Snapper 520M, 1693643, 1693645, 85630, SS5200R Operator's Manual

...
OPERATOR’S MANUAL
Single Stage Snowthrower
520M Models
Mfg. No. Description
1693643 520M, 5HP Snowthrower, Manual Start 1693645 520M, 5HP Snowthrower, Manual Start (CE) 85630 SS5200R, 5HP Snowthrower, Manual Start
520E Models
Mfg. No. Description
1693644 520E, 5HP Snowthrower, Electric Start 85631 SS5200E, 5HP Snowthrower, Electric Start
1720536-03
Rev 5/2003
TP 100-2290-03-SW-SN
1
Table of Contents
Safety Rules & Information
General ...................................................................2
Slope Operation ......................................................2
Children...................................................................3
Emissions................................................................3
Service & Maintenance ...........................................3
ANSI B71.3-1995 Warnings....................................4
Identification Numbers ............................................5
Safety Decals..........................................................6
International Symbols .............................................6
Assembling the Snowthrower....................................7
Controls & Operation
Snowthrower Controls.............................................8
Engine & Starting Controls......................................9
General Operation ................................................10
Checks Before Each Start-Up...............................10
Mixing Fuel............................................................11
Starting the Engine ...............................................12
Stopping the Engine..............................................12
Operating the Snowthrower ..................................13
Snowthrowing Tips................................................13
After Each Use......................................................13
Off-Season Storage ..............................................13
Starting After Storage ...........................................11
Regular Maintenance
Removing Belt Cover ............................................14
Lubrication ............................................................14
Troubleshooting & Service
Troubleshooting ....................................................15
Removing Engine Cover .......................................15
Auger Control Cable Adjustment ..........................16
Carburetor Adjustment (Ref. only) ........................16
Replacing the Drive Belt .......................................17
Replacing the Scraper Blade ................................17
Servicing the Spark Plug.......................................17
Appendices
Specifications........................................................18
Parts & Accessories..............................................18
Technical Manuals ................................................18
WARNING
Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects, or other reproductive harm.
2
GENERAL OPERATION
• Read, understand, and follow all instructions in the manual and on the unit before starting.
• Only allow responsible adults, who are familiar with the instructions, to operate the unit (local regulations can restrict operator age).
• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown.
• Be sure the area is clear of other people. Stop unit if anyone enters the area.
• Always look down and behind before and while trav­elling in reverse.
• Be aware of the discharge direction and do not point it at anyone. Do not point the discharge at glass enclosures, automobiles, or windows.
• Disengage all clutches (release drive and auger con­trol levers) before starting the engine.
• Never leave a running unit unattended. Always disen­gage the auger and traction controls, stop engine, and remove keys.
• Stop engine before unclogging chute.
• Operate only in daylight or good artificial light.
• Do not operate the unit while under the influence of alcohol or drugs.
• Watch for traffic when operating near or crossing roadways.
• Use extra care when loading or unloading the unit into a trailer or truck.
• Keep in mind the operator is responsible for acci­dents occurring to other people or property.
Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. The triangle in text signifies important cautions or warnings which must be followed.
SLOPE OPERATION
Slopes are a major factor related to loss-of-control and tip­over accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not operate on it.
Do
• See your authorized dealer for recommendations counterweights to improve stability.
• Travel up and down slopes, not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could overturn the unit. Snow can hide obstacles.
• Use slow speed. Tires may lose traction on slopes. Choose a low gear so that you will not have to stop or shift while on the slope.
• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.
• Always keep unit in gear especially when traveling downhill.
Do Not
• Do not start or stop on a slope. If tires lose traction, disengage the auger and proceed slowly straight down the slope.
• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
• Do not operate near drop-offs, ditches, or embank­ments. The unit could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
• Do not operate on wet surfaces. Reduced traction could cause sliding.
• Do not shift to neutral and coast down hills.
WARNING
Never operate on slopes greater than 17.6 percent (10°) which is a rise of 3-1/2 feet (106 cm) vertically in 20 feet (607 cm) horizontally.
When operating on slopes use additional wheel weights or counterweights. See your dealer to determine which weights are available and appropriate for your unit.
Select slow ground speed before driving onto slope. Travel UP and DOWN the slope, never across the face, use caution when changing directions and DO NOT START OR STOP ON SLOPE.
• Data indicates that operators, age 60 years and above, are involved in a large percentage of power equipment-related injuries. These operators should evaluate their ability to operate the unit safely enough to protect themselves and others from injury.
