Snapper 1694151, 1695419 User Manual

ATTACHMENT

OPERATOR’S MANUAL

36” Rotary Tiller

Manual Part No. 1723861

Revision 04

Rev. Date 06/2008

TP 100-2604-04-AT-UV

CAUTION: Read and

follow all instructions.

36” Rotary Tiller Attachment

(for use with Conquest / 1700 / 2700, Prestige / 1800 / 2800 & Snapper YT400 and GT500 Series Garden Tractors)

Mfg. No. Description

1695419 36” Tiller 1694151 36” Tiller

SAVE THESE INSTRUCTIONS

READ THE MANUAL

The operator’s manual contains important safety information you need to be aware of BEFORE you operate your unit as well as DURING operation.

Safe operating techniques, an explanation of the product’s features and controls, and maintenance information is included to help you get the most out of your equipment investment. Failure to obey the safety rules could result in loss of control of the unit, severe personal injury or death to you, or bystanders, or damage to property or equipment.

Safety Icons

The alert symbol is used to identify safety information about hazards that can result in personal injury. A signal word (DANGER, WARNING, or CAUTION) is used with the alert symbol to indicate the likelyhood and the potential severity of the injury. In addition, a hazard icon may be used to represent the type of hazard. An explanation of hazard levels and icons are as follows:

DANGER

This indicates a hazard which, if not avoided, will result in serious injury or death.

WARNING

This indicates a hazard which, if not avoided, could result in serious injury or death.

CAUTION

This indicates a hazard which, if not avoided, might result in minor or moderate injury.

All DANGER, WARNING, CAUTION and instructional messages on your product should be carefully read and obeyed. Personal bodily injury can result when these instructions are not followed. The information is for your safety and it is important! The safety decals below are on your product.

If any decals are lost or damaged, replace them at once. See your local dealer for replacements.

These labels are easily applied and will act as a constant visual reminder to you, and others who may use the equipment, to follow the safety instructions necessary for safe, effective operation.

Read and obey all operation and warning decals.

WARNING

You must read, understand and comply with all safety and operating instructions in this manual before attempting to set-up and operate your snowthrower.

Failure to comply with all safety and operating instructions can result in loss of machine control, serious personal injury to you and /or bystanders, and risk of equipment and property damage. The triangle in the text signifies important cautions or warnings which must be followed.

SAFETY DECALS

This unit has been designed and manufactured to provide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing.

Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effectively, we have placed several safety labels on the unit to remind you of this important information while you are operating your unit.

Parts Identification

When ordering replacement parts for your rotary tiller, be prepared to give your dealer the Mfg. No. found on the identification plate.

Safery

Setup & Installation Controls Operation

Maintenance Troubleshooting

Specifications

Table of Contents

Operator Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Read the Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Safety Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Safety Risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Identification Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Safety Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Safety Rules and Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Initial Setup and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Initial Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Differential Lock Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Manual Lift Linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Install the Hitches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Install the Pulley Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Install the Rear Idler Pulley Assembly (Select Models) . . . . . . . . . . . . . . . 11

Install the Lift Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Install the Tiller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Install the Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Storage and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Daily Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Long Term Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Normal Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Normal Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Troubleshooting, Adjustments, and Service . . . . . . . . . . . . . . . . . . . . . . 18

Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Tine Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Lift Height and Assist Spring Adjustments. . . . . . . . . . . . . . . . . . . . . . . . . 19

Hardware Chart and Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . 20

Safery

Safety Rules & Information

Operating Safety

Congratulations on purchasing a superior-quality piece of lawn and garden equipment. Our products are designed and manufactured to meet or exceed all industry standards for safety.

Power equipment is only as safe as the operator. If it is misused, or not properly maintained, it can be dangerous! Remember, you are responsible for your safety and that of those around you.

Use common sense, and think through what you are doing. If you are not sure that the task you are about to perform can be safely done with the equipment you have chosen, ask a professional: contact your local authorized dealer.

Read the Manual

The operator’s manual contains important safety information you need to be aware of BEFORE you operate your unit as well as DURING operation.

