Snapper 4400 User Manual

Parts Manual
Lancer / 4400
Series Riding Mowers & Mower Decks
16HP Product
Mfg. No. Description
1694772 Lancer, 16HP Hydro (CE) 1694785 4416XL, 16HP Hydro (CE) 1694786 Lancer, 16HP Hydro (CE) 1694787 4416XL, 16HP Hydro (CE)
Mower Decks
Mfg. No. Description
1694344 40" Mower Deck (CE) 1694345 40" Mower Deck (CE) 1694783 44" Mower Deck (CE) 1694784 44" Mower Deck (CE)
Rev.
1731174 09/2005
Part No.:
TP 400-4206-01-LN-SM
Table Of Content
s
PRODUCT COMPONENTS PAGES
Frame Group ........................................................................................................................................................
Steering Group .....................................................................................................................................................
Engine & Electric Clutch - 16HP Briggs & Stratton ..............................................................................................
Transmission Group .............................................................................................................................................
Transmission SERVICE PARTS - Tuff Torq K-46Q ............................................................................................
Controls Group .....................................................................................................................................................
Electrical Group ....................................................................................................................................................
Seat Deck & Fuel Tank Group .............................................................................................................................
Lift Group ..............................................................................................................................................................
Wheels & Tires Group ..........................................................................................................................................
Decals - Brand & Model .......................................................................................................................................
Decals - Safety & Common ..................................................................................................................................
Mower Frame Group - with Height Adjustment ...................................................................................................
40" Mower Deck - Belt, Idler Arm & Hitch ............................................................................................................
40" Mower Deck - Height Adjustment & Roller Bar .............................................................................................
40" Mower Deck - Height Adjustment & Roller Bar (Later) .................................................................................
40" Mower Deck - Housing, Arbors & Blades ......................................................................................................
44" Mower Deck - Belt, Idler Arm & Hitch ............................................................................................................
44" Mower Deck - Height Adjustment & Roller Bar .............................................................................................
44" Mower Deck - Housing, Arbors & Blades ......................................................................................................
10 12 14 18 20 22 24 26 28 30 32 34 36 40 42 46 48 50
Torque Specification Chart ..................................................................... Inside Back Cover
Frame Group
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
8
7
10
985955
12
14
12
16
13
17
9
11
15
18
26
62
Insert Must Face Out
66
2
5
2
5
3
1
23
4
6
24
64
1
64
6
4
12
5
3
62
19
27
Torque nut
15-17ft. lbs.
20
21
10
2
22
25
The above parts group applies to the following Mfg. Nos.:
1694772 - Lancer 1694785 - 4416XL 1694786 - Lancer 1694787 - 4416XL
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
4
TP 400-4206-01-LN-SM
Frame Group
PART NO. DESCRIPTIONREF NO QTY.
1 1722359A 2 PLATE, Pivot 2 1920415 8 CAPSCREW, Hex Head, 3/8-16 x 1-1/4, Black 3 1960071 2 WASHER, 3/8, Black 4 1928352 6 NUT, Hex Flange Lock, Black 5 2154177 4 SPACER 6 1931648 6 CAPSCREW, Hex Head, Flange Lock, 5/16-18 x 1/2, Black 7 1723144 1 SHROUD, Wheel, RH 8 1723290A 1 SKIRT, Side, RH
9 1960001 2 CAPSCREW, Hex Washer Head, Plastite, # 10-14 x 5/8, Black 10 1723691 2 CLIP, Shroud 11 1715015 1 PLUG, Hole 12 1704351 14 FASTENER, Panel 13 1714418 1 PAD, Footrest, RH 14 1714417 1 PAD, Footrest, LH 15 1930591 4 CAPSCREW, Hex Head Whiz Lock, 5/16-18 x 3/4, Black 16 1722453A 1 WRAPPER, Rear Frame 17 1935255 4 NUT, Speed, Lug, 5/16-18 18 1722514A 1 FRAME ASSEMBLY, Rear 19 1960294 1 NUT, Hex, Flange, 1/4-20, Black 20 1723289A 1 SKIRT, Side, LH 21 1924009 1 CAPSCREW, Hex Head, 1/4-20 x 7/8, Black 22 1723145 1 SHROUD, Wheel, LH 23 1722494A 1 FRAME ASEMBLY, Transmission 24 2860641 2 NUT, Hex Lock Aluminum Insert, 3/8-16 25 1723873A 1 WEIGHT & TAB ASSEMBLY, 75 lbs. 26 1931335 2 CARRIAGE BOLT, 5/16-18 x 1 27 1927557 2 NUT, Hex, Flange Whiz Lock, 5/16-18
Footnotes
The above parts group applies to the following Mfg. Nos.:
1694772 - Lancer 1694785 - 4416XL 1694786 - Lancer 1694787 - 4416XL
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
5
TP 400-4206-01-LN-SM
Steering Group
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
46
Torque to 36-44 ft. lbs.
