Snapper 1800, 2800, 500, 1700, 2700 User Manual

...
OPERATOR’S MANUAL
23HP Hydro Tractors
Mfg. No. Description
2690657 YT2344, 23HP & 44” Mower (CE) 2690656 Conquest, 23HP & 44” Mower (CE)
25HP Hydro Tractors
Mfg. No. Description
2690571 Prestige, 25HP & 50” Mower (CE)
44” Mower Decks
Mfg. No. Description
50” Mower Decks
Mfg. No. Description
1695185 50” Mower Deck (CE)
Prestige / 1800 / 2800 / 500 Series Conquest / 1700 / 2700 / 400 Series
1734088
Revision 01
Rev. Date 12/2006
TP 100-4444-01-PR-SMAN
1
Troubleshooting, Adjustment & Service ...36
Troubleshooting the Tractor..................................36
Troubleshooting the Mower ..................................37
Battery Charging ...................................................38
Seat Adjustment....................................................38
Manual Lift Assist Adjustment...............................38
Steering Wheel Adjustment ..................................39
Steering Gear Adjustment.....................................39
Brake Adjustment..................................................39
PTO Clutch Adjustment ........................................40
Mower Adjustments ..............................................40
Gauge Wheels ..............................................41
Transport Height & Ground
Following Adjustment (Select Models)..........41
Leveling the Mower.......................................42
Mower Belt Replacement......................................43
PTO Belt Replacement .................................43
Arbor Drive Belt Replacement ......................44
Specifications ....................................................45
Parts & Accessories..........................................46
NOTE: In this manual, “left” and “right” are referred to as seen from the operating position.
Safety Rules & Information.................................2
Identification Numbers........................................7
Safety Decals .......................................................8
Safety Icons .........................................................9
Features & Controls ..........................................10
Control Functions..................................................10
Parking Brake Function.........................................12
Automatic Controlled Traction...............................12
Dashboard Display & Functions............................13
12 Volt Power Adapter ..........................................13
Operating the Tractor ........................................14
Safety Interlock System Tests ..............................14
General Operating Safety .....................................14
Adding Fuel...........................................................14
Starting the Engine ...............................................15
Stopping the Tractor & Engine..............................15
Driving the Tractor ................................................15
Mowing..................................................................16
Mowing in Reverse ...............................................16
Attachment Operation in Reverse.........................16
Pushing the Tractor by Hand ................................16
Adjusting Mower Cutting Height............................17
Mower Deck Removal & Installation .....................18
Attaching a Trailer.................................................23
Storage .................................................................23
Lift Variations When Using Attachments...............24
Lawn & Mowing Information.............................25
How and When to Water Fertilize & Aerate ..........25
How High to Mow the Grass .................................25
When and How Often to Mow ...............................26
Proper Mowing Speed ..........................................26
Regular Maintenance ........................................27
Maintenance Schedule .........................................27
Check / Clean Oil Cooler ......................................28
Safety Interlock System Check .............................28
Blade Brake Check ...............................................28
PTO Clutch Adjustment Check .............................28
Engine Maintenance .............................................28
Checking Tire Pressures.......................................29
Battery Maintenance .............................................29
Lubrication ............................................................30
Lubricate Rear Axles.............................................31
Servicing the Mower Blades .................................32
Transmission Identification ...................................33
Transmission Maintenance ...................................33
Table of Contents
2
Safety Rules & Information
TP 600-2459-08-UV-SMA
Operating Safety
Congratulations on purchasing a superior-quality piece of lawn and garden equipment. Our products are designed and manufactured to meet or exceed all industry standards for safety.
Power equipment is only as safe as the operator. If it is misused, or not properly maintained, it can be dangerous! Remember, you are responsible for your safety and that of those around you.
Use common sense, and think through what you are doing. If you are not sure that the task you are about to perform can be safely done with the equipment you have chosen, ask a professional: contact your local authorized dealer.
Read the Manual
The operator’s manual contains important safety information you need to be aware of BEFORE you operate your unit as well as DURING operation.
Safe operating techniques, an explanation of the product’s features and controls, and maintenance information is included to help you get the most out of your equipment investment.
Be sure to completely read the Safety Rules and Information found on the following pages. Also completely read the Operation section.
