21
4
22
23
4
25
21
24
26
29
27
The above parts group applies to the following Mfg. Nos.:
1694344 - 40" Mower 1694345 - 40" Mower
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
34
10
TP 400-4206-01-LN-SM
40" Mower Deck - Belt, Idler Arm & Hitch
PART NO. DESCRIPTIONREF NO QTY.
1 1721425 1 WASHER & LOCK NUT ASSEMBLY
2 1674671 1 SPRING, Extension, 3/4
3 1719923 1 ARM, Idler
4 1922755 7 WASHER, 3/8, Black
5 1719221 2 HUB
6 1724802 2 PULLEY, Idler, 38 Tooth
7 1923701 2 CAPSCREW, Hex Head, 3/8-16 x 2
8 1930601 1 CAPSCREW, Hex Head, 5/16-18 x 5/8, Black
9 1666697 1 SPACER 10 1928352 2 NUT, Hex Flange Whiz Lock, 3/8-16, Black 11 1724625 1 BELT, Timming, 38 Tooth 12 1960315 1 CARRIAGE BOLT, 3/8-16 x 2, Black 13 1924940 6 WASHER, 3/8, Black 14 1721710 1 PULLEY, Idler 15 1719746 1 BELT, Arbor Drive 16 1667812 1 SPACER 17 1724650A 1 PLATE & ROD ASSEMBLY 18 2860641 3 NUT, Hex Lock Aluminum Insert, 3/8-16 19 1723952 1 PULLEY, Idler 20 1928957 1 CAPSCREW, Hex Head, 3/8-16 x 2-3/4, Black 21 1663114 2 BUSHING 22 1724646 1 ARM ASSEMBLY, w/Bushungs & Lube Fitting 23 1667811 1 SPACER 24 1657242 1 SPACER 25 1922606 1 CAPSCREW, Hex Head, 3/8-16 x 1-3/4, GR 8, Black 26 1715435 1 SPRING, Extension, 6" Long, Black 27 1921969 2 CAPSCREW, Hex Head, 3/8-16 x 1-1/2, Black 28 2157081 2 SPACER 29 1722040A 1 HITCH ASSEMBLY, 40" Front Cut 30 1919439 1 NUT, Hex Flange Lock, 3/8-16, Black
Footnotes
The above parts group applies to the following Mfg. Nos.:
1694344 - 40" Mower 1694345 - 40" Mower
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
35
TP 400-4206-01-LN-SM
40" Mower Deck - Height Adjustment & Roller Bar
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
1
2
14
13
12
985960
14
15
11
46
44
5
4
3
43
10
43
16
10
19
20
620
17
9
8
3
4
7
26
18
620
17
45
25
14
10
46
620
17
620
24
27
23
19
22
28
46
29
16
20
10
12
15
13
14
30
31
32
37
42
Insert Must Face Out
40
41
47
39
38
6
The above parts group applies to the following Mfg. Nos.:
1694344 - 40" Mower 1694345 - 40" Mower
36
35
33
34
9
9
21
6
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
36
TP 400-4206-01-LN-SM
40" Mower Deck - Height Adjustment & Roller Bar
PART NO. DESCRIPTIONREF NO QTY.
