Snapper 521E, 1695702 Operator's Manual

OPERATOR’S
Not for
Reproduction
MANUAL
Single Stage Snowthrower
521E Models
1695702 521E, Snowthrower
1737682-A Revision: A
07/2009
Thank you for purchasing this quality-built Snapper snow thrower. We’re pleased that you’ve placed your confi dence in the Snapper
Not for
Reproduction
brand. When operated and maintained according to the instructions in this manual, your Snapper product will provide many years of dependable service.
This manual contains safety information to make you aware of the hazards and risks associated with snow throwers and how to avoid them. This snow thrower is designed and intended only for snow throwing and is not intended for any other purpose. It is important that you read and understand these instructions throroughly before attempting to start or operate this equipment. This snow thrower requires fi nal assembly before use. Refer to the Quck Start Guide for instructions on fi nal assembly procedures. Follow the instructions completely. Save these instructions for future reference.
Snow Thrower
Revision
Serial Number
Engine
Model Number
Model Number
Date Purchased
The Illustrated Parts List for this machine can be downloaded from www.snapper.com. Please provide model and serial number when ordering replacement parts.
Snapper
Snapper Products 535 Macon St. McDonough, GA 30253 1-800-317-7833 Snapper.com
Copyright © 2009 Briggs & Stratton Power Products Group, LLC Milwaukee, WI, All rights reserved. Murray is a trademark of Briggs & Stratton Power Products Group, LLC Milwaukee, WI USA.
Revision
Serial Number
2
Table of Contents
Not for
Reproduction
Operator Safety .................................................................... 4
Assembly ............................................................................ 10
Remove Snowthrower from Carton ...................................................... 10
Handle Assembly .................................................................................. 10
Add Oil to the Engine ............................................................................ 11
Add Fuel to the Engine .......................................................................... 11
Before Operate the Snowthrower .......................................................... 12
Operation............................................................................ 13
Snowthrower and Engine Controls ....................................................... 13
Control Snow Discharge ....................................................................... 14
Snow Throwing ..................................................................................... 14
Stop Discharging Snow ........................................................................ 14
Move Forward ....................................................................................... 14
Before Starting the Engine .................................................................... 15
Stop the Engine .................................................................................... 15
Start the Engine .................................................................................... 15
Starting a Cold Engine .......................................................................... 15
Starting a Warm Engine ........................................................................ 16
Frozen Starter ....................................................................................... 16
Clear a Clogged Discharge Chute .......................................................... 16
Snow Throwing Tips ............................................................................. 16
Maintenance ....................................................................... 18
Customer Responsibilities .................................................................... 18
Emissions Control ................................................................................. 18
Engine Power Rating Information ......................................................... 18
After Each Use ...................................................................................... 19
Remove the Top Cover ......................................................................... 19
Lubricate Before Storage ...................................................................... 19
Adjust the Auger Control Cable ............................................................. 20
Remove the Belt Cover ......................................................................... 20
Replace the Auger Drive Belt ................................................................ 21
Replace the Auger ................................................................................. 22
Adjust the Brake Pad ............................................................................. 22
Replace the Spark Plug ......................................................................... 23
Prepare the Snowthrower for Storage .................................................. 23
Order Replacement Parts ...................................................................... 24
Trouble Shooting Chart ........................................................... 25
Warranty Statements .............................................................. 26
Specifi cations ...................................................................... 28
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Operator Safety
Not for
Reproduction
DANGER
AMPUTATION HAZARD
The discharge chute contains a rotating impeller to throw snow. Never clear or unclog thedischarge chute with your hands. Fingers can quickly become caught and traumatic amputation severe laceration will result. Always use a clean-out tool to clear or unclog the discharge chute.
DANGER
Hand contact with the rotating impeller inside the discharge chute is the most common cause of injury associated with snowthrowers.
This snowthrower is capable of amputating hands and feet, and throwing objects. Read and observe all the safety instructions in this manual. Failure to do so will result in death or serious injury.
