Snapper 1726794 User Manual

ATTACHMENT
OPERATOR’S MANUAL
Clean Sweep Triple Catcher
Mfg. No. Description
1694499 Clean Sweep Triple Catcher
1726794
Rev. 00
TP 100-4032-00-AT-SN
Clean Sweep
Triple Catcher
1
Initial Collector Assembly
Assemble Catcher Bags ................................13
Install Cover...................................................13
Removing & Re-attaching the Triple Catcher
Removing the Grass Catcher ........................14
Reattaching the Grass Catcher .....................15
Hardware Identification
& Torque Specifications....................................16
NOTE: In these instructions, “left” and “right” are referred to as seen from the operating position.
Safety Rules & Information
General Warnings............................................2
Safety Decals ..................................................2
General Operating Information
Mowing with the Triple Catcher........................3
Required Accessories......................................3
After Operation ................................................3
Initial Turbo Installation -
Contents Turbo Installation Group.........................4
Install Turbo ...........................................................5
Initial Counter Balance & Front Weight Carrier Installation -
Counter Balance Installation ...............................10
Install Front Weight Carrier..................................10
Initial Hitch & Tube Installation -
Install Hitch Plate & Back Plate ...........................11
Install Tubes & Deflector......................................11
Table of Contents
2
Safety Rules & Information
Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. The trian­gle in text signifies important cautions or warnings which must be followed.
SAFETY DECALS
This unit has been designed and manufactured to pro­vide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing.
Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effec­tively, we have placed several safety labels on the unit to remind you of this important information while you are operating your unit.
All DANGER, WARNING, CAUTION and instructional messages on your rider, attachments and mower should be carefully read and obeyed. Personal bodily injury can result when these instructions are not followed. The information is for your safety and it is important! The safety decals below are on your product.
If any decals are lost or damaged, replace them at once. See your local dealer for replacements.
• Know the unit’s controls and how to stop quickly. READ THE OPERATOR’S MANUALS.
• Read and obey all safety decals.
• Only allow responsible adults, who are familiar with the instructions, to operate the unit.
• Disengage the PTO. Shut off the engine and wait for all moving parts to stop before attaching, adjusting, or disconnecting any part of the collection system.
• Check the collection system to make sure it is bolted tightly to the unit.
• DO NOT operate the unit without either the entire grass catcher or the deflector in place.
• Turn off the PTO to disengage the blades when not mowing.
• DO NOT mow in reverse. Always look down and behind before and while travelling in reverse.
• DO NOT turn sharply when travelling alongside a building or any object. Slow down before turning.
• DO NOT carry passengers.
• When collection system is removed from the mower deck, the deflector must be properly installed.
• Collector bags are subject to deterioration and wear during normal use. Inspect the bag periodically for tears, holes, or weak spots and replace with a new bag that meets manufacturer’s durability standards.
• If the mower stalls or the collector chute plugs:
1. Disengage the PTO;
2. Stop the engine and remove the key;
3. Set the parking brake, and wait for all moving parts to stop.
4. Remove the foreign object or clear the chute with a piece of wood before restarting the engine.
NEVER place hands into COLLECTOR OR MOWER housing to clear jammed objectS. Blower OR MOWER may rotate when object is removed.
• For added stability and to prevent tipping or loss of control:
a. Use reduced speed on uneven ground and when turning corners.
b. Reduce loads on hillsides. It is recommended that the collection system be kept only half full when negotiating any slopes. Start mowing on slopes when the collection system is empty.
c. Mow up and down the face of slopes; never across the face of any slope.
• When operating on slopes, use front counter­weights. Never operate on slopes greater than
17.6% (10°).
GENERAL WARNINGS
TP 600-2562-01-AT-SMA
ATTACHMENT DECALS
These labels are easily applied and will act as a constant visual reminder to you, and others who may use the equipment, to follow the safety instructions necessary for safe, effective operation.
Decal - WARNING Do Not Open Cover Part Number 1704405
Read and obey all operation and warning decals.
Decal - WARNING Part Number 1717291
3
BEFORE OPERATION
Clear the lawn of all sticks, stones, wire and other debris which may be caught or thrown by the mower blades.
Check grass condition. If wet, wait until later in the day. If grass is wet, the grass catcher is likely to become plugged.
For efficient bagging, air circulation under the mower deck, through the chute and into the bag is very important.
For this reason, BEFORE YOU BEGIN MOWING you should make certain the underside of the mower and the underside of the catcher lid are free from grass and debris.
Make sure that there is a snug fit between mower deck, blower housing, tubes, and grass catcher cover.
MOWING WITH THE CATCHER
Always operate with throttle at full speed when mowing.
Grass should be cut often, and not too short. If grass is too long or lush it may be necessary to keep ground speed to a minimum or to cut only half the width of the mower to prevent clogging. If grass is long, operate with mower in high cutting position for first pass, cutting again in a lower position on a second pass.
Do not open the cover with mower engaged.