Children
Tragic accidents can occur with children. Do not allow them anywhere near the area of operation. Children are often attracted to the unit and mowing activity. Never assume that children will remain where you last saw them. If there is a risk that children may enter the area where you are mowing, have another responsible adult watch them.
DO NOT GIVE CHILDREN RIDES ON THIS UNIT! This encourages them to come near the unit in the future while it is running, and they could be seriously hurt. They may then approach the unit for a ride when you are not expecting it, and you may run over them.
Reverse
Do not mow in reverse unless absolutely necessary. Always look down and behind before and while traveling in reverse even with the mower blades disengaged.
3
Safety Rules and Information
Slope Operation
You could be seriously injured or even killed if you use this unit on too steep an incline. Using the unit on a slope that is too steep or where you don’t have adequate traction can cause you to lose control or roll over.
A good rule of thumb is to not operate on any slope you cannot back up (in 2-wheel drive mode). You should not operate on inclines with a slope greater than a 3.5 foot rise over a 20 foot length. Always drive up and down slopes: never cross the face.
Also note that the surface you are driving on can greatly impact stability and control. Wet grass or icy pavement can seriously affect your ability to control the unit.
If you feel unsure about operating the unit on an incline, don’t do it. It’s not worth the risk.
Moving Parts
This equipment has many moving parts that can injure you or someone else. However, if you are seated in the seat properly, and follow all the rules in this book, the unit is safe to operate.
The mower deck has spinning mower blades that can amputate hands and feet. Do not allow anyone near the equipment while it is running!
To help you, the operator, use this equipment safely, it is equipped with an operator-present safety system. Do NOT attempt to alter or bypass the system. See your dealer immediately if the system does not pass all the safety interlock system tests found in this manual.
Thrown Objects
This unit has spinning mower blades. These blades can pick up and throw debris that could seriously injure a bystander. Be sure to clean up the area to be mowed BEFORE you start mowing.
Do not operate this unit without the entire grass catcher or discharge guard (deflector) in place.
Also, do not allow anyone in the area while the unit is running! If someone does enter the area, shut the unit off immediately until they leave.
Fuel and Maintenance
Gasoline is extremely flammable. Its vapors are also extremely flammable and can travel to distant ignition sources. Gasoline must only be used as a fuel, not as a solvent or cleaner. It should never be stored any place where its vapors can build up or travel to an ignition source like a pilot light. Fuel belongs in an approved, plastic, sealed gas can, or in the tractor fuel tank with the cap securely closed. Spilled fuel needs to be cleaned up immedi­ately.
Proper maintenance is critical to the safety and performance of your unit. Be sure to perform the maintenance procedures listed in this manual, espe­cially periodically testing the safety system.
4
Safety Rules & Information
GENERAL OPERATION
1. Read, understand, and follow all instructions in the manual and on the unit before starting.
2. Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.
3. Only allow responsible adults, who are familiar with the instructions, to operate the unit (local regulations can restrict operator age).
4. Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade(s).
5. Be sure the area is clear of other people before mow­ing. Stop the unit if anyone enters the area.
6. Never carry passengers.
7. Do not mow in reverse unless absolutely necessary. Always look down and behind before and while travel­ling in reverse.
8. Never direct discharge material toward anyone. Avoid discharging material against a wall or obstruc­tion. Material may ricochet back toward the operator. Stop the blade(s) when crossing gravel surfaces.
9. Do not operate the machine without the entire grass catcher, discharge guard (deflector), or other safety devices in place.
10. Slow down before turning.
11. Never leave a running unit unattended. Always disen­gage the PTO, set parking brake, stop engine, and remove keys before dismounting.
12. Disengage blades (PTO) when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge guard.
13. Operate the machine only in daylight or good artificial light.
14. Do not operate the unit while under the influence of alcohol or drugs.
15 Watch for traffic when operating near or crossing
roadways.
16. Use extra care when loading or unloading the unit into a trailer or truck.
17. Always wear eye protection when operating this unit.
18. Data indicates that operators, age 60 years and above, are involved in a large percentage of power equipment-related injuries. These operators should evaluate their ability to operate the equipment safely enough to protect themselves and others from injury.