Safety Alert Symbol and Signal Words
The safety alert symbol and signal word (DANGER, WARNING, CAUTION, or NOTICE) is used to indicate the likeli- hood and potential severity of personal injury and/or damage to the product. In addition, a hazard symbol may be used to represent the type of hazard.
DANGER indicates a hazard which, if not avoided, will
result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,
could result in minor or moderate injury.
Notice indicates a situation that could result in
damage to the product.
Hazard Symbols and Their Meanings
Safety Alert – Identifies safety information
about hazards that can result in personal injury.
Operator’s Manual – Read and understand before performing any activity or running equipment.
Keep a Safe
Rotating Impeller
Rotating Auger
Never Reach into Rotating Parts
Fire
Shock
Hot Surface
Shut off engine and remove spark plug connector before performing maintenance or repair work.
Ditance from Snowthrower
Rotating Gears
Thrown Objects
Explosion
Toxic Fumes
Recommended Ear Protection for Extended Use
WARNING
U.S.A. Models: Certain components in this product and its related accessories contain chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm. Wash hands after handling.
Certifi cation: This equipment meets the requirements of ANSI B71.3-2005 for snowthrowers.
U.S.A. Models: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
U.S.A. Models: Battery posts, terminals, and related accessories contain lead and lead components ­chemicals knownto the State of California to cause cancer and reproductive harm. Wash hands after handling.
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WARNING
WARNING
Operator Safety
Not for
Reproduction
Operating Symbols and Their Meanings
Oil
Fuel
On Off
Choke Off
Choke On
Stop
Slow
Fast
STOP
Foward
Nuetral
Reverse
Electric Start ­Engage (Down) & Disengage Up
Engine - Run
Engine - Stop
Read the Manual
DANGER
Read, understand, and follow all the
instructions on the snowthrower and in the operator’s manual before operating this unit.
Failure to observe the safet y instructions in this manual will result in death or serious injury.
Be thoroughly familiar with the controls and the proper use of the snow • thrower.
Make sure you are properly trained before operating the snowthrower.
Know how to stop the unit and disengage the controls quickly.
Never allow anyone to operate the snowthrower without proper • instruction.
Always follow the instructions in the operator’s manual, if the • snowthrower will be stored for an extende d period.
Maintain or replace safety and instruction labels as necessary.
Never attempt to make major repairs on the snowthrower unless you • have been properly trained. Improper servicing of the snowthrower can result in hazardous operation, equipment damage, and voiding of the product warranty.
Traction Control Engage (Down)
Auger Clutch
Discharge Chute (Left and Right)
Auger Control Engage (Down)
Chute Deflector (Up and Down)
Heated Hand Grips (High and Low)
Discharge Chute
DANGER
Discharge chute contains rotating impeller to throw snow. Never clear or unclog the discharge chute with your hands. Fingers can quickly become caught in the impeller. Always use a clean-out tool.
Failure to observe these safety instructions will result in traumatic amputation or severe laceration.
TO SAFELY CLEAR A CLOGGED DISCHARGE CHUTE DANGER: Hand contact with the rotating impeller inside the
discharge chute is the most common cause of injury associated with snow throwers. Never use your hands to clean out the discharge chute.
FOLLOW THESE INSTRUCTIONS:
1. Shut OFF the engine.
2. Wait 10 seconds to be sure the impeller blades have stopped rotating.
3. Always use a clean-out tool, not your hands.
Easy-Turn
Traction Control
TM
1
Free-Hand
Control
2
TM
NOTE: Not all control symbols shown on this page will appear on your snowthrower. See FEATURES AND CONTROLS section for the applicable symbols.
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Operator Safety
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Operation and Equipment Safety
DANGER
This snowthrower is only as safe as the operator. If it is misused, or not properly maintained, it can be dangerous. Remember you are responsible for your safety and that of those around you.
Keep the area of operation clear of all persons, particularly small • children and pets.
Thoroughly inspect the area where the snowthrower will be used and • remove all doormats, sleds, boards, wires, and other foreign objects.
Do not operate the snowthrower without wearing adequate winter • clothing.
Wear footwear that will improve footing on slippery surfaces.
Use caution to avoid slipping or falling especially when operating the • snowthrower in reverse.
