Snapper 2137 User Manual

ATTACHMENT
OPERATOR’S MANUAL
60” Hydraulic Angling Dozer Blade Attachment
Mfg. No. Description
1692925 60” Hydraulic Angling Dozer Blade Attachment
(for use with Legacy / 2000 / 2900 Series)
Rev 12/97
TP 100-2137-00-AT-SMA
60” Hydraulic Angling
Dozer Blade
MANUFACTURING, INC. 500 N Spring Street / PO Box 997 Port Washington, WI 53074-0997
www.simplicitymfg.com © Copyright 1997 Simplicity Manufacturing, Inc.
All Rights Reserved. Printed in USA.
1
Table of Contents
SAFETY RULES
Recommended Accessories .......................1
Safety Rules..................................................2
FEATURES & CONTROLS
Control Functions ........................................3
OPERATION
Checks Before Starting................................4
Engine & Ground Speed Selection.............4
Transporting.................................................4
Operating On Slopes....................................4
Starting & Stopping......................................4
Changing Blade Angle.................................5
Dozing Tips...................................................5
Snow Plowing Tips.......................................5
STORAGE
Daily Storage ................................................5
Off-Season Storage......................................5
MAINTENANCE
Schedule for Normal Care...........................6
Lubricate Dozer Blade .................................6
TROUBLESHOOTING
Troubleshooting Chart.................................7
Hydraulic System Diagram..........................8
ADJUSTMENTS
Skid Shoe Adjustment.................................9
Rotate / Replace Scraper Bar......................9
Lift Height Adjustment.................................9
Downward Pressure Adjustment................9
Recommended Accessories
Tire chains and Simplicity Quick Tach weights are rec­ommended when installing this attachment on your trac­tor. Quick Tach weights are an easy way to improve trac­tion and stability making your dozer more efficient. Quick Tach weights are easy to install and remove, and can be added in 50 lb. increments (maximum of 300 lbs). To purchase tire chains, Quick Tach weights, or wheel weights, see you Simplicity Dealer.
For operation on slopes greater than 15% (8.5°), Quick Tach Weights, tire chains, and wheel weights are recom­mended. Never operate on slopes greater than 30% (16.7°).
© Copyright 1997 Simplicity Manufacturing, Inc. All Rights Reserved. Printed in USA.
TP 100-2137-00-AT-SMA
INITIAL ASSEMBLY & INSTALLATION
Attach Dozer Lift Arm ................................10
Assemble Dozer Blade...............................10
Install Front Hitch Mounting Brackets .....11
Install Rear Hitch Mounting Brackets.......11
Install Attachment Lift extension..............12
Assemble Ladder Hitch .............................12
Install Hitch Onto Tractor..........................12
Install Lift Rod ............................................12
Install Dozer Blade.....................................13
Install New Master Valve............................14
Install Cross Over Tubes...........................15
Install Bypass Hose & T-Connector .........16
Assemble Control Arm ..............................16
Install Control Valve...................................17
Install Hydraulic Cylinder On Dozer ........19
DOZER & HITCH REMOVAL
Dozer & Hitch Removal..............................21
NORMAL INSTALLATION
Install Hitch Onto Tractor..........................22
Install Lift Rod ............................................22
Install Dozer Blade.....................................22
HARDWARE IDENTIFICATION & TORQUE SPECIFICATIONS
Chart............................................................24
NOTE: In these instructions, “left” and “right” are referred to as seen from the operating position.
2
Safety Rules
OPERATING SAFETY
l Always clear snow up and down the face of slopes,
never across the face. Exercise extreme caution when changing direction on slopes. Do not attempt to clear steep slopes.
l Exercise extreme caution when operating on, or
crossing, gravel drives, walks or roads. Stay alert for hidden hazards or traffic.
l After striking an object or if unit starts to vibrate
abnormally, stop the engine and remove the key. Check for the cause and any damage before restart­ing. Before any inspection, make sure all moving parts have stopped.
l Take all possible precautions before leaving opera-
tor’s position. Lower the attachment, set the parking brake, stop the engine and remove the key.
l Never operate the dozer blade near glass enclo-
sures, automobiles, window wells, drop-offs, etc.
l Do not put hands or feet near or under the dozer
blade. Keep clear of the dozer blade at all times.
l Do not overload machine capacity by attempting to
plow too much material at too fast a rate.
l Never operate unit at high transport speeds on slip-
pery surfaces. Use care when travelling in reverse.
l Never operate the dozer blade without good visibility
or light. Always be sure your feet are properly placed on the footrests and keep a firm hold on the steering wheel.
l Do not run the engine indoors. l Never allow anyone in front of, or behind, the unit.
Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment.