45
44
5
4
47
985951
14
11
1
9
10
63
647
48
2
1
643
18
13
12
19
20
15
17
21
16
6
(Ref. 1 & 8) Grease bushings (three locations)
Torque to 25-30 ft. lbs. (34-40 Nm)
Torque to 65-75 ft. lbs. (88-102 Nm)
Grease Spindle & Lever Assembly after assembly.
22
23
1
34
1
624
625
29
37
31
30
33
35
36
Torque to 25-30 ft. lbs. (34-40 Nm)
32
42
8
7
Coat gear teeth with grease.
43
41
37
40
3
39
35
42
Torque to 25-30 ft. lbs. (34-40 Nm)
27
28
32
38
Torque nuts to 30 ft. lbs. (40 Nm)
22
1
26
1
27
28
The above parts group applies to the following Mfg. Nos.:
1694772 - Lancer 1694785 - 4416XL 1694786 - Lancer 1694787 - 4416XL
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
6
TP 400-4206-01-LN-SM
Steering Group
PART NO. DESCRIPTIONREF NO QTY.
1 2176440 6 BUSHING, Nylon
2 1703508A 1 PLATE, Mounting
3 1928352 4 NUT, Hex Flange Whiz Lock, 3/8-16, Black
4 1722495 1 SHAFT & PINION ASSEMBLY
5 1919314 1 PIN, Cotter, Black
6 1960540 1 PIN, Spring, 5/16 x 2-1/2, Black
7 2860202 1 WASHER, 3/4
8 1666001 1 BUSHING, Metal
9 1931317 2 CARRIAGE BOLT, 1/4-20 x 3/4 10 1722497A 1 SUPPORT ASSEMBLY 11 1960518 2 NUT, Push, 1/4, Black 12 1721736A 1 PLATE, Mounting 13 2828732 2 NUT, Hex KEPS, 1/4-20, Black 14 1722749 1 COVER, Black Rubber 15 1722738 1 STEERING WHEEL 16 1722319 1 CAP, Steering Wheel 17 1723111 1 DASHBOARD 18 1921525 1 CAPSCREW, Hex Head, 1/2-13 x 1-3/4, Black 19 2105386 1 SPACER 20 1723129 1 SPACER 21 1960245 1 CAPSCREW, Hex Head, 1/2-13 x 3, Black 22 1611710 2 RING, Klip, External 3/4, Black 23 1724616 1 AXLE ASSEMBLY,w/Bushings & Lube Fitting 24 1960355 2 NUT, Hex Lock ESNA Heavy, 1/2-13, Black 25 1918431 2 WASHER, 1/2, Black 26 2821133 3 FITTING, Lube 27 1921210 2 CAPSCREW, Hex Head, 3/8-16 x 1, Black 28 1611705 2 SPACER, Powder Metal 29 1722387 1 ROD, Tie 30 1677131 1 SPINDLE & LEVER ASSEMBLY, RH (Lancer LH) 31 1921969 1 CAPSCREW, Hex Head, 3/8-16 1-1/2 32 1960339 2 NUT, Hex Flange Lock, 3/8-16, Black 33 1708236 1 SPACER 34 1677133 1 SPINDLE & LEVER ASSEMBLY, LH (Lancer RH) 35 1702779A 2 BALL JOINT 36 1930645 1 NUT, Hex Flange Lock, 3/8-16, Black 37 1919262 2 NUT, Hex Head, 1/2-20, Black 38 1722504 1 DRAG LINK 39 1930644 1 NUT, Hex Flange Two Way Lock, 1/2-13, Black 40 1724793A 1 SHAFT & GEAR ASSEMBLY 41 1920328 1 CAPSCREW, Hex Head, 1/2-13 x 1-1/2, Black 42 1930591 2 CAPSCREW, Hex Head, 5/16-18 x 3/4 43 1931350 4 CARRIAGE BOLT, 3/8-16 x 1 , Black 44 1935255 6 NUT, Speed, 5/16-18