If a large amount of cut grass is spilling out from under deck, the tube may be plugged or the bags may be full— discontinue mowing, stop the rider, disengage the PTO, shut off the engine and then empty the catcher or clear the tube.
General
Operating Instructions
WARNING
ALWAYS shut off the tractor. Disengage the PTO, and allow all moving parts to stop BEFORE disconnecting or clearing tube, or emptying catcher.
Before leaving the operator’s position for any reason, engage the parking brake, disengage the PTO, stop the engine and remove the key.
To reduce fire hazard, keep the engine, rider and mower free of grass, leaves and excess grease. Do not stop or park rider over dry leaves, grass or combustible materials.
REQUIRED ACCESSORIES
A front-mounted factory approved weight carrier and 150 lbs. worth of weights are required when using this rear­mounted grass catcher. Never operate on slopes
greater than 17.6% (10°).
AFTER OPERATION
Remove any debris from the the screen on the underside of the lid.
Note: The lid screen can be partially removed
for easier cleaning and should be cleaned regularly.
The blower housing and tube should be removed for cleaning.
Inspect the grass bags for wear or damage. Make sure that there is a snug fit between mower deck, blower housing, tubes, and grass catcher cover.
STORING THE GRASS CATCHER
Clean the grass catcher thoroughly using a mild deter­gent (other products may damage the tube). Remove any debris from the the screen on the underside of the lid.
If paint has been scratched on metal parts, touch up with paint, or apply a thin film of oil to prevent corrosion.
Store in a dry area. Dry thoroughly before storing for a long period of time. Always store away from moisture.
Initial Turbo Installation
4
Ref.Qty. Description
1 2 CAPSCREW, Hex Head, 5/16-18 x 1 2 6 WASHER, 5/16 3 1 SUPPORT, Belt Cover 4 4 NUT, Hex, Nylon Lock, #10-24 5 1 ROD, Deflector 6 4 SCREW, Truss Head, #10-24 x 3/4 7 1 PIVOT ASSEMBLY 8 4 NUT, Hex Whizlock, 5/16-18
9 1 NUT, Nylock, Hex 5/16-18 10 1 COVER-BELT 50" 11 1 DECAL, Warning 12 1 COVER-BELT 44" 13 1 NUT, Hex, 3/8-16 14 1 LOCKWASHER, 3/8 15 1 BRACKET, Idler 16 1 LATCH, Belt Cover
17 2 WASHER, Flat, 3/8 18 1 CAPSCREW, Hex Head, 3/8-16 x 2 19 1 PULLEY ASSEMBLY, Idler 20 1 BELT STOP 21 1 CAPSCREW, 5/16-18 x 1-1/2 22 3 LOCKWASHER, 5/16 23 1 SPACER 24 1 NUT, Sleeve 25 1 WASHER, Belleville 26 1 PULLEY 27 1 HUB 28 1 PLATE ,Spring Support 29 1 SPACER, Pulley 30 1 CAPSCREW, Hex Head, 5/16-18 31 1 WASHER, 5/16 32 1 LATCH, Spring 33 1 SPACER
34 1 WASHER,3/8 35 1 V-BELT, 50” Turbo 36 1 NUT, Hex Lock, 5/16-18 37 1 NUT,Wing, Special, 5/16 38 2 NUT, Hex, 5/16-18 39 1 BRACKET, Anchor 40 1 CARRIAGE BOLT, 5/16-18 41 1 BRACKET ASSEMBLY, Cutoff 42 1 SPACER 43 1 BRACKET 44 2 CAPSCREW, Hex Head, 5/16-18 x 7/8 45 1 CARRIAGE BOLT, 5/16-18 x 3/4 46 1 SPRING, Compression 47 1 SPACER, Spring Holder 48 1 BRACKET, Mounting 49 1 V-BELT, 44” Turbo
Figure 1. Contents of Turbo Installation Kit
48
49
11
12
44"
35
10
1
2
1
3
4
6
5
27
45
27
34
27
8
50"
9
7
8
14
15
16
13
18
17
18
33
19
21
20
22
8
2
23
32
31
30
39
Existing Hardware
17
Torque to
55-70 ft. lbs.
24
25
29
26
27
Existing Pulley & Spacer
37
38
22
47
46
36
38
22
43
42
41
40
44
Existing Hardware (Bolt, Washer, Lockwasher, & Nut)
28
Existing Hardware
Initial Turbo Installation
5
Install Deflector Hinge Assembly
1. Remove the bolts (A, Figure 2) securing the RH arbor cover, then remove the cover from the deck. Discard the cover and bolts (A).
2. Remove and discard the plastic plugs from the deck at the locations used by bolts (F & B, Figure 5).
3 Slide the deflector rod (D) through the pivot bracket
(E).
4 Secure the front of the pivot bracket with a 5/16-18 x
3/4” carriage bolt (F) and flange whizlock nut (C).
5 Secure the back of the pivot bracket (E) and belt
cover support (A) with a 5/16-18 x 1 capscrew (B), 5/16 washer (G), and flange whizlock nut (C).
