Snapper L1226E (1695571), 1695571, 130887260 Owner’s Manual

Large Frame Snowthrower

1226 Nlodel

Mfg. No. Description 1695571 L1226E, Snowthrower, 130.887260

1736685

Revision 00

Rev. Date 07/2008

TP 191-4980-00-LW-N

TableofContents

CONTENTS:

Safety Rules & information

General ........................................................... 4

Training .......................................................... 6

Preparation ..................................................... 6

Operation ........................................................ 6

Children .......................................................... 7

Clearing a Clogged Discharge Chute ............. 7

Service, Maintenance and Storage ................ 7

Emissions ....................................................... 7

Decals ............................................................ 8

Safety Icons .................................................... 9

Identification Numbers .................................... 9

Assembly .......................................................... 10

Remove Packing Materials ........................... 11

Raise Handles and Check Cables ................ 11

Install Chute Rotator Control Handle ............ 11

Connect Shift Rod ........................................ 12

Assemble Chute and Rotator ....................... 12

Assemble Split Rod ...................................... 12

Connect Spout Rotator Brake Cable ............ 13

Remove Snowthrower from Crate ................ 13

Secure Cable and Final Checks ................... 14

Check Oil Level and Add Fuel ...................... 14

Read Manual Before Starting Engine ........... 14

Features, Controls, & Operation

Control Locations ......................................... 15

General Operation

Checks Before Each Start-Up ...................... 17

Starting Controls ........................................... 18

Starting the Engine ....................................... 19

Stopping the Engine ..................................... 20

Operating the Snowthrower .......................... 21

Clearing a Clogged Discharge Chute ........... 21

Ground Speed Selector ................................ 22

Engine Speed ............................................... 22

Deflector ....................................................... 22

Scraper Bar & Skid Shoes ............................ 22

Easy-Turn and Traction Drive Lock .............. 23

After Each Use ............................................. 24

Storage ......................................................... 24

Regular Maintenance

Schedule ...................................................... 25

Checking Tire Pressure ................................ 25

Auger Gear Case Lubrication ....................... 25

Lubrication .................................................... 26

Check/Lubricate Free-Hand Linkage .......... 27

Lubricate Auger Shaft Assembly .................. 27

Troubleshooting, Adjustments, & Service

Troubleshooting ............................................ 28

Auger Drive Cable Adjustment ..................... 30

Traction Drive Adjustment ............................ 30

Friction Disk Measurement .................................

Easy Turn Cable Adjustment ........................ 32

Belt Adjustment ............................................ 32

Shear Pin Replacement ............................... 33

Belt Guide Adjustment .................................. 33

Belt Replacement ......................................... 34

Specifications ................................................... 37

Parts & Accessories ....................................... 38

A WARNING

You must read, understand and comply with all safety and operating instructions in this manual before attempting to set-up and operate your

snowthrower. Failure to comply with all safety and operating

instructions can result in loss of machine control, serious personal injury to you and/or bystanders,

and risk of equipment and property damage. The triangle in the text signifies important cautions or warnings which must be followed.

A WARNING

Engine exhaust from this product contains chemi-

cals known, in certain quantities, to cause cancer,

birth defects, or other reproductive harm.

tll

Congratulations on purchasing a superior-quality piece of lawn and garden equipment. Our products are designed and manu-

factured to meet or exceed all industry standards for safety.

Power equipment is only as safe as the operator. If it is misused, or not properly maintained, it can be dangerous! Remember, you are responsible for your safety and that of those around you.

Use common sense, and think through what you are doing. If you are not sure that the task you are about to perform can be safely done with the equipment you have chosen, ask a professional: contact your local authorized dealer.

The operator's manual contains important safety information you need to be aware of BEFORE you operate your unit as well as DURING operation.

Safe operating techniques, an explanation of the product's features and controls, and maintenance information is included to help you get the most out of your equipment investment.

Be sure to completely read the Safety Rules and Information found on the following pages. Also completely read the Operation section.

DII

Tragic accidents can occur with children. Do not allow them anywhere near the area of operation. Children are often attracted to the unit and snowthrowing activ- ity. Never assume that children will remain where you last saw them. If there is a risk that children may enter the area where you are operating the unit, have another responsible adult watch them.

DO NOT ALLOW CHILDREN TO OPERATE THIS UNIT! This encourages them to come near the unit in the

future while it is running, and they could be seriously hurt. They may then approach the unit when you are not expecting it, and you may run over them.

SafetyRules&Infomati(m

M0vJflg

This equipment has many moving parts that can injure you or someone else. However, if you are standing in the operator's position, and follow all the rules in this book, the unit is safe to operate.

The auger and impeller have spinning parts that can amputate hands and feet. Do not allow anyone near the equipment while it is running! DO NOT clear the discharge chute by hand. If the chute becomes plugged, stop the engine, wait for all moving parts to stop, and clear the blockage with a clean-out tool or piece of

wood.

To help you, the operator, use this equipment safely, it is equipped with an operator-present safety system. Do NOT attempt to alter or bypass the system. See your dealer immediately if the system does not pass all the safety interlock system tests found in this manual.

Thrown 8C1$

This unit has a spinning auger and impeller. They pick up and throw snow and ice. Thrown debris could seriously injure a bystander. ALWAYS direct the discharge chute away from bystanders and prop- erty that could be damaged by flying debris. Be sure to clean up the area to be cleared BEFORE you start.

Do not allow anyone in the area while the unit is run- ning! If someone does enter the area, shut the unit off immediately until they leave.

