Snapper 1694602 9247E, 11694602 9247E, 1694589 9560E, 1694597 9560M, 1694606 E9247 User Manual

...
OPERATOR’S MANUAL
Large Frame Snowthrowers
960 Models
Mfg. No. Description
1694602 9247E, 9HP Snowthrower 1694589 9560E, 9.5HP Snowthrower 1694597 9560M, 9.5HP Snowthrower (CE) 1694606 E9247, 9HP Snowthrower (CE)
1060 Models
Mfg. No. Description
1694590 1060E, 10HP Snowthrower 1694598 1060M, 10HP Snowthrower (CE)
1070 Models
Mfg. No. Description
1694603 10287E, 10HP Snowthrower 1694607 E10287, 10HP Snowthrower (CE)
1170 Models
Mfg. No. Description
1694591 1170E, 11HP Snowthrower 1694599 1170M, 11HP Snowthrower (CE)
1180 Models
Mfg. No. Description
1694604 11327E, 11HP Snowthrower 1694608 E11327, 11HP Snowthrower (CE)
1280 Models
Mfg. No. Description
1694592 1280E, 12HP Snowthrower 1694600 1280M, 12HP Snowthrower (CE)
1290 Models
Mfg. No. Description
1694605 12387E, 12HP Snowthrower 1694609 E12387, 12HP Snowthrower (CE)
1390 Models
Mfg. No. Description
1694593 1390E, 13HP Snowthrower 1694601 1390M, 13HP Snowthrower (CE)
1727040
Revision 01
Rev. Date 5/2004
TP 100-4059-01-LW-S
Table of Contents
1
CONTENTS:
Safety Rules & Information
Training ............................................................2
Preparation ......................................................2
Operation.........................................................2
Children ...........................................................3
Clearing a Clogged Discharge Chute ..............3
Service, Maintenance and Storage .................3
Emissions ........................................................3
Decals..............................................................5
Safety Icons.....................................................6
Identification Numbers........................................7
Features, Controls, & Operation
Control Locations.............................................8
General Operation
Checks Before Each Start-Up .......................10
Starting the Engine ........................................11
Starting Controls............................................11
Operating The Snowthrower..........................12
Clearing a Clogged Discharge Chute ............12
Ground Speed Selector .................................12
Engine Speed ................................................12
Deflector ........................................................13
Scraper Bar & Skid Shoes.............................13
Easy-Turn and Traction Drive Lock................14
After Each Use ..............................................15
Storage ..........................................................15
Regular Maintenance
Schedule........................................................16
Checking Tire Pressure .................................16
Auger Gear Case Lubrication ........................16
Lubrication .....................................................17
Check / Lubricate Free-Hand Linkage...........18
Lubricate the Auger Shaft & Assembly..........18
Troubleshooting, Adjustments, & Service
Troubleshooting .............................................20
Speed Selector Adjustment ...........................22
Auger Drive Tension ......................................22
Traction Drive Tension ...................................23
Manual Discharge Chute Adjustment ............24
Electric Discharge Chute Adjustment ............24
Easy Turn Cable Adjustment .........................25
Shear Pin Replacement.................................25
Belt Replacement ..........................................26
Specifications ....................................................28
Replacement Parts & Accessories ................. 29
WARNING
You must read, understand and comply with all safety and operating instructions in this manual before attempting to set-up and operate your snowthrower.
Failure to comply with all safety and operating instructions can result in loss of machine control, serious personal injury to you and /or bystanders, and risk of equipment and property damage. The triangle in the text signifies important cautions or warnings which must be followed.
WARNING
Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects, or other reproductive harm.
2
This machine is capable of amputating hands and feet. Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. The triangle in text signifies important cautions or warnings which must be followed.
Safety Rules & Information
TP-600-3606-02-LW-UV
TRAINING
1. Read, understand, and follow all instructions on the machine and in the manuals before operating this unit. Be thoroughly familiar with the controls and the proper use of the equipment. Know how to stop the unit and disengage the controls quickly.
2. Never allow children to operate the equipment. Never allow adults to operate the equipment without proper instruction.
3. Keep the area of operation clear of all persons, partic­ularly small children and pets.
4. Exercise caution to avoid slipping or falling especially when operating in reverse.
PREPARATION
1. Thoroughly inspect the area where the equipment is to be used and remove all doormat, sleds, boards, wires, and other foreign objects.
