Snapper 421622BVE User Manual

Parts Manual for
REAR ENGINE RIDER
42” MOWER
SERIES 22
MODELS
421622BVE
CONTENTS
DESCRIPTION PAGE(S) DESCRIPTION PAGE(S)
FRONT END, STEERING. ................................................... 4-5
MAIN CASE.......................................................................... 6-7
DIFFERENTIAL, R. H. FENDER.......................................... 8-9
CHAIN CASE, L.H. FENDER............................................10-11
SMOOTH CLUTCH ASSEMBLY ......................................12-13
RAILS, LIFT ARMS, CAM LIFT........................................14-15
CUTTING DECK, DEFLECTOR........................................16-19
DECK COVER, BELTS, BLADE BRAKES.......................20-21
COPYRIGHT © 2002 SNAPPER INC. ALL RIGHTS RESERVED
(Rev. 1, 06/30/02) MANUAL No. 06130
SPINDLE ASSEMBLY........................................................... 22
DRIVE DISC ASSEMBLY...................................................... 23
FUEL TANK & OPERATOR’S SEAT .................................... 24
EXHAUST MUFFLER, ENGINE ............................................ 24
THROTTLE CONTROL ......................................................... 25
ELECTRICAL SYSTEM....................................................26-27
WIRING SCHEMATIC28
DECALS .............................................................................29-31
ACCESSORIES & ATTACHMENTS ..................................... 36
WHEELS - FRONT
10
9
7
11
4
5
6
1 ASSEMBLY
2
3
4
8
7
12
ITEM PART NO. DESCRIPTION
1 5-8943 ASSEMBLY, Front Tire & Rim (11.0”) (Includes Items 2 Thru 6) 2 7-3563 TIRE, Pneumatic 11 x 4.00-4 (Kenda) 3 1-7146 RIM (For 11.0 x 4.0 x 4 Tire) 4 1-1807 BEARING, Ball 5 1-2234 VALVE, Air (Snap-In) 6 1-4669 FITTING Lube 7 1-0935 WASHER (3) 8 1-1022 CAP, Hub
9 1-1032 SEAL, Felt 10 3-1038 CAP, Dust 11 9-1516 COTTER-PIN, 5/32 x 1" 12 1-0821 TUBE, Inner (For 4.10/3.50 x 4 Tire)
MANUAL No. 06130 42” MODEL R. E. RIDER SERIES 22
2
WHEELS - REAR
8
7
1 ASSEMBLY
2
13
5
3
9
15
14
10
6
12
11
13
4
ITEM PART NO. DESCRIPTION
1 5-8951 ASSEMBLY, Rear Tire & Rim (Includes Items 2, 3, & 4)
2 7-3584 TIRE, 16 x 6.50-8 (Kenda)
3 1-7147 RIM, Ext. Wide, (For 16/7.50 x 8 Tire)
4 1-2234 VALVE, Air (Snap-in)
5 1-2332 CLAMP, Right Hand
6 9-1502 BOLT, 1/2-20 x 3/4" Lug (Grade 5) (6)
7 3-1732 BOOT, Right Hand
8 1-1817 SEAL, Oil
9 4-0433 HUB, Rear Wheel (Right Hand)
10 2-3895 CAP, Hub
11 2-3522 CAP, Hub (Left Hand)
12 4-0434 HUB, Rear Wheel (Left Hand)
13 1-1201 NUT, 5/16-24 Hex Center Lock
14 1-1035 BOLT, 5/16-24 x 1-5/8" Tapered (Left Hand)
15 1-1013 BOLT, 5/16-24 x 2" Tapered (Right Hand)
42” MODEL R. E. RIDER SERIES 22 MANUAL No. 06130
3
FRONT END, STEERING
29
31
2
1
37
39
3
36
19
20
23
21
32
5
33
34
27
22
4
24
18
38
45
35
10
10
31
16
30
17
7
28
26
9
40
12
15
10
31
13
12
6
14
30
12
6
8
20
11
41
25
12
MANUAL No. 06130 42” MODEL R. E. RIDER SERIES 22
4
FRONT END, STEERING
42
ITEM PART NO. DESCRIPTION
1 5-8030 STEERING WHEEL (for 5/8”