Gasoline is extremely flammable. Its vapors are also extremely flammable and can travel to distant ignition sources. Gasoline must only be used as a fuel, not as a solvent or cleaner. It should never be stored any place

where its vapors can build up or travel to an ignition source

like a pilot light. Fuel belongs in an approved, plastic, sealed gas can, or in the snowthrower fuel tank with the cap securely closed. Spilled fuel needs to be cleaned up immediately.

Proper maintenance is critical to the safety and perfor- mance of your unit. Be sure to perform the maintenance procedures listed in this manual, especially periodically test- ing the safety system.

SafetyRules& Informtm

This machine is capable of amputating hands and feet and throwing objects. Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. The triangle _k in text signifies

important cautions or warnings which must be followed.

TRAINING

1. Read, understand, and follow all instructions on the machine and in the manuals before operating this

unit. Be thoroughly familiar with the controls and the proper use of the equipment. Know how to stop the

unit and disengage the controls quickly.

2. Never allow children to operate the equipment. Never allow adults to operate the equipment without

proper instruction.

3. Keep the area of operation clear of all persons, par-

ticularly small children and pets.

4. Exercise caution to avoid slipping or falling especially

when operating in reverse.

PREPARATION

1. Thoroughly inspect the area where the equipment is to be used and remove all doormats, sleds, boards,

wires, and other foreign objects.

2. Disengage all clutches before starting engine (motor).

3. Do not operate the equipment without wearing ade- quate winter outer garments. Wear footwear that will improve footing on slippery surfaces. Avoid loose fit-

ting clothing that can get caught in moving parts.

4. Handle fuel with care; it is highly flammable. (a) Use an approved fuel container. (b) Never add fuel to a running engine or hot engine. (c) Fill fuel tank outdoors with extreme care. Never

fill fuel tank indoors. Replace fuel cap securely and wipe up spilled fuel.

(d) Never fill containers inside a vehicle or on a truck

or trailer bed with a plastic liner. Always place con- tainers on the ground, away from your vehicle, before filling.

(e) When practical, remove gas-powered equipment

from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such on a trailer with

a portable container, rather than from a gasoline dis- penser nozzle. (f) Keep nozzle in contact with the rim of the fuel tank

or container opening at all times, until refueling is

complete. Do not use a nozzle lock-open device. (g) Replace gasoline cap securely and wipe up spilled

fuel.

(h) If fuel is spilled on clothing, change clothing imme- diately.

5. Use extension cords and receptacles as specified by the manufacturer for all units with electric drive motors or electric starting motors.

6. Adjust the collector housing height to clear gravel or crushed rock surfaces.

7. Never attempt to make any adjustments while the engine (motor) is running (except when specifically recommended by the manufacturer).

8. Let engine (motor) and machine adjust to outdoor

temperatures before starting to clear snow.

9. Always wear safety glasses or eye shields dur- ing operation or while performing an adjustment or repair to protect eye from foreign objects that may be

thrown from the machine.

OPERATION

1. Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.

2. Exercise extreme caution when operating on or crossing gravel drives, walks, or roads. Stay alert for

hidden hazards or traffic.

3. After striking a foreign object, stop the engine (motor),

remove the wire from the spark plug, disconnect

the cord on electric motors, thoroughly inspect the snowthrower for any damage, and repair the damage

before restarting and operating the snowthrower.

4. If the unit should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause.

Vibration is generally a warning of trouble.

5. Stop the engine (motor) whenever you leave the operating position, before unclogging the collector/

impeller housing or discharge guide, and when mak- ing any repairs, adjustments, or inspections.

6. When cleaning, repairing, or inspecting make cer- tain the collector/impeller and all moving parts have

stopped. Disconnect the spark plug wire and keep the wire away from the plug to prevent accidental

starting.

7. Do not run the engine indoors except for starting the engine or for transporting the snowthrower in or out of

the building. Open the outside doors; exhaust fumes are dangerous.

8. Exercise extreme caution when operating on slopes.

Do not attempt to clear steep slopes.

9. Never operate the snowthrower without proper guards plates, or other safety protective devices in

place and working.

10. Never direct the discharge toward people or areas where property damage can occur. Keep children

and others away.

11. Do not overload the machine capacity by attempting to clear snow at too fast a rate.

12. Never operate the machine at high transport speeds on slippery surfaces. Look behind and use care

when operating in reverse.

13. Disengage power to the collector/impeller when snowthrower is transported or not in use.

14. Use only attachments and accessories approved by the manufacturer of the snowthrower (such as wheel

weights, counterweights, or cabs).

15. Never operate the snowthrower without good visibility or light. Always be sure of your footing, and keep a

firm hold on the handles. Walk, never run.

16. Never touch a hot engine or muffler.

17. Never operate the snowthrower near glass enclo- sures, automobiles, window wells, drop-offs, and the

like without proper adjustment of the discharge angle.

18. Never direct discharge at bystanders or allow anyone

in front of the unit.

19. Never leave a running unit unattended. Always dis- engage the auger and traction controls, stop engine,

and remove keys.

20. Do not operate the unit while under the influence of alcohol or drugs.

Safety Rules & information

21. Keep in mind the operator is responsible for acci- dents occurring to other people or property.

22. Data indicates that operators, age 60 years and above, are involved in a large percentage of power equipment=related injuries. These operators should evaluate their ability to operate the unit safely enough

to protect themselves and others from injury.