19. Follow the manufacturer’s recommendations for wheel weights or counterweights.
20. Keep in mind the operator is responsible for accidents occurring to other people or property.
21. All drivers should seek and obtain professional and practical instruction.
22. Always wear substantial footwear and trousers. Never operate when barefoot or wearing sandals.
23. Before using, always visually check that the blades and blade hardware are present, intact, and secure. Replace worn or damaged parts.
24. Disengage attachments before: refueling, removing an attachment, making adjustments (unless the adjustment can be made from the operator’s posi­tion).
25. When the machine is parked, stored, or left unattend­ed, lower the cutting means unless a positive mechanical lock is used.
26. Before leaving the operator’s position for any reason, engage the parking brake (if equipped), disengage the PTO, stop the engine, and remove the key.
27. To reduce fire hazard, keep the unit free of grass, leaves, & excess oil. Do not stop or park over dry leaves, grass, or combustible materials.
28. It is a violation of California Public Resource Code Section 4442 to use or operate the engine on or near any forest-covered, brush-covered, or grass-covered land unless the exhaust system is equipped with a spark arrester meeting any applicable local or state laws. Other states or federal areas may have similar laws.
Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment.
This mowing deck is capable of amputating hands and feet and throwing objects.
The triangle in text signifies important cautions or warnings which must be followed.
TRANSPORTING AND STORAGE
1. When transporting the unit on an open trailer, make sure it is facing forward, in the direction of travel. If the unit is facing backwards, wind lift could damage the unit.
2. Always observe safe refueling and fuel handling prac­tices when refueling the unit after transportation or storage.
3. Never store the unit (with fuel) in an enclosed poorly ventilated structure. Fuel vapors can travel to an ignition source (such as a furnace, water heater, etc.) and cause an explosion. Fuel vapor is also toxic to humans and animals.
4. Always follow the engine manual instructions for storage preparations before storing the unit for both short and long term periods.
5. Always follow the engine manual instructions for proper start-up procedures when returning the unit to service.
6. Never store the unit or fuel container inside where there is an open flame or pilot light, such as in a water heater. Allow unit to cool before storing.
5
Safety Rules and Information
CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the unit and the mowing activity. Never assume that children will remain where you last saw them.
1. Keep children out of the mowing area and under the watchful care of another responsible adult.
2. Be alert and turn unit off if children enter the area.
3. Before and during reverse operation, look behind and down for small children.
4. Never carry children, even with the blade(s) off. They may fall off and be seriously injured or interfere with safe unit operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.
5. Never allow children to operate the unit.
6. Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
EMISSIONS
1. Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects, or other reproductive harm.
2. Look for the relevant Emissions Durability Period and Air Index information on the engine emissions label.
IGNITION SYSTEM
1. This spark ignition system complies with Canadian ICES-002.
SLOPE OPERATION
Slopes are a major factor related to loss-of-control and tip­over accidents, which can result in severe injury or death. Operation on all slopes requires extra caution. If you can­not back up the slope or if you feel uneasy on it, do not operate on it.
Control of a walk-behind or ride-on machine sliding on a slope will not be regained by the application of the brake. The main reasons for loss of control are: insufficient tire grip on the ground, speed too fast, inadequate braking, the type of machine is unsuitable for its task, lack of awareness of the ground conditions, incorrect hitching and load distrib­ution.
1. Mow up and down slopes, not across.
2. Watch for holes, ruts, or bumps. Uneven terrain could overturn the unit. Tall grass can hide obstacles.
3. Choose a slow speed so that you will not have to stop or change speeds while on the slope.
4. Do not mow on wet grass. Tires may loose traction.
5. Always keep unit in gear especially when traveling down slopes. Do not shift to neutral and coast down­hill.
6. Avoid starting, stopping, or turning on a slope. If tires lose traction, disengage the blade(s) and proceed slowly straight down the slope.
7. Keep all movement on slopes slow and gradual. Do not make sudden changes in speed or direction, which could cause the machine to rollover.
8. Use extra care while operating machines with grass catchers or other attachments; they can affect the stability of the unit. Do not use on steeps slopes.