shaft) (includes item 2) 2 2-3781 LOGO, Steering Wheel 3 1-3862 PIN, 1/4" x 1-1/2" Roll 4 3-8243 LATCH, Parking Brake 5 7-4131 CABLE, Clutch (55” long)
(for 33” & 42” Decks) 6 9-0122 WASHER, 3/8 Flat (2) 7 1-1815 PAD, Clutch/Brake Pedal 8 1-0694 BUSHING, Nylon 9 4-7888 PEDAL, Clutch/Brake (weldment)
10 1-0986 BEARING, Nylon (4) 11 4-6232 SHAFT, Steering (weldment) 12 1-3321 BUSHING, Tie-Rod (4) 13 1-2541 TIE-ROD, Left Hand (9.91” long) 14 4-1687 KING-PIN Weldment, Left Hand 15 1-2540 TIE-ROD, R. H. (9.91” long) 16 4-1688 KING-PIN, Weldment Right Hand 17 5-9197 WELDMENT, Front Axle, Wide 18 1-4048 FOOT PAD, Long (2) 19 1-5444 SPRING, Parking Brake 20 9-0183 WASHER, 21/32 I. Dia.(2) 21 4-6158 BUSHING, Nylon (2) 22 1-1714 PIN, Hair
43
44
ITEM PART NO. DESCRIPTION
23 2-3667 FOAM COVER, Steering Shaft 24 9-0296 PIN, 3/16 x 1" Cotter 25 9-1514 WASHER, 3/8” Flat (2) 26 1-2867 PIN, Hair (.125” Dia. Wire) 27 2-2881 SPACER, 1/2" (5) 28 1-0776 RING, 1/2” External Retaining
(Heavy Duty) 29 1-0746 RING, 3/4” Ext. Retaining (2) 30 9-0365 PIN, 1/8 x 3/4" Cotter (2) 31 1-0935 WASHER, 5/8 Flat (6) 32 2-3671 COVER, Steering Shaft 33 2-8395 SPACER, Pivot 34 2-8332 STUD, Shoulder (3/8-24 Thread) 35 9-0854 NUT, 3/8-24 Hex Nyloc 36 7-2648 CABLE, Brake (29” long) 37 3-4174 CONNECTOR, Cable (2) 38 9-1495 SCREW, 1/4-20 x 3/4", Gr. 5 39 9-0372 NUT, 1/4-20 Hex Center Lock 40 9-0753 PIN, 3/16" x 1-1/2" Cotter 41 9-0364 PIN, 5/32” x 1” Cotter (2) 42 7-4560 HOLDER, Wire- Bottle 43 9-0913 SCREW, #10-24 x 1/2”
Hex Washer Self-Tap (2) 44 7-4561 BOTTLE, Water 45 7-4599 PLATE, Thrust
MANUAL No. 06130 42” MODEL R. E. RIDER SERIES 22
5
MAIN CASE
44
32
9
39
39
36
38
45
1
22
31
33
45
38
36
36
49
50
37
38
43
40
7
2
34
CONNECTS TO ITEM 15 ON PAGE 7
31
32
MANUAL No. 06130 42” MODEL R. E. RIDER SERIES 22
35
39
38
10
41
9
12
44
8
51
45
35
13
4
29
42
23
30
48
29
39
11
38
3
29
6
20
MAIN CASE
46
17
29
21
19
SPRING (2-6292) PART OF ITEM 17
14
5
39
38
16
27
28
15
27
18
26
25
24
47
6
ITEM PART NO. DESCRIPTION
1 5-9202 CASE, Main (Weldment) 2 3-3587 BUMPER, Rear (42" Models) 3 3-7285 FENDER, Left Hand (See Page
10 for Related Parts)
4 9-0595 BOLT, 5/16-18 x 3/4” Hex
Flange Lock, Grade 5 (2) 5 2-8990 COVER, Battery 6 7-3268 COVER, Solenoid 7 4-7189 BRACKET, Drive Support 8 9-0585 NUT, 5/16-18 Flange Lock (2) 9 9-0793 SCREW, 5/16-18 x 3/4" Hex
Washer Self-Tap (4)
10 2-3676 LINK, Shift (Long) 11 4-1384 ARM, Shift (Weldment) 12 3-3799 BRACE, Cross 13 1-1018 LINK, Shift (Short) 14 9-0196 NUT, 5/16-18 Hex (2) 15 4-0598 ARM, Shift Handle (Weldment) 16 1-0754 SPRING, Shift Handle 17 5-8763 ASSEMBLY, Shift Detent
(Incl. spring, part no. 2-6292)
18 5-9212 HANDLE, Shift (Weldment) 19 1-5761 BOLT, 5/16-18 Shoulder 20 2-3656 KNOB, Shift Handle 21 7-3289 LEVER, Over-Ride 22 7-4650 BUSHING, Pivot 23 9-0391 WASHER, 5/16” Int. Tooth Lock 24 9-0037 COTTER-PIN, 3/32 x 3/4" 25 2-3914 PIN, 1/4 x 1-3/4" Tapered Clevis 26 1-9245 BUSHING, Nylon 27 3-1036 WASHER, Thrust (2) 28 1-9246 BUSHING, Nylon (2)
ITEM PART NO. DESCRIPTION