1 1922606 1 CAPSCREW, Hex Head, 3/8-16 x 1-3/4, GR 8, Black
2 1723900 1 ROD & STRAP ASSEMBLY
3 1915726 2 NUT, Hex, 5/8-11, Black
4 1924366 2 WASHER
5 2118053 1 PIN, Round Head, Drilled, 3/8 x 2, Black
6 2816001 3 PIN, Spring
7 1706645A 1 TRUNNION
8 1665374A 3 STRAP
9 1664847 9 CAPSCREW, Hex Washer Head, Tap Tite, 5/16-18 x 3/4, Black 10 1960339 5 NUT, Hex Flange Lock, 3/8-16, Black 11 1723150A 1 BAR, Roller 12 1960236 2 SPACER 13 1960044 2 WASHER, 5/16, Black 14 1921969 4 CAPSCREW, Hex Head, 3/8-16 x 1-1/2, Black 15 1921977 2 CAPSCREW, Hex Head, 5/16-18 x 1-1/4, Black 16 1669241 2 CHAIN, Link, 5-5/8 Long, 4 Links 17 1668513 3 ROLLER, 5/8 ID x 2-1/2 OD x 4 Long 18 1722078A 1 SHAFT & BAR ASSEMBLY 19 1717675 2 ROLLER, 5/8 ID x 2-1/2 OD x 2 Long 20 1924366 12 WASHER, 5/8, Black 21 1723148A 1 PLATE, Indicator 22 1924874 1 WASHER, 5/16, Black 23 1714879 1 CAM, Eccentric 24 1722056 1 ARM 25 1960489 1 CARRIAGE BOLT, 1/2-13 x 2-1/2, Black 26 1722077 1 SHAFT ASSEMBLY, Rocker 27 1722978A 1 ARM 28 1704314 1 FITTING, Lube 29 1715892A 1 TRUNNION 30 1716424 1 COVER, Rod 31 1679166 1 SPACER 32 1723147A 1 POINTER, Height of Cut 33 1916966 1 LOCKWASHER, 1/2, Black 34 1916951 1 NUT, Hex, 1/2-13, Black 35 2860171 1 WASHER, Special, Nylon 36 1715891 1 BEARING, Thrust 37 1706644 1 SPACER 38 1960035 1 WASHER, 5/8, Black 39 1723153 1 CRANK, Height of Cut 40 1714084 1 KNOB, Spinner 41 1960093 1 NUT, Push, 3/8 42 1924940 1 WASHER, 3/8, Black 43 1922755 2 WASHER, 3/8 44 1918452 1 PIN, Cotter
Footnotes
The above parts group applies to the following Mfg. Nos.:
1694344 - 40" Mower 1694345 - 40" Mower
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
37
TP 400-4206-01-LN-SM
40" Mower Deck - Height Adjustment & Roller Bar
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
1
2
14
13
12
985960
14
15
11
46
44
5
4
3
43
10
43
16
10
19
20
620
17
9
8
3
4
7
26
18
620
17
45
25
14
10
46
620
17
620
24
27
23
19
22
28
46
29
16
20
10
12
15
13
14
30
31
32
37
42
Insert Must Face Out
40
41
47
39
38
6
The above parts group applies to the following Mfg. Nos.:
1694344 - 40" Mower 1694345 - 40" Mower
36
35
33
34
9
9
21
6
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
38
TP 400-4206-01-LN-SM
40" Mower Deck - Height Adjustment & Roller Bar
PART NO. DESCRIPTIONREF NO QTY.
45 1960655 1 CARRIAGE BOLT, 5/16-18 x 1-1/4 46 2860643 3 NUT, Hex Lock, 3/8-16 47 2860641 1 NUT, Hex Lock, Aluminum Insert, 3/8-16
Footnotes
The above parts group applies to the following Mfg. Nos.:
1694344 - 40" Mower 1694345 - 40" Mower
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
39
TP 400-4206-01-LN-SM
40" Mower Deck - Height Adjustment & Roller Bar (Later)
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
1
2
13
12
SL985960
614
16
10
11
23
24
5
4
3
20
9
8
3
4
7
19
620
17
15
25
18
10
23
620
17
27
30
28
620
17
29
31
620
26
32 33
16
12
14
13
19
20
15
34
37
42
Insert Must Face Out
40
41
22
39
38
6
The above parts group applies to the following Mfg. Nos.:
1694344 - 40" Mower 1694345 - 40" Mower
36
35
9
21
6
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
40
TP 400-4206-01-LN-SM
40" Mower Deck - Height Adjustment & Roller Bar (Later)
PART NO. DESCRIPTIONREF NO QTY.