23. DO NOT wear long scarves or loose clothing that could become entangled in moving parts.

24. Snow can hide obstacles. Make sure to remove all

obstacles from the area to be cleared.

CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the unit and the operating activity. Never assume that children

will remain where you last saw them.

1. Keep children out of the area and under the watchful care of another responsible adult.

2. Be alert and turn unit off if children enter the area.

3. Never allow children to operate the unit.

4. Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure

vision.

CLEARING A CLOGGED DISCHARGE CHUTE

Hand contact with the rotating impeller inside the dis- charge chute is the most common cause of injury associ-

ated with snowthrowers. Never use your hand to clean out the discharge chute.

To clear the chute:

1. SHUT OFF THE ENGINE.

2. Wait 10 seconds to be sure the impeller blades have stopped rotating.

3. Always use a clean out tool, not your hands.

8. Always follow the engine manual instructions for stor- age preparations before storing the unit for both short and long term periods.

9. Always follow the engine manual instructions for

proper start-up procedures when returning the unit to

service.

10. Keep nuts and bolts tight and keep equipment in good condition.

11. Never tamper with safety devices. Check their proper operation regularly and make necessary repairs if they are not functioning properly.

12.Components are subject to wear, damage, and dete-

rioration. Frequently check components and replace with manufacturer's recommended parts, when nec- essary.

13.Check control operation frequently. Adjust and ser- vice as required.

14. Use only factory authorized replacement parts when

making repairs.

15.Always comply with factory specifications on all set- tings and adjustments.

16.Only authorized service locations should be utilized for major service and repair requirements.

17. Never attempt to make major repairs on this unit

unless you have been properly trained. Improper ser- vice procedures can result in hazardous operation, equipment damage and voiding of manufacturer's warranty.

18.Check shear bolts and other bolts at frequent inter- vals for proper tightness to be sure the equipment is

in safe working condition.

EMISSIONS

1. Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth

defects, or other reproductive harm.

2. If available, look for the relevant Emissions Durability Period and Air Index information on the engine emis-

sions label.

SERVICE, MAINTENANCE, AND STORAGE

1. Check shear bolts and other bolts at frequent inter- vals for proper tightness to be sure the equipment is

in safe working condition.

2. Never store the machine with fuel in the fuel tank inside a building where ignition sources are present

such as hot water and spacer heaters, or clothes dry- ers. Allow the engine to cool before storing in any

enclosure.

3. Always refer to the operator's manual for impor-

tant details if the snowthrower is to be stored for an

extended period.

4. Maintain or replace safety and instruction labels as necessary.

5. Run the machine a few minutes after throwing snow

to prevent freeze-up of the collector/impeller.

6. Iffuel is spilled, do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated.

7. Always observe safe refueling and fuel handling prac-

tices when refueling the unit after transportation or

storage.

IGNITION SYSTEM

1. This spark ignition system complies with Canadian ICES-002.

Decals

DECALS

This unit has been designed and manufactured to provide you with the safety and reliability you would expect from an

industry leader in outdoor power equipment.

Although reading this manual and safety instructions it

contains will provide you with the necessary basic knowl- edge to operate this equipment safely and effectively, we have placed several safety labels on the unit to remind you

of this important information while you are operating your

unit.

All WARNING, CAUTION, and instructional messages on your unit should be carefully read and obeyed. Personal

bodily injury can result when these instructions are not fol- lowed. The information isfor your safety and it is important.

DECALS

Model L1228E

The safety decals below are on your unit. If any of these decals are lost or damaged, replace them at

once. See your local dealer for replacements. These labels are easily applied and will act as a constant

visual reminder to you, and others who may use the equip- ment, to follow the safety instructions necessary for safe, effective, operation,

NOTE: Engine operation and safety decals are supplied by the engine manufacturer.

Amputationhazard

.............................I

Part No. 728183 Important

Part No. 1716532

Auger Danger Decal

Over Adjustment

Part No. 1733033 - DANGER / WARNING

Main Dash Decal, North American, w/Easy Turn

Part No. 1733772 Shift Decal

Part No. 1733057 Discharge Chute

Danger Decal

. . before using the unU after storaqe Failure to hlbricate

.... Thelubficatior_points @o_u,ihere mustbelubricated ] iwith30 weight oilevery 1011oursofoperation and

in;t_cause amalfunction d the safety s#telll

Part No. 1733526

Lubrication Decal

Part No. 1733443 Chute Release

Part No. 725432 Belt Stretch &

fi_pJicity Manufacturing, inc.

_shi_gton, WJ53074-0997 USA

MODEL _X_X/XXX-XXXX XX XXX

llllllt_!llll Illlllllllllll

IlllWliilUJlllllJ_flj/JJ/J|JliilliJlll

SE._AL"0.XX_*X

When contacting your authorized dealer for replace=

ment parts, service, or information you MUST have these numbers.

Record your model name/number, manufacturer's iden= tification numbers, and engine serial numbers in the space provided for easy access, These numbers can be

found in the locations shown,

JdefltJfJcatJoflNumbers

Model Description Name/Number

NOTE: For location of engine identification numbers, refer to the engine owner's manual.