29 9-0361 SCREW, 5/16-18 x 5/8" Hex
Washer Self-Tap (10) 30 1-2652 CLIP, Wire 31 3-4299 WING, Rear Deck (2) 32 2-8200 SWIVEL (2) 33 9-1272 FASTENER, Ratchet (7) 34 9-1506 SCREW, 5/16-18 x 1-1/2" Self-
Tapping (4) 35 9-0238 SCREW, 5/16-24 x 1" Hex Head
Cap (4) 36 1-1791 RETAINER, 5/16 Bolt (4) 37 9-0324 SCREW, 3/8-16x1" Self Tap (4) 38 9-1315 WASHER, 5/16" Split Lock (7) 39 9-1297 NUT, 5/16-24 Hex, Grade 5 (7) 40 2-7972 ASSEMBLY, Oil Drain 41 2-8769 GUIDE, Belt (42" Models) 42 1-0969 NUT, 5/16-24 Hex Flange Lock 43 7-4190 PLATE, Engine 44 9-1503 HAIRPIN, 3/32 x 1-1/2” (2) 45 9-1296 WASHER 11/32 I.D. 46 9-1595 WASHER, 7/16” Flat 47 9-1298 NUT, 5/16-18 Nyloc 48 9-0206 SCREW, 5/16-18 x 3/4" Hex
Head Cap (2) 49 9-1513 SCREW, 5/16-24 x 1-3/4” Hex
Head Cap, Grade 5 50 7-3735 BRACKET, Switch 51 9-0981 SCREW, #10-32 x 1/4” Hex
Washer Head, Self-Tap
42” MODEL R. E. RIDER SERIES 22 MANUAL No. 06130
7
DIFFERENTIAL, R. H. FENDER
25
24
23
22
1
26
3
5
6
7
7
6
9
32
21
10
8
4
27
11
13
14
28
27
28
12
15
29
30
2
31
20
16
33
19
16
18
17
MANUAL No. 06130 42” MODEL R. E. RIDER SERIES 22
8
DIFFERENTIAL, R.H. FENDER
ITEM PART NO. DESCRIPTION
1* 5-4372 ASSEMBLY, R.H. Fender Bearing & DX Bearing 2 9-0362 SCREW, 1/4-20 x 5/8" Hex Washer Self-Tap (13) 3 3-1079 WASHER, Thrust 4 1-0969 NUT, 5/16-24 Hex Flange Lock 5 3-8067 PLATE, Differential 6 2-2115 SPACER, Pinion (8) 7 2-1127 GEARS, Differential Pinion (8) 8 1-1072 WASHER, Thrust
9 5-1584 ASSEMBLY, Drive Hex Tube 10 1-0988 WASHER, Hex Insert 11 1-0964 GEAR, 11 Teeth-10 Pitch 12 1-0941 CHAIN, 46 Pitch (#35) 13 2-1129 SPROCKET 14 1-0965 RING, 1-13/16” External Retaining 15 2-1128 SPACER 16 1-2332 CLAMP, Boot (for 2” Hose) (2) 17 1-7083 BOOT, Oil Seal 18 1-1024 PLUG, Oil Fill & Check 19 3-7279 CASE, Transmission 20 2-8762 GASKET, Transmission Case 21* 3-7280 FENDER, Right Hand 22 2-7644 GEAR, 63 Teeth-10 Pitch 23 4-7763 AXLE, Long (Includes Gear)
(Use Only With Short Axle #5-7398) 24 7-4431 SPACER 25 5-7398 AXLE, Short (Includes Gear)
(Use Only With Long Axle #4-7763) 26 1-2333 SCREW, 5/16-24 x 1-5/8" Hex Cap Special Lock (8) 27 1-1156 O-RING, 5/16 (2) 28 1-1782 WASHER, Belleville (2) 29 9-0395 WASHER, 5/16” External Tooth Lock 30 9-0188 WASHER, 5/16” Flat 31 1-1042 BOLT, 5/16-24 x 2-5/8" Idler 32 9-0361 SCREW, 5/16-18 x 5/8" Hex Washer Self-Tap (11) 33 6-1017 GREASE, SNAPPER Transmission (24 oz. Required)
-- 5-7260 ASSEMBLY, Differential (Includes items 5, 6, 7, 23,
24, 25, & 26)
-- 6-0662 KIT, Differential (Incl.1-8822, Ball Bearing & 3-7957, Fender)
-- 6-0411 KIT, Differential (Includes 1-2296, Powdered Metal Bearing for item 1 and
3-7280, Fender)
*NOTE: 5-9203 Cover & Fender Assembly is composed of items 1 & 21.
42” MODEL R. E. RIDER SERIES 22 MANUAL No. 06130
9
CHAIN CASE, L.H. FENDER
13
1 ASSEMBLY
14
26
15
5
2
16
32
7
3
6
9
10
33
11
10
12
32
9
5
8
4
29
28
26
23
21
24
20
25
27
30
19 ASSEMBLY
17 ASSEMBLY
23
22
18
31
MANUAL No. 06130 42” MODEL R. E. RIDER SERIES 22
10
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