9. Do not try to stabilize the machine by putting your foot on the ground (ride-on units).
10. Do not mow near drop-offs, ditches, or embank­ments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
11. Do not use grass catchers on steep slopes.
12. Do not mow slopes you cannot back up them.
13. See your authorized dealer/retailer for recommenda­tions of wheel weights or counterweights to improve stability.
14. Remove obstacles such as rocks, tree limbs, etc.
15. Use slow speed. Tires may lose traction on slopes even through the brakes are functioning properly.
16. Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
TOWED EQUIPMENT (RIDE-ON UNITS)
1. Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.
2. Follow the manufacturer’s recommendations for weight limit for towed equipment and towing on slopes.
3. Never allow children or others in or on towed equip­ment.
4. On slopes, the weight of the towed equipment may cause loss of traction and loss of control.
5. Travel slowly and allow extra distance to stop.
6. Do not shift to neutral and coast down hill.
WARNING
Never operate on slopes greater than 17.6 percent (10°) which is a rise of 3-1/2 feet (106 cm) vertically in 20 feet (607 cm) horizontally.
When operating on slopes use additional wheel weights or counterweights. See your dealer/retailer to determine which weights are available and appropriate for your unit.
Select slow ground speed before driving onto slope. In addition to front weights, use extra caution when operating on slopes with rear-mounted grass catchers.
Mow UP and DOWN the slope, never across the face, use caution when changing directions and DO NOT START OR STOP ON SLOPE.
6
Safety Rules & Information
SERVICE AND MAINTENANCE
Safe Handling of Gasoline
1. Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
2. Use only approved gasoline containers.
3. Never remove the gas cap or add fuel with the engine running. Allow the engine to cool before refueling.
4. Never fuel the machine indoors.
5. Never store the machine or fuel container where there is an open flame, spark, or pilot light such as near a water heater or other appliance.
6. Never fill containers inside a vehicle or on a truck bed with a plastic bed liner. Always place containers on the ground away from your vehicle before filling.
7. Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possi­ble, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dis­penser nozzle.
8. Keep nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is com­plete. Do not use a nozzle lock-open device.
9. If fuel is spilled on clothing, change clothing immedi­ately.
10. Never over-fill the fuel tank. Replace gas cap and tighten securely.
11. Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
12. If fuel is spilled, do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated.
13. Replace all fuel tank caps and fuel container caps securely.
Service & Maintenance
1. Never run the unit in an enclosed area where carbon monoxide fumes may collect.
2. Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.
3. Never tamper with safety devices. Check their proper operation regularly and make necessary repairs if they are not functioning properly.
4. Keep unit free of grass, leaves, or other debris build­up. Clean up oil or fuel spillage. and remove any fuel­soaked debris. Allow machine to cool before storage.
5. If you strike an object, stop and inspect the machine. Repair, if necessary, before restarting.
6. Never make adjustments or repairs with the engine running.
7. Check grass catcher components and the discharge guard frequently and replace with manufacturer’s rec­ommended parts, when necessary.
8. Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.
9. Check brake operation frequently. Adjust and service as required.
10. Maintain or replace safety and instructions labels, as necessary.
11. Do not remove the fuel filter when the engine is hot as spilled gasoline may ignite. Do not spread fuel line clamps further than necessary. Ensure clamps grip hoses firmly over the filter after installation.
12. Do not use gasoline containing METHANOL, gasohol containing more than 10% ETHANOL, gasoline addi­tives, or white gas because engine/fuel system dam­age could result.
13. If the fuel tank must be drained, it should be drained outdoors.
14. Replace faulty silencers/mufflers.
15. Maintain or replace safety and instruction labels as necessary.
16. Use only factory authorized replacement parts when making repairs.
17. Always comply with factory specifications on all set­tings and adjustments.
18. Only authorized service locations should be utilized for major service and repair requirements.
19. Never attempt to make major repairs on this unit unless you have been properly trained. Improper ser­vice procedures can result in hazardous operation, equipment damage and voiding of manufacturer’s warranty.
20. On multiple blade mowers, take care as rotating one blade can cause other blades to rotate.
21. Do not change engine governor settings or over­speed the engine. Operating the engine at excessive speed can increase the hazard of personal injury.
