Snapper 1694511, 1694613, 1694610, 1694612, 1694614 Operator's Manual

...
OPERATOR’S
MANUAL
Coronet / 2400 / RE 200 Series
13HP Hydro Riders
Mfg. No. Description
1694610 Coronet, 13HP 1694612 Coronet, 13HP (CE) 1694613 2413H, 13HP 1694614 2413H, 13HP (CE) 1694615 RE1330, 13HP 1694616 RE1330, 13HP (CE) 1695508 Coronet, 13HP 1695509 RE1330, 13HP 2690244 Coronet, 13HP & 30” Mower 2690246 Coronet, 13HP & 30” Mower (CE) 2690247 2413H, 13HP & 30” Mower 2690248 2413H, 13HP & 30” Mower (CE) 2690249 RE1330, 13HP & 30” Mower 2690250 RE1330, 13HP & 30” Mower (CE) 2690800 Coronet, 13HP & 30” Mower 2690801 RE1330, 13HP & 30” Mower
16HP Hydro Riders
Mfg. No. Description
1694611 Coronet, 16HP 1695510 Coronet, 16HP 2690245 Coronet, 16HP & 34” Mower 2690802 Coronet, 16HP & 34” Mower
30” Mower Decks
Mfg. No. Description
1692543 30” Mower Deck 1694053 30” Mower Deck 1694511 30” Mower Deck (CE) 1694537 30” Mower Deck
34” Mower Decks
Mfg. No. Description
1692545 34” Mower Deck 1694191 34” Mower Deck
1726959
Revision E
Rev. Date 10/2008
TP10004528
THIS PAGE INTENTIONALLY BLANK
(FOR PLACEMENT ONLY - DO NOT PRINT)
2
3
Table of Contents
Troubleshooting, Adjustments & Service .......25
Troubleshooting the Rider.....................................25
Troubleshooting the Mower ..................................26
Seat Adjustment....................................................27
Steering Gear Adjustment.....................................27
Steering Wheel Adjustment ..................................27
Brake Adjustment..................................................28
Blade Brake Adjustment .......................................28
Mower Adjustments ..............................................29
Battery Charging ...................................................31
Rider Drive Belt Replacement...............................32
Mower Belt Replacement......................................32
Specifications ....................................................33
Parts & Accessories..........................................34
NOTE: In this manual, “left” and “right” are referred to as seen from the operating position.
Safety Rules & Information.................................4
Identification Numbers........................................9
Safety Decals .....................................................10
Features & Controls ..........................................12
Control Functions..................................................12
Safety Interlock System ........................................14
Operating the Rider...........................................14
General .................................................................14
Adding Fuel...........................................................14
Checks Before Starting .........................................14
Brake Pedal Operation..........................................15
Starting The Engine ..............................................15
Selecting Ground & Engine Speed .......................16
Stopping the Rider ................................................16
Operating the Mower ............................................16
Mowing in Reverse ...............................................17
Attachment Operation in Reverse.........................17
Pushing the Rider by Hand ..................................17
Mower Removal and Installation...........................18
Storage .................................................................19
Regular Maintenance ........................................20
Maintenance Schedule .........................................20
Checking Tire Pressures.......................................20
Raising the Seat Deck ..........................................21
Adding Fuel...........................................................21
Fuel Filter ..............................................................21
Oil & Filter Change................................................21
Check / Change Air FIlter......................................21
Replace Spark Plug ..............................................21
Lubrication ............................................................22
Battery Maintenance .............................................23
Cleaning the Battery and Cables ..................23
Lubricate Rear Axle Shafts ...................................23
Servicing the Mower Blades .................................24
4
Safety Rules & Information
Operating Safety
Congratulations on purchasing a superior-quality piece of lawn and garden equipment. Our products are designed and manufactured to meet or exceed all industry standards for safety.
Power equipment is only as safe as the operator. If it is misused, or not properly maintained, it can be dangerous! Remember, you are responsible for your safety and that of those around you.
Use common sense, and think through what you are doing. If you are not sure that the task you are about to perform can be safely done with the equipment you have chosen, ask a professional: contact your local authorized dealer.
Read the Manual
The operator’s manual contains important safety information you need to be aware of BEFORE you operate your unit as well as DURING operation.
Safe operating techniques, an explanation of the product’s features and controls, and maintenance information is included to help you get the most out of your equipment investment.
Be sure to completely read the Safety Rules and Information found on the following pages. Also completely read the Operation section.
Children
Tragic accidents can occur with children. Do not allow them anywhere near the area of operation. Children are often attracted to the unit and mowing activity. Never assume that children will remain where you last saw them. If there is a risk that children may enter the area where you are mowing, have another responsible adult watch them.
DO NOT GIVE CHILDREN RIDES ON THIS UNIT! This encourages them to come near the unit in the future while it is running, and they could be seriously hurt. They may then approach the unit for a ride when you are not expecting it, and you may run over them.
Reverse
Do not mow in reverse unless absolutely necessary. Always look down and behind before and while traveling in reverse even with the mower blades disengaged.
5
Safety Rules and Information
Slope Operation
You could be seriously injured or even killed if you use this unit on too steep an incline. Using the unit on a slope that is too steep or where you don’t have adequate traction can cause you to lose control or roll over.
A good rule of thumb is to not operate on any slope you cannot back up (in 2-wheel drive mode). You should not operate on inclines with a slope greater than a 3.5 foot rise over a 20 foot length. Always drive up and down slopes: never cross the face.
Also note that the surface you are driving on can greatly impact stability and control. Wet grass or icy pavement can seriously affect your ability to control the unit.
If you feel unsure about operating the unit on an incline, don’t do it. It’s not worth the risk.
Moving Parts
This equipment has many moving parts that can injure you or someone else. However, if you are seated in the seat properly, and follow all the rules in this book, the unit is safe to operate.
The mower deck has spinning mower blades that can amputate hands and feet. Do not allow anyone near the equipment while it is running!
To help you, the operator, use this equipment safely, it is equipped with an operator-present safety system. Do NOT attempt to alter or bypass the system. See your dealer immediately if the system does not pass all the safety interlock system tests found in this manual.
Thrown Objects
This unit has spinning mower blades. These blades can pick up and throw debris that could seriously injure a bystander. Be sure to clean up the area to be mowed BEFORE you start mowing.
Do not operate this unit without the entire grass catcher or discharge guard (deflector) in place.
Also, do not allow anyone in the area while the unit is running! If someone does enter the area, shut the unit off immediately until they leave.
Fuel and Maintenance
Gasoline is extremely flammable. Its vapors are also extremely flammable and can travel to distant ignition sources. Gasoline must only be used as a fuel, not as a solvent or cleaner. It should never be stored any place where its vapors can build up or travel to an ignition source like a pilot light. Fuel belongs in an approved, plastic, sealed gas can, or in the tractor fuel tank with the cap securely closed. Spilled fuel needs to be cleaned up immedi­ately.
Proper maintenance is critical to the safety and performance of your unit. Be sure to perform the maintenance procedures listed in this manual, espe­cially periodically testing the safety system.
6
Safety Rules & Information
GENERAL OPERATION
1. Read, understand, and follow all instructions in the manual and on the unit before starting.
2. Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.
3. Only allow responsible adults, who are familiar with the instructions, to operate the unit (local regulations can restrict operator age).
4. Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade(s).
5. Be sure the area is clear of other people before mow­ing. Stop the unit if anyone enters the area.
6. Never carry passengers.
7. Do not mow in reverse unless absolutely necessary. Always look down and behind before and while travel­ling in reverse.
8. Never direct discharge material toward anyone. Avoid discharging material against a wall or obstruc­tion. Material may ricochet back toward the operator. Stop the blade(s) when crossing gravel surfaces.
9. Do not operate the machine without the entire grass catcher, discharge guard (deflector), or other safety devices in place.
10. Slow down before turning.
11. Never leave a running unit unattended. Always disen­gage the PTO, set parking brake, stop engine, and remove keys before dismounting.
12. Disengage blades (PTO) when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge guard.
13. Operate the machine only in daylight or good artificial light.
14. Do not operate the unit while under the influence of alcohol or drugs.
15 Watch for traffic when operating near or crossing
roadways.
16. Use extra care when loading or unloading the unit into a trailer or truck.
17. Always wear eye protection when operating this unit.
18. Data indicates that operators, age 60 years and above, are involved in a large percentage of power equipment-related injuries. These operators should evaluate their ability to operate the equipment safely enough to protect themselves and others from injury.