Footnotes
The above parts group applies to the following Mfg. Nos.:
1694772 - Lancer 1694785 - 4416XL 1694786 - Lancer 1694787 - 4416XL
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
7
TP 400-4206-01-LN-SM
Steering Group
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
46
Torque to 36-44 ft. lbs.
45
44
5
4
47
985951
14
11
1
9
10
63
647
48
2
1
643
18
13
12
19
20
15
17
21
16
6
(Ref. 1 & 8) Grease bushings (three locations)
Torque to 25-30 ft. lbs. (34-40 Nm)
Torque to 65-75 ft. lbs. (88-102 Nm)
Grease Spindle & Lever Assembly after assembly.
22
23
1
34
1
624
625
29
37
31
30
33
35
36
Torque to 25-30 ft. lbs. (34-40 Nm)
32
42
8
7
Coat gear teeth with grease.
43
41
37
40
3
39
35
42
Torque to 25-30 ft. lbs. (34-40 Nm)
27
28
32
38
Torque nuts to 30 ft. lbs. (40 Nm)
22
1
26
1
27
28
The above parts group applies to the following Mfg. Nos.:
1694772 - Lancer 1694785 - 4416XL 1694786 - Lancer 1694787 - 4416XL
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
8
TP 400-4206-01-LN-SM
Steering Group
PART NO. DESCRIPTIONREF NO QTY.
45 1715998C 1 SHROUD, Steering 46 1927429 3 CAPSCREW, Hex Head, 1/4-20 x 5/8, Black 47 1960114 4 WASHER, 3/4, Black 48 1927557 2 NUT, Hex Flange Lock, 5/16-18, Black
Footnotes
The above parts group applies to the following Mfg. Nos.:
1694772 - Lancer 1694785 - 4416XL 1694786 - Lancer 1694787 - 4416XL
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
9
TP 400-4206-01-LN-SM
Engine & Electric Clutch - 16HP Briggs & Stratton
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
4
3 7
2
Coat threads with sealant
1
Apply anti-seize to crankshaft
986795
8
6
5
9
610
3
9
13
28-34 ft. lbs.
Note: Orentation of All Keys
Tie clutch wire
away from clutch
Torque to
32
28
27
25
30
31
26
29
Chamfer facing up
33
24
22
611
611
Torque to
45-50 ft. lbs.
12
611
14
623
17
18
617618
19
20
620621
15
16
The above parts group applies to the following Mfg. Nos.:
1694772 - Lancer 1694785 - 4416XL 1694786 - Lancer 1694787 - 4416XL
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
10
TP 400-4206-01-LN-SM
Engine & Electric Clutch - 16HP Briggs & Stratton
PART NO. DESCRIPTIONREF NO QTY.