22. Disengage drive attachments, stop the engine, remove the key, and disconnect the spark plug wire(s) before: clearing attachment blockages and chutes, performing service work, striking an object, or if the unit vibrates abnormally. After striking an object, inspect the machine for damage and make repairs before restarting and operating the equip­ment.
23. Never place hands near the moving parts, such as a hydro pump cooling fan, when the tractor is running. (Hydro pump cooling fans are typically located on top of the transaxle).
24. Units with hydraulic pumps, hoses, or motors: WARN­ING: Hydraulic fluid escaping under pressure may have sufficient force to penetrate skin and cause seri­ous injury. If foreign fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result. Keep body and hands away from pin holes or nozzles that eject hydraulic fluid under high pressure. Use paper or cardboard, and not hands, to search for leaks. Make sure all hydraulic fluid con­nections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system. If leaks occur, have the unit serviced imme­diately by your authorized dealer.
25. WARNING: Stored energy device. Improper release of springs can result in serious personal injury. Springs should be removed by an authorized techni­cian.
26. Models equipped with an engine radiator: WARNING: Stored energy device. To prevent serious bodily injury from hot coolant or steam blow-out, never attempt to remove the radiator cap while the engine is running. Stop the engine and wait until it is cool. Even then, use extreme care when removing the cap.
7
Identification Numbers
Tractor ID Tag
Mower ID Tag
ENGINE REFERENCE DATA
Model Description Name/Number
Unit MFG Number
PRODUCT REFERENCE DATA
Unit SERIAL Number
Dealer Name
Date Purchased
Engine Make
Engine Type/Spec
Engine Model
Engine Code/Serial Number
Mower Deck MFG Number
Mower Deck SERIAL
Number
When contacting your authorized dealer for replace­ment parts, service, or information you MUST have these numbers.
Record your model name/number, manufacturer’s identi­fication numbers, and engine serial numbers in the space provided for easy access. These numbers can be found in the locations shown.
NOTE: For location of engine identification numbers, refer to the engine owner’s manual.
CE Models: Place the extra copy of the identification tag in the manual
SSAAMMPPLLEE
CE Identification Tag Markings
A. Manufacturer’s Identification Number
B. Manufacturer’s Serial Number C. Power Rating in Kilowatts D. Maximum Engine Speed in Rotations per Minute
E. Manufacturer’s Address
F. Year of Manufacture G. CE Compliance Logo H. Mass of Unit in Kilograms
I. Sound Power in Decibels ***
J. Sound Pressure at Operator’s Position in Decibels **
K. Vibration at the Steering Wheel *
L. Vibration at the Seat *
This unit complies with European Harmonized Lawn Mower Standard EN 836, European Machinery Directive 98/37/EC, and European EMC Directive 89/336/EC
* Tested according to EN 836:1997/A2:2001, EN 1032:
1996, EN 1033:1995
** Tested according to EN836:1997/A2:2001
*** Tested according to 2000/14/EC
A
B
C
D
J
K
E
F
G
H
I
CE Models: Place copy of Identification Tag here.
L
8
Safety Decals
Safety Decals
This unit has been designed and manufactured to pro­vide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing.
Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effec­tively, we have placed several safety labels on the unit to remind you of this important information while you are operating your unit.
All DANGER, WARNING, CAUTION and instructional messages on your rider and mower should be carefully read and obeyed. Personal bodily injury can result when these instructions are not followed. The information is for your safety and it is important! The safety decals below are on your rider and mower.
If any of these decals are lost or damaged, replace them at once. See your local dealer for replacements.
These labels are easily applied and will act as a constant visual reminder to you, and others who may use the equipment, to follow the safety instructions necessary for safe, effective operation.
Decal - Transmission Release Part No. 1723160
Decal - Ignition Switch Positions Part No. 1722806
Decal - Operating Instructions, CE Models, Part No. 1723175
1723175
Decal - Danger, Rotating Blades Part No. 1720389
Decal - Cutting Height Part No. 1723470
1723470
Decal - Cutting Height Part No. 1723847
1723847
9
CE Safety Icons
Warning: Read Operator’s Manual.
Read and understand the Operator’s Manual before using this machine.
Danger: Thrown Objects.
This machine is capable of throwing objects and debris. Keep bystanders away.