19. Follow the manufacturer’s recommendations for wheel weights or counterweights.
20. Keep in mind the operator is responsible for accidents occurring to other people or property.
21. All drivers should seek and obtain professional and practical instruction.
22. Always wear substantial footwear and trousers. Never operate when barefoot or wearing sandals.
23. Before using, always visually check that the blades and blade hardware are present, intact, and secure. Replace worn or damaged parts.
24. Disengage attachments before: refueling, removing an attachment, making adjustments (unless the adjustment can be made from the operator’s posi­tion).
25. When the machine is parked, stored, or left unattend­ed, lower the cutting means unless a positive mechanical lock is used.
26. Before leaving the operator’s position for any reason, engage the parking brake (if equipped), disengage the PTO, stop the engine, and remove the key.
27. To reduce fire hazard, keep the unit free of grass, leaves, & excess oil. Do not stop or park over dry leaves, grass, or combustible materials.
28. It is a violation of California Public Resource Code Section 4442 to use or operate the engine on or near any forest-covered, brush-covered, or grass-covered land unless the exhaust system is equipped with a spark arrester meeting any applicable local or state laws. Other states or federal areas may have similar laws.
Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment.
This mowing deck is capable of amputating hands and feet and throwing objects.
The triangle in text signifies important cautions or warnings which must be followed.
TRANSPORTING AND STORAGE
1. When transporting the unit on an open trailer, make sure it is facing forward, in the direction of travel. If the unit is facing backwards, wind lift could damage the unit.
2. Always observe safe refueling and fuel handling prac­tices when refueling the unit after transportation or storage.
3. Never store the unit (with fuel) in an enclosed poorly ventilated structure. Fuel vapors can travel to an ignition source (such as a furnace, water heater, etc.) and cause an explosion. Fuel vapor is also toxic to humans and animals.
4. Always follow the engine manual instructions for storage preparations before storing the unit for both short and long term periods.
5. Always follow the engine manual instructions for proper start-up procedures when returning the unit to service.
6. Never store the unit or fuel container inside where there is an open flame or pilot light, such as in a water heater. Allow unit to cool before storing.
7
Safety Rules and Information
CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the unit and the mowing activity. Never assume that children will remain where you last saw them.
1. Keep children out of the mowing area and under the watchful care of another responsible adult.
2. Be alert and turn unit off if children enter the area.
3. Before and during reverse operation, look behind and down for small children.
4. Never carry children, even with the blade(s) off. They may fall off and be seriously injured or interfere with safe unit operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.
5. Never allow children to operate the unit.
6. Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
EMISSIONS
1. Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects, or other reproductive harm.
2. Look for the relevant Emissions Durability Period and Air Index information on the engine emissions label.
IGNITION SYSTEM
1. This spark ignition system complies with Canadian standard ICES-002.
SLOPE OPERATION
Slopes are a major factor related to loss-of-control and tip­over accidents, which can result in severe injury or death. Operation on all slopes requires extra caution. If you can­not back up the slope or if you feel uneasy on it, do not operate on it.
Control of a walk-behind or ride-on machine sliding on a slope will not be regained by the application of the brake. The main reasons for loss of control are: insufficient tire grip on the ground, speed too fast, inadequate braking, the type of machine is unsuitable for its task, lack of awareness of the ground conditions, incorrect hitching and load distrib­ution.
1. Mow up and down slopes, not across.
2. Watch for holes, ruts, or bumps. Uneven terrain could overturn the unit. Tall grass can hide obstacles.
3. Choose a slow speed so that you will not have to stop or change speeds while on the slope.
4. Do not mow on wet grass. Tires may loose traction.
5. Always keep unit in gear especially when traveling down slopes. Do not shift to neutral and coast down­hill.
6. Avoid starting, stopping, or turning on a slope. If tires lose traction, disengage the blade(s) and proceed slowly straight down the slope.
7. Keep all movement on slopes slow and gradual. Do not make sudden changes in speed or direction, which could cause the machine to rollover.
8. Use extra care while operating machines with grass catchers or other attachments; they can affect the stability of the unit. Do not use on steeps slopes.
9. Do not try to stabilize the machine by putting your foot on the ground (ride-on units).
10. Do not mow near drop-offs, ditches, or embank­ments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
11. Do not use grass catchers on steep slopes.
12. Do not mow slopes you cannot back up them.
13. See your authorized dealer/retailer for recommenda­tions of wheel weights or counterweights to improve stability.
14. Remove obstacles such as rocks, tree limbs, etc.
15. Use slow speed. Tires may lose traction on slopes even through the brakes are functioning properly.
16. Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
TOWED EQUIPMENT (RIDE-ON UNITS)
1. Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.
2. Follow the manufacturer’s recommendations for weight limit for towed equipment and towing on slopes.
3. Never allow children or others in or on towed equip­ment.
4. On slopes, the weight of the towed equipment may cause loss of traction and loss of control.
5. Travel slowly and allow extra distance to stop.
6. Do not shift to neutral and coast down hill.
WARNING
Never operate on slopes greater than 17.6 percent (10°) which is a rise of 3-1/2 feet (106 cm) vertically in 20 feet (607 cm) horizontally.
When operating on slopes use additional wheel weights or counterweights. See your dealer/retailer to determine which weights are available and appropriate for your unit.
Select slow ground speed before driving onto slope. In addition to front weights, use extra caution when operating on slopes with rear-mounted grass catchers.
Mow UP and DOWN the slope, never across the face, use caution when changing directions and DO NOT START OR STOP ON SLOPE.
8
Safety Rules & Information
SERVICE AND MAINTENANCE
Safe Handling of Gasoline
1. Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
2. Use only approved gasoline containers.
3. Never remove the gas cap or add fuel with the engine running. Allow the engine to cool before refueling.
4. Never fuel the machine indoors.
5. Never store the machine or fuel container where there is an open flame, spark, or pilot light such as near a water heater or other appliance.
6. Never fill containers inside a vehicle or on a truck bed with a plastic bed liner. Always place containers on the ground away from your vehicle before filling.
7. Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possi­ble, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dis­penser nozzle.
8. Keep nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is com­plete. Do not use a nozzle lock-open device.
9. If fuel is spilled on clothing, change clothing immedi­ately.
10. Never over-fill the fuel tank. Replace gas cap and tighten securely.
11. Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
12. If fuel is spilled, do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated.
13. Replace all fuel tank caps and fuel container caps securely.
Service & Maintenance
1. Never run the unit in an enclosed area where carbon monoxide fumes may collect.
2. Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.
3. Never tamper with safety devices. Check their proper operation regularly and make necessary repairs if they are not functioning properly.
4. Keep unit free of grass, leaves, or other debris build­up. Clean up oil or fuel spillage. and remove any fuel­soaked debris. Allow machine to cool before storage.
5. If you strike an object, stop and inspect the machine. Repair, if necessary, before restarting.
6. Never make adjustments or repairs with the engine running.
7. Check grass catcher components and the discharge guard frequently and replace with manufacturer’s rec­ommended parts, when necessary.
8. Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.
9. Check brake operation frequently. Adjust and service as required.
10. Maintain or replace safety and instructions labels, as necessary.
11. Do not remove the fuel filter when the engine is hot as spilled gasoline may ignite. Do not spread fuel line clamps further than necessary. Ensure clamps grip hoses firmly over the filter after installation.
12. Do not use gasoline containing METHANOL, gasohol containing more than 10% ETHANOL, gasoline addi­tives, or white gas because engine/fuel system dam­age could result.
13. If the fuel tank must be drained, it should be drained outdoors.
14. Replace faulty silencers/mufflers.
15. Maintain or replace safety and instruction labels as necessary.
16. Use only factory authorized replacement parts when making repairs.
17. Always comply with factory specifications on all set­tings and adjustments.
18. Only authorized service locations should be utilized for major service and repair requirements.
19. Never attempt to make major repairs on this unit unless you have been properly trained. Improper ser­vice procedures can result in hazardous operation, equipment damage and voiding of manufacturer’s warranty.
20. On multiple blade mowers, take care as rotating one blade can cause other blades to rotate.
21. Do not change engine governor settings or over­speed the engine. Operating the engine at excessive speed can increase the hazard of personal injury.
22. Disengage drive attachments, stop the engine, remove the key, and disconnect the spark plug wire(s) before: clearing attachment blockages and chutes, performing service work, striking an object, or if the unit vibrates abnormally. After striking an object, inspect the machine for damage and make repairs before restarting and operating the equip­ment.
23. Never place hands near the moving parts, such as a hydro pump cooling fan, when the tractor is running. (Hydro pump cooling fans are typically located on top of the transaxle).