1 * 1 ENGINE, 16HP Briggs & Stratton Vanguard, Model 303777, Type 1114-E1
2 1708405 1 VALVE, Shut Off
3 2825094 1 TIE, Self Locking, 7-5/16" Long
4 1727907 1 GUARD, Debris
5 1727452 4 BRACKET, L
6 960732 4 SCREW, Hex Head w/SEMS Washer
7 1727474 4 SCREW, Hex Head Flange
8 1727375 1 CONTROL ASSEMBLY, Throttle (Dual)
9 2860112 2 CLAMP, Hose 10 1727438 1 HOSE, Fuel 11 1927429 1 CAPSCREW, Washer Head Taptite, 1/4*20 x 5/8 12 1727455A 1 MUFFLER, Bracket 13 1727447A 1 HEALT SHIELD, Muffler 14 1727465 1 DEFLECTOR, Muffler 15 960731 3 SCREW, #8-18 x 3/8, Hex Head 16 1727453 1 MUFFLER, Briggs & Stratton 17 1917372 1 NUT, Hex 5/16-18 18 1917356 5 LOCKWASHER, Spring 5/16 19 1676183A 1 CLAMP, Muffler 20 1960483 1 CARRIAGE BOLT, 5/16-18 x 1-1/4 21 1960407 4 CAPSCREW, Metric (for Manifold) 22 1727454 1 MANIFOLD 23 1650670 2 GASKET, Exhaust 24 1723390 1 SPACER 25 1713187 1 PULLEY & HUB ASSEMBLY 26 2105337 1 KEY, Hi Pro, 1/4 x 2 27 1686883 1 CLUTCH, Electric 29 1708264 1 WASHER, Hex 28 2832747 1 TIE, Self Locking, 3-5/8" Long 30 1918199 1 LOCKWASHER, 7/16 31 1960649 1 CAPSCREW, Hex Head, 7/16-20 x 3-1/2 32 2830598 4 CAPSCREW, Hex Washer Head, Taptite, 3/8-16 x 1-1/2 33 2820427 1 LOCKWASHER, External Tooth, 3/8
Footnotes
* See your local Briggs & Stratton distributor for parts and service.
The above parts group applies to the following Mfg. Nos.:
1694772 - Lancer 1694785 - 4416XL 1694786 - Lancer 1694787 - 4416XL
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
11
TP 400-4206-01-LN-SM
Transmission Group
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
4
Attach to slot "A"
5
6
4
63
2
Slot "A"
7
985949
10
8
3
28
9
11
12
11
613
14
17
18
16
15
10
1
23
21
19
22
20
27
29
24
25
26
25
627
The above parts group applies to the following Mfg. Nos.:
1694772 - Lancer 1694785 - 4416XL 1694786 - Lancer 1694787 - 4416XL
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
12
TP 400-4206-01-LN-SM
Transmission Group
PART NO. DESCRIPTIONREF NO QTY.