Warning: Remove Key Before Servicing.
Remove the key and consult techni­cal literature before performing repairs or maintenance.
Danger: Machine Rollover.
Do not use this machine on slopes greater than 10°.
Danger: Dismemberment.
This machine can amputate limbs. Keep bystanders and children away when engine is running.
Danger: Dismemberment.
This mower deck can amputate limbs. Keep hands and feet away from blades.
Safety Icons
10
Features & Controls
Throttle Control
The throttle controls engine speed. Move the throttle for­ward to increase engine speed and back to decrease engine speed. Always operate at FULL throttle.
Choke
Close the choke for cold starting. Open the choke once the engine starts. A warm engine may not require chok­ing. Move the lever forward to close the choke.
Headlights
The light switch turns the tractor headlights on and off.
Reverse Mowing Option (RMO)
The Reverse Mowing Option allows for mowing (or use of other PTO driven attachments) while traveling in reverse. If you choose to mow or operate another attachment in reverse, turn the RMO key after the PTO is engaged. The L.E.D. light will illuminate, and the opera­tor can then mow in reverse. Each time the PTO is dis­engaged the RMO needs to be reactivated if desired.
Control Functions
The information below briefly describes the function of individual controls. Starting, stopping, driving, and mowing require the combined use of several controls applied in specific sequences. To learn what combination and sequence of controls to use for various tasks see the OPERATION section.
Figure 1. Controls
Hydraulic Lift Models
Manual Lift Models
Manual HOC Models
Manual HOC Models
Electric HOC Models
12V
PTO Switch
The PTO (Power Take-Off) switch engages and disen­gages attachments that use the PTO. To engage the PTO, pull UP on the switch. Push DOWN to disengage.
Note that the operator must be seated firmly in the trac­tor seat for the PTO to function.
Ignition Switch
The ignition switch starts and stops the engine, it has three positions:
OFF Stops the engine and shuts off the
electrical system.
RUN Allows the engine to run and powers the
electrical system.
START Cranks the engine for starting.
NOTE: Never leave the ignition switch in the RUN posi­tion with the engine stopped–this drains the battery.
Brake Pedal
Depressing the brake pedal applies the tractor brake.
Ground Speed Pedals
The tractor’s forward ground speed is controlled by the forward ground speed control pedal. The tractor’s reverse ground speed is controlled by the reverse ground speed control pedal.
Depressing either pedal will increase ground speed. Note that the further down the pedal is depressed, the faster the tractor will travel.
Parking Brake
The parking brake knob is used to lock the parking brake when the tractor is stopped. Fully depressing the brake pedal and pulling up on the knob engages the parking brake. Refer to page 10 for a full explanation of parking brake functions.
Mower Height of Cut Adjustment
The cutting height is infinitely adjustable between 1” and 3-5/8.”
Electric Height of Cut Models: The cutting height adjustment switch controls the mower cutting height. This same switch also controls the spout rotator motor when a snowthrower is installed. The arrows on the switch correspond to the direction of adjustment (UP arrow raises cutting height, RIGHT arrow rotates the spout right, etc). When the adjustment indicator has reached the end of its travel, release the switch; holding the switch down will damage the motor.
11
Features & Controls
Manual Lift Models: The cutting height adjustment knob controls the mower cutting height.
Cruise Control (Select Models)
The cruise control is used to lock the ground speed con­trol in forward. Move the lever forward until the desired ground speed is reached. To disengage the cruise con­trol move the lever back. In the event you need to stop quickly, depressing the brake pedal will also return the cruise control to neutral.
Seat Adjustment Lever
The seat can be adjusted forward and back. Move the lever, position the seat as desired, and release the lever to lock the seat into position.
Transmission Release Valve Lever
The transmission release valve lever deactivates the transmission so that the tractor can be pushed by hand. See PUSHING THE TRACTOR BY HAND for opera­tional information.
Transmission Oil Expansion Chamber
(K71 Models Only)
Transmission oil is added through the transmission oil expansion chamber. It also serves as extra holding capacity for oil as the transmission heats up and the oil expands. See TRANSMISSION MAINTENANCE for oil level check and fill procedures.