Install Discharge Baffle
1. Attach the baffle bracket (A, Figure 4) under the mower housing as shown, and insert the carriage bolt (from step 1) through the bracket & deck hole at (B).
2. Attach the “L” bracket (C) to the baffle (A), and over the stone guard (D). Attach with carriage bolt, spacer, lockwasher and nut as shown.
TURBO INSTALLATION
Remove Mower Deck
Remove the mower deck from the unit (see Operator’s Manual for instructions).
Deflector Removal
1. Remove and retain the carriage bolts, washers, lock­washers, and nuts (A, Figure 3) holding the deflector rod to the deck. Remove and discard the deflector rod. Retain the deflector.
E
F
C
C
G
D
B
A
A
Figure 4. Install Discharge Baffle A. Baffle Bracket C. L-Bracket B. Mounting Hole D. Stone Guard
Figure 3. Remove Deflector A. Carriage Bolts, Washers, Lockwashers, & Nuts
Figure 5. Install Deflector Hinge A. Belt Cover Support F. 5/16-18 x 3/4 B. 5/16-18 x 1 Capscrew Carriage Bolt C. 5/16-18 Whizlock Nuts G. 5/16 Washer D. Deflector Support Rod E. Pivot Bracket
A
B
C
D
A
Figure 2. Install Discharge Baffle A. Cover and Bolts
Initial Turbo Installation
6
Install Deflector
1. See Figure 6. Drill four 13/64” holes from the bottom of the deflector at the pre-molded drill points (A, bot­tom of deflector).
2. Attach the deflector to the support rod wire-form using four #10-14 x 3/4 truss head screws and nylock nuts.
A
C
B
Figure 6. Install Deflector A. 13/64 Hole Locations C. Screws, #10-24 x 3/4 B. Nylock Nuts
Install Belt Guide
1. See Figure 7 & 8. Locate the taptite screw that will be replaced by capscrew (C). Remove and discard the taptite screw
2. Assemble the 5/16-18 x 1-1/2 capscrew (C), lock­washer (E), washers (B), belt stop (D) and spacer (A).
3. Secure the belt stop assembly to the deck in the loca­tion shown.
Note The belt stop (D, Figures 7 & 8) is located and ori­ented differently in 44” and 50” applications. For all applications, when turbo is installed, beld stop (D) should be outside the belt 1/8” away from the backside of the belt.
C
E
D
A
Figure 8. Install Belt Guide A. Spacer D. Belt Stop B. 5/16 Washers E. Lockwasher, C. Capscrew, 5/16-18 x 1-1/2 5/16
B
44” Models
C
E
D
A
Figure 7. Install Belt Guide A. Spacer D. Belt Stop B. 5/16 Washers E. Lockwasher, C. Capscrew, 5/16-18 x 1-1/2 5/16
B
50” Models
Initial Turbo Installation
7
Install Idler Assembly & Belt Cover
1. See Figure 9. Remove and discard the two taptite screws from locations (E).
2. Insert two 5/16-18 x 7/8 capscrews (C) through the mower deck and arbor. Tighten the capscrews.
3. Mount the idler pulley assembly (A) to the deck using the two 5/16-18x 7/8 capscrews (C) and 5/16-18 whi­zlock nuts (D).
Install Turbo Drive Pulley
1. See Figure 10. Remove the arbor drive belt from the right side arbor pulley.
2. Remove and discard the flange nut and spring wash­ers securing the arbor pulley and spacer (A). Retain the pulley and spacer (A).
3. Install the new spacers (B & F), turbo drive pulley (C), spring washer (D), and sleeve nut (E). Be sure the notches in the pulleys and spacers are aligned. Install the spring washer concave side down. Torque the sleeve nut to 55-70 ft. lbs. (74-95 N.m).
4. Reinstall the arbor drive belt on the lower pulley.
A
D
B
C
D
E
B
C
A
Figure 9. Install Idler Assembly A. Idler Assembly. D. Locknuts, 5/16-18 B. Belt Guide E. Taptite Screws C. Capscrew, 5/16-18 x 7/8
Figure 10. Install Turbo Drive Pulley A. Original Pulley & Spacer D. Spring Washer B. Spacer, W/Notches (New) E. Sleeve Nut C. Pulley (New) F. Spacer (New)
Original Pulley and Spacer
E
Torque to 55-70 ft. lbs.
Install Anchor Bracket
1. See Figure 12. If not already done, assemble the anchor bracket and related components as shown in Figure 11.
2. Attach the anchor bracket assembly (B, Figure 12) to the mower deck using 5/16-18 x 1 capscrews (A) and 5/16-18 locknuts (C).
NOTE: The deflector latch MUST secure the deflector in a down position—as shown in Figure 7.