2. Disengage all clutches and shift into neutral before starting engine (motor).
3. Do not operate the equipment without wearing ade­quate winter outer garments. Wear footwear that will improve footing on slippery surfaces.
4. Handle fuel with care; it is highly flammable. (a) Use an approved fuel container. (b) Never add fuel to a running engine or hot engine. (c) Fill fuel tank outdoors with extreme care. Never fill fuel tank indoors. Replace fuel cap securely and wipe up spilled fuel. (d) Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place con­tainers on the ground, away from your vehicle, before filling. (e) When practical, remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such on a trailer with a portable container, rather than from a gasoline dis­penser nozzle. (f) Keep nozzle in contact with the rim of the fuel tank or container opening at all times, until refueling is complete. Do not use a nozzle lock-open device. (g) Replace gasoline cap securely and wipe up spilled fuel. (h) If fuel is spilled on clothing, change clothing imme­diately.
5. Use extension cords and receptacles as specified by the manufacturer for all units with electric drive motors or electric starting motors.
6. Adjust the collector housing height to clear gravel or crushed rock surfaces.
7. Never attempt to make any adjustments while the engine (motor) is running (except when specifically recommended by the manufacturer).
8. Let engine (motor) and machine adjust to outdoor temperatures before starting to clear snow.
9. Always wear safety glasses or eye shields during operation or while performing an adjustment or repair to protect eye from foreign objects that may be thrown from the machine.
OPERATION
1. Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.
2. Exercise extreme caution when operating on or crossing gravel drives, walks, or roads. Stay alert for hidden hazards or traffic.
3. After striking a foreign object, stop the engine (motor), remove the wire from the spark plug, disconnect the cord on electric motors, thoroughly inspect the snowthrower for any damage, and repair the damage before restarting and operating the snowthrower.
4. If the unit should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibration is generally a warning of trouble.
5. Stop the engine (motor) whenever you leave the operating position, before unclogging the collector/impeller housing or discharge guide, and when making any repairs, adjustments, or inspec­tions.
6. When cleaning, repairing, or inspecting make certain the collector/impeller and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the plug to prevent accidental starting.
7. Do not run the engine indoors except for starting the engine or for transporting the snowthrower in or out of the building. Open the outside doors; exhaust fumes are dangerous.
8. Exercise extreme caution when operating on slopes. Do not attempt to clear steep slopes.
9. Never operate the snowthrower without proper guards, plates, or other safety protective devices in place and working.
10. Never direct the discharge toward people or areas where property damage can occur. Keep children and others away.
11. Do not overload the machine capacity by attempting to clear snow at too fast a rate.
12. Never operate the machine at high transport speeds on slippery surfaces. Look behind and use care when operating in reverse.
13. Disengage power to the collector/impeller when snowthrower is transported or not in use.
14. Use only attachments and accessories approved by the manufacturer of the snowthrower (such as wheel weights, counterweights, or cabs).
15. Never operate the snowthrower without good visibility or light. Always be sure of your footing, and keep a firm hold on the handles. Walk, never run.
16. Never touch a hot engine or muffler.
17. Never operate the snowthrower near glass enclo­sures, automobiles, window wells, drop-offs, and the like without proper adjustment of the discharge angle.
18. Never direct discharge at bystanders or allow anyone in front of the unit.
19. Never leave a running unit unattended. Always disen­gage the auger and traction controls, stop engine, and remove keys.
20. Do not operate the unit while under the influence of alcohol or drugs.
3
8. Always follow the engine manual instructions for stor­age preparations before storing the unit for both short and long term periods.
9. Always follow the engine manual instructions for proper start-up procedures when returning the unit to service.
10. Maintain or replace safety and instruction labels as necessary.
11. Keep nuts and bolts tight and keep equipment in good condition.
12. Never tamper with safety devices. Check their proper operation regularly and make necessary repairs if they are not functioning properly.
13. Components are subject to wear, damage, and dete­rioration. Frequently check components and replace with manufacturer’s recommended parts, when nec­essary.