Never operate the snowthrower without good visibility or light. Always • be sure of your footing, and keep a fi rm hold on the handles.
Do not clear snow across the face of slopes. Use extreme caution when • changing direction on slopes. Do not attempt to clear steep slopes.
Do not overload the machine capacity by attempting to clear snow too • quickly.
Never operate the snowthrower at high transport speeds on slippery • surfaces. Look behind the snowthrower and use care when operating in reverse.
Do not use the snowthrower on surfaces above ground level such as • roofs of residences, garages, porches, or other such structures or buildings.
Operators should evaluate their ability to operate the snowthrower safely • enough to protect themselves and others from injury.
The snowthrower is intended to remove snow only. Do not use the snow • thrower for any other purpose.
Do not carry passengers.
After striking a foreign object, shut OFF the engine, disconnect the cord • on electric motors, thoroughly inspect the snowthrower for any damage, and repair the damage before restarting and operating the snowthrower.
If the snowthrower vibrates abnormally, shut OFF the engine. Vibration • is generally a warning of trouble. See an authorized dealer if necessary for repairs.
For models equipped with electric starting motors, disconnect the power • cord after the engine starts.
Fuel Handling
DANGER
Fuel and its vapors are extremely fl ammable and explosive. Always handle fuel with extreme care.
Failure to observe these safety instructions can cause a fi re or explosion which will result in severe burns or death.
WHEN ADDING FUEL
Turn off engine and let cool at least 2 minutes before removing the fuel • cap and adding fuel.
Fill fuel tank outdoors or in a well ventilated area.
Do not overfi ll the fuel tank. To allow for the expansion of gasoline, do • not fi ll above the bottom of the fuel tank neck.
Keep fuel away from sparks, open fl ames, pilot lights, heat, and other • ignition sources.
Check fuel lines, cap, and fi ttings frequently for cracks or leaks. Replace • if necessary.
Use an approved fuel container.
If fuel spills, wait until it evaporates before starting engine.
WHEN STARTING ENGINE
Ensure that spark plug, muffl er, fuel cap, and air cleaner (if equipped) • are in place and secured.
Do not crank the engine with the spark plug removed.
If fuel is spilled, do not attempt to start the engine, but move the snow • thrower away from the area of the spill, and avoid creating any source of ignition, until the fuel vapors have dissipated.
Do not over-prime the engine. Follow the engine starting instructions in • this manual.
If the engine fl oods, set choke (if equipped) to OPEN/RUN position, • move throttle (if equipped) to FAST position and crank until engine starts.
WHEN OPERATING EQUIPMENT
Do not tip the snowthrower at an angle which causes the fuel to spill.
Do not choke the carburetor to stop the engine.
Never run the engine with the air cleaner assembly (if equipped) or the • air fi lter (if equipped) removed.
WHEN CHANGING OIL
If you drain the oil from the top oil fi ll tube, the fuel tank must be empty • or fuel can leak out and result in a fi re or explosion.
WHEN TRANSPORTING EQUIPMENT
Transport with fuel tank EMPTY, or with fuel shut-off valve OFF.
WHEN STORING GASOLINE OR EQUIPMENT WITH FUEL IN TANK
Store away from furnaces, stoves, water heaters, or other appliances • that have pilot light or other ignition source because they can ignite fuel vapors.
For models equipped with electric starting motors, disconnect the power • cord after the engine starts.
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Operator SafetyOperator Safety
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Reproduction
Moving Parts
DANGER
Keep hands, feet, and clothing away from rotating parts.Rotating parts can contact or entangle hands, feet, hair, clothing, or accessories.
Failure to observe these safety instructions will result in traumatic amputation or severe laceration.
Whenever cleaning, repairing, or inspecting the snowthrower, make sure • the engine is OFF, spark plug wire is disconnected, and all moving parts have stopped.
Do not put hands or feet near or under rotating parts. Keep clear of the • discharge opening at all times.
Never operate the snowthrower without proper guards, and other safety • devices in place and working.
Never leave the snowthrower unattended while engine is running. • Always disengage the auger and traction controls, stop engine, and remove keys.