1 1923701 1 CAPSCREW, Hex Head, 3/8-16 x 2, GR 8, Black
2 1723900 1 ROD & STRAP ASSEMBLY
3 1915726 2 NUT, Hex, 5/8-11, Black
4 1924366 2 WASHER
5 2118053 1 PIN, Round Head, Drilled, 3/8 x 2, Black
6 2816001 3 PIN, Spring
7 1706645A 1 TRUNNION
8 1665374A 3 STRAP
9 1664847 9 CAPSCREW, Hex Washer Head, Tap Tite, 5/16-18 x 3/4, Black 10 1960339 3 NUT, Hex Flange Lock, 3/8-16, Black 11 1723150A 1 BAR, Roller 12 1960236 2 SPACER 13 1960044 2 WASHER, 5/16, Black 14 1921969 2 CAPSCREW, Hex Head, 3/8-16 x 1-1/2, Black 15 1921977 2 CAPSCREW, Hex Head, 5/16-18 x 1-1/4, Black 16 1656835A 2 CHAIN, Link, 3 Links 17 1668513 3 ROLLER, 5/8 ID x 2-1/2 OD x 4 Long 18 1722078A 1 SHAFT & BAR ASSEMBLY 19 1717675 2 ROLLER, 5/8 ID x 2-1/2 OD x 2 Long 20 1924366 12 WASHER, 5/8, Black 21 1723148A 1 PLATE, Indicator 22 2860641 1 NUT, Hex Lock, Aluminum Insert, 3/8-16 23 2860643 3 NUT, Hex Lock, 3/8-16 24 1960074 1 PIN, Hair 25 1960489 1 CARRIAGE BOLT, 1/2-13 x 2-1/2, Black 26 1724970A 1 SHAFT ASSEMBLY, Rocker 27 1722978A 1 ARM 28 1704314 1 FITTING, Lube 29 1715892A 1 TRUNNION 30 1716424 1 COVER, Rod 31 1679166 1 SPACER 32 1723147A 1 POINTER, Height of Cut 33 1916966 1 LOCKWASHER, 1/2, Black 34 1916951 1 NUT, Hex, 1/2-13, Black 35 2860171 1 WASHER, Special, Nylon 36 1715891 1 BEARING, Thrust 37 1706644 1 SPACER 38 1960035 1 WASHER, 5/8, Black 39 1723153 1 CRANK, Height of Cut 40 1714084 1 KNOB, Spinner 41 1960093 1 NUT, Push, 3/8 42 1924940 1 WASHER, 3/8, Black
Footnotes
The above parts group applies to the following Mfg. Nos.:
1694344 - 40" Mower 1694345 - 40" Mower
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
41
TP 400-4206-01-LN-SM
40" Mower Deck - Housing, Arbors & Blades
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
16
14
7
6
5
4
63
13
986259
17
642
43
47
46
19
20
45
44
47
48
12
15
11
10
9
8
Torque to 50-70 ft. lbs.
(68-102 Nm)
621
641
622
623
24
625
26
27
18
29
28
2
1
38
37
36
35
32
18
33
40
39
34
Torque to 45-55 ft. lbs.
(61-75 Nm)
The above parts group applies to the following Mfg. Nos.:
1694344 - 40" Mower 1694345 - 40" Mower
37
36
35
38
18
30
34
31
33
32
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
42
TP 400-4206-01-LN-SM
40" Mower Deck - Housing, Arbors & Blades
PART NO. DESCRIPTIONREF NO QTY.