Unit MFG Number Unit SERIAL Number

Mower DeckMFG Number Mower Deck SERIAL Number

Dealer Name Date Purchased

Engine Make _Engine Model

Engine Type/Spec Engine C0de/Serial Number

AssemhJy

YOU WILL NEED:

* Utility knife * Unleaded fuel

* Tire pressure gauge * 1/2" deep socket wrench or combination

* 9/16" deep socket wrench or combination * 7/16" wrench

ITEMS INCLUDED:

b h

g k

Auger

Engage

Control

Traction

Chute Rotator Control

Split Rod

FuelCa

Chute

0il

Dipstick Clean-0ut

Tool

Parts Bag Contents

a 5/16"FlangeLockNuts,2 b 5/16"JamNut(thin),1 ¢ 3/8"FlangeNuts,2 d 5/16"LockNut,1 e 1/4"LockNuts,2

f ChuteRotatorControl

Handle,1 g 5/16" LockWasher,1 h 3/8"CarriageBolts,2

j 120VPowerCord,1

Figure 1

k ExtraShearPins,2

m ExtraCotterPins,2

n 5/16" CarriageBolts,2

p ZipTies,3 q IgnitionKeys,2 (1 pre-attachedtosnowthrower)

Items not shown above: Operator'sManual

IlhstratedPartsList

ProductRegistrationCard

EngineManual

FreshStart® FuelPreserver

Cartridge

Snowthrower - Assembled

Figure 2

DANGER

Contact with moving parts inside chute will cause serious injury or death. Shut off engine before unclogging discharge chute. Use clean=out tool,

not hands!

WARNING

Failure to read and follow the Operator's Manual and all operating instructions can result in seri- ous injury or death.

WARNING

Fuel and its vapors are flammable and explosive. Turn off engine and wait at least 2 minutes before refueling. Let spilled fuel evaporate before start- ing engine.

REMOVE PACKAGING MATERIALS

Note: Follow setup instructions in the order pre= sented.

1. Open carton completely by cutting each corner from top to bottom as shown in Figure 3.

Open small cardboard box behind snowthrower. Remove parts bag from inside chute. Remove manu- al packet. Ensure you have all "Items Included" prior to assembly.

Locate the operator's manual in the manual packet.

Always read and follow the instructions in the opera-

tot's manual. Proper care, performance tips, and safety information are located in this important docu-

ment.

RAISE HANDLES AND CHECK CABLES

Note: "Right" and "Left" are from the Operating Position.

Snowthrower - Shipping Position

AssemhJy

Figure 3

1. Cut orange zip ties that secure control cables to handle assembly. Be careful not to cut or damage the

control cables.

Rotate upper handle assembly (Figure 4A) up.

Slide large carriage bolts (A, Figure 4B) into lower holes and fasten with flange nuts. DO NOT TIGHTEN AT

THIS TIME.

Remove shipping tape from control levers. Make sure the "Z" bend ends of the control lever cables are

secured in the holes on the control levers (Figure 5).

Make sure auger engage control and traction control cables route over the top of cable buttons as shown.

Check that all cables can move freely and are not kinked.

7. Tighten upper and lower nuts in handle with a 1/2" wrench or deep socket (Figure 4B).

INSTALL CHUTE ROTATOR CONTROL HANDLE

1. Install thin jam nut (A, Figure 6) onto chute rotator rod. Install chute rotator control handle (B) onto chute rotator rod turning at least 10 full clockwise rotations.

Upper Handle Figure 4A

Assembly

Upper Handle Figure 4B Assembly

Control Lever Figure 5 Jam Nut Figure 6 Cables Installation

Align chute rotator control handle so it is facing for- ward and use a 5/8" wrench to tighten jam nut (A)

against chute rotator control handle (B).

3. Slide chute rotator control handle to the right.

AssemhJy

CONNECT SHIFT ROD

Connect shift rod (A, Figure 7) to shift lever (B) and secure with lock washer (C) and 5/16 lock nut (D). Tighten lock nut with a 1/2" wrench while preventing stud (E) from turning with a 7/16" wrench.

ASSEMBLE CHUTE AND ROTATOR

1. Bring chute from pallet to the left side of snowthrow- er.

2. Slide the chute base (A, Figure 8) onto the auger housing (B).

3. Slide support tube (C) on the carriage bolts (D).

4. Thread two 3/8" flange nuts (A, Figure 9) onto car- riage bolts and tighten with a 9/16" wrench.

ASSEMBLE SPLIT ROD

Take end of split rod (A, Figure 10) that is attached to top back side of chute assembly and align it to right side of split rod protruding from dash.

Insert two small carriage bolts (B) into square holes of split rod.

Install 1/4" lock nuts (C) and tighten hardware with a 7/16" wrench.

Connect Shift Rod

Chute and Rotator Assembly

Figure 7

Figure 8

Carriage Bolts Figure 9

Split Rod Assembly

Figure 10

CONNECT SPOUT ROTATOR BRAKE CABLE

1. Slide spout rotator brake cable (A, Figure 11) between dash and the handle cross bar as shown.

2. Slide rubber dust cover (B) off of plastic fitting as shown.

3. Place "Z" bend of cable (C) into hole of brake lever assembly (D).

4. Pull plastic fitting (A, Figue 12) behind bracket (B).

AssembJy

5. Slide chute rotator cable (A, Figure 13) between slot in bracket and push forward to lock in place.

6. Slide rubber dust cover (B) over plastic fitting.

REMOVE SNOWTHROWER FROM CRATE

1. Cut straps from between snowthrower and wood pal- let by wheels and auger.

2. Roll snowthrower off crate.

Spout Rotator Brake Cable Figure 11

Plastic Fitting Figure 12

Chute Rotator Cable

Figure 13

AssembJy

SECURE CABLE AND FINAL CHECKS

To prevent chute deflector cable from contacting tire, rotate chute all the way to the left and secure with zip ties (A, Figure 14). Secure cable to left handle (B) and to support tube (C), and secure speed selector cable to split rod (D).