24. Units with hydraulic pumps, hoses, or motors: WARN­ING: Hydraulic fluid escaping under pressure may have sufficient force to penetrate skin and cause seri­ous injury. If foreign fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result. Keep body and hands away from pin holes or nozzles that eject hydraulic fluid under high pressure. Use paper or cardboard, and not hands, to search for leaks. Make sure all hydraulic fluid con­nections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system. If leaks occur, have the unit serviced imme­diately by your authorized dealer.
25. WARNING: Stored energy device. Improper release of springs can result in serious personal injury. Springs should be removed by an authorized techni­cian.
26. Models equipped with an engine radiator: WARNING: Stored energy device. To prevent serious bodily injury from hot coolant or steam blow-out, never attempt to remove the radiator cap while the engine is running. Stop the engine and wait until it is cool. Even then, use extreme care when removing the cap.
9
Identification Numbers
Tractor ID Tag
ENGINE REFERENCE DATA
Model Description Name/Number
Unit MFG Number
PRODUCT REFERENCE DATA
Unit SERIAL Number
Dealer Name
Date Purchased
Engine Make
Engine Type/Spec
Engine Model
Engine Code/Serial Number
Mower Deck MFG Number
Mower Deck SERIAL
Number
When contacting your authorized dealer for replace­ment parts, service, or information you MUST have these numbers.
Record your model name/number, manufacturer’s identi­fication numbers, and engine serial numbers in the space provided for easy access. These numbers can be found in the locations shown.
NOTE: For location of engine identification numbers, refer to the engine owner’s manual.
SS
AAMM
PPLL
EE
SS
AA
MM
PPLL
EE
North American / CE Models
CE Models (Only)
CE IDENTIFICATION TAG MARKINGS
A. Manufacturer’s Identification Number
B. Manufacturer’s Serial Number C. Power Rating in Kilowatts D. Maximum Engine Speed in Rotations per Minute
E. Manufacturer’s Name and Address
F. Year of Manufacture G. CE Compliance Logo H. Mass of Unit in Kilograms
I. Guaranteed Sound Power in Decibels
Identification Numbers
A
B
C
D
E
F
G
H
I
Product Identification Tag
Model / Modéle / Model xxxxxxxx
Serial / Sèrie / Serie xxxxxxxxxx
Briggs & Stratton Power Products Group, L.L.C. Milwaukee, WI 53201 USA
Part No. xxxxxxx
xxxxxxxxxxxxxxx
Serial No. xxxxxxxxxx
xxxxxxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxxxxxxx
xxx
20xx
dB
kg: xxx
kW: x.xx
xxxx max
Part No. xxxxxxx
xxxxxxxxxxxxxxx
Serial No. xxxxxxxxxx
xxxxxxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxxxxxxx
xxx
kg: xxx
kW: x.xx
xxxx max
20xx
dB
10
Safety Decals
SAFETY DECALS
This unit has been designed and manufactured to pro­vide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing.
Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effec­tively, we have placed several safety labels on the unit to remind you of this important information while you are operating your unit.
All DANGER, WARNING, CAUTION and instructional messages on your rider and mower should be carefully read and obeyed. Personal bodily injury can result when these instructions are not followed. The information is for your safety and it is important! The safety decals below are on your rider and mower.
If any of these decals are lost or damaged, replace them at once. See your local dealer for replacements.
These labels are easily applied and will act as a constant visual reminder to you, and others who may use the equipment, to follow the safety instructions necessary for safe, effective operation.
Decal - Danger, Side­Discharge Models Part No. 1704276
Decal - Danger, Side Discharge Models Part No. 1704277
Decal - Transmission Release Part No. 1726341
Decal - Ignition Switch Positions Part No. 1722806
Decal - Operating Instructions, North American Models, Part No. 1726956
Decal - Operating Instructions, CE Models, Part No. 1726957
NORTH AMERICAN MODELS
ALL MODELS
CE MODELS
Decal - Danger, Rotating Blades Part No. 1720389
RMO™ System:
This product is equipped with the RMO system.
DO NOT TOW RIDER!
Damage may result to transmission.
WARNING
AVOID SERIOUS INJURY OR DEATH
• READ OPERATOR'S MANUAL(S).
• KNOW LOCATION AND FUNCTION OF ALL CONTROLS.
• KEEP SAFETY DEVICES (GUARDS, SHIELDS, & SWITCHES) IN PLACE AND WORKING.
• REMOVE OBJECTS THAT COULD BE THROWN BY THE BLADE.
• DO NOT MOW WHEN CHILDREN OR OTHERS ARE AROUND.
• NEVER CARRY CHILDREN EVEN WITH BLADES OFF.
• LOOK DOWN AND BEHIND BEFORE AND WHILE BACKING.
• AVOID SUDDEN TURNS.
• IF YOU CANNOT BACK UP A HILL, DO NOT OPERATE ON IT.
• GO UP AND DOWN SLOPES, NOT ACROSS.
• IF MACHINE STOPS GOING UPHILL, STOP BLADE AND BACK DOWN SLOWLY.
• BE SURE BLADE(S) AND ENGINE ARE STOPPED BEFORE PLACING HANDS OR FEET NEAR BLADE(S).
• WHEN LEAVING MACHINE, SHUT OFF ENGINE, REMOVE KEY, AND SET PARKING BRAKE.
Refer to the operator's manual for a full explanation of the RMO system and for important safety messages.
DANGER
ROTATING BLADES CUT OFF ARMS AND LEGS
STOP MOWER WHEN CHILDREN ARE NEAR.
NO RIDERS — THEY FALL OFF.
DANGER
OPERATING ON SLOPES CAN BE DANGEROUS
SEE OPERATOR'S MANUAL.
IF YOU CANNOT BACK-UP A HILL, DO NOT DRIVE ON IT.
1726956
1726957
1726341
11
Safety Icons
Warning: Read Operator’s Manual.
Read and understand the Operator’s Manual before using this machine.
Danger: Thrown Objects.
This machine is capable of throwing objects and debris. Keep bystanders away.
Warning: Remove Key Before Servicing.
Remove the key and consult techni­cal literature before performing repairs or maintenance.
Danger: Machine Rollover.
Do not use this machine on slopes greater than 10°.
Danger: Dismemberment.
This machine can amputate limbs. Keep bystanders and children away when engine is running.
Danger: Dismemberment.
This mower deck can amputate limbs. Keep hands and feet away from blades.
SAFETY ICONS
12
Features & Controls
Throttle/Choke Control
(Single Lever Models)
The throttle/choke lever controls engine speed and choke. Move the throttle forward to increase engine speed and back to decrease engine speed. Always operate at FULL throttle. Move the control fully forward (past the detent) to close the choke. Close the choke for cold starting. Open the choke once the engine starts. A warm engine may not require choking.
Throttle Control
(Twin Lever Models)
The throttle controls engine speed. Move the throttle for­ward to increase engine speed and back to decrease engine speed. Always operate at FULL throttle.
Choke
(Twin Lever Models)
Close the choke for cold starting. Open the choke once the engine starts. A warm engine may not require chok­ing. Move the lever forward to close the choke.
CONTROL FUNCTIONS
The information below briefly describes the function of individual controls. Starting, stopping, driving, and mowing require the combined use of several controls applied in specific sequences. To learn what combination and sequence of controls to use for various tasks see OPERATING THE TRACTOR section.
Figure 1. Controls
+
-
13
Features & Controls
Fuel Tank
To remove the cap, turn counterclockwise.
PTO Switch
The PTO (Power Take-Off) switch engages and disen­gages attachments that use the PTO. To engage the PTO, pull UP on the switch. Push DOWN to disengage.
Note that the operator must be seated firmly in the trac­tor seat for the PTO to function.
Transmission Release Valve Lever
The transmission release valve lever deactivates the transmission so that the tractor can be pushed by hand. See “Pushing the Tractor by Hand” for operational infor­mation.
Ignition Switch
The ignition switch starts and stops the engine, it has three positions:
OFF Stops the engine and shuts off the
electrical system.
RUN Allows the engine to run and powers the
electrical system.
START Cranks the engine for starting.
NOTE: Never leave the ignition switch in the RUN posi­tion with the engine stopped–this drains the battery.
Brake Pedal
Depressing the brake pedal applies the tractor brake.
Ground Speed Lever
The tractor’s forward ground speed is controlled by the forward ground speed control lever. The tractor’s reverse ground speed is controlled by the reverse ground speed control pedal.
Moving the lever forward will increase ground speed. Note that the further forward the lever is moved, the faster the tractor will travel.