1 1931318 1 CARRIAGE BOLT,1/4-20 x 7/8, Black
2 1960518 1 NUT, Push, 1/4, Black
3 1960353 2 WASHER, 1/4, Black
4 1704873 1 CLAMP, Wire, Black
5 1916964 1 LOCKWASHER, 1/4, Black
6 1916622 1 NUT, Hex, 1/4-10, Black
7 1723938 1 SPRING, Torsion, Black
8 1931335 1 CARRIAGE BOLT, 5/16-18 x 1, Black
9 1933988 1 NUT, Push, 5/16, Black 10 1919381 1 WASHER, 5/16, Black 11 1917356 1 LOCKWASHER, 5/16, Black 12 1917372 1 NUT, Hex, 5/16, Black 13 1719617 1 ROD 14 1719597 1 DOOR, Mulching 15 1726825 1 ARBOR SHAFT & BEARING ASSEMBLY 16 1720600 1 DEFLECTOR, Discharge 17 1714419 1 NUT, Hex Flange, 9/16-18 18 1656916 4 WASHER, Spring, 7/16, Black 19 1713091 1 PULLEY, 5" OD x 1" ID 20 1719870 1 HUB 21 1724453 2 SPROCKET & FLANGE ASSEMBLY, 38 Tooth 22 1655729A 2 HOUSING, Arbor, Top 23 1707335 2 GASKET, Foam 24 1722396 2 ARBOR SHAFT & BEARINGS ASSEMBLY 25 1703273A 2 HOUSING, Arbor, Bottom, w/Lube Fitting 26 1930584 1 CAPSCREW, Hex Head, 7/16-14 x 2-3/4, GR 8, Black 27 1933263 1 WASHER, 7/16, Black 28 1721254 1 COVER, Arbor, LH, Black 29 1664847 6 CAPSCREW, Hex Washer Head, Tap Tite, 5/16-18 x 3/4, Black 30 1686977 1 HOUSING ASSEMBLY, Orange 30 1686977 1 HOUSING ASSEMBLY, Red 31 1719624A 1 BLADE, Mower, 20-3/8, LH 32 1722258 2 PIN, Blade 33 1722257 2 WASHER, Spline 34 2827120 2 CAPSCREW, Hex Head, 7/16-14 x 1-1/4, GR 8 35 1655777 2 ADAPTER, Blade 36 1700229A 2 SHIELD, Bearing 37 1700230 2 WASHER, Shim, Black 38 1677274A 2 ADAPTER, Arbor 39 1960373 12 CAPSCREW, Hex Head, 5/16-18 x 1, Black 40 1719623A 1 BLADE, Mower, 20-3/8, RH 41 1657969A 2 BEARING SHIELD 42 1713675 2 WASHER, Bellville 43 1721155 1 COVER ASSEMBLY, Arbor, RH (Includes Ref. Nos. 43 thru 48)
Footnotes
The above parts group applies to the following Mfg. Nos.:
1694344 - 40" Mower 1694345 - 40" Mower
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
43
TP 400-4206-01-LN-SM
40" Mower Deck - Housing, Arbors & Blades
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
16
14
7
6
5
4
63
13
986259
17
642
43
47
46
19
20
45
44
47
48
12
15
11
10
9
8
Torque to 50-70 ft. lbs.
(68-102 Nm)
621
641
622
623
24
625
26
27
18
29
28
2
1
38
37
36
35
32
18
33
40
39
34
Torque to 45-55 ft. lbs.
(61-75 Nm)
The above parts group applies to the following Mfg. Nos.:
1694344 - 40" Mower 1694345 - 40" Mower
37
36
35
38
18
30
34
31
33
32
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
44
TP 400-4206-01-LN-SM
40" Mower Deck - Housing, Arbors & Blades
PART NO. DESCRIPTIONREF NO QTY.
44 1724600 1 COVER, Arbor RH 45 1721259A 1 GUARD ASSEMBLY, RH 46 1721132A 1 GUARD, Extension 47 1675044 1 RIVIT, Pop 48 1960096 4 WASHER, 3/16 x 3/4 x 1/16
Footnotes
The above parts group applies to the following Mfg. Nos.:
1694344 - 40" Mower 1694345 - 40" Mower
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
45
TP 400-4206-01-LN-SM
44" Mower Deck - Belt, Idler Arm & Hitch
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
1
ARBOR
PULLEY
ARBOR DRIVE
PULLEY
MOVABLE IDLER
PULLEY
ARBOR DRIVE
PULLEY
986160
14
15
16
PTO Clutch
12
5
17
13
11
MOVABLE IDLER
PULLEY
FIXED IDLER
PULLEY
12
11
10
5
18
19
18
20
8 3
7
3
22
21
18
ARBOR DRIVE
2
PULLEY
3
6
23
115
19
4
9
Insert Must Face Out
29
5
28
The above parts group applies to the following Mfg. Nos.:
1694783 - 44" Mower 1694784 - 44" Mower
26
27
21
2224
24
3
25
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
46
TP 400-4206-01-LN-SM
44" Mower Deck - Belt, Idler Arm & Hitch
PART NO. DESCRIPTIONREF NO QTY.