Keep all loose clothing away from the front of the snowthrower and • auger. Scarves, mittens, dangling drawstrings, loose clothes, and pants can quickly become caught in the rotating device and amputation will occur. Tie up long hair and remove jewelry.
Run the machine a few minutes after discharging snow to prevent • freeze-up of the collector/impeller.
Disengage power to the collector/impeller when snowthrower is • transported or not in use.
Thrown Objects
DANGER
Objects can be picked up by auger and thrown from chute. Never discharge snow toward bystanders or allow anyone in front of the snowthrower. Failure to observe these safetyinstructions will result in death or serious injury.
Always wear safety glasses or eye shields while during operation, and • while performing an adjustment or repair.
Always be aware of the direction the snow is being thrown. Nearby • pedestrians, pets, or property may be harmed by objects being thrown.
Be aware of your environment while operating the snowthrower. • Running over items such as, gravel, doormats, newspapers, toys, and rocks hidden under snow, can all be thrown from the chute or jam in the auger.
Use extreme caution when operating on or crossing gravel drives, • walks, or roads.
Adjust the collector housing height to clear gravel or crushed rock • surface.
Never operate the snowthrower near glass enclosures, automobiles, • window wells, drop-offs, and the like without proper adjustment of the dischargechute angle.
Familiarize yourself with the area in which you plan to operate the snow • thrower. Mark off boundaries of walkways and driveways.
Children
DANGER
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the unit and the operating activity. Never assume that children will remain where you last saw them.
Keep children out of the area during operation. Children are often • attracted to the equipment. Be mindful of all persons present.
Be alert and turn unit off if children enter the area.
Never allow children to operate the unit.
Use extra care when approaching blind corners, shrubs, trees, or other • objects that may obscure vision. Children may be present.
Engine Safety
DANGER
Safe operation of the snowthrower requires the proper care and maintenance of the engine. Failure to observe the safety instructions in this manual will result in death or serious injury.
Disengage all clutches and shift into neutral before starting the engine.
Let the engine adjust to outdoor temperatures before starting to clear • snow.
Use a grounded three-wire plug-in for all snowthrowers equipped with • electric drive motors or electric starting motors.
DANGER
Safe operation of the snowthrower requires the proper care and maintenance of the engine. Failure to observe the safety instructions in this manual will result in death or serious injury.
Start and run engine outdoors.
Do not run the engine in an enclosed area, even if doors or windows are • open.
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Operator Safety
Not for
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Engine Safety (Continued)
WARNING
Starting engine creates sparking.
Sparking can ignite nearby fl ammable gases.
Explosion and fi re could result.
If there is natural or LP gas leakage in area, do not start engine.
Do not use pressurized starting fl uids because vapors are fl ammable.
WARNING
Running the engine produces heat. Engine parts, especially muffl er, become extremely hot.
Failure to observe these safety instructions could result in severe thermal burns on contact.
Never touch a hot engine or muffl er. Allow muffl er, engine cylinder, and • fi ns to cool before touching.
Remove debris from muffl er area and cylinder area.
Install and maintain in working order a spark arrester before using • equipment on forest-covered, grass-covered, or brush-covered unimproved land.
U.S.A. Models: It is a violation of California Public Resource Code Section 4442 to use or operate the engine on or near any forest­covered, brush-covered, or grass-covered land unless the exhaust system is equipped with a spark arrester meeting any applicable local or state laws. Other states or federal areas may have similar laws.
Maintenance and Storage
WARNING
This snowthrower must be properly maintained to ensure safe operation and performance. Failure to observe the safety instructions in this manual could result in death or serious injury.
When performing any maintenance or repairs on the snowthrower, shut • OFF the engine, disconnect spark plug wire, and keep the wire away from the plug to prevent someone from accidently starting the engine.
Check shear bolts and other hardware at frequent intervals for proper • tightness to be sure the snowthrower is in safe working condition.
Keep nuts and bolts tight and keep snowthrower in good condition.
Never tamper with safety devices. Check their proper operation regularly • and make necessary repairs if they are not functioning properly.