Parking Brake
The parking brake knob is used to lock the parking brake when the tractor is stopped. Fully depressing the brake pedal and pulling up on the knob engages the parking brake.
Mower Height of Cut Adjustment
The cutting height adjustment knob controls the mower cutting height. The cutting height is infinitely adjustable between 1” and 3-3/4.”
Seat Adjustment Lever
The seat can be adjusted forward and back. Move the lever, position the seat as desired, and release the lever to lock the seat into position.
Attachment Lift Control Lever
When using the mower deck, lift the deck off the ground while transporting to and from the job site. DO NOT cut with the mower in the raised, transport position.
Reverse Mowing Option (RMO)
The Reverse Mowing Option allows for mowing (or use of other PTO driven attachments) while traveling in reverse. If you choose to mow or operate another attachment in reverse, turn the RMO key after the PTO is engaged. The L.E.D. light will illuminate, and the opera­tor can then mow in reverse. Each time the PTO is dis­engaged the RMO needs to be reactivated if desired.
14
Operating the Rider
GENERAL OPERATING SAFETY
Be sure to read all information in the SAFETY RULES AND INFORMATION section before attempting to oper­ate this unit. Become familiar with all of the controls and how to stop the unit.
CHECKS BEFORE STARTING
• Check that crankcase is filled to full mark on dipstick. See the Engine Manual for instructions and oil rec­ommendations.
• Make sure all nuts, bolts, screws and pins are in place and tight.
• Adjust the seat position, and make certain you can reach all controls from operator’s position.
• Fill the gasoline tank with fresh fuel. Refer to engine manual for fuel recommendations.
• Make certain proper wheel or counterweights are installed if required, and use extra caution if you will be operating the unit on sloping ground.
SAFETY INTERLOCK SYSTEM
This unit is equipped with safety interlock switches and other safety devices. These safety systems are present for your safety, do not attempt to bypass safety switches, and never tamper with safety devices. Check their operation regularly.
Operational SAFETY Checks
Your unit is equipped with a seat switch safety system. Check the seat switch operation every fall and spring with the following tests.
Test 1 — Engine should NOT crank if any of the
following conditions exist:
• Transmission lever is OUT of Neutral, OR
• PTO switch is engaged (ON), OR
• Clutch/brake pedal is NOT fully depressed.
Test 2 — Engine SHOULD crank if ALL of the
following conditions are met:
• Transmission lever is IN neutral, AND
• PTO switch is NOT engaged, AND
• Clutch/brake pedal IS fully depressed.
Test 3 — Engine should SHUT OFF if any of the
following conditions exist:
• Operator rises off seat with clutch/brake pedal NOT fully depressed (parking brake OFF), OR
• Operator rises off seat with PTO engaged.
NOTE: If operator returns to seat before engine stops, the engine will re-start and electric PTO clutch will re-engage.
NOTE: Once the engine has stopped, PTO switch must be turned off after operator returns to the seat in order to start the engine.
Test 4 — Blade Brake Check
Mower blades and mower drive belt should come to a com­plete stop within five seconds after electric PTO switch is turned off. If mower drive belt does not stop within five sec­onds, see your dealer.
Test 5 — Test 5 — Reverse Mow Option (RMO)
Check
• Engine should shut off if reverse travel is attempted if the PTO has been switched on and RMO has not been activated.
• RMO light should illuminate when RMO has been activated.
WARNING
If the unit does not pass a safety test, do not operate it. See your authorized dealer. Under no circumstance should you attempt to defeat the purpose of the safety interlock system.
ADDING FUEL
To add fuel:
1. Remove the fuel cap (A, Figure 4).
2. Fill the tank. Do not overfill. Leave room in the tank for fuel expansion. Refer to your engine manual for specific fuel recommendations.
3. Install and hand tighten the fuel cap.
15
Operating the Rider
BRAKE PEDAL OPERATION
1. See Figure 2. Depressing the pedal from position A to B disengages the transmission drive and also returns the transmission control lever to neutral (from forward speeds). Fully depressing the pedal to position B applies the rider brake.
2. See Figure 2. Parking brake is applied at pedal posi­tion B when parking brake control knob (C) is pulled up with pedal fully depressed.
Figure 2. Brake Pedal A. Brake Pedal (Disengaged) B. Brake Pedal (Engaged) C. Parking Brake Knob
Figure 3. Controls A. Mower Lift Lever B. Parking Brake Knob C. Ground Speed Control Lever D. Clutch/Brake Pedal E. Dial-A-CutTMControl
+
-
STARTING THE ENGINE
1. Seat yourself on the rider seat in the operating posi­tion. Set the parking brake using the brake pedal (D, Figure 3) and parking brake knob (B).
2. Disengage the PTO clutch.
3. Set the throttle to FULL.
4. Close the choke.
NOTE: A warm engine may not require choking.
5. Insert the ignition key and turn it to START.
6. After the engine starts, move the engine throttle con­trol to SLOW. Warm up the engine by running it for at least a minute.
7. Set throttle to FULL.
NOTE: In the event of an emergency the engine can be stopped by simply turning the ignition switch to STOP. Use this method only in emergency situations. For nor­mal engine shut down follow the procedure given in “Stopping the Rider.”
WARNING
Make certain the area of operation, and especially the direction of travel is clear of objects, people and animals.
Always look DOWN AND BEHIND before backing!
+
-
C
B
A
E
C
D
16
Operating the Rider
SELECTING GROUND & ENGINE SPEED
Ground speed is selected by releasing the clutch/brake pedal (D, Figure 4) and moving the control lever (C, Figure 4) to the appropriate speed selection. If the ter­rain is rough, hilly or sloping, use first or second gear. If the grass is wet or over 3” (76 mm) high, use full engine speed (with slow ground speed) so the mower will have enough power to cut the grass.
1. If you are ready to mow, lower the mower from the transport position using lever (A, Figure 4) and set the mowing height using the Dial-A-Cut
TM
Control
(E, Figure 4).
2. Set the engine throttle for full speed.
3. Use the PTO switch to engage the PTO.
4. Release the parking brake by depressing the clutch/brake pedal and pushing knob (B, Figure 4) down.
5. Move the ground speed control lever (C, Figure 4) to the desired direction and speed of travel to set the rider in motion.
6. Adjust engine throttle to the desired speed. Full throt­tle is recommended for mowing.
STOPPING THE RIDER
1. Move the ground speed control lever (C, Figure 4) into the NEUTRAL position to make a gradual stop. To make a more rapid stop, depress the clutch/brake pedal (D, Figure 4).
NOTE: The ground speed control lever will return to neutral from forward automatically when the clutch/brake pedal is depressed.
2. Engage the parking brake by fully depressing brake pedal and pulling up on parking brake knob (B, Figure 4).
3. Use the PTO switch (G, Figure 1) to disengage the PTO.
4. Set the engine throttle (M, Figure 1) to 1/2 throttle setting and allow the engine to idle for 20 seconds. Stopping a hot engine too fast may cause engine damage.
5. Turn key (C, Figure 1) to OFF and remove it.
Figure 4. Controls A. Mower Lift Lever D. Clutch/Brake Pedal B. Parking Brake Knob E. Dial-A-CutTMControl C. Ground Speed Control Lever
OPERATING THE MOWER
1. When traveling to or from the work site, fully raise the mower using the mower lift lever (A, Figure 4). At the work site, lower mower using the lift lever.
2. Use the Dial-A-Cut
TM
control (E, Figure 4) to adjust the height of the mower. Pull back slightly on mower lift lever (A, Figure 4) to relieve pressure and turn clockwise to raise mower cutting height, or counter­clockwise to lower cutting height.
3. Engage the parking brake. Make sure the PTO switch is disengaged.
4. Start the engine (see “Starting the Engine”).
5. Fully lower the mower using the attachment lift lever.
6. Set the throttle to FULL.
7. Engage the PTO (Mower Deck).
8. Begin mowing.
9. When finished, shut off the PTO and raise the mower using the attachment lift control lever.
10. Stop the engine (see “Stopping the Rider”).
NOTE: Cutting height scale is located on the quadrant at base of lift lever. Scale is numbered 1 thru 4, with 4 rep­resenting the highest cutting height.
WARNING
Make certain direction of travel is clear of objects, people and animals.
Always look DOWN AND BEHIND before backing!
WARNING
Make certain the area of operation, and especially the direction of travel is clear of objects, people and animals.
Always look DOWN AND BEHIND before backing!