14. Check control operation frequently. Adjust and ser­vice as required.
15. Use only factory authorized replacement parts when making repairs.
16. Always comply with factory specifications on all set­tings and adjustments.
17. Only authorized service locations should be utilized for major service and repair requirements.
18. Never attempt to make major repairs on this unit unless you have been properly trained. Improper ser­vice procedures can result in hazardous operation, equipment damage and voiding of manufacturer’s warranty.
19. Check shear bolts and other bolts at frequent inter­vals for proper tightness to be sure the equipment is in safe working condition.
EMISSIONS
1. Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects, or other reproductive harm.
2. If available, look for the relevant Emissions Durability Period and Air Index information on the engine emis­sions label.
Safety Rules
21. Keep in mind the operator is responsible for acci­dents occurring to other people or property.
22. Data indicates that operators, age 60 years and above, are involved in a large percentage of power equipment-related injuries. These operators should evaluate their ability to operate the unit safely enough to protect themselves and others from injury.
23. DO NOT wear long scarves or loose clothing that could become entangled in moving parts.
24. Snow can hide obstacles. Make sure to remove all obstacles from the area to be cleared.
CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the unit and the operating activity. Never assume that children will remain where you last saw them.
1. Keep children out of the area and under the watchful care of another responsible adult.
2. Be alert and turn unit off if children enter the area.
3. Never allow children to operate the unit.
4. Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
CLEARING A CLOGGED DISCHARGE CHUTE
Hand contact with the rotating impeller inside the dis­charge chute is the most common cause of injury associ­ated with snowthrowers. Never use your hand to clean out the discharge chute. To clear the chute:
1. SHUT OFF THE ENGINE.
2. Wait 10 seconds to be sure the impeller blades have stopped rotating.
3. Always use a clean out tool, not your hands.
SERVICE, MAINTENANCE, AND STORAGE
1. Check shear bolts and other bolts at frequent inter­vals for proper tightness to be sure the equipment is in safe working condition.
2. Never store the machine with fuel in the fuel tank inside a building where ignition sources are present such as hot water and spacer heaters, or clothes dry­ers. Allow the engine to cool before storing in any enclosure.
3. Always refer to the operator’s manual for important details if the snowthrower is to be stored for an extended period.
4. Maintain or replace safety and instruction labels as necessary.
5. Run the machine a few minutes after throwing snow to prevent freeze-up of the collector/impeller.
6. If fuel is spilled, do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated.
7. Always observe safe refueling and fuel handling prac­tices when refueling the unit after transportation or storage.
4
Decals
5
Part No. 7071880 Discharge Chute Danger Decal
Part No. 1727207 Discharge Chute Danger Decal
Part No. 1727208 Auger Danger Decal
Part No. 1726945 - WARNING / Main Dash Decal, North American Tube Handle Models
1726947
Traction
Disengage
Traction Engage
Free Hand
Unlocked
Easy-Turn
Drive Locked
Easy-Turn Drive Released
Free Hand
Locked
AVOID SERIOUS INJURY OR DEATH
• Read the operator's manual for operating and safety instructions.
• Do not defeat the safety features of control. They are for your protection.
• Keep machine properly maintained and serviced with all shields, guards, and protective devices in place.
• Never allow children to operate snowthrower.
• Keep area of operation clear of all persons, especially children.
• Always direct discharge chute so as to avoid injury to persons or damage to property.
• Stop engine and disconnect spark plug wire before servicing the unit.
• When traction and auger controls are depressed, the Free Hand™ control is activated. This allows the auger control to be released, yet auger rotation will continue until the Free Hand control is released.
WARNING
Auger
Disengage
Auger
Engage
Part No. 1726947 - WARNING / Main Dash Decal, North American Channel Handle Models
Part No. 1727022 - WARNING / Main Dash Decal, CE Tube Handle Models
Part No. 1716532 Auger Danger Decal
DECALS
This unit has been designed and manufactured to pro­vide you with the safety and reliability you would expect from an industry leader in outdoor power equipment.
Although reading this manual and safety instructions it contains will provide you with the necessary basic knowl­edge to operate this equipment safely and effectively, we have placed several safety labels on the unit to remind you of this important information while you are operating your unit.
All WARNING, CAUTION, and instructional messages on your unit should be carefully read and obeyed. Personal bodily injury can result when these instructions are not followed. The information is for your safety and it is important.