2. Reduce tire pressure to 20 PSI. (Tires are over-inflat- ed for shipping purposes.)

3. Check that clean-out tool is attached to snowthrower. (See assembled figure.)

Always use a clean=out tool to clear clogged dis= charge chute. NEVER use your hands.

Locate two shear pins and cotter pins in parts bag. Place hardware in compartment labeled "Replacement Shear Bolt Storage" located on unit

behind chute.

CHECK OIL LEVEL AND ADD FUEL

Secure Cables Figure 14

Note: Engine is shipped with oil. See Engine Manual for complete engine oil specifications and mainte= nance requirements.

1. Remove oil dipstick (A, Figure 15). Check oil level. Oil level should be between FULL and ADD marks.

Reinstall oil dipstick.

2. Remove fuel cap (B). Following the three-step instructions on the Fresh Start card, snap the fuel preserver cartridge into the bottom of the fuel fill cap.

NOTICE: Do not use E22 or E85 fuel. NOTICE: Do not mix oil with fuel.

DANGER

Fuel and its vapors are flammable and explosive. Turn off engine and wait at least 2 minutes before refueling. Let spilled fuel evaporate before start- ing engine.

3. Add clean, fresh, UNLEADED fuel with a minimum 87 octane. Leave a minimun of one inch of space at top

of tank for fuel expansion. Reinstall fuel cap.

Check Oil Level

Figure 15

READ MANUAL BEFORE STARTING ENGINE

Follow procedures and safety instructions in Operator's and Engine Manuals.

DANGER

Contact with moving parts inside chute will cause serious injury or death. Shut off engine before unclogging discharge chute. Use clean=out tool,

not hands!

WARNING

Failure to read and follow the Operator's Manual and all operating instructions can result in serious injury or death.

Features,Controls,&Operation

CONTROL LOCATIONS

The information below briefly describes the function of individual controls. Starting, stopping, and driving require the combined use of several controls applied in specific sequences. To learn what combination and sequence of controls to use for various tasks see the

OPERATION section.

IMPORTANT NOTE

Please take a moment and familiarize yourself with the name, location, and function of these controls so that you will better understand the safety and operating instruc- tions provided in this manual,

Control Locations

Figure 16

Features & Controls

1,2.. Speed Selector

Selects forward speeds 1-6 and reverse speeds 1-2. No neutral position or gate is required, since the traction drive design automatically provides "neutral" (no forward or reverse movement), whenever the Drive Control is

released.

_'_ Traction Control / Free Hand TM

Engages traction drive to wheels when depressed. Also locks auger control when depressed simultaneously. Releasing the traction control lever releases the Free Hand TM auger control lock and stops the drive wheels and auger.

Lock

_ Auger Control

Engages the auger/impeller when depressed. Releasing the control stops the auger/impeller.

_ Chute Direction Control

Push the lever forward to unlock the rotator control. Moving the lever to the left will turn the spout to the left

side and moving the lever to the right will rotate the spout to the right side. Releasing the lever locks the spout in position.

M Remote Deflector Control

(_) Starter

Electric Start: Depressing the starter button activates the electric starter. The electric start button operates on 12+11Models): Pulling the recoil handle cranks the engine.

J_ Fuel

Fuel tank filler cap (see illustration). Note: The fuel shut

off valve is located under the fuel tank or on the front of the engine, Close the valve when the snowthrower is

not in use. Open the valve before starting, Leave a min- imun of one inch of space at top of tank for fuel expan-

sion.

I":-_--Primer Button

When pressed, the primer button provides initial fuel to help start a cold engine. Normally, pressing the primer button twice will provide enough fuel to start a cold engine.

'_ "lliFThrottle Lever (Optional)

Controls engine speed. Move toward the hare icon for faster engine speed, move toward the turtle icon for slower engine speed. Move the throttle all the way to STOP the engine. Set the throttle to FAST (hare icon) for operation.

Chute Deflector: Locks chute deflector in desired posi- tion. Tilting the chute deflector UP provides a higher stream and greater distance, while tilting the deflector DOWN provides a lower stream and less distance.

•_O_' Easy Turn TM Control

Easy Turn Control: Engaging the Easy Turn TM lever releases the left wheel to allow easy turning in tight areas. Releasing the control automatically engages both

drive wheels for full traction. Traction Lock Pins: (1100 Series Only) The right trac-

tion wheel can be completely released using the lock- ing pin (see Figure 9). This allows the unit to be easily moved with the engine off.

Stop Switch (Optional)

Turn the switch to the ON position to operate the engine, Turn the switch to the OFF position to stop the engine,

Engine Key

The engine key prevents the engine from being started. The key must be fully inserted into the key slot for the unit to start, The key can also be used to stop the engine by pulling the key out of the key slot.

I",1 Choke Knob

The choke knob adjusts the air/fuel mixture, and is used to help start a cold engine by providing a richer mixture. Once the engine is warm and running smoothly, the choke knob should be set to the off position to provide a

normal air/fuel mix.

=D Headlight (Select Models, Not Pictured)

The headlight is on at all times when the engine is run- ning.

OperstJon

GENERAL OPERATION

CHECKS BEFORE EACH START=UP

1. Make sure all safety guards are in place and all nuts, bolts and clips are secure.

2. Check to make sure that the clean-out tool is attached to the auger housing. Do not operate the

machine without the clean-out tool properly stored on

the auger housing.