1 1923701 1 CAPSCREW, Hex Head, 3/8-16 x 2, Black
2 1674669A 1 SPACER
3 1924940 7 WASHER, 3/8, Black
4 1676148 2 BUSHING
5 1723278 1 SPRING, Extension, 7-3/4" Long
6 1722969A 1 ARM ASSEMBLY
7 2812808 1 FITTING, Lube
8 1921969 1 CAPSCREW, Hex Head, 3/8-16 x 1-1/2, Black
9 1724387 1 PULLEY, Idler, 3-1/4 10 1960339 2 NUT, Hex Flange Lock, 3/8-16, Black 11 1927557 2 NUT, Hex Flange Lock, 5/16-18, Black 12 1921978 1 CAPSCREW, Hex Head, 5/16-18 x 2, Black 13 1921719 6 CAPSCREW, Hex Head, 5/16-18 x 2-1/2, Black 14 1724316 2 SNAP RING 15 1724312 2 SPLINE COLAR 16 1723415 1 LOCKWASHER 17 1715128 1 V-BELT 18 1724313 1 PULLEY 19 1724314 1 FAN 20 1718076 1 "E" RING 21 1723161 1 ROD, Hydro Bypass 22 1923360 1 PIN, Cotter 23 1721022 1 TRANSMISSION ASSEMBLY, Foot Control, K46Q 24 1717749 2 KEY, Parallel 25 2860202 4 WASHER, 3/4 26 1723820 2 SPACER 27 1935048 7 NUT, Hex Flange Lock, 5/16-18 28 1666294 1 SPACER 29 1960585 1 CAPSCREW, Hex Head, 5/16-18 x 1-3/4
Footnotes
The above parts group applies to the following Mfg. Nos.:
1694772 - Lancer 1694785 - 4416XL 1694786 - Lancer 1694787 - 4416XL
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
13
TP 400-4206-01-LN-SM
Transmission SERVICE PARTS - Tuff Torq K-46Q
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
THICKER PLATE
38
1721022
87
84
86
85
53
58
95
13
90
52
51
91
54
60
74
44
45
47
199
46
49
56
72
89A
57
55
79
59
50
634
89
11
14
48 32
8383
34
33
83
19
12
20
16
15
8 9
35
7
4
6
23
5
6
80
82
76
78
23
81
89A
72
82
8
77
69
200
SEAL KIT (Includes Ref.)
#8 #19 #20 #26 #59
#72 #81• #91• #99• Sealant
92
30
28
29
27
73
79
25
27
26
70
71
62
61
27
24
PLATE OF S MALL E R IN NER DI A.
SHOULD CONTACT PIST ONS.
71
70
75
31
39
36
40
41
SEAL SIDE; OUTER
66
43
42
65
37
64
65
67
63
73
68
3
22
21
99
100
21
99
100
The above parts group applies to the following Mfg. Nos.:
1694772 - Lancer 1694785 - 4416XL 1694786 - Lancer 1694787 - 4416XL
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
14
TP 400-4206-01-LN-SM
Transmission SERVICE PARTS - Tuff Torq K-46Q
PART NO. DESCRIPTIONREF NO QTY.
3 1724278 1 LOWER HOUSING
4 1724334 1 RESERVOIR TANK
5 1724335 1 TUBE
6 1724336 2 MINIATURE CLAMP
7 1718052 1 VENT VALVE
8 1724279 2 MAGNET
9 1724337 1 HOLDER, MAGNET 11 1708684 1 SPRING 12 1724338 1 SHAFT, Bypass 13 1720418 1 LEVER, Bypass 14 1718061 1 RING 15 1724282 1 SEALING CAP 16 1708650 1 RING, Snap 19 1708691 2 "O" RING 20 1724283 1 SEAL 21 1707789 14 SCREW, Tapping 22 1724284 2 TAPPING SCREW 23 1724339 1 SUPPORT 24 1724340 1 CENTER CASE, Complete 25 1718070 1 PIN 26 1724341 1 FILTER K55 27 1720805 3 BOLT 28 1724286 2 IDS VALVE 29 1724287 2 IDS SPRING 30 1724288 2 BALL, 3/16 31 1718079 1 CYLINDER BLOCK 32 1724290 1 SPRING, Pump 33 1724291 1 PUMP SHAFT 34 1718076 3 RING, "E" 35 1718083 1 BEARING 36 1718077 1 HOUSING 37 1718078 1 BEARING 38 1725831 1 CYLINDER BLOCK 39 1718084 1 WASHER 40 1724293 1 SHAFT MOTOR 41 1708672 1 RING, Snap 42 1724294 1 MOTOR GEAR 43 1718083 1 BEARING 44 1724342 2 THRUST METAL 45 1720426 1 SWASH PLATE COMPLETE 46 1718086 1 BEARING 47 1718087 1 THRUST PLATE 48 1718088 1 THRUST PLATE 49 1724343 1 CONTROL SHAFT
Footnotes
The above parts group applies to the following Mfg. Nos.:
1694772 - Lancer 1694785 - 4416XL 1694786 - Lancer 1694787 - 4416XL
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
15
TP 400-4206-01-LN-SM
Transmission SERVICE PARTS - Tuff Torq K-46Q
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
THICKER PLATE
38
1721022
87
84
86
85
53
58
95
13
90
52
51
91
54
60
74
44
45
47
199
46
49
56
72
89A
57
55
79
59
50
634
89
11
14
48 32
8383
34
33
83
19
12
20
16
15
8 9
35
7
4
6
23
5
6
80
82
76
78
23
81
89A
72
82
8
77
69
200
SEAL KIT (Includes Ref.)