The triangle in text signifies important cautions or warnings which must be followed.
GENERAL WARNINGS
l Know the tractor controls and how to stop quickly.
READ THE TRACTOR OPERATOR’S MANUAL.
l Read this manual and the tractor Operator’s Manual
carefully. Be thoroughly familiar with the controls and the proper use of the equipment.
l Never allow children to operate the machine. Do not
allow adults to operate it without proper instruction.
l Do not carry passengers. l Use only attachments or accessories designed for
your machine. See your dealer for a complete list of recommended attachments or accessories.
l Keep the area of operation clear of all persons, par-
ticularly small children, and pets.
l Never direct discharge towards bystanders. l Make sure all hardware is secure and that dozer
blade is in good operating condition.
l Check to be sure all safety devices and shields are in
place.
l Check that all adjustments are correct before using
this unit.
l Gasoline is highly flammable. Follow all precautions
listed in your tractor’s operator’s manual.
l Always wear eye protection while operating and per-
forming adjustments to protect eyes from debris thrown by the dozer.
l When cleaning, repairing, or inspecting the unit make
sure all moving parts have stopped. Disconnect and secure the spark plug wires and remove the key to prevent accidental starting.
PREPARATION
l Disengage the PTO before making any adjustments. l Never attempt to make any adjustments while engine
is running.
l Thoroughly inspect the area where the dozer is to be
operated and remove all foreign objects.
l Adjust the skid shoe height to clear gravel or crushed
stone surface. See the Adjustments section for pro­cedure.
DANGER
OPERATING ON SLOPES
CAN BE DANGEROUS
For operation on slopes greater than 15% (8.5°), weight box, tire chains, and wheel weights are recommended. NEVER OPERATE ON SLOPES GREATER THAN 30% (16.7°).
3
Features & Controls
TRACTOR CONTROLS
Before you begin operating the tractor with the dozer blade attachment, make certain you have:
• Read and understood the instructions in the tractor Operator’s Manual.
• Become thoroughly familiar with all of the tractor controls and their operation, including how to safely and properly start and stop the unit.
• Practiced driving in an open area—without dozing—to become accustomed to the unit.
A. Angling Control Lever
The angling control lever is used to change the angle of the dozer blade.
While the engine is running, moving the lever forward rotates the blade counterclockwise. Moving the lever back rotates the blade clockwise.
B. Attachment Lift
The attachment lift pedals (see inset above) raise and lower attachments such as the dozer blade.
To RAISE an attachment, depress the REAR attachment lift pedal. To LOWER an attachment, depress the FRONT attachment lift pedal.
C. Two-Speed Control
The two-speed control (see inset above) allows the opera­tor to switch the transmission into high or low-speeds, and to disengage the transmission into a NEUTRAL (free­wheeling) position.
Select the low-speed for all Dozing work and high­speed for travelling to and from work areas. DO NOT SHIFT WHILE MOVING. See the Tractor Operator’s Manual for more details.
A
B
Please Take a moment and familiarize yourself with the name, location, and function of these controls so that you
will better understand the safety and operating instructions pro­vided in this manual.
CONTROL FUNCTIONS
The information below briefly describes the function of individual controls. Operating the tractor and dozer require the combined use of these controls and additional controls whose operation is described in the tractor Operator’s Manual.
Figure 1. Dozer Blade Controls A. Angling Control Lever B. Attachment Lift Pedals C. Two-Speed Control
C
4
Operation
Checks Before Starting
1. Refer to the Maintenance & Adjustments sections of this manual and perform any needed service. Also, refer to the tractor Operator’s Manual and perform any required service.
2. Remove any objects from the work area which might interfere with dozing activity.
3. Adjust the skid shoes to desired height. See Skid Shoe Adjustment.
4. Make sure all hardware is present and secure.
Engine & Ground Speed Selection
Always run the engine at full throttle. Normally, a slow ground speed is best for dozing. The
heavier the material, the slower the recommended ground speed. When dozing always set the 2-Speed control to LOW.
Transporting
1. Use the attachment lift to raise the dozer blade.
2. Adjust ground speed according to surface conditions. Select a slow ground speed when transporting on a slippery surface.
WARNING
Perform the Safety System Interlock test found in your tractor Operator’s Manual. If tractor does not pass the test, do not operate the tractor. See your authorized dealer. Under no circumstances should you attempt to defeat the safety system.
Use caution when dozing a snow covered area. Snow can cover objects such as curbs, drop-offs, and other obstacles. Be familiar with the area you are dozing.
To prevent an explosion or fire, never store the tractor with fuel in the tank inside a building where an ignition source is present.