3. Check the engine oil level. See your engine owner's manual for procedure and specifications.

4. Check to make sure spark plug wire is attached and spark plug is tightened securely. If necessary, torque spark plug to 15 ft. Ibs.

5. Check the fuel supply. Leave a minimun of one inch

of space at top of tank for fuel expansion. See your

engine owner's manual for fuel recommendations.

6. Check the scraper bar to make sure it is set at the desired height. Adjust the skid shoes if necessary.

7. Check the drive control (B, Figure 21), and auger control (C) for proper operation. If adjustment is required, see the service section for procedures.

8. Check the chute direction control (D, Figure 21) for proper operation. The discharge chute should rotate

freely in both directions. See the service section for

adjustment procedures and troubleshooting.

9. Check the chute deflector (E, Figure 21) for proper

operation. The deflector should pivot freely up and

down.

10. Position the chute at the desired starting direction and set the deflector at the desired angle.

11. Check the speed selector (A, Figure 21) for smooth

operation. The control must move freely into each

speed position gate and remain in position when released. If the speed selector does not move freely into all forward and reverse speed positions, contact

your local authorized dealer for assistance.

WARNING

This unit is a "two=stage" snowthrower. The first stage is the auger, which feeds the snow

back into the impeller housing. The second stage

is the impeller, which throws the snow out the discharge chute. If bodily contact is made with the auger or impeller when they are rotating, severe personal injury will occur.

To avoid injury, keep others and yourself away from the auger and the discharge chute whenever the engine is running. Read and follow all of the safety rules and warnings in this manual.

DANGER

Do not clean out discharge chute with hands. Contact with moving parts inside chute will cause serious injury. Use clean out tool provided with machine. Use the following procedure to

remove objects or clear the chute:

1. Stop the engine. Remove the key.

2. Wait 10 seconds to be sure the auger/impeller blades have stopped rotating.

3. Always use the clean-out tool. DO NOT use your hands.

WARNING

For your safety, operation on slopes should be in an up and down direction only. If it becomes

necessary to move across the face of a slope, use caution and do not blow snow. Be very careful when changing direction on a slope.

Proper winter footwear is recommended for the operator to help prevent slipping. Never attempt to clean snow from excessively steep slopes. The

maximum slope for any operation is 17.7% (10°).

WARNING

Gasoline is highly flammable and must be hart=

died with care. Never fill the tank when the engine

is hot or running. Always move outdoors to fill the tank. Keep snowthrower and gasoline away from open flame or spark.

(Jperstion

CHECK THE OiL (BEFORE STARTING

ENGINE)

NOTE: The engine was shipped from the factory filled

with oil. Check the level of the oil. Add oil as needed.

1. Makesurethe unit is level. Usea high quality detergentoil classified "ForServiceSG, SH,SJ, SL, or higher".

2. Removetheoil fiii cap/dipstick (A, Figure17)andwipewith a cleancloth.

3. insertthe oil fill cap/dipstick and turn clockwiseto tighten.

4. Removethe oil fill cap/dipstick and checkthe oil.

NOTE: Do not check the level of the oil while the

engine runs.

5. If necessary,add oil until the oil reachesthe FULLmark on the oil fill cap/dipstick. Do not add too much oil.

6. Tighten the oil fill cap/dipstick securelyeachtime you checkthe oil level.

NOTE: For extreme cold operating conditions of

-18°C (0°F) and below, use a synthetic 5W30 motor oil for easier starting.

NOTE: S.A.E. 5W30 motor oil may be used to make

starting easier in areas where the temperature is =7°C (20°F) to =18°C (0°F). Synthetic 5W30 is acceptable for all temperatures. DO NOT mix oil with gasoline. See

chart for Oil Recommendations.

TEMPERATURE TYPE OF OIL

-18°C (0°F) and above S.A.E.5W30 All tem0peratures Synthetic 5W30

SAE VISCOSITY GRADES

°F

°C -30 -20 -10 0 10

FiLL THE FUEL TANK

This engine is certified to operateon gasoline.ExhaustEmission Control System: EM (Engine Modifications).

Fillthe fuel tank with fresh, clean,unleaded regular, unleaded premium, or reformulated automotive gasolinewith a minimum of 85 octanealong with afuel stabilizer(follow instructions on fuel stabilizer package).DO NOT use leadedgasoline. We

recommendthat fuel stabilizer be addedto the fuel eachtime that gasoline is addedto the fuel tank.

NOTE: Winter grade gasoline has higher volatility

to improve starting. Be certain container is clean

and free from rust or other foreign particles. Never use gasoline that may be stale from long periods of storage in the container.

Check the Oil

Figure 17

BEFORE STOPPING THE ENGINE Runthe enginefor a few minutesto help dry off anymoisture

on the engine. TO STOP ENGINE

Operstion

1. Pushthe stop switch (A, Figure 18) to the OFFposition.

2. Pull out the safety key (A, Figure19).

TO START ENGINE

Besure that engineoil is at FULLmark onthe oil fill cap/ dipstick (A, Figure 16).The snowthrower engine is equipped with anA.C.electric starterand recoil starter. Beforestarting the engine,be certain that you have readthefollowing

information. If enginefloods, set the choketo the 0PEN/RUNposition and

crank until the enginestarts.