Components are subject to wear, damage, and deterioration. Frequently • check components and replace with recommended parts, when necessary.
Check control operation frequently. Adjust and service as required.
Use only factory authorized replacement parts when making repairs.
Always comply with factory specifi cations on all settings and • adjustments.
Only authorized service locations should be utilized for major service • and repair requirements.
Use only attachments and accessories approved by the factory (such as • wheel weights, counterweights, or cabs).
Never attempt to make any adjustments while the engine is running • (except when specifi cally recommended by the factory).
Do not allow grease or oil to contact the rubber friction wheel or the disc • drive plate. If the disc drive plate or friction wheel come in contact with grease or oil, damage to the rubber friction wheel will result.
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Safety Decals
Not for
Reproduction
This unit has been designed and manufactured to provide you with the safety and reliability you would expect from an industry leader in outdoor power equipment.
Although reading this manual and safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effectively, we have placed several safety labels on the unit to remind you of this important information while you are operating your unit.
All WARNING, CAUTION, and instructional messages on your unit should be carefully read and obeyed. Personal bodily injury can result when these instructions are not followed. The information is for your safety and it is important.
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5
The safety decals below are on your unit. If any of these decals are lost or damaged, replace them at once. See your local dealer for replacements. These labels are easily applied and will act as a constant visual reminder to you, and others who may use the equipment, to follow the safety instructions necessary for safe, effective, operation.
Note: Not all control symbols shown on this page will appear on your snowthrower. See FEATURES AND CONTROLS section for the applicable symbols.
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3
4
9
6
REF NO. PART NO. DESCRIPTION
1 - - - - - - *Decal, EPA, Mass 2 728046 Decal, Electric Start (EN/FR) 3 1742294 Decal, Dash Panel (EN/FR) 4 276063 Decal, Briggs & Stratton Logo 5 1737831 Decal, 521E 6 723023 Decal, Warning Hot Muffl er 7 723710 Decal, Auger Control 8 728042 Decal, Danger Chute
9 728043 Decal, Danger Auger, Foot
VIEW FROM REAR
2
1
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ASSEMBLY
Not for
Reproduction
Read and follow the assembly and adjustment instructions for your snowthrower. All fasten­ers are in the parts bag. Do not discard any parts or material until the unit is assembled.
WARNING: Before doing any assembly or maintenance to the snowthrower,
remove the wire from the spark plug.
NOTE: In this instruction book, left and right
describe the location of a part from the operator’s position behind the unit.
NOTE: Torque is measured in foot pounds (metric Nm). This measurement describes how tight a nut or bolt must be. The torque is measured with a torque wrench.
PARTS BAG CONTENTS
1 - Electric Start Cord (Not Shown) 1 - Owner’s Manual 1 - Fuel Stabilizer 1 - Container Oil 5W30
4. Cut down all four corners of the carton and lay the side panels flat.
5. Cut off the plastic bag that covers the snowthrower.
6. Hold onto the lower handle and pull the snowthrower off the carton.
CAUTION: DO NOT back over cables.
7. Remove the packing material from the handle as­ sembly.
HOW TO ASSEMBLE THE HANDLE
1. Remove the packing material from the upper and lower handles.
2. (Figure 1) Loosen the knobs (1) on each side of the handle (2).
3. Raise the upper handle (2) to the operating posi­ tion. Hold the upper handle (2) apart to prevent scratching the lower handle.
TOOLS REQUIRED FOR ASSEMBLY
1 − Knife
WARNING: Always wear safety glasses or eye shields while assembling the
snowthrower.
Figure 3 shows the snowthrower in the operating position.
References to the right or left hand side of the snow thrower are from the viewpoint of the operator’s position behind the unit.
HOW TO REMOVE THE SNOWTHROWER FROM THE CARTON
1. Locate and remove the container of oil.
2. Locate all parts that are packed separately and remove from the carton.
NOTE: Make sure the cables are not caught between the upper and lower handle.
4. Tighten the knobs.
1
2
1
Figure 1
3. Remove and discard the packing material from around the snowthrower.
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