Safe operating techniques, an explanation of the product’s features and controls, and maintenance information is included to help you get the most out of your equipment investment.

Be sure to completely read the Safety Rules and Information found on the following pages. Also completely read the Operation section.

Children

Tragic accidents can occur with children. Do not allow them anywhere near the area of operation. Children are often attracted to the unit and mowing activity. Never assume that children will remain where you last saw them. If there is a risk that children may enter the area where you are mowing, have another responsible adult watch them.

DO NOT GIVE CHILDREN RIDES ON THIS UNIT! This encourages them to come near the unit in the future while it is running, and they could be seriously hurt. They may then approach the unit for a ride when you are not expecting it, and you may run over them.

Reverse

Do not operate the tiller in reverse unless absolutely necessary. Always look down and behind before and while traveling in reverse even with the tiller disengaged.

Safery

Safety Rules and Information

Slope Operation

You could be seriously injured or even killed if you use this unit on too steep an incline. Using the unit on a slope that is too steep or where you don’t have adequate traction can cause you to lose control or roll over.

A good rule of thumb is to not operate on any slope you cannot back up (in 2-wheel drive mode). You should not operate on inclines with a slope greater than a 3.5 foot rise over a 20 foot length. Always drive up and down slopes: never cross the face.

Also note that the surface you are driving on can greatly impact stability and control. Wet grass or icy pavement can seriously affect your ability to control the unit.

If you feel unsure about operating the unit on an incline, don’t do it. It’s not worth the risk.

Moving Parts

This equipment has many moving parts that can injure you or someone else. However, if you are seated in the seat properly, and follow all the rules in this book, the unit is safe to operate.

Do not allow anyone near the equipment while it is running!

To help you, the operator, use this equipment safely, it is equipped with an operator-present safety system. Do NOT attempt to alter or bypass the system. See your dealer immediately if the system does not pass all the safety interlock system tests found in this manual.

Thrown Objects

This unit has spinning mower blades. These blades can pick up and throw debris that could seriously injure a bystander. Be sure to clean up the area to be mowed BEFORE you start mowing.

Do not operate this unit without the entire grass catcher or discharge guard (deflector) in place.

Also, do not allow anyone in the area while the unit is running! If someone does enter the area, shut the unit off immediately until they leave.

Maintenance

Proper maintenance is critical to the safety and performance of your unit. Be sure to perform the maintenance procedures listed in this manual, especially periodically testing the safety system.

Safery

This machine is capable to amputating hands and feet and throwing objects. Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. The triangle in text signifies important cautions or warnings which must be followed.

TRAINING

1. Read, understand, and follow all instructions on the machine and in the manuals before operating this unit. Be thoroughly familiar with the controls and the proper use of the equipment. Know how to stop the unit and disengage the controls quickly.

2. Never allow children to operate the equipment. Never allow adults to operate the equipment without proper instruction.

3. Keep the area of operation clear of all persons, particularly small children and pets.

4. Exercise caution to avoid slipping or falling especially when operating in reverse.

PREPARATION

1. Thoroughly inspect the area where the equipment is to be used and remove all doormat, sleds, boards, wires, and other foreign objects.

2. Disengage all clutches and shift into neutral before starting engine (motor).

3. Do not operate the equipment without wearing adequate outer garments. Wear footwear that will improve footing on slippery surfaces. Avoid loose fitting clothing that can get caught in moving parts.

4. Handle fuel with care; it is highly flammable. (a) Use an approved fuel container. (b) Never add fuel to a running engine or hot

engine.

Never fill fuel tank indoors. Replace fuel cap securely and wipe up spilled fuel.

(d) Never fill containers inside a vehicle or on a

truck or trailer bed with a plastic liner. Always place containers on the ground, away from your vehicle, before filling.

(e) When practical, remove gas-powered

equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such on a trailer with a portable container, rather than from a gasoline dispenser nozzle.