Stop Engine Figure 18 Safety Key Figure 19

(Jperstion

TO START A COLD ENGINE

1. Besureauger drive andtraction driveclutch leversare in the disengaged(RELEASED) position.

2. Pushthestop switch (A, Figure 20).

3. Pushinthe safety key (B).

4. Rotatethe choke knob (E) to the CHOKEposition.

5. (Electric Start) Hug the power cord intothestarter motor (A, Figure21) onthe engine. Plugthe other end of power cord intoa three-hole, grounded 120 volt, ACrecep-

tacle.

6. Pushthe primer button (C, Figure20) two times if en- gine is cold. (Do not prime awarm engine.)

7. (Electric Start) Connectthe power cord to the engine and depressthe starter button (B, Figure21). To pro- long the life of the starter, do not crank for morethan 5

seconds ata time. Wait one minute betweenstarts to allow the starter motor to cool.

8. (Recoil Start) Slowly pull the recoil starter handle (D, Figure20) until resistanceis felt andthen pull rapidlyto start the engine. Do not allow the recoil starter handle to snapback.Slowly return the recoil starter handle.

9. If the engine doesnot start in 5 or 6 tries, See"Difficult Starting" in the TROUBLESHOOTINGCHART.

10. Allow the engineto warm up for severalminutes. Asthe engine warms up, adjustthe choke control (E) toward the RUNposition. Wait until the engine runs smoothly be- fore eachchoke adjustment.

11. (Electric Start) First disconnect power cord from recep- tacle.Then, disconnect the power cord from the switch

box.

if after following the preceding instructions, your engine fails to

start, havethe enginechecked by aJohn Deeredealer.

Starting with Cord Handle

Figure 20

TO START A WARM ENGINE

If restartinga warm engine after a short shutdown, leavethe choke lever in the off position and do not push the primer but- ton. If the enginefails to start, follow the Cold Start instruc-

tions.

Starting with Electric Start

Figure 21

OperstJon

OPERATING THE SNOWTHROWER

1. Rotate the discharge chute to the desired direction.

2. Set the speed selector to the desired forward speed.

3. Fully press and hold the auger engage control (C, Figure 22) on the right-hand grip to begin auger rota-

tion. Releasing the auger engage control will disen- gage the auger--unless the Free=Hand TM Control

has been activated (See Step 5 below).

4. Fully press and hold the traction & Free-Hand TM Control lever (B, Figure 22) on the left-hand grip

to engage the traction drive and begin moving the

snowthrower. To disengage the traction drive, com- pletely release the lever.

When BOTH levers are depressed, the Free-Hand TM

Control is activated. This allows Auger Engage Control to be released -- YET AUGER ROTATION

WILL CONTINUE -- until the Free=Hand TM Control

is released.

6. Select forward or reverse speeds as needed using

the Speed Selector (A, Figure 22). Release both con- trol levers before changing drive speeds.

A WARNING

When BOTH levers are depressed, the Free= Hand TM Control is activated. This allows Auger Engage Control to be released m YET AUGER

ROTATION WILL CONTINUE m until the Free= Hand TM Control is released.

CLEARING A CLOGGED DISCHARGE CHUTE

IMPORTANT NOTE

Hand contact with the rotating auger/impeller inside the discharge chute is the most common cause of injury associated with snowthrowers. DO NOT use your hand to clean out the discharge

chute.

To clear the chute:

1. Stop the engine. Remove the key.

2. Wait 10 seconds to be sure the auger/impeller blades have stopped rotating.

3. Always use the clean-out tool. DO NOT use your hands.

Controls (From Operator's Position) Figure 22

OperstJon

GROUND SPEED SELECTOR

Use the speed selector (A, Figure 22) to control the drive speed of the snowthrower. There are six forward speeds and two reverse speeds.

Use the lower speeds to blow deep or wet snow. Use the higher speeds to blow light snow or to drive the snow- thrower without blowing snow.

To change speeds, release the auger control lever (B, Figure 22), then move the speed selector to the desired setting. Fully depress the control levers to resume.

ENGINE SPEED

Always run the snowthrower at full throttle.

DEFLECTOR

The distance of the discharged snow is mainly controlled by the position of the deflector. (Engine speed also affects distance of discharge.) The more the deflector is

tilted UP, the farther snow will be thrown.

1. Push the remote deflector control (E, Figure 22) to the left to UNLOCK the control. Sliding the control forward will put the deflector to the maximum throw-

ing position (A, Figure 23). Sliding the control back-

wards to decrease the throwing distance.

2. Release the control to LOCK in place when the desired angle has been chosen.

Remote Deflector Control

Figure 23

SCRAPER BAR & SKID SHOES

On smooth surfaces such as concrete or asphalt, the scraper bar (A, Figure 24) should scrape the surface. On surfaces such as gravel, the scraper bar should be high enough so that it will not pick up gravel or debris.

The height of the scraper bar (A) is controlled by raising or lowering the skid shoes (B).

1. To raise the scraper bar height, rest the scraper bar (A) on a strip of wood equal in thickness to the desired height.

2. Make sure the scraper bar is parallel to the ground surface.

3. Loosen the skid shoe nuts (C) and let the skid shoes (B) drop to the surface.

4. Tighten the nuts (C), making sure the skid shoes are adjusted equally and are parallel to the surface.

5. To lower the height of the scraper bar, raise the skid shoes. Or adjust scraper bar by loosening the attach- ment bolts and sliding scraper bar down.

6. If the scraper bar becomes worn, it can be replaced by removing the hardware attaching it to the

snowthrower.