#8 #19 #20 #26 #59
#72 #81• #91• #99• Sealant
92
30
28
29
27
73
79
25
27
26
70
71
62
61
27
24
PLATE OF S MALL E R IN NER DI A.
SHOULD CONTACT PIST ONS.
71
70
75
31
39
36
40
41
SEAL SIDE; OUTER
66
43
42
65
37
64
65
67
63
73
68
3
22
21
99
100
21
99
100
The above parts group applies to the following Mfg. Nos.:
1694772 - Lancer 1694785 - 4416XL 1694786 - Lancer 1694787 - 4416XL
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
16
TP 400-4206-01-LN-SM
Transmission SERVICE PARTS - Tuff Torq K-46Q
PART NO. DESCRIPTIONREF NO QTY.
50 1724344 1 FULCRUM, Eccentric 51 1724345 1 SPRING, Torsion 52 1724346 1 CONTROL ARM 53 1724347 1 CONTROL LEVER 54 1724348 1 JERKY PLATE 55 1708689 1 WASHER 56 1724349 1 COTTER PIN 57 1724311 2 PIN, SPRING 58 1718100 1 PIN, Roll 59 1707879 2 "O" RING 60 1708692 1 NUT 61 1724297 2 DIFF PINION, Kit 62 1724298 1 FINAL GEAR 63 1724299 1 COLLAR, Final 64 1724300 1 REDUCTION SHAFT 65 1720439 2 WASHER 66 1724301 1 REDUCTION GEAR 67 1724302 1 FINAL PINION 68 1724303 1 AXLE SHAFT, LH 69 1724304 1 AXLE SHAFT, RH 70 1718112 2 THRUST WASHER 71 1718113 2 RING 72 1718111 2 SEAL 73 1718110 2 BUSHING 75 1724305 1 SHOE, BRAKE 76 1724306 1 ARM, Brake 77 1724307 1 SHAFT, BRAKE 78 1724308 1 RETURN SPRING 79 1724309 1 ACTUATOR, Brake 80 1724310 1 PIN 81 1708690 2 "O" RING 82 1720421 2 PIN 83 1724312 2 SPLINE COLLAR 84 1724313 1 PULLEY 85 1724314 1 FAN 86 1724315 1 LOCK WASHER 87 1724316 2 SNAP RING 89 1724350 1 UPPER HOUSING, (Includes Ref. No. 89A)
89A 1720814 2 BUSHING
90 1707839 1 ROLL PIN 91 1724318 1 OIL SEAL 99 1724323 2 WASHER, Seal
100 1724324 2 SCREW, Cap 199 1724942 1 BEARING, Thrust (Includes Ref. Nos. 46, 47 & 48) 200 1727541 1 SEAL KIT, K46 (Includes Ref. Nos. 8, 19, 20, 26, 59, 72, 81, 91, 99 & Sealant)
Footnotes
The above parts group applies to the following Mfg. Nos.:
1694772 - Lancer 1694785 - 4416XL 1694786 - Lancer 1694787 - 4416XL
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
17
TP 400-4206-01-LN-SM
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