1 1713549 1 V-BELT, Arbor Drive
2 1721532 1 V-BELT, Arbor Drive
3 1960339 4 NUT, Hex Flange Lock, 3/8-16
4 1724387 1 PULLEY, Idler
5 1924940 7 WASHER, 3/8
6 1718561 1 LEVER ASEMBLY, Idler, w/Bushings
7 1960268 1 CARRIAGE BOLT, 3/8-16 x 1-1/4, Black
8 1665835 1 GRIP, Black
9 1722040A 1 HITCH ASSEMBLY 10 1714062 1 SPRING, Extension, 8" Long 11 1724005 1 LEVER & HANDLE ASSEMBLY, w/Bushings 12 1667812 2 SPACER 13 2171247 1 PULLEY, Idler 14 1923903 1 CAPSCREW, Hex Head, 3/8-16 x 3, Black 15 1724178A 1 PLATE, Upstop 16 1923938 1 CAPSCREW, Hex Head, 3/8-16 x 3-1/2, Black 17 1706510 1 PULLEY, Idler 18 1676148 3 BUSHING 19 2812808 2 FITTING, Lube 20 1657242 1 SPACER 21 1667811 2 SPACER 22 1674669A 1 SPACER 23 1703801 1 SPRING, Extension, 5-13/16" Long 24 1924356 3 WASHER, 3/8, Black 25 1921972 1 CAPSCREW, Hex Head, 3/8-16 x 2-1/2, Black 26 1921969 2 CAPSCREW, Hex Head, 3/8-16 x 1-1/2, Black 27 1723794A 1 BRACKET, "L" 28 2157081 2 SPACER 29 2860641 2 NUT, Hex Lock, Aluminum Insert, 3/8-16
Footnotes
The above parts group applies to the following Mfg. Nos.:
1694783 - 44" Mower 1694784 - 44" Mower
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
47
TP 400-4206-01-LN-SM
44" Mower Deck - Height Adjustment & Roller Bar
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
17
16
15
14
13
12
11
5
4
63
23
986868
20
24
25
10
6
8
21
22
26
627
26
21
20
28
25
24
31
9
32
33
18
29
30
18
23
7
2
36
1
37
38
39
40
See Belt, Idler Arm & Hitch
The above parts group applies to the following Mfg. Nos.:
1694783 - 44" Mower 1694784 - 44" Mower
19
34
35
641
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
48
TP 400-4206-01-LN-SM
44" Mower Deck - Height Adjustment & Roller Bar
PART NO. DESCRIPTIONREF NO QTY.