(f) Keep nozzle in contact with the rim of the fuel

tank or container opening at all times, until refueling is complete. Do not use a nozzle lock-open device.

(g) Replace gasoline cap securely and wipe up

spilled fuel.

(h) If fuel is spilled on clothing, change clothing

immediately.

5. Use extension cords and receptacles as specified by the manufacturer for all units with electric drive motors or electric starting motors.

6. Never attempt to make any adjustments while the engine (motor) is running (except when specifically recommended by the manufacturer).

7. Always wear safety glasses or eye shields during operation or while performing an adjustment or repair to protect eye from foreign objects that may be thrown from the machine.

OPERATION

1. Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.

2. Exercise extreme caution when operating on or crossing gravel drives, walks, or roads. Stay alert for hidden hazards or traffic.

3. After striking a foreign object, stop the engine (motor), remove the wire from the spark plug, disconnect the cord on electric motors, thoroughly inspect the tiller for any damage, and repair the damage before restarting and operating the tiller.

4. If the unit should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibration is generally a warning of trouble.

5. Stop the engine (motor) whenever you leave the operating position, before unclogging the tiller, and when making any repairs, adjustments, or inspections.

6. When cleaning, repairing, or inspecting make certain the tiller and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the plug to prevent accidental starting.

7. Do not run the engine indoors except for starting the engine or for transporting the snowthrower in or out of the building. Open the outside doors; exhaust fumes are dangerous.

8. Exercise extreme caution when operating on slopes. Do not attempt to clear steep slopes.

9. Never operate the tiller without proper guards plates, or other safety protective devices in place and working.

10. Keep children and others away.

11. Do not overload the machine capacity by attempting to till at too fast a rate.

12. Never operate the machine at high transport speeds on slippery surfaces. Look behind and use care when operating in reverse.

13. Disengage the PTO when the tiller is transported or not in use.

14. Use only attachments and accessories approved by the manufacturer of the snowthrower (such as wheel weights, counterweights, or cabs).

15. Never operate the tiller without good visibility or light.

16. Never touch a hot engine or muffler.

17. Never operate the snowthrower near glass enclosures, automobiles, window wells, drop-offs, and the like without proper adjustment of the discharge angle.

18. Never leave a running unit unattended. Always disengage the tiller, stop engine, and remove keys.

20. Do not operate the unit while under the influence of alcohol or drugs.

21. Keep in mind the operator is responsible for accidents occurring to other people or property.

22. DO NOT wear long scarves or loose clothing that could become entangled in moving parts.

24. Make sure to remove all obstacles from the area to be cleared.

Safety Rules & Information

Safery

CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the unit and the operating activity. Never assume that children will remain where you last saw them.

1. Keep children out of the area and under the watchful care of another responsible adult.

2. Be alert and turn unit off if children enter the area.

3. Never allow children to operate the unit.

4. Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

SERVICE, MAINTENANCE, AND STORAGE

1. Check shear bolts and other bolts at frequent intervals for proper tightness to be sure the equipment is in safe working condition.

2. Always refer to the operator’s manual for important details if the tiller is to be stored for an extended period.

4. Maintain or replace safety and instruction labels as necessary.

5. Maintain or replace safety and instruction labels as necessary.

6. Keep nuts and bolts tight and keep equipment in good condition.

7. Never tamper with safety devices. Check their proper operation regularly and make necessary repairs if they are not functioning properly.

Safety Rules and Information

8. Components are subject to wear, damage, and deterioration. Frequently check components and replace with manufacturer’s recommended parts, when necessary.

9. Check control operation frequently. Adjust and service as required.

10. Use only factory authorized replacement parts when making repairs.

11. Always comply with factory specifications on all settings and adjustments.

12. Only authorized service locations should be utilized for major service and repair requirements.

13. Never attempt to make major repairs on this unit unless you have been properly trained. Improper service procedures can result in hazardous operation, equipment damage and voiding of manufacturer’s warranty.

14. Check shear bolts and other bolts at frequent intervals for proper tightness to be sure the equipment is in safe working condition.

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