Fuel Tank
To remove the cap, turn counterclockwise. On models with a dashboard display, the fuel gauge is part of the dashboard. Models without a dashboard display have a fuel gauge located under the seat.
Power Outlet (Select Models)
The power outlet is 12V-DC. Accessory must be rated at 14 amps or less.
Differential Lock Pedal (Select Models)
Depressing this pedal locks the transmission differential, locking both rear wheels into “drive”.
Use this feature if the tractor is stuck because one wheel is slipping. Engage the differential lock at slow
ground speeds only.
Steering Tilt Adjust (Select Models)
Use the tilt knob located on the bellows to release the pivot mechanism and pivot the wheel to the desired posi­tion. Release the tilt knob to lock in position.
12V
12
Features & Controls
Figure 2. Engaging the Parking Brake A. Ground Speed Pedals B. Brake Pedal C. Parking Brake Knob
Parking Brake Function
Applying the Parking Brake - See Figure 2. To lock
the parking brake, release the ground speed pedals (A), fully depress the brake pedal (B), pull UP on the parking brake knob (C), and then release brake pedal.
Releasing the Parking Brake - See Figure 2. To release the parking brake, fully depress the brake pedal (B) and push the parking brake knob (C) DOWN.
IMPORTANT NOTE: The tractor’s hydraulic attachment lift will not work when the parking brake is engaged.
Automatic Controlled Traction
What is Automatic Controlled Traction?
Automatic Controlled Traction (ACT) is an exclusive fea­ture of our transmissions that provides improved traction. ACT applies a preset amount of torque to both rear wheels even if one starts slipping (a transmission without ACT will lose traction completely if one rear wheel starts slipping). This preset torque is just enough to provide additional traction, and still allow the wheels to turn at dif­ferent speeds in a tight turn without damaging the lawn.
A
B
C
What to Expect from Your ACT Tractor
For the most part, while using your tractor you will not notice ACT working, and you will simply become accus­tomed to increased traction an ACT transmission pro­vides.
Under certain circumstances the ACT system limit can be exceeded, and one of the rear wheels may slip (for instance if trying to turn up a hill while accelerating). This is normal. If you start to lose traction, do not speed up. Instead, slow to a stop, straighten the steering wheel, and slowly accelerate. Stopping the tractor allows the transmission to regain more traction.
Attachment Lift Control Lever
When using the mower deck, lift the deck off the ground while transporting to and from the job site. DO NOT cut with the mower in the raised, transport position.
Hydraulic Lift Models: The attachment lift control lever raises and lowers attachments that utilize the tractor’s hydraulic lift cylinder. Pushing the lever forward lowers the attachment while pulling the lever back raises the attachment.
IMPORTANT NOTE - On models equipped with hydraulic lift, the attachment lift will not work when the
parking brake is engaged.
Manual Lift Models: The attachment lift control lever raises and lowers attachments that utilize the tractor’s manual lift linkage. To lower an attachment: pull the lever back slightly, depress the release button, and push the lever forward until it locks in the lowered position. To raise an attachment: push the lever forward slightly, depress the release button, then pull the lever back until it locks in the raised position.
13
Features & Controls
Dashboard Display & Functions
Display Items
Refer to Figures 3.
A. FUEL LEVEL
Indicates the amount of fuel in the fuel tank. Left is empty; right is full.
B. HOUR METER / CLOCK / SERVICE INDICATOR
Displays the clock, hour meter, and maintenance reminder.
C. SELECT BUTTON
Used to set the clock and reset the maintenance reminder.
D. SET BUTTON
Used to set the clock and reset the maintenance reminder.
E. PTO LIGHT
Indicates the PTO switch is in the ON position.
F. CRUISE CONTROL LIGHT
Indicates that the cruise control is engaged.
G. LOW OIL PRESSURE LIGHT
Indicates that the engine oil pressure is low. The light will turn on when the tractor is first started and then go out. IF THIS LIGHT TURNS ON WHILE THE TRACTOR IS IN USE, TURN THE ENGINE OFF IMMEDIATELY. Contact your authorized dealer for service.
H. LOW VOLTAGE LIGHT
Indicates that the electrical system voltage is low. The light will turn on when the tractor is first started and then go out. IF THIS LIGHT TURNS ON WHILE THE TRAC­TOR IS IN USE, TURN THE ENGINE OFF IMMEDIATE­LY. Contact your authorized dealer for service.