The safety decals below are on your unit.
If any of these decals are lost or damaged, replace them at once. See your local dealer for replacements.
These labels are easily applied and will act as a constant visual reminder to you, and others who may use the equipment, to follow the safety instructions necessary for safe, effective, operation.
NOTE: Engine operation and safety decals are supplied by the engine manufacturer.
NORTH AMERICAN MODEL DECALS
CE MODEL DECALS
Part No. 1722867
Lubrication Decal
(Tube Handle Models)
1727024
Part No. 1727024 - WARNING / Main Dash Decal, CE Channel Handle Models
Part No. 1726946 Auger Control Decal Tube Handle Models
1727023
Part No. 1727023 Auger Control Decal Tube Handle Models
Part No. 1722867
Lubrication Decal
(Tube Handle Models)
Free Hand
Easy-Turn
Free Hand
Unlocked
Locked
Traction
Traction
Disengage
Engage
1726945
Drive
Locked
Easy-Turn
Drive
Released
• Read the operator's manual for operating and safety instructions.
• Do not defeat the safety features of control. They are for your protection.
• Keep machine properly maintained and serviced with all shields, guards, and protective devices in place.
• Never allow children to operate snowthrower.
• Keep area of operation clear of all persons, especially children.
WARNING
AVOID SERIOUS INJURY OR DEATH
• Always direct discharge chute so as to avoid injury to persons or damage to property.
• Stop engine and disconnect spark plug wire before servicing the unit.
• When traction and auger controls are depressed, the Free Hand™ control is activated. This allows the auger control to be released, yet auger rotation will continue until the Free Hand control is released.
Auger
Engage
Auger
Disengage
1726946
1727022
Safety Icons
6
WARNING: READ OPERATOR’S MANUAL.
Read and understand the Operator’s Manual before using this machine.
DANGER: THROWN OBJECTS.
This machine is capable of throwing objects and debris. Keep bystanders away.
WARNING: REMOVE KEY BEFORE SERVICING.
Remove the key, disconnect spark plug wire, and consult technical litera­ture before performing repairs or maintenance.
WARNING: DISMEMBERMENT.
This machine can amputate limbs. Keep bystanders and children away when engine is running.
DANGER: DISMEMBERMENT.
The auger can amputate limbs. Keep hands and feet away from auger and rotating parts.
DANGER: DISMEMBERMENT.
The impeller can amputate limbs. Stop the engine, remove the key, and disconnect spark plug wire before clearing the discharge chute or per­forming service work. Keep hands and feet away from impeller and rotat­ing parts.
SAFETY ICONS
Identification Numbers
7
When contacting your authorized dealer for replace­ment parts, service, or information you MUST have these numbers.
Record your model name/number, manufacturer’s identi­fication numbers, and engine serial numbers in the space provided for easy access. These numbers can be found in the locations shown.
NOTE: For location of engine identification numbers, refer to the engine owner’s manual.
CE Models: Place the extra copy of the identification tag in the manual
Mfg. No.: 169XXXX
Serial No.: XXXXX kW: XXX Engine RPM XXXX LpA: XXX dB(A) Vibration: XXX m/s²
2002
dB(A)
Port Washington, WI USA 53074-0997
Simplicity Mfg. Inc.
SSAAMMPPLLEE
SSAAMMPPLLEE
North American Models
CE Models
ENGINE REFERENCE DATA
Model Description Name/Number
Unit MFG
Number
PRODUCT REFERENCE DATA
Unit SERIAL Number
Dealer Name
Date Purchased
Engine Make
Engine Type/Spec
Engine Model
Engine Code/Serial Number
Mower Deck MFG Number
Mower Deck SERIAL
Number
Mfg. No.: 169XXXX
Serial No.: XXXXX kW: XXX Engine RPM XXXX LpA: XXX dB(A) Vibration: XXX m/s²
2002
dB(A)
Port Washington, WI USA 53074-0997
Simplicity Mfg. Inc.