+
-
B
A
E
C
D
PUSHING THE RIDER BY HAND
1. Disengage the PTO and turn the engine off.
2. Push the transmission release (A, Figure 6) in and push down to lock into released position.
3. The tractor can now be pushed by hand.
Figure 5. Mower Belt Pattern A. PTO Pulley D. Front Idler Pulley (30”) B. Arbor Pulley (30”) Left Arbor Pulley (34”)
Right Arbor Pulley (34”)
C. Idler Pulley E. Idler Pulley Arm
*2392
17
Operating the Rider
Figure 6. Transmission Release Lever A. Transmission Release Lever B. Fuel Tank Cap
DO NOT TOW TRACTOR
Towing the unit will cause transmission dam­age. • Do not use another vehicle to push or pull this unit. • Do not actuate the transmis­sion release valve lever while the engine is running.
A
B
WARNING
Mowing in reverse can be hazardous to bystanders. Tragic accidents can occur if the operator is not alert to the presence of children. Never activate RMO if children are present. Children are often attracted to the unit and the mowing activity.
WARNING
The engine will shut off if the reverse ground speed pedal is depressed while the PTO is on and the RMO has not been activated. The operator should always turn the PTO off prior to driving across on roads, paths or any area that maybe used by other vehicles. Sudden loss of drive could create a hazard
MOWING IN REVERSE
If an operator chooses to mow in reverse, the RMO sys­tem can be used. To use the Reverse Mowing Option (RMO) turn the RMO key after the PTO is engaged. The L.E.D. light will illuminate, and the operator can then mow in reverse. Each time the PTO is disengaged the RMO needs to be reactivated if desired. The key should be removed to restrict access to the RMO feature.
ATTACHMENT OPERATION IN REVERSE
If an operator chooses to operate a PTO driven attach­ment in reverse, the RMO system can be used. To use the Reverse Mowing Option (RMO) turn the RMO key after the PTO is engaged. The L.E.D. light will illumi­nate, and the operator can then operate the attachment in reverse. Each time the PTO is disengaged the RMO needs to be reactivated if desired. The key should be removed to restrict access to the RMO feature.
MOWER REMOVAL AND INSTALLATION
NOTE: Perform mower installation on a hard, level sur­face such as a concrete floor. For easier mower removal and installation, rear trailing arms (F, Figure 7) can be removed by removing spring clips and clevis pins.
1. Park rider and turn off PTO switch and engine, remove the key and apply parking brake. Turn the wheels fully to the left.
2. On left-hand side of 34” mower, push idler pulley arm (A, Figure 7) to relieve belt tension.
On right-hand side of 30” mower, pull idler pulley arm to relieve belt tension.
3. With belt tension relieved, remove belt from idler pul­ley (B, Figure 7) and PTO pulley (C). Removing belt relieves tension on the front hitch assembly.
4. With lift lever down and Dial-A-Cut
TM
control set to the lowest setting, remove lift cable (D, Figure 7) from mower hook (see inset illustration, Figure 7).
NOTE: Pull back slightly on the lift lever to allow easier turning of the Dial-A-Cut
TM
control.
Figure 7. Mower Removal/Installation (34” mower shown) A. Idler Pulley Arm D. Lift Cable B. Idler Pulley E. Lift Hook C. PTO (Electric Clutch) Pulley F. Rear Trailing Arms
*2396
Figure 8. Mower Hitch A. Lever C. Rider Hitch Brackets B. Mower Hitch
*2390
5. Remove mower hitch (B, Figure 8) from rider hitch brackets (C) by pulling spring-loaded lever (A) for­ward and lifting up on hitch. Place mower hitch on ground.
6. With wheels turned fully left, remove mower from underneath right-hand side of rider.
7. To install mower, reverse above steps. Check mower belt pattern (as shown in Figure 5). Make sure that the mower lift cable is installed with hook toward the rear (see Figure 7 inset) and rear trailing arms (F, Figure 7) are positioned above rear torsion bar.
18
Operating the Rider
WARNING
Stop engine and remove key. Do not engage PTO until mower is completely removed or installed and operator is seated.
19
Operating the Rider
STORAGE
Before you store your unit for the off-season, read the “Maintenance and Storage” instructions in the SAFETY RULES AND INFORMATION section, then perform the following steps:
• Disengage the PTO, set the parking brake, & remove the key.
• Perform engine maintenance and storage measures listed in the Engine Manual. This includes draining the fuel system, or adding stabilizer to the fuel (do not store a fueled unit in an enclosed structure - see WARNING).
WARNING
Never store the unit (with fuel) in an enclosed, poorly ventilated structure. Fuel vapors can travel to an ignition source (such as a furnace, water heater, etc.) and cause an explosion.
Fuel vapor is also toxic to humans and animals.
• Battery life will be increased if it is removed, put in a cool, dry place and fully charged about once a month. If the battery is left in the unit, disconnect the nega­tive cable.
Before starting the unit after it has been stored:
• Check all fluid levels. Check all maintenance items.
• Perform all recommended checks and procedures found in the Engine Manual.
• Allow the engine to warm up for several minutes before use.
20
Regular Maintenance
MAINTENANCE SCHEDULE & PROCEDURES
The following schedule should be followed for normal care of your rider and mower.
* Refer to engine owner’s manual. Change original engine oil after initial break-in period.
** More often in hot (over 85° F: 30° C) weather or dusty operating conditions.
*** Service after the first 50 hours of operation, then every 250 hours of operation.
**** Service after the first 25 hours of operation, then every 250 hours of operation.
***** See you dealer.
Tire Pressure
Front 10-12 psi (,68 - ,82 bar)
Rear 10-12 psi (,68 - ,82 bar)
Figure 9. Checking Tire Pressure
CHECK TIRE PRESSURES
Tire Pressure should be checked periodically, and main­tained at the levels shown in the chart. Note that these pressures may differ slightly from the “Max Inflation” stamped on the side-wall of the tires. The pressures shown provide proper traction, improve cut quality, and extend tire life.
SAFETY ITEMS Before
Each Use
Every 5 Hours
Every 25 Hours
Every 100 Hours
Every 250 Hours
Spring & Fall
Check Safety Interlock System
Check Tractor Brakes • Check Mower Blade Stopping Time
TRACTOR MAINTENANCE ITEMS Before
Each Use
Every 5 Hours
Every 25 Hours
Every 100 Hours
Every 250 Hours
Spring & Fall
Check Tractor/Mower for loose hardware
Lubricate Rear Axle Shafts Yearly Clean Battery & Cables
Check Tire Pressure
Clean Deck & Check/Replace Mower Blades**
Lubricate Rider & Mower • ***
Transmission Maintenance *****
ENGINE MAINTENANCE ITEMS Before
Each Use
Every 5 Hours
Every 25 Hours
Every 100 Hours
Every 250 Hours
Spring & Fall
Check Engine Oil Level • Check / Change Engine Air Filter *
Change Engine Oil & Filter * Inspect Spark Plug(s) *
Check / Replace Fuel Filter *
Figure 10. Engine Compartment A. Fuel Tank B. Ignition Switch C. Battery D. Throttle / Choke Cable E. PTO Switch (Electric Clutch) F. Air Filter G. Oil Fill / Dipstick H. Fuel Filter I. Oil Drain
21
Regular Maintenance
RAISING THE SEAT DECK
To gain access to the engine compartment, simply tilt the seat deck forward.
ADDING FUEL
To add fuel:
1. Remove the fuel cap (A, Figure 10).
2. Fill the tank. Do not overfill. Leave room in the tank for fuel expansion. Refer to your Engine Manual for specific fuel recommendations.
3. Install and hand tighten the fuel cap.
FUEL FILTER
The fuel filter is located in fuel line between fuel tank and carburetor. If filter is dirty or clogged, replace as follows. Place a container below filter to catch spilled gasoline.
1. Using a pliers, open and slide hose clamps from fuel filter.
2. Remove hoses from filter.
3. Install new filter in proper flow direction in fuel line. Secure with hose clamps. See warning at beginning of procedure.
OIL & FILTER CHANGE
Refer to Engine Manual.
CHECK / CHANGE AIR FILTER
Refer to Engine Manual.
REPLACE SPARK PLUG
Refer to Engine Manual.
WARNING
Gasoline is highly flammable and must be handled with care. Never fill the tank when the engine is still hot from recent operation. Do not allow open flame, smoking or matches in the area. Avoid over-filling and wipe up any spills.
Do not remove fuel filter when engine is hot, as spilled gasoline may ignite. DO NOT spread hose clamps further than necessary. Ensure clamps grip hoses firmly over filter after installation.
Do not use gasoline containing METHANOL, gasohol containing more than 10% ethanol, gasoline additives, premium gasoline, or white gas because engine/fuel system damage could result.