Figure 3. Dashboard Display - Select Models
Cruise PTO
A
B
C
D
H
G
F E
Functions
DASHBOARD DISPLAY MODELS (SEE FIGURE 3)
Display Total Running Hours - When the key switch is
first turned to the RUN position, all warning indicators will light and the total running hours will be displayed. Be sure all lights are functioning.
Display PTO Hours - Turn the key OFF, engage the PTO, and turn the key to RUN (engine off).
Set the Clock - Start the engine, leave the engine run­ning. Depress the select button (C) for three (3) seconds and release. Depress set button and HOLD to advance time. Depress select button to select minutes. Depress and HOLD set button (D) to advance time. Leave alone for 5 seconds and clock will activate. Shut off engine.
Demonstration Mode - With the engine off, hold down the set button (D) and turn the key switch to RUN.
Maintenance Reminder - A maintenance reminder will display in the information window (B) after the first 5 hours of operation, and then after every 50 hours. The reminder will automatically reset after 5 hours. The reminder can be manually reset by turning the key switch from OFF to RUN (with engine off) and then depressing the set (D) and select (C) buttons simultaneously for 5 seconds.
12 Volt Power Outlet
(Select Models)
The 12-volt accessory plug is located in the left side pod (D, Figure 1). It can be used to power small electronic devices. The accessory must be rated at 9 amps or less.
Note: Operating a 12-volt accessory, especially with the engine at idle, may cause battery discharge. When not using the accessory plug it must be covered with the rub­ber plug to prevent moisture from causing a short circuit. Entrance of water into plug can cause a short circuit.
CAUTION
Avoid Injury. Safe operation requires your full attention. Do not wear radio or music headphones while operating machine.
General Operating Safety
Be sure to read all information in the Safety and Operation sections before attempting to operate this unit. Become familiar with all of the controls and how to stop the unit.
Adding Fuel
To add fuel:
1. Remove the fuel cap (A, Figure 4).
2. Fill the tank. Do not overfill. Leave room in the tank for fuel expansion. Refer to your engine manual for specific fuel recommendations.
3. Install and hand tighten the fuel cap.
14
Operating the Tractor
WARNING
Gasoline is highly flammable and must be handled with care. Never fill the tank when the engine is still hot from recent operation. Do not allow open flame, smoking or matches in the area. Avoid over-filling and wipe up any spills.
Do not use gasoline containing METHANOL, gasohol containing more than 10% ETHANOL, gasoline additives, or white gas because engine/fuel system damage could result.
SAFETY INTERLOCK SYSTEM TESTS
This unit is equipped with safety interlock switches and other safety devices. These safety systems are pre­sent for your safety: do not attempt to bypass safety switches, and never tamper with safety devices. Check their operation regularly.
Operational SAFETY Checks
Your unit is equipped with a seat switch safety system. Check the seat switch operation every fall and spring with the following tests.
Test 1 — Engine should NOT crank if:
• PTO switch is ON, OR
• Brake pedal is NOT fully depressed (parking brake OFF), OR
• The cruise control lever is NOT in NEUTRAL.
Test 2 — Engine SHOULD crank and start if:
• Operator is sitting in seat, AND.
• PTO switch is OFF, AND
• Brake pedal is fully depressed (parking brake ON), AND
• The cruise control lever is in NEUTRAL
Test 3 — Engine should SHUT OFF if:
• Operator rises off seat.
Test 4 — Blade Brake Check
Mower blades and mower drive belt should come to a complete stop within five seconds after electric PTO switch is turned OFF (or operator rises off seat). If mower drive belt does not stop within five seconds, readjust the PTO clutch as described in the ADJUSTMENTS section or see your dealer.
Test 5 — Reverse Mow Option (RMO) Check
• Engine should shut off if reverse travel is attempted if the PTO has been switched on and RMO has not been acti­vated.
• RMO light should illuminate when RMO has been activat­ed.
WARNING
If the unit does not pass a safety test, do not operate it. See your authorized dealer. Under no circumstance should you attempt to defeat the purpose of the safety interlock system.
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