CE IDENTIFICATION TAG MARKINGS
A. Manufacturer’s Identification Number
B. Manufacturer’s Serial Number C. Power Rating in Kilowatts D. Maximum Engine Speed in Rotations per Minute
E. Manufacturer’s Address
F. Year of Manufacture G. CE Compliance Logo H. Mass of Unit in Kilograms
I. Sound Power in Decibels ***
J. Sound Pressure at Operator’s Position in Decibels **
K. Vibration*
This unit complies with European Harmonized Lawn Mower Standard EN 836, European Machinery Directive 98/37/EC, and European EMC Directive 89/336/EC
* Tested according to EN 836:1997/A2:2001, EN 1032:
1996, EN 1033:1995
** Tested according to EN836:1997/A2:2001
*** Tested according to 2000/14/EC
A
B
C
D
J
K
E
F
G
H
I
CE Models: Place copy of Identification Tag here.
Identification Numbers
8
Features, Controls, & Operation
CONTROL LOCATIONS
The information below briefly describes the function of individual controls. Starting, stopping, and driving require the combined use of several controls applied in specific sequences. To learn what combination and sequence of controls to use for various tasks see the OPERATION section.
Speed Selector
Selects forward speeds 1-5 and reverse speeds 1-2. No neutral position or gate is required, since the traction drive design automatically provides "neutral" (no forward or reverse movement), whenever the Drive Control is released.
Traction Control / Free Hand™ Lock
Engages traction drive to wheels when depressed. Also locks auger control when depressed simultaneously. Releasing the traction control lever releases the Free Hand™ auger control lock and stops the drive wheels.
Please take a moment and familiarize yourself with the name, location, and function of these controls so that you will
better understand the safety and operating instructions provided in this manual.
Electric Rotator Model
Manual Rotator Model
1,2..
1,2..
Features & Controls
9
Fuel
Fuel tank filler cap (see illustration). Note: The fuel shut off valve is located under the fuel tank or on the front of the engine. Close the valve when the snowthrower is not in use. Open the valve before starting.
Primer Button
When pressed, the primer button provides initial fuel to help start a cold engine. Normally, pressing the primer button twice will provide enough fuel to start a cold engine.
Throttle Lever
Controls engine speed. Move toward the hare icon for faster engine speed, move toward the turtle icon for slower engine speed. Move the throttle all the way to STOP to stop the engine. Set throttle to FULL/FAST (hare icon) for operation.
Engine Key
The engine key prevents the engine from being started. The key must be fully inserted into the key slot for the unit to start. The key can also used to stop the engine by pulling the key out of the key slot.
Choke Knob
The choke knob adjusts the air/fuel mixture, and is used to help start a cold engine by providing a richer mixture. Once the engine is warm and running smoothly, the choke knob should be set to the off position to provide a normal air/fuel mix.
Grip Warmers (Select Models)
The optional grip warmers are powered when the engine is running and have three settings: low, off, and high.
Headlight (Select Models, Not Pictured)
For use in low sunlight - early morning and evening. The headlight is on at all times when the engine is running.
Auger Control
Engages the auger/impeller when depressed. Releasing the control stops the auger/impeller.
Chute Direction Control
Models with Electric Chute Rotator: Depressing the
chute rotator switch rotates the chute left or right.
Models with Manual Chute Rotator: Turning the crank rotates the discharge chute to desired position.
Remote/Regular Deflector Control
Regular (Knob) Chute Deflector: Locks chute deflector in desired position. Tilting the chute deflector UP provides a higher stream and greater distance, while tilting the deflector DOWN provides a lower stream and less dis­tance.
Remote Chute Deflector: Twist the knob to unlock the chute deflector. Pull or push the knob to change the deflector angle. UP provides a higher stream and greater distance, while tilting the deflector DOWN pro­vides a lower stream and less distance.
Easy Turn™ Control
Easy Turn Control: Engaging the Easy Turn™ lever
releases the right wheel to allow easy turning in tight areas. Releasing the control automatically engages both drive wheels for full traction.
Traction Lock Pins: The right traction wheel can be completely released using the locking pin (see Figure 7). This allows the unit to be easily moved with the engine off.
Starter
Electric Start (If Equipped): Depressing the starter but-
ton activates the electric starter. The electric start button operates on 120 Volts AC, which is provided by connec­tion to the extension cord provided with units equipped with this feature. Connect this extension cord ONLY to a properly grounded 3 prong electrical outlet.
Recoil Starter (All Models): Pulling the recoil handle cranks the engine.
Loading...
+ 22 hidden pages