B
A
C
D
F
E
G
H
I
22
Regular Maintenance
*2397
LUBRICATION
Lubricate the rider and mower as shown in Figures 11 -
16. When a grease gun is shown, wipe the fitting clean, apply two or three shots of lithium base automotive grease, and wipe off excess grease. When an oil can is shown, wipe the area clean, apply a few drops of oil (SAE 30), then wipe up drips or spills.
*2388B
Figure 11. Brake Pedal Pivot Point
Figure 12. Front Axle Lubrication Points
Figure 14. Rider Lubrication Points - Rear Half (Gear
Model Shown)
Figure 13. Mower Deck Lubrication Points
Figure 15. Rider Lubrication Points - Front Half
*2390
Figure 16. Arbor Lubrication Points
Note: On 30” mower, grease fitting is on topside of deck.
23
Figure 17. Battery A. Negative Battery Terminal & Cable B. Positive Battery Terminal & Cable C. Hold Down Strap
BATTERY MAINTENANCE
Cleaning the Battery and Cables
Service Interval: Every 100 Hours
1. Disconnect the cables from the battery, negative cable first (A, Figure 17).
2. Remove the battery hold-down (C) and battery.
3. Clean the battery compartment with a solution of bak­ing soda and water.
4. Clean the battery terminals and cable ends with a wire brush and battery terminal cleaner until shiny.
5. Reinstall the battery in the battery compartment, and secure with the battery hold down (C).
6. Reattach the battery cables, positive cable first (B).
7. Coat the cable ends and battery terminals with petro­leum jelly or non-conducting grease.
Regular Maintenance
WARNING
When removing or installing battery cables, disconnect the negative cable FIRST and reconnect it LAST. If not done in this order, the positive terminal can be shorted to the frame by a tool.
C
LUBRICATE REAR AXLE SHAFTS
Service Interval: Yearly
We recommend removing the rear wheel hubs and lubri­cating the axle shafts yearly. This prevents the wheel hubs from seizing onto the axle shaft and makes future service easier.
1. Turn off the ignition, turn off the PTO, engage the parking brake, and block the front tires.
2. Using a jack or chain hoist positioned at the center of the rear frame, carefully jack the unit up until the rear tires are approximately 1" - 2" (2.5-5 cm) off the ground.
NOTE: For overall unit stability during service, do not jack rear end higher than required for wheel removal.
3. Support the rear of the unit on jackstands positioned under the rear frame.
NOTE: Your axle assembly may differ slightly from the assembly pictured: the quantity of washers is adjusted on a tractor by tractor basis during assembly to allow a small amount of axle end-play.
4. Remove the hardware retaining the wheel assembly to the axle and lubricate the axle shaft using anti­seize compound or lithium grease.
5. Reinstall the components in reverse order of disas­sembly and lower the unit. Be sure the key (A, Figure 18) is in place in the axle keyway.
Figure 18. Rear Axle Hardware A. Key D. Wheel & Hub B. Washer E. Retaining Ring C. Spacer F. Axle Cap
A
C
B
D
B
E
F
B
A
24
SERVICING THE MOWER BLADES
1. Remove mower from the rider.
2. Blades should be sharp and free of nicks and dents. If not, sharpen blades as described in following steps.
3. To remove blade for sharpening, use wooden block to hold blade while removing the blade mounting cap­screw (Figure 19).
4. Use a file to sharpen blade to fine edge. Remove all nicks and dents in blade edge. If blade is severely damaged, it should be replaced.
5. Balance the blade as shown in Figure 20. Center the blade’s hole on a nail lubricated with a drop of oil. A balanced blade will remain level.
6. Reinstall each blade with the tabs pointing up toward deck as shown in Figure 21. Secure with a capscrew (D), cup washer (C) and hex washer (B). Use a wooden block (A) to prevent blade rotation and torque capscrews to 45-55 ft-lbs (61-75 Nm).
Regular Maintenance
Figure 21. Installing The Blade A. Wooden Block C. Cup Washer B. Hex Washer D. Capscrew
A
D
C
B
Torque to 45-55 ft-lbs
LOOSEN
Figure 19. Removing The Blade
Figure 20 Balancing The Blade
WARNING
For your personal safety, do not handle the sharp mower blades with bare hands. Careless or improper handling of blades may result in serious injury.
WARNING
For your personal safety, blade mounting capscrews must each be installed with a hex washer and spring washer, then securely tightened. Torque blade mounting capscrew to 45-55 ft-lbs (61-75 N-m.)
25
Troubleshooting
Adjustments & Service
TROUBLESHOOTING
While normal care and regular maintenance will extend the life of your equipment, prolonged or constant use may eventually require that service be performed to allow it to continue operating properly.
The troubleshooting guide below lists the most common problems, their causes and remedies.
See the information on the following pages for instruc­tions on how to perform most of these minor adjustments and service repairs yourself. If you prefer, all of these procedures can be performed for you by your local authorized dealer.
WARNING
To avoid serious injury, perform maintenance on the tractor or mower only when the engine is stopped and the parking brake engaged.
Always remove the ignition key, disconnect the spark plug wire and fasten it away from the plug before beginning the maintenance, to prevent accidental starting of the engine.
TROUBLESHOOTING THE RIDER
PROBLEM CAUSE REMEDY
Engine will not turnover or start. 1. Ground speed control lever 1. Shift into neutral.
not in neutral-start position.
2. PTO (electric clutch) switch 2. Place in OFF position. in ON position.
3. Out of fuel. 3. If engine is hot, allow it to cool, then refill the
fuel tank.
4. Engine flooded. 4. Open the CHOKE.
5. Circuit breaker tripped. 5. Wait one minute for automatic reset.
Replace if defective (see your dealer).
6. Battery terminals require cleaning. 6. See “Normal Care” section.
7. Battery discharged or dead. 7. Recharge or replace.
8. Wiring loose or broken. 8. Visually check wiring & replace broken or
frayed wires. Tighten loose connections.
9. Solenoid or starter motor faulty. 9. Repair or replace. (See your dealer.)
10. Safety interlock switch faulty. 10. Replace if needed. (See your dealer.)
11. Spark plug(s) faulty, fouled or 11. Clean and gap or replace. incorrectly gapped. See Engine Manual.
12. Water in fuel. 12. Drain fuel & refill with fresh fuel.
13. Old stale gas. 13. Drain fuel & replace with fresh fuel.
14. Brake pedal not depressed. 14. Depress pedal.
Engine starts hard or runs poorly. 1. Fuel mixture too rich. 1. Open the CHOKE.
If problem persists, clean the air filter. (See Engine Manual.)
2. Carburetor adjusted incorrectly. 2. See Engine Manual.
3. Spark plug(s) faulty, fouled, or 3. Clean & gap or replace. See Engine Manual. incorrectly gapped.
Engine knocks. 1. Low oil level. 1. Check/add oil as required.
2. Using wrong grade oil. 2. See Engine Manual.
Excessive oil consumption. 1. Engine running too hot. 1. Clean engine fins, blower screen and air
cleaner.
2. Using wrong weight oil. 2. See Engine Manual.
3. Too much oil in crankcase. 3. Drain excess oil.
Engine exhaust is black. 1. Dirty air filter. 1. Clean air filter. See Engine Manual.
2. Choke not fully open. 2. Open CHOKE. If problem persists, check air
filter and carburetor adjustments. See Engine Manual.
26
Troubleshooting, Adjustments & Service
Troubleshooting the Rider (Continued)
PROBLEM CAUSE REMEDY
Engine runs, but rider will not drive. 1. Ground speed control lever in 1. Shift in forward or reverse.
neutral.
2. Transmission release lever in 2. Move into drive position. “push” position.
3. Belt is broken. 3. See “Drive Belt Replacement.”
4. Drive belt slips. 4. See problem and cause below.
5. Brake is not fully released. 5. See “Brake Adjustment.”
Rider drive belt slips. 1. Clutch is out of adjustment. 1. See your dealer.
2. Pulleys or belt greasy or oily. 2. Clean as required.
3. Belt stretched or worn. 3. Replace with correct belt.
4. Idler pulley pivot bracket “frozen” 4. Remove idler pulley, clean and lubricate. in declutched position.
Brake will not hold. 1. Brake is incorrectly adjusted. 1. See “Brake Adjustment.”
2. Internal brake disc on 2. See your dealer. transaxle worn.
Rider steers hard or handles poorly. 1. Steering linkage is loose. 1. Check and tighten any loose connections.
See “Steering Gear Adjustment.”
2. Improper tire inflation. 2. Check and correct.
3. Spindle bearings dry. 3. Grease spindles. See “Lubricating the
Rider.”