B
Figure 12. Anchor Bracket Installation A. Capscrews, 5/16-18 x 1 B. Anchor Bracket C. Locknut, 5/16-18
Figure 11. Anchor Bracket Assembly A. Anchor Bracket E. Nut, Hex, 5/16 B. Lockwasher, 5/16, Large F. Wing Nut, 5/16 C. Latch, Spring G. Locknut, 5/16 D. Lockwasher, 5/16, Small H. Capscrew, 5/16-18 x 2-1/2
A
C
B
H
D
G
E
F
A
C
F
Initial Turbo Installation
8
Install Belt Cover Plate
1. Attach the belt cover plate (B, Figure 13 & 14) to the support bracket (E) using a 5/16-18 x 1 capscrew (C), washer (D) and nylock nut (F).
NOTE: This cover plate must be able to pivot on the support bracket. Different belt covers are required for different applications. Refer to Figure 13.
2. Rotate the belt cover until the notch catches the idler assembly belt cover latch (A, Figure 14). Cover latch (A) may need to be rotated for proper alignment.
B
A
Figure 14. Install Belt Cover Plate A. Belt CoverLatch E. Support Bracket B. Belt Cover Plate F. Nylock Nut, 5/16 C. Capscrew, 5/16-18 x 1 D. Washer, 5/16
50"
44"
Install Turbo Belt
1. Locate the correct drive belt for your installation: 44” models require drive belt 1705142, 50” models require drive belt 1707956 (the part number is stamped on the belt).
2. Loosen the hardware securing the drive pulley belt guide (B, Figure 15 & 16) and the idler pulley (C)
3. Install the drive belt as shown in Figures 15 & 16.
4. Tighten the hardware securing the drive pulley belt guide (B) and idler pulley (C). The idler belt guide should be within 1/16” of the belt.
B
A
D
D
D
D
C
C
B
A
Figure 15. Belt Routing - 44” Models A. Mounting Bracket B. Drive Pulley Belt Guide Hardware C. Idler Pulley Hardware D. Mounting Bracket Hardware
Figure 16. Belt Routing - 50” Models A. Mounting Bracket B. Drive Pulley Belt Guide Hardware C. Idler Pulley Hardware D. Mounting Bracket Hardware
WARNING
When the turbo blower assembly is removed from the mower deck, the deflector MUST be properly installed.
Install Mounting Bracket
1. See Figures 15 & 16. Locate and remove the two longer capscrews used to secure the rear of the turbo housing and idler spring anchor.
2. Install the turbo mounting bracket (A) using the removed hardware. Note that the bracket is mounted in two different positions depending on the applica­tion.
Figure 13. Belt Cover Plates A. Belt Cover Plate for 50” Mower B. Belt Cover Plate for 44” Mower
B
A
E
C
D
F
Belt Cover
Initial Turbo Installation
9
Mower Deck Arbor Pulley
Mower Deck Turbo Drive Pulley
Turbo Drive
Pulley
Idler
Pulleys
To Slacken
Belt
CAUTION
Before you begin operating the unit with the Turbo attached, be certain you have read all of the safety and operational information on the last page of this instruction sheet, as well as the Operator’s Manual for the tractor and any grass catchers or other collection devices used in conjunction with this turbo blower.
Install Turbo Drive Belt
1. See Figure 18. Attach the turbo belt to the top RH pulley on the mower deck. Pull back on the belt ten­sioning lever to slacken the belt. A view (from right front of mower) of the belt routing is shown at right.
NOTE: While attaching, it may be necessary to unlatch the turbo and realign the belt on the pulleys inside the turbo housing.
2. After the belt is installed, adjust the belt stop (D, FIgure 11 & 12) so that it is 1/8” away from the back­side of the belt.
Figure 18. Turbo Belt Routing
Figure 19. Belt Cover A. Belt Cover Plate B. Belt Cover Latch
B
A
Secure Belt Cover
1. The belt cover plate (A, Figure 19) is a safety shield — after attaching or detaching the turbo unit, it MUST BE rotated onto the belt cover latch (B).
Install Turbo Blower
1. Install the turbo unit by sliding the turbo pivot rod into the pivot bracket at the front edge of the mower deck (A, Figure 17).
2. Tilt the deflector UP (B).
3. Rotate the turbo unit (C) into position on the dis­charge of the mower deck, and “latch” the slot in the turbo housing over and onto the anchor bracket at (D). Tighten the wing nut (E) to secure.
A
B
C
Figure 17. Install Turbo Blower A. Pivot Bracket D. Anchor Bracket B. Deflector E. Sleeve Nut C. Turbo
E
D
FRONT
Initial Counter Balance & Weight Carrier Installation
10
Figure 1. Counter Balance Installation
Figure 2. Front Weight Carrier Installation A. Washer, 5/16 E. Clips, Safety B. Capscrew, 5/16-18 x 1 F. Carrier, Weight C. Locknut, 5/16-18 G. Holes D. Rod
B
D
A
L
F
G
H
K
I
J
E
C
M
A. Rear Deck Lift Lever B. Trunnion (Existing) C. Hair Pin (Existing) D. Spacer, Spring (New) E. Spring (New) F. Washer (New) G. Plate, Spring Support (New) H. Spacer (Existing) I. Eyebolt (Existing) J. Washer (Existing) K. Capscrew (Existing) L. Nut (Existing) M. Mower Deck
D
C
F
B
A
A
C
B
B
E
COUNTER BALANCE & WIEGHT CARRIER INSTALLATION
Counter Balance Installation
1. Remove hair pin (C, Figure 1) from trunnion (B). Remove trunnion (B) from rear deck lift lever (A). Mark or measure trunnion position on rear deck lift lever. Remove trunnion (B) from from eyebolt (I).