Skid Shoe Adjustment Figure 24

Operation

FULL TRACTION

Both Wheels Drive

Easy Turn TM

Lever

Released

EASY TURN TM TRACTION

Easy Turn TM

Lever Engaged

Left Wheel Freewheels,

Right Wheel Drives

Easy Turn Control

EASY TURN TM FREEWHEELING AND TRACTION DRIVE LOCK

While Clearing Snow:

For easy turning when using the snowthrower, squeeze the Easy Turn TM lever (Figure 25). Engaging the Easy Turn TM lever releases the left traction wheel but allows the right wheel to continue driving (Figure 25). Releasing the Easy Turn 7Mlever automatically engages

both drive wheels for full traction.

NOTE: The Easy Turn TM lever will be more difficult to activate under a heavy load. Activate the lever before beginning a turn.

When Pushing the Snowthrower:

(Units without Easy Turn) For easy turning when pushing the snowthrower, dis-

engage the right wheel using the traction lock pin (See Figure 26).

1. Turn the unit off, remove the engine key, and discon- nect the spark plug wire.

Figure 25

Traction Drive Lock

To DISENGAGE the traction drive lock, insert the Traction Lock Pin (A, Figure 26) through the outer

hole in the right axle. The unit can now be pushed

with minimal resistance.

3. To ENGAGE the traction drive lock, align the hole in the hub with the inner hole in the axle, and install the

Traction Lock Pin (B).

NOTE: Be sure both wheels are locked (locking pin in inner hole) when clearing snow.

Figure 26

OperstJon

AFTER EACH USE

Normal use of the snowthrower may result in a build-up of packed snow in and around the starter cord housing and around engine controls. Heat from the engine will usually prevent the snow from freezing solid while the unit is running, but after the engine is shut down, some snow may continue melting from engine heat, and later

freeze around some moving parts as the unit cools. After each period of use, follow these steps to prevent

freeze-up caused by ice formation in and around the

engine controls and external parts.

1. Before shutting off the engine, pull the starter rope out 2 - 3 times, and allow it to rewind slowly. This will

help clear packed snow from the starter cord area.

Allow the engine to run for several minutes.

2. Stop the engine by moving the stop switch (See Figure 17) down, turn the stop switch to the off posi-

tion or by pulling out the engine key.

, Brush snow and ice from the snowthrower. Be sure

to clear engine and snowthrower controls, discharge

chute, and chute rod gears, clutch cable areas, and anywhere else snow has accumulated.

4. Always remove the engine key and store in a safe place to prevent unauthorized use.

5. If the snowthrower is kept in a cold shelter, fill the fuel tank to prevent condensation. Do not store near

sparks or flame.

NOTE: The Engine Owner's Manual contains further information on preventing ice formation and freeze=up.

STORAGE

WARNING

Never store the unit (with fuel) in an enclosed, poorly ventilated structure. Fuel vapors can trav-

el to an ignition source (such as a furnace, water

heater, etc.) and cause an explosion. Fuel vapor is also toxic to humans and animals.

Before you store your unit for the off-season, read the Maintenance and Storage instructions in the Safety Rules section, then perform the following steps:

• Perform engine maintenance and storage measures listed in the engine owner's manual. This includes

draining the fuel system, or adding stabilizer to the fuel (do not store a fueled unit in an enclosed struc- ture - see Warning).

Before starting the unit after it has been stored:

• Check all fluid levels. Check all maintenance items.

• Perform all recommended checks and procedures

found in the engine owner's manual.

• Allow the engine to warm up for several minutes before use.

WARNING

Never store the unit, with gasoline in engine

or fuel tank, in a heated shelter or in enclosed, poorly ventilated enclosures. Gasoline fumes may

reach an open flame, spark or pilot light (such as a furnace, water heater, clothes dryer, etc.) and cause an explosion.

Handle gasoline carefully. It is highly flammable and careless use could result in serious fire dam-

age to your person or property. Drain fuel into an approved container outdoors

away from open flame or sparks.

MAINTENANCE SCHEDULE

RegularMaintenance

Maintenance Required

Check/Lubricate Free-Hand Linkage. Lubricate snowthrower.

Check tire pressure. Change engine oil.*+

Clean or replace spark plug.+ Check drive linkage/belt tension.

Lubricate Axle Shafts. Check auger gear case lubrication.**

Lubricate Auger Shaft.***

* Changeoriginal oil after two hoursof operation. ** Check oil level each fall and spring. + See your engine Owner's Manual.

***Lubricate each fall and spring.

Frequency Notes

10 Hours 10W Oil 10 Hours 10W Oil and Grease

Monthly 20 psi (1,38 bar)

50 Hours See Engine Manual

Yearly See Engine Manual

4-6 Hours See Page 28

Yearly Lithium Grease

25 Hours Benalene Grease

10 Hours Lithium Grease

CHECKING TIRE PRESSURE

The air pressure in each tire (Figure 27) should be equal

for both tires for best performance. Be sure to keep caps

on valves to prevent entry of debris into the valve stem

when tires are filled.

Size PSi

15 x 5.0-6 20 16 x 4.8-8 14

bar

1,38 ,96

AUGER GEAR CASE LUBRICATION

1. Place the snowthrower on a level surface.

2. Remove the pipe plug (A, Figure 28).

3. Check the lubricant level. Itshould be level with the lower edge of the plug opening. If not, add Benalene

grease.

4. Re-install pipe plug, and tighten securely.

Checking Tire Pressure Figure 27

Auger Lubrication Figure 28

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