1 1724833A 1 ARM,Pitch
2 1931352 1 CARRIAGE BOLT,3/8-16 x 1-1/2, Black
3 1931202 2 CAPSCREW, Hex Washer Head, Tap Tite, 5/16-18 x 1-1/4, Black
4 1919381 1 WASHER, 5/16, Black
5 1704114 1 ROD, Height of Cut
6 1704080A 1 PLATE
7 1704097 1 WASHER, Detent, Black
8 1724009 1 TRUNNION
9 1704083A 1 ARM 10 1921977 2 CAPSCREW, Hex Head, 5/16-18 x 1-1/4, Black 11 1960170 1 WASHER, 1/2, Black 12 1704087 1 TRUNNION 13 1704314 1 FITTING, Lube 14 2816001 1 PIN, Spring 15 1727681 1 CRANK, Height Adjustment, Black 16 1714084 1 KNOB, Spinner 17 1960093 1 NUT, Push, 3/8, Black 18 1921969 2 CAPSCREW, Hex Head, 3/8-16 x 1-1/2, Black 19 1704082 1 NUT, Hex Adjusting 20 1960339 2 NUT, Hex MAC Large, 3/8-16, Black 21 1656835A 2 CHAIN, Link, 3 Links 22 1723150A 1 BAR, Roller 23 1921977 2 CAPSCREW, Hex Head, 5/16-18 x 1-1/4, Black 24 1960044 2 WASHER, 5/16, Black 25 1960236 2 SPACER 26 1717675 2 ROLLER, Rounded, 5/8 ID x 2-1/2 OD x 2" Long 27 1668513 3 ROLLER, 5/8 ID x 2-1/2 OD x 4" Long 28 1722078A 1 SHAFT & BAR ASSEMBLY 29 1664847 6 CAPSCREW, Hex Washer Head, Tap Tite, 5/16-18 x 3/4, Black 30 1665374A 3 STRAP 31 1704116A 1 BRACKET, Height of Cut 32 1917356 2 LOCKWASHER, 5/16 33 1917372 2 NUT, Hex, 5/16-18, Black 34 1724968A 1 SHAFT ASSEMBLY 35 1916950 1 NUT, Hex, 3/8-16, Black 36 1923701 1 CAPSCREW, Hex Head, 3/8-16 x 1-3/4 37 1924940 1 WASHER 38 1611705 1 SPACER 39 1667812 1 SPACER 40 2860641 1 NUT, Hex, 3/8-16 41 2860643 2 NUT, Hex Flange Lock, 5/16-18
Footnotes
The above parts group applies to the following Mfg. Nos.:
1694783 - 44" Mower 1694784 - 44" Mower
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
49
TP 400-4206-01-LN-SM
44" Mower Deck - Housing, Arbors & Blades
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
986798
The above parts group applies to the following Mfg. Nos.:
1694783 - 44" Mower 1694784 - 44" Mower
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
50
TP 400-4206-01-LN-SM
44" Mower Deck - Housing, Arbors & Blades
PART NO. DESCRIPTIONREF NO QTY.
1 1714419 3 NUT, Hex Flange, 9/16-18
2 1713675 6 WASHER, Bellville
3 1713161 1 PULLEY
4 1713158 1 HUB
5 1713098 3 PULLEY
6 1713533 1 HUB
7 1713197 2 HUB
8 1655729A 3 COVER, Arbor Housing
9 2108202 3 BEARING 10 1715724 3 SPACER 11 1715723 3 SPACER 12 1705897 3 BEARING 13 1707335 3 GASKET, Foam 14 1713338 3 HOUSING, Arbor, Bottom (Includes Ref. No. 15) 15 1704314 3 FITTING, Lube 16 1718374 1 COVER, Arbor 17 1664847 31 CAPSCREW, Hex Washer Head, Taptite, 5/16-18 x 3/4, Black 18 1686937 1 HOUSING ASSEMBLY, 44" Front Cut 19 1713619 3 WASHER, Cup 20 1713195 2 SHAFT 21 1713196 3 SHIELD, Grass 22 1716696A 3 BLADE, Mower, 44" Deck, 16-1/4 23 1713089 3 WASHER, Hex, Special 24 1656916 3 WASHER, Black 25 2823471 3 CAPSCREW, Hex Head, 7/16-14 x 1-1/4, Black 26 1713612 1 SHAFT, Arbor 27 1716149A 1 BAFFLE, Anti-Blowout, LH (Export) 28 1721946A 1 BAFFLE, Anti-Blowout, RH (Export) 29 1931333 8 CARRIAGE BOLT, 5/16-18 x 3/4, Black (qty. 2 for Domestic) 30 1927557 8 NUT, Hex Flange Whiz Lock, 5/16-18, Black (qty. 2 for Domestic) 31 1703601 1 COVER, Arbor 32 1931318 2 CARRIAGE BOLT, 1/4-20 x 7/8, Black 33 1960518 2 NUT, Push, 1/4, Black 34 1960353 3 WASHER, 1/4, Black 35 1704873 1 CLAMP 36 1919326 1 WASHER, 5/16, Black 37 1723938 1 SPRING, Torsion 38 1916964 2 LOCKWASHER, 1/4, Black 39 1916622 2 NUT, Hex, 1/4-20, Black 40 1706709A 1 ROD 41 1705115 1 PLUG, Hole 42 1705449 1 DEFLECTOR, Plastic 43 1921332 2 CAPSCREW, Hex Head, 5/16-18 x 3/4 44 1727448A 1 PLATE, Closure Discharge
Footnotes
The above parts group applies to the following Mfg. Nos.:
1694783 - 44" Mower 1694784 - 44" Mower
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
51
TP 400-4206-01-LN-SM
Hardware Identification & Torque Specifications
Common Hardware Types
Hex Head Capscrew
Carriage Bolt
Standard Hardware Sizing
When a washer or nut is identified as 1/2”, this is the
Nominal size
second number is present it represent the
When bolt or capscrew is identified as 1/2 - 16 x 2”, this means the second number represents the example, and the final number is the bolt or screw (in this example 2 inches long).