2. Remove capscrew (K), washer (J), eyebolt (I), spacer (H) and nut (L) from mower deck (M).
3. Thread eyebolt (I) through plate (G) as shown.
4. Attach capscrew (K), washer (J), eyebolt (I), spacer (H), to mower deck (M) securing with nut (L).
5. Slide washer (F), spring (E), and spacer (D) onto eyebolt (I) as shown.
6. Install trunnion (B) onto eyebolt (I) to position of mea­surement or mark from step 1.
7. Install trunnion (B) into rear deck lift lever (A) secure with hair pin (C). Check deck leveling as described in Operators Manual and make necessary adjustments.
Front Weight Carrier Installation
1. Remove and discard hardware from holes (G, Figure
2).
2. Install carrier (F) as shown securing with 5/16-18 cap­screws (B), 5/16 washers (A), and 5/16 locknuts (C).
3. Rod (D) and safety clip (E) are used to secure required weights.
G
G
E
Initiai Hitch & Tube
Installation
11
Figure 1. Install Hitch Plate A. Hitch Plate D. Locknuts, 1/2-13 B. Heat Shield E. Upper & Lower C. Capscrews Hex, Bumper
1/2-13 x 1-1/4 F. Exisitng Holes
Figure 3. Install Back Plate A. Back Plate and Support C. Hitch Plate B. Hair Pin D. Rod
B
A
D
C
Figure 2. Install Hitch Assembly A. Back Plate G. Carriage Bolts, B. Support Assembly 5/16-18 x 1 C. Lockwashers, 5/16 H. Nylock Nut, 5/16-18 D. Nut, 5/16-18 I. Capscrews, E. Washers, 5/16 5/16-18 x 3/4 F. Cover Plate
E
A
C
B
A
D
D
C
HITCH & TUBE INSTALLATION
Install Hitch Plate and Back Plate
1. Remove and discard hardware holding heat shield (B, Figure 1) to upper and lower bumper (E).
2. Open exisitng holes (F) in heat shield (B) and upper & lower bumper (E) to 17/32”. Install hitch plate (A) to upper and lower bumper (E) keeping heat shield (B) in between as shown. Secure with 1/3-13 x 1-1/4 capscrews (C) and 1/2-13 locknuts.
2. Install the cover plate (F, Figure 2) on the back plate (A). Secure with four 5/16-18 x 1 capscrews (I),
washers (E) and 5/16-18 locknuts (H).
3. Attach the back plate (A, Figure 2) to the support assembly (B) using 5/16-18 x 1 carriage bolts (G), 5/16 lockwashers (C) and 5/16 nuts (D).
4. Set the back plate and support (A, Figure 3) onto pins of hitch plate (C). Secure with rod (D) and hair pin
(B).
G
G
B
E
C
D
H
I
F
F
F
Initial Hitch & Tube Installation
12
Figure 4. Assemble Tubes & Deflector
A
B
G
D
H
K
F
M
L
E
C
A. Deflector B. Back Plate C. Capscrew,
5/16-18 x 1 D. Socket E. Washer, 5/16 F. Locknut, 5/16-18 G. Upper Tube
H. Middle Tube I. Lower Tube J. Washer K. Capscrew,
#10-32 x 1/2 L. Nut, #10-32 M. Clip N. Holes
A
Figure 6. Mount Deflector and Tube Pivot A. Tube Pivot C. 5/16” Mounting Hardware B. Deflector
B
C
Assemble Tubes & Deflector
1. 50” models covered by this manual require upper tube (G, Figure 5) to be shortened. Shorten tube by cutting through along line “B” line. See Figure 5.
2. If not already done, insert the upper tube (G, Figure
4) into the socket (D). Insert the tube from the front. This will require some effort.
3. Mount the socket (D, Figure 4) and deflector (A) to the back plate (B) using the four 5/16-18 x 1 cap­screws (C), eight flat washers (E), and four nylock nuts (L) as shown in Figures 4 & 6.
4. Insert the lower tube (I, Figure 4) into the middle tube (H). Secure the tubes as shown in Figure 4 using #10-32 x 1/2 capscrews, washer (J) and #10-32 nut. Insert middle tube (H) (Secure the elbow to the turbo using clip (M). Clip (M) may need to be relocated to a different set of holes (N) to ensure secure fit.
Note: Use correct hole locations to maintain proper tube connections and prevent lower tube from disconnecting from the turbo.
I
J
A B
E
Figure 5. Upper Tube Length
N
Initial Collector
Assembly
13
COLLECTOR ASSEMBLY
Assemble Catcher Bags
1. See Figure 1. Insert the wire hoop (H) through the cloth bag (B).
2. Install the clamp (E) and hanger bracket (D). Secure with two 5/16-18 x 3/4 carriage bolts (C), lockwashers (G) and nuts (F).