TROUBLESHOOTING THE MOWER
PROBLEM CAUSE REMEDY
Mower will not raise. 1. Lift cable not properly attached or 1. Attach or repair.
damaged.
Mower cut is uneven. 1. Mower not leveled properly. 1. See “Mower Adjustment.”
2. Rider tires not inflated equally 2. See “Normal Care.” or properly.
Mower cut is rough looking. 1. Engine speed too slow. 1. Set to full speed.
2. Ground speed too fast. 2. Set ground speed control lever at a slower
ground speed.
3. Blades dull and require sharpening. 3. See “Servicing the Mower Blades.”
4. Mower drive belt slipping. 4. Belt oily or worn. Clean or replace belt as
necessary.
5. Check PTO (Electric Clutch) 5. Clutch may need to be adjusted. Adjustment.
6. Blades not properly fastened. 6. See “Servicing the Mower Blades.”
to arbors.
Engine stalls easily with 1. Engine speed too slow. 1. Set for 3/4 to full throttle. mower engaged. 2. Ground speed too fast. 2. Reduce ground speed.
3. Carburetor not adjusted properly. 3. Adjust carburetor. (See Engine Manual.)
4. Cutting height set too low when 4. Cut tall grass at maximum cutting height mowing tall grass. during first pass.
5. Discharge chute jamming with 5. Cut grass with discharge pointing toward cut grass. previously cut area.
Excessive mower vibration. 1. Blade mounting screws are loose. 1. Tighten to 45-55 ft-lbs (61-75 Nm).
2. Mower blade(s), arbors, or pulleys 2. Check and replace as necessary. are bent.
3. Mower blade(s) out of balance. 3. Remove, sharpen and balance blade(s).
See “Servicing the Mower Blade(s).”
4. Belt installed incorrectly. 4. See “Belt Replacement.”
Excessive belt breakage. 1. Bent or rough pulleys. 1. Repair or replace.
2. Using incorrect belt. 2. See your dealer.
Mower drive belt slips or fails to drive. 1. Idler pulley spring broken or not 1. See your dealer.
properly attached.
2. Mower drive belt broken. 2. Replace.
27
Troubleshooting, Adjustments & Service
WARNING
To avoid serious injury, perform adjustments only with engine stopped, key removed and rider on level ground.
Figure 23. Steering Gear Adjustment A. Capscrews
*2401
Capscrews
Figure 24. Steering Wheel Height Adjustment A. Steering Shaft
SEAT ADJUSTMENT
Use the lever on the front of the seat (A, Figure 22) on to adjust the seat forward or rearward for best rider com­fort.
A
STEERING GEAR ADJUSTMENT
If there is excessive slack in the steering system, the steering gear can be re-indexed to the steering shaft.
1. See Figure 23. Loosen the two capscrews (A) and push bracket so that gear teeth are closely meshed.
2. Tighten nuts after adjustment to 35 - 40 ft-lbs.
STEERING WHEEL ADJUSTMENT
Your unit is equipped with a dual position steering shaft to allow for steering wheel adjustment for rider comfort.
1. Pull down on the rubber boot to expose the two holes in the steering shaft (A, Figure 24).
2. Use a suitable drift to remove the roll pin at the base of the steering wheel.
3. Align the hole in the steering wheel with the appropri­ate steering shaft hole and install the roll pin.
NOTE: Steering wheel is factory installed with the roll pin in the bottom hole.
Figure 22. Seat Adjustment A. Seat Adjustment Lever
A
28
BRAKE ADJUSTMENT
Brake Adjustment
1. Release the parking brake.
2. Brake arm (C, Figure 25) should be touching stop (B).
3. Remove cotter pin (D) and loosen the castle nut (A). Place a 0.015” feeler gauge (E) gap between the brake disc (F) and the brake puck (G).
a. To decrease gap, insert feeler gauge in gap and
turn nut (A) clockwise until resistance is felt on the feeler gauge. To increase gap, turn nut (A) coun­terclockwise and recheck gap.
b. Back off nut (counter-clockwise) until the nearest
slot is aligned with hole in threads. Replace cotter pin.
4. Set the parking brake. Loosen or tighten adjustment nut (H) to achieve a 1-5/8” - 1-3/4” compressed spring length as shown in Figure 25.
BLADE BRAKE CHECK
Mower blades and mower drive belt should come to a complete stop within five seconds after electric PTO switch is turned off.
1. With rider in neutral, PTO disengaged and operator in seat, start the rider engine.
2. Look over the left-hand footrest at the mower drive belt. Engage the PTO and wait several seconds. Disengage the PTO and check the amount of time it takes for the mower drive belt to stop.
3. If mower drive belt does not stop within five seconds, see your dealer.
Figure 25. Brake Adjustment A. Castle Nut E. Feeler Gauge B. Stop F. Brake Disc C. Brake Arm G. Brake Puck D. Cotter Pin H. Adjustment Nut
E
B
F
A
C
D
H
1-5/8” - 1-3/4”
G
Troubleshooting, Adjustments & Service
29
*2397
Figure 26. Trailing Arms A. Spacers C. Nut B. Rear Mower Rollers D. Rear Trailing Arms
MOWER ADJUSTMENTS
If the cut is uneven, the mower may need leveling. Unequal or improper tire pressure may also cause an uneven cut. Make sure tire pressure is correct as speci­fied in Checking Tire Pressure. To achieve proper mower levelling, perform Side-To-Side Leveling, Front-To-Back Leveling and Transport Height Adjustment procedures, in order, as follows.
Side-To-Side Leveling
1. With the mower installed, place the rider on a smooth, level surface such as a concrete floor. Turn the front wheels straight forward.
2. Check for bent blades and replace if necessary.
3. Loosen nut (C, Figure 26) so trailing arms are loose. Mower must be resting on rollers with no weight on trailing arms.
4. Use the Dial-A-Cut
TM
Control (E, Figure 27) and place mower in mid-cut position by aligning front edge of mower lift lever (A) with number 2 or 3 on quadrant scale. Make sure mower lift lever is in down position.
5. Make sure rear rollers (C, Figure 28) are on the ground. If not, refer to Transport Height Adjustment.
NOTE: If rollers do not rest on the ground and it is necessary to perform transport height adjustment, it is necessary to perform transport height adjustment again after all leveling procedures are completed.
6. Position blade(s) side-to-side and measure distance from outside tip of blade(s) to ground. Measurement should be equal (within 1/8”).
7. See Figure 28. On left side of mower, make sure eccentric nut is in correct position as shown. Loosen outside nut (A) and rotate eccentric nut (B) so that flat side with hole closest to it is towards the rear. Tighten outside nut (A) while holding eccentric nut (B).
8. On right side of mower, loosen outside nut (A). Turn eccentric nut (B) counterclockwise to raise side of mower, or clockwise to lower right hand side of mower.
NOTE: Do not turn eccentric nut more than 1/4 turn in either direction. When adjusted beyond 1/4 turn, nut will move mower in opposite direction than when starting adjustment.
9. When adjustment is correct, hold eccentric nut (B) and tighten nut (A) to 30 ft-lbs. Check measurement on both sides of mower.
WARNING
Before checking mower, shut off PTO and engine. Allow all moving parts to stop. Remove ignition key, then disconnect the spark plug wire and fasten it away from the spark plug.
WARNING
Mower blades are sharp. Turn the mower drive belt to rotate blades into position or wear protective gloves to protect against injury.
Figure 27. Controls A. Mower Lift Lever D. Clutch/Brake Pedal B. Parking Brake Knob E. Dial-A-CutTMControl C. Ground Speed Control Lever
+
-
B
A
E
C
D
Troubleshooting, Adjustments & Service
30
Figure 29. Front-To-Back Levelling A. Adjustment Nut D. Levelling Rod B. Rear Nut E. Jam Nut C. Bracket
*2397
Front-To-Back Leveling
1. Make sure mower is level side-to-side and that rear rollers are on the ground.
2. Position blade(s) front-to-back. Measure the distance from the ground to front tip of blade(s), and from ground to rear tip of blade(s).
On 30” mower, the front tip should be level to 1/8” (3 mm) higher than rear tip.
On 34” mower, the front tips should be 1/4” (6 mm) higher than the rear tips.
3. See Figure 29. Loosen jam nut (E). To lower rear of mower deck, loosen nut (B) which will lengthen level­ing rod (D). To raise rear of deck, shorten leveling rod (D). When proper measurement is obtained, tighten nut (A) against bracket, then tighten jam nut (E) against nut (A).