Starting & Stopping
1. Start the tractor engine. Set engine throttle to full.
2. Raise the attachment lift and travel to the work site.
3. Stop the tractor and set the Two-Speed control to LOW.
4. Use the angling control lever to set the blade to the desired angle.
5. Lower the attachment lift and depress the forward ground speed pedal to plow.
6. Raise the plow before backing up.
7. To stop the tractor, release the ground speed control pedals. Before leaving the seat, stop the engine, set the parking brake, remove the key, and wait for all moving parts to stop.
DANGER
OPERATING ON SLOPES CAN BE DANGEROUS
Never operate on slopes greater than 30 percent (16.7°) which is a rise of three feet vertically in 10 feet horizontally.
Operate the unit at a slow ground speed when driving onto slope. Avoid using brakes to control ground speed.
When operating on slopes that are greater than 15 percent (8.5°) but less than 30 percent, use additional wheel weights or counterweights.
In addition to counterweights, use extra caution when operating on slopes. Drive UP and DOWN the slope, never across the face, use caution when changing directions and DO NOT START OR STOP ON SLOPE.
RAISE dozer blade
before transporting
or backing up.
5
Operation
Daily Storage
1. Allow tractor engine to cool before storing in any enclosure.
2. After dozing jobs are completed, hose or brush down the blade to remove excess dirt.
3. Lightly oil all pivot points. Coat bare metal surfaces to prevent corrosion.
IMPORTANT NOTE
Refer to Tractor Operator’s Manual for important information concerning safely storing your tractor.
Changing Blade Angle
See Figure 1 on page 3 for location of Controls.
1. Fully raise the attachment lift by depressing the REAR attachment lift pedal (B, Figure 1).
2. Push the angling control lever (A, Figure 1) forward to rotate the blade counterclockwise. Pull the lever back to rotate the blade clockwise.
Dozing Tips
• Determine the best dozing pattern before beginning.
• When land contour permits, it is best to travel in the longest direction to minimize turning.
• In very deep snow or gravel, it may be necessary to make the first pass with dozer blade partially raised, then repeat each pass with the blade lowered to clear the material left on the surface. Also, it may be nec­essary to clear less than the full width of the dozer blade or reduce ground speed.
• When dozing, push the dirt to the desired location, then drag the blade backwards for final leveling. Pack down the dirt or gravel by driving the tractor over the leveled area.
• Use any slight grade to your advantage, doze down­hill, and set the blade angle so that the plowed mater­ial is moving downhill as it leaves the blade.
Snow Plowing Tips
• Determine the best snow removal pattern before beginning.
• Plan the pattern so that you avoid pushing snow onto cleared areas.
• When land contour permits, it is best to travel in the longest direction to minimize turning.
• In very deep or heavy snow, it may be necessary to make the first pass with dozer blade partially raised, then repeat each pass with the blade lowered to clear the material left on the surface. Also, it may be nec­essary to clear less than the full width of the dozer blade or reduce ground speed.
• Snow tends to freeze into solid banks when plowed off a driveway or other large area. Because of this you may want to plow snow several feet past the edge of the drive to allow space for future dozing to build up.
• If pushing snow past the edges of driveways or side­walks, be careful not to tear up the grass buried under snow next to the drive or sidewalk. Lift the blade several inches off the ground to avoid damag­ing the grass.
Storage
Off-Season Storage
1. Remove dozer blade from the tractor. Hitch can remain installed if other front mounted attachments are to be used.
2. Use water pressure or a brush to thoroughly clean the dozer blade.
3. Paint, or lightly coat with oil, any area where paint has been worn or chipped away.
4. Lubricate the dozer blade.
5. Store the dozer blade and hitch in a dry place.
6
Maintenance
Schedule For Normal Care
Care Required Schedule
Clean debris from After each use. dozer blade.
Lubricate dozer blade. Every 10 hours or at
least once a year.
Lubricate Dozer Blade
Lubricate the dozer blade as shown in Figure 2. Where an oil can is shown, wipe the area clean, apply a few drops of oil (SAE 30), then wipe up drips or spills.
In general, linkage connections and other parts that have partial rotational or sliding movement should be lubricat­ed periodically with SAE 30 weight oil. Avoid applying excessive amounts of oil since this may cause a build-up of dirt around the lubricated area, making subsequent lubrication more difficult to accomplish.
WARNING
To avoid serious injury, perform maintenance on the tractor or dozer blade only when the engine is stopped, parking brake is set and all moving parts have stopped. Always remove the ignition key before beginning maintenance or adjustments to prevent accidental starting of the engine.
When performing service work, support the blade using wood blocks placed under the scraper bar or skid shoes.
Never put hands or feet under the dozer blade.
Figure 2. Lubrication Points
MAINTENANCE
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