Install Cover
1. See Figure 2. Hook the bags (A) on the back plate (B).
Note: If desired, the bags can be lined with 30
gallon trash bags for easy disposal.
2. See Figure 3. Set the cover (A) on top of the bags (B) and align the hinges (C).
3. See Figure 4. Install the hinge pins (B) through the the hinges (C) and secure with a hair pin clip (D).
NOTE: Push the hair pin clips all the way on or they will be bent by the hinge when the cover is opened.
Figure 1. Assemble Catcher Bags A. Clip E. Clamp B. Cloth Bag F. Nut C. 5/16-18 x 3/4 Carriage Bolt G. Lockwasher D. Hanger Bracket H. Wire Hoop
Figure 2. Install the Bags A. Bags B. Back Plate
A
B
A
B
C
D
E
F
G
H
Figure 4. Install HInge Pins A. Cover C. Hinge B. Hinge Pin D. Hair Pin Clip
A
B
C
D
Figure 3. Install Cover A. Cover C. Hinges B. Bags
A
C
B
CAUTION
Before you begin operating the unit be certain you have read all of the safety and operational information of this instruction sheet, as well as the Operator’s Manual for the tractor and any other attachments.
Removing & Re-attaching Grass Catcher
14
REMOVING & RE-ATTACHING THE GRASS CATCHER
Removing the Grass Catcher & tubes
1. Remove the hair pin clips (D, Figure 1) and hinge pins (B) and remove the cover (A).
2. Remove the bags (A, Figure 2) by lifting them off their hooks. Empty any grass out the bags.
3. Unclip middle and lower tube assembly (B, Figure 4) and remove from turbo and upper tube.
4. Warning: Back plate (A) will fall when rod (D) is removed. Remove the hair pin (B, Figure 3) and rod
(D) while holding back plate (A).
5. Lift the back plate and support assembly (A, Figure 3) off hitch plate (C).
Figure 1. Remove the Cover A. Cover C. Hinge B. Hinge Pin D. Hair Pin Clip
A
B
C
D
Figure 2. Remove the Bags A. Bags
WARNING
OPERATION WITHOUT TURBO & CATCHER
For operation without turbo, the mower deflector MUST be properly installed in the down position and retained by the spring latch (see turbo operator’s manual).
A
B
A
D
C
Figure 3. Install Back Plate A. Back Plate & Support C. Hitch Plate B. Hair Pin D. Rod
Figure 4. Assemble Tubes A. Upper Tube C. Clip B. Middle & Lower Tube
To Turbo Blower
A
C
B
Removing and Re-attaching Grass Catcher
15
Figure 8. Install HInge Pins A. Cover C. Hinge B. Hinge Pin D. Hair Pin Clip
A
B
C
D
Figure 7. Install Cover A. Cover C. Hinges B. Bags
A
C
B
Figure 6. Bags A. Bags B. Back Plate
A
Re-attaching the Grass Catcher
1. Set the back plate and support (A, Figure 5) onto pins of hitch plate (C). Secure with rod (D) and hair pin (B).
3. Hook the bags (A, Figure 6) on the back plate(B).
4. Install the catcher cover (A, Figure 7 & 8) and secure with the hinge pins (B) and hair pin clips (D).
NOTE: Push the hair pin clips all the way on or they will be bent by the hinge when the cover is opened.
5. Insert middle & lower tube (B, Figure 4) into upper tube (A) and clip (C) onto turbo.
B
B
A
D
C
Figure 5. Install Back Plate A. Back Plate & Support C. Hitch Plate B. Hair Pin C. Rod
FRONT WEIGHT CARRIER GROUP
Manual No. 1694499
CLEAN SWEEP TRIPLE CATCHER
4
SERIES 0
FRONT WEIGHT CARRIER GROUP
p
y
Part No Descri
1 5049082 1 MOUNT - WEIGHT CONSUMER Z TWIN & TRIPLE BAGGER
2 1927557 4 NUT-HEX FL. WHIZ LK. .312-18 3 1919326 4 WASHER .312 4 1921333 4 CAPSCREW-HEX HD .312-18 X 1.00 5 5049143 1 ROD - RETAINING 6 176012 2 CLIP - SAFETY
tionItem Qt
Note
986507- 01
Footnotes:
CLEAN SWEEP TRIPLE CATCHER SERIES 0
5