Figure 28. Leveling The Mower Side-to-Side A. Nut B. Eccentric Nut C. Rear Rollers
*2399
Troubleshooting, Adjustments & Service
31
Transport Height Adjustment
Transport height should be adjusted so that rear mower rollers are 1/8” - 1/4” (3-6 mm) above ground when mower lift lever is in transport position. To adjust, per­form both mower leveling procedures first, then do the following procedure.
See Figure 30.
1. Park rider on a flat level surface.
2. Adjust Dial-A-Cut
TM
control so that front edge of mower lift lever is aligned with 2-3/4” mark (34” mower) or at 3” mark (30” mower) on the quadrant scale.
3. Loosen nut (C) and position spacer (A) against rear trailing arms (D). Position both the left and right side spacers against trailing arms.
4. Tighten nut (C) securely.
5. Place mower lift lever in transport position. Rear mower rollers should be 1/8” - 1/4” off ground. If not, repeat Steps 2 - 4.
*2397
Figure 30. Transport Height Adjustment A. Spacers C. Nut B. Rear Mower Rollers D. Rear Trailing Arms
BATTERY CHARGING
A dead battery or one too weak to start the engine may be the result of a defect in the charging system or other electrical component. If there is any doubt about the cause of the problem, see your dealer. If you need to replace the battery, follow the steps under “Cleaning the Battery & Cables” in the REGULAR MAINTENANCE section.
To charge the battery, follow the instructions provided by the battery charger manufacturer, as well as, all warn­ings included in the safety rules sections of this book. Charge the battery until fully charged (until the specific gravity of the electrolyte is 1.250 or higher and the elec­trolyte temperature is at least 60° F). Do not charge at a rate higher than 10 amps.
WARNING
Keep open flames and sparks away from the battery; the gases coming from it are highly explosive. Ventilate the battery well during charging.
Troubleshooting, Adjustments & Service
32
Figure 32. Mower Belt Replacement - 34” A. Idler Pulley Arm D. Capscrews B. Idler Pulley E. Arbor Cover C. PTO Pulley
RIDER DRIVE BELT REPLACEMENT
Replacement of the rider drive belt requires removal of the transmission and carrier frame. Should the drive belt ever fail, contact your dealer for replacement.
MOWER BELT REPLACEMENT - 30”
See Figure 31.
1. Mower does not need to be removed to install a new belt. However, for easier access, mower can be removed following steps in “Mower Removal and Installation.”
2. If mower is not removed, place mower in lowest cut­ting position. Pull idler pulley arm (A) towards you to relieve belt tension. Remove belt from idler pulley (B) and center arbor pulley (C).
3. Remove belt from front idler pulley (D) and PTO pul­ley (E).
4. Replace old belt with new belt. Make sure V-side of belt runs in all pulley grooves except for idler pulley (B). Check belt pattern as shown.
5. Install mower if it was removed, and install belt on PTO pulley (E).
MOWER BELT REPLACEMENT - 34”
See Figure 32.
1. Mower does not need to be removed to install a new belt. However, for easier access, mower can be removed following steps in “Mower Removal and Installation.”
2. If mower is not removed, place mower in lowest cut­ting position. Push idler pulley arm (A, Figure 32) away from you to relieve belt tension. Remove belt from idler pulley (B) and PTO pulley (C).
3. Remove the three capscrews (D, Figure 31) securing the left-hand arbor cover.
4. Remove old belt from arbor pulleys and replace with new belt. Make sure V-side of belt runs in all arbor pulley grooves and flat side of belt runs against idler pulley. See Figure 33 for belt pattern.
5. Install mower if it was removed, and install belt to PTO pulley (C, Figure 32). Push idler arm and install belt around idler pulley.
Figure 33. Belt Pattern - 34” Mower A. Idler Arm Pulley D. Right Arbor Pulley B. Idler Pulley E. Left Arbor Pulley C. PTO Pulley
Figure 31 Belt Pattern - 30” Mower A. Idler Pulley Arm D. Front Idler Pulley B. Idler Pulley E. PTO Pulley C. Center Arbor Pulley (Electric Clutch)
*2391
To avoid damaging belts, DO NOT PRY BELTS OVER PULLEYS.
Troubleshooting, Adjustments & Service
33
Specifications
ENGINE
13 HP* Intek OHV — Briggs & Stratton
Horsepower 13 HP @ 3400 rpm Displacement 21 Cu. In. (344 cc) Electrical 12 Volt, 3 Amp D.C. Battery 230 CCA Air Cleaner Pre-Cleaned Air to Paper Filter Oil Capacity 3 Pints (1.42 L)
16 HP* Command™ — Kohler
Horsepower 16 HP @ 3400 rpm Displacement 27.9 Cu. In. (460 cc) Electrical 12 Volt, 15 Amp Alternator Battery: 230 CCA Oil Capacity 4 Pints (1.9 L)
TRANSMISSION
Hydro Models
Type Hydrostatic Lubrication Transmission is a Sealed Unit Ground Speeds Infinite Forward: 0-5.2 MPH (0-8.4 km/h)
Reverse: 0-2.3 MPH (0-3.7 km/h)
CHASSIS
Front Wheels Tire Size 13 x 5.00-6
Pneumatic Inflation Pressure 10 -12 psi (,68 - ,82 bar)
Rear Wheels Tire Size 16 x 6.50-8
Pneumatic Inflation Pressure 10 -12 psi (,68 - ,82 bar)
Fuel Tank Material: Non-Corrosive Polyethylene
Capacity: 2 Gallons (7.5 L)
Turning Radius Inside Rear Tire 12 In. (30.2 cm)
DIMENSIONS
Overall Length 61 In. (155 cm) Overall Width
- w/30 mower 38.5 In. (97.8 cm)
- w/34 mower 45.5 In. (115.6 cm)
- at rear wheels 33 In. (83.8 cm) Height at
- steering wheel 41 In. (104.1 cm)
- seat back 35 In. (88.9 cm)
- engine cover 28 In. (71.1 cm) Wheel Base 43 In. (109.2 cm) Weight (appx.)
- 13 HP w/34”mower Net: 405 lbs (183 kg)
- 16 HP w/34”mower Net: 405 lbs (183 kg)
NOTE: Specifications are correct at time of printing and are subject to change without notice.
* The gross power rating for individual gas engine models is labeled in accordance with SAE (Society of Automotive
Engineers) code J1940 (Small Engine Power & Torque Rating Procedure), and rating performance has been
obtained and corrected in accordance with SAE J1995 (Revision 2002-05). Torque values are derived at 3060 RPM;
horsepower values are derived at 3600 RPM. Actual gross engine power will be lower and is affected by, among
other things, ambient operating conditions and engine-to-engine variability. Given both the wide array of products on
which engines are placed and the variety of environmental issues applicable to operating the equipment, the gas
engine will not develop the rated gross power when used in a given piece of power equipment (actual "on-site" or net
power). This difference is due to a variety of factors including, but not limited to, accessories (air cleaner, exhaust,
charging, cooling, carburetor, fuel pump, etc.), application limitations, ambient operating conditions (temperature,
humidity, altitude), and engine-to-engine variability. Due to manufacturing and capacity limitations, Briggs & Stratton
may substitute an engine of higher rated power for this Series engine.
Parts & Accessories
REPLACEMENT PARTS
Replacement parts are available from your authorized dealer. Always use genuine Simplicity/Snapper service Parts.
TECHNICAL MANUALS
Additional copies of this manual are available, as well as fully illustrated parts lists. These manuals show all of the product’s components in exploded views (3D illustrations which show the relationship of parts and how they go together) as well as part numbers and quantities used. Important assembly notes and and torque values are also included.
Technical manuals can be downloaded from
www.simplicitymfg.com
www.snapper.com
Twin Bag Grass Catcher Dump Cart Hour Meter Kit
Gas Can Front Weight
Engine Oil Touch-Up Paint Grease Gun Kit 8 oz. Grease Tube
Tire Sealant Degrimer/Degreaser Gas Stabilizer
OPTIONAL ACCESSORIES
MAINTENANCE ITEMS
Many convenient and helpful service and maintenance items are available from you authorized dealer. Some of these items include:
Model:
Mfg. No.:
Your Name:
Address:
City, State, Zip:
Visa/Mastercard No.:
Card Expiration Date:
34
35
Briggs & Stratton Power Products Group, L.L.C. Copyright © 2008 Briggs & Stratton Corporation Milwaukee, WI USA. All Rights Reserved www.BRIGGSandSTRATTON.com
www.MasseyLawn.com
www.snapper.com
www.simplicitymfg.com
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