, meaning the
Nominal size
inside diameter
, or
body diameter
threads per inch
body length
Washer
Lockwasher
Hex Nut
is 1/2 inch; if a
threads per inch
is 1/2 inch; the
(16 in this
of the
The guides and ruler furnished below are designed to help you select the appropriate hardware and tools.
0
1/4 3/4
1/2
Nut, 1/2”
Inside Diameter
1
1/4 3/4
1/2
Screw, 1/2 x 2
2
1/4 3/4
1/2
3
1/4 3/4
1/2
4
Body
Diameter
Body
Length
Torque Specification Chart
FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%)
Hardware Grade
Size Of Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm.
8-32 8-36 10-24 10-32 1/4-20 1/4-28 5/16-18 11 15.0 17 23.1 25 34.0 5/16-24 12 16.3 19 25.8 27 34.0 3/8-16 20 27.2 30 40.8 45 61.2 3/8-24 23 31.3 35 47.6 50 68.0 7/16-14 30 40.8 50 68.0 70 95.2 7/16-20 35 47.6 55 74.8 80 108.8 1/2-13 50 68.0 75 102.0 110 149.6 1/2-20 55 74.8 90 122.4 120 163.2 9/16-12 65 88.4 110 149.6 150 204.0 9/16-18 75 102.0 120 163.2 170 231.2 5/8-11 90 122.4 150 204.0 220 299.2 5/8-18 100 136 180 244.8 240 326.4 3/4-10 160 217.6 260 353.6 386 525.0 3/4-16 180 244.8 300 408.0 7/8-9 140 190.4 400 544.0 600 816.0 7/8-14 155 210.8 440 598.4 660 897.6 1-8 220 299.2 580 788.8 900 1,244.0 1-12 240 326.4 640 870.4 1,000 1,360.0
1. These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews.
2. Recommended seating torque values for locknuts:
a. for prevailing torque locknuts - use 65% of grade 5
torques.
b. for flange whizlock nuts and screws - use 135% of
grade 5 torques.
3. Unless otherwise noted on assembly drawings, all torque values must meet this specification.
No
Marks
SAE Grade 2 SAE Grade 5 SAE Grade 8
in/lbs in/lbs
19
2.1
20
2.3
27
3.1
31
3.5
66
7.6 8 10.9 12 16.3
76
8.6 10 13.6 14 19.0
30 31 43 49
NOTES
3.4
3.5
4.9
5.5
in/lbs
41 43 60 68
420 571.2
4.6
4.9
6.8
7.7
Wrench & Fastener Size Guide
1/4
1/4” Bolt or Nut
Wrench—7/16”
5/16
5/16” Bolt or Nut
Wrench—1/2”
3/8
3/8” Bolt or Nut
Wrench—9/16”
7/16 DIA.
7/16” Bolt or Nut
Wrench (Bolt)—5/8”
Wrench (Nut)—11/16”
1/2
DIA.
1/2” Bolt or Nut
Wrench—3/4”
MANUFACTURING, INC.
500 N. Spring Street / PO Box 997 Port Washington, WI 53074-0997 USA
www.simplicitymfg.com
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved. Printed In USA.
2005
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