Manual No. 1694499
TRIPLE CATCHER GROUP
Manual No. 1694499
CLEAN SWEEP TRIPLE CATCHER
6
SERIES 0
TRIPLE CATCHER GROUP
p
y
Part No Descri
1 1717025 1 COVER ASSEMBLY CONSUMER Z TRIPLE BAGGER 986509 - 01 2 1717082 1 SEAL 3 1675707 3 TUBE - CLIP GRASS BAG 4 1931333 6 CARRIAGE BOLT .312-18 X .75 5 1703807 3 HANGER 6 1703855 3 HOOP - BASKET FRAME 7 1672023 3 CLAMP 8 1917356 6 LOCKWASHER .312
9 1917372 6 NUT - HEX .312-18 10 1703764 3 BAG - GRASS (WHITE) 11 1919438 8 NUT - HEX NYLON LK .312-18 12 1919326 12 WASHER .312 13 1717039 1 DEFLECTOR 14 1717038 1 JOINT - INLET 15 1921333 4 CAPSCREW - HEX .312-18 X 1.00 16 1719807 1 TUBE - UPPER 17 1720875 2 BRACKET - HINGE 18 1928707 16 RIVET .187 X .277 LG. 19 1720945 1 BRACKET - HINGE 20 1672344 3 PIN 21 1960074 3 HAIRPIN 22 1925003 3 CAPSCREW - TAPTITE .250-20 x .25 23 1921332 4 CAPSCREW - HEX HD .312-18 X .75 24 1716966 1 PLATE - FRONT 25 1716973 1 CHANNEL ASSEMBLY 26 1725969 1 COVER - INLET 27 1704405 1 DECAL - SAFETY 28 1667248 6 CLIP - CANOE
tionItem Qt
Note
Footnotes:
CLEAN SWEEP TRIPLE CATCHER SERIES 0
7
Manual No. 1694499
TUBE & HITCH GROUP
Manual No. 1694499
CLEAN SWEEP TRIPLE CATCHER
8
SERIES 0
TUBE & HITCH GROUP
p
y
Part No Descri
1 5049152 1 LOWER TUBE CONSUMER Z TRIPLE BAGGER 986506 - 02
2 1960404 5 SCREW-TRUSS HD. #10-24 X .75
3 1960096 5 WASHER .312
4 1933896 5 NUT-HEX NYLOCK #10-24
5 5049151 1 TUBE-MID SECTION 12 1960033 1 HAIRPIN CLIP 15 1726968 1 HITCH PLATE ASSEMBLY 17 1717085 1 HITCH ROD 18 1723437 1 SUPPORT ASSEMBLY 19 1931335 4 CARRIAGE BOLT .312-18 X 1.00 20 1921176 4 CAPSCREW HEX HD .50-13 X 1.25 21 1917356 4 LOCKWASHER - .312 22 1917372 4 NUT - HEX .312-18 38 1715709 2 STICKER MFG. #/SERIAL# Not a serviceable part 39 1722472 1 OVERLAY MFG #/SERIAL# Not a serviceable part 41 1726794 1 OPERATORS MANUAL TRIPLE (not shown) TP-100-4032-00-AT-SN 42 1705063 1 CLIP - SPRING 43 1960668 4 NUT-HEX FLG WZ LK .50-13
tionItem Qt
Note
Footnotes:
CLEAN SWEEP TRIPLE CATCHER SERIES 0
9
Manual No. 1694499
TURBO MOUNTING GROUP
Manual No. 1694499
10
CLEAN SWEEP TRIPLE CATCHER
SERIES 0
TURBO MOUNTING GROUP
p
y
Part No Descri
1 1713523 1 NUT - SLEEVE .562-18 x .75 CONSUMER Z TWIN & TRIPLE BAGGER
2 1603592 1 WASHER .88 ID X 1.75 OK X .08
3 5049088 1 SPACER - PULLEY
4 1709941 1 PULLEY - 4.3 OD X 1.0 ID
5 1713623 1 HUB - DOUBLE .62
6 1704983 1 BRACKET ASSEMBLY - TURBO
7 1923362 1 NUT - HEX CONTERLOCK .312-18
8 1679163 1 NUT & CUP ASSEMBLY .312-18
9 1917372 2 NUT - HEX .312-18 10 1917356 3 LOCKWASHER .312 11 1704982 1 PLATE - ANCHOR 12 1705064 1 SPRING - LATCH .125 WIRE 13 1919381 1 WASHER .312 14 1960318 1 CAPSCREW - .312-18 X 2.5 15 1921333 4 CAPSCREW - .312-18 X 1.0 16 1931277 6 NUT - WHIZ LOCK .312-18 17 5049144 1 SPACER - SPRING HOLDER 18 5049159 1 SPRING - LATCH .125 WIRE 19 1924940 2 WASHER .375 20 5049145 1 PLATE - SPRING SUPPORT 21 1923325 2 CAPSCREW .312-18 X .875 22 1922755 1 WASHER .375 23 1931333 1 CARRIAGE BOLT - .312-18 X .75 24 1960223 1 CARRIAGE BOLT - .312-18 X 1.25 25 1704880 1 BRACKET ASSY - CUT OFF 26 1666294 1 SPACER 27 1705308 1 BRACKET - L 28 1960404 4 SCREW - TRUSS PHILLIPS #10-24 X .75 29 1718295 1 ROD - .375 DIA. 30 1933896 4 NUT-HEX NYLON LK #10-24 31 1722546 1 PIVOT BRACKET ASSEMBLY 32 1919438 1 NUT - HEX .312-18 33 1718304 1 SUPPORT - BELT COVER 34 1919326 3 WASHER .312 35 5049171 1 COVER - BELT 44” 36 5049170 1 COVER - BELT 50” 37 1710703 1 SPACER .328 ID X .499 OD X .625 LG 38 172845 1 STOP - BELT .188 WIRE 39 1921221 1 CAPSCREW .312-18 X .75 40 1916950 1 NUT - HEX .375-18
tionItem Qt
Note
986508 - 02
Footnotes:
CLEAN SWEEP TRIPLE CATCHER SERIES 0
11
Manual No. 1694499
TURBO MOUNTING GROUP
Manual No. 1694499
12
CLEAN SWEEP TRIPLE CATCHER
SERIES 0
TURBO MOUNTING GROUP
p
y
Part No Descri
41 1916965 1 LOCKWASHER .375 42 1704768 1 BRACKET - Z 43 1724373 1 BRACKET - L 44 108717 1 SPACER 45 1714817 1 PULLEY - IDLER 2.75 OD X .38 ID 46 1923701 1 CAPSCREW .375-16 X 2.0 47 1705142 1 BELT-V 37.68” (USE ON 44”) 47 1707956 1 BELT-V 38.68” (USE ON 50”) 48 1713057 1 DECAL - PATENT 49 1717291 2 DECAL - WARNING
tionItem Qt
Note
Footnotes:
CLEAN SWEEP TRIPLE CATCHER SERIES 0
13
Manual No. 1694499
16
Hardware Identification & Torque Specifications
Common Hardware Types
Hex Head Capscrew
Carriage Bolt
Standard Hardware Sizing
When a washer or nut is identified as 1/2”, this is the
Nominal size
second number is present it represent the
When bolt or capscrew is identified as 1/2 - 16 x 2”, this
means the
second number represents the
example, and the final number is the
bolt or screw (in this example 2 inches long).
, meaning the
Nominal size
inside diameter
, or
body diameter
threads per inch
body length
Washer
Lockwasher
Hex Nut
is 1/2 inch; if a
threads per inch
is 1/2 inch; the
(16 in this
of the
The guides and ruler furnished below are designed to
help you select the appropriate hardware and tools.
0
1/4 3/4
1/2
Nut, 1/2”
Inside Diameter
1
1/4 3/4
1/2
Screw, 1/2 x 2
2
1/4 3/4
1/2
3
1/4 3/4
1/2
4
Body
Diameter
Body
Length
Torque Specification Chart
FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%)
Hardware Grade
Size Of Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm.
8-32 8-36 10-24 10-32 1/4-20 1/4-28 5/16-18 11 15.0 17 23.1 25 34.0 5/16-24 12 16.3 19 25.8 27 34.0 3/8-16 20 27.2 30 40.8 45 61.2 3/8-24 23 31.3 35 47.6 50 68.0 7/16-14 30 40.8 50 68.0 70 95.2 7/16-20 35 47.6 55 74.8 80 108.8 1/2-13 50 68.0 75 102.0 110 149.6 1/2-20 55 74.8 90 122.4 120 163.2 9/16-12 65 88.4 110 149.6 150 204.0 9/16-18 75 102.0 120 163.2 170 231.2 5/8-11 90 122.4 150 204.0 220 299.2 5/8-18 100 136 180 244.8 240 326.4 3/4-10 160 217.6 260 353.6 386 525.0 3/4-16 180 244.8 300 408.0 420 571.2 7/8-9 140 190.4 400 544.0 600 816.0 7/8-14 155 210.8 440 598.4 660 897.6 1-8 220 299.2 580 788.8 900 1,244.0 1-12 240 326.4 640 870.4 1,000 1,360.0
1. These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews.
2. Recommended seating torque values for locknuts:
a. for prevailing torque locknuts - use 65% of grade 5
torques.
b. for flange whizlock nuts and screws - use 135% of
grade 5 torques.
3. Unless otherwise noted on assembly drawings, all torque values must meet this specification.
No
Marks
SAE Grade 2 SAE Grade 5 SAE Grade 8
in/lbs in/lbs
19 20 27 31 66 76
2.1
2.3
3.1
3.5
7.6 8 10.9 12 16.3
8.6 10 13.6 14 19.0
30 31 43 49
NOTES
3.4
3.5
4.9
5.5
in/lbs
41 43 60 68
4.6
4.9
6.8
7.7
Wrench & Fastener Size Guide
1/4
1/4” Bolt or Nut
Wrench—7/16”
5/16
5/16” Bolt or Nut
Wrench—1/2”
3/8
3/8” Bolt or Nut
Wrench—9/16”
7/16 DIA.
7/16” Bolt or Nut
Wrench (Bolt)—5/8”
Wrench (Nut)—11/16”
1/2
DIA.
1/2” Bolt or Nut
Wrench—3/4”
MANUFACTURING, INC. 500 N Spring Street / PO Box 997 Port Washington, WI 53074-0997
www.simplicitymfg.com
© Copyright 2004 Simplicity Manufacturing, Inc. All Rights Reserved. Printed in USA.
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