• All operators should seek and obtain professional and practical instruction.
• Always wear substantial footwear and appropriate winter clothing. Wear foot-ware that improves trac­tion on slippery slopes. DO NOT wear long scarves or loose clothing that could become entangled in moving parts.
• Before using, always visually check that all hardware is present, in-tact, and secure. Replace worn or damaged parts.
• Never operate the machine with defective guards, or without safety protective devises in place.
• Stop engine before: refuelling, removing an attach­ment, making adjustments (unless the adjustment can be made from the operator’s position).
• Follow the manufacturer’s recommendation for wheel weights or counterweights.
• Adjust skid shoe height to clear gravel or crushed rock surfaces.
• Do not touch snowthrower parts which may be hot from operation. Allow such parts to cool before attempting to service the unit.
Safety Rules & Information
TP-600-3606-00-LW-UV
3
CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the unit and the operating activity. Never assume that children will remain where you last saw them.
• Keep children out of the area and under the watchful care of another responsible adult.
• Be alert and turn unit off if children enter the area.
• Before and during reverse operation, look behind and down for small children.
• Never allow children to operate the unit.
• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
EMISSIONS
• Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects, or other reproductive harm.
• Look for the relevant Emissions Durability Period and Air Index information on the engine emissions label.
Safety Rules
SERVICE AND MAINTENANCE
• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. a) Use only an approved container. b) Never remove gas cap or add fuel with the
engine running. Allow engine to cool before refueling. Do not smoke. c) Never refuel the unit indoors.
• If fuel is spilled, do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated.
• Replace all fuel tank caps and fuel container caps securely.
• Never fill containers inside a vehicle or on a truck bed with a plastic bed liner. Always place containers on the ground away from your vehicle before filling.
• Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possi­ble, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dis­penser nozzle.
• Keep nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is com­plete. Do not use a nozzle lock-open device.
• If fuel is spilled on clothing, change clothing immedi­ately.
• Maintain or replace safety and instruction labels as necessary.
• Never run a unit in an enclosed area.
• Keep nuts and bolts tight and keep equipment in good condition.
• Never tamper with safety devices. Check their proper operation regularly and make necessary repairs if they are not functioning properly.
• Keep unit free of debris build-up. Clean up oil or fuel spillage.
• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
• Never make adjustments or repairs with the engine running unless specified otherwise in the engine manufacturer’s manual.
• Components are subject to wear, damage, and dete­rioration. Frequently check components and replace with manufacturer’s recommended parts, when nec­essary.
• Check control operation frequently. Adjust and ser­vice as required.
• Use only factory authorized replacement parts when making repairs.
• Always comply with factory specifications on all set­tings and adjustments.
• Only authorized service locations should be utilized for major service and repair requirements.
• Never attempt to make major repairs on this unit unless you have been properly trained. Improper ser­vice procedures can result in hazardous operation, equipment damage and voiding of manufacturer’s warranty.
• Do not change engine governor settings or over­speed the engine. Operating the engine at excessive speed can increase the hazard of personal injury.
• Disengage auger and traction, stop the engine, remove the key, and disconnect the spark plug wire(s) before: clearing blockages and chutes, per­forming service work, striking an object, or if the unit vibrates abnormally. After striking an object, inspect the machine for damage and make repairs before restarting and operating the equipment.
4
ANSI B71.3-1995 WARNINGS
Training
1. Read the operating and service instruction manual carefully. Be thoroughly familiar with the controls and the proper use of the equipment. Know how to stop the unit and disengage the controls quickly.
2. Never allow children to operate the equipment. Never allow adults to operate the equipment without proper instruction.
3. Keep the area of operation clear of all persons, par­ticularly small children and pets.
4. Exercise caution to avoid slipping or falling especially when operating in reverse.
Preparation
1. Thoroughly inspect the area where the equipment is to be used and remove all doormat, sleds, boards, wires, and other foreign objects.
2. Disengage all clutches and shift into neutral before starting engine (motor).
3. Do not operate the equipment without wearing ade­quate winter outer garments. Wear footwear that will improve footing on slippery surfaces.
4. Handle fuel with care; it is highly flammable. (a) Use an approved fuel container. (b) Never add fuel to a running engine or hot engine. (c) Fill fuel tank outdoors with extreme care. Never fill fuel tank indoors. (d) Replace fuel cap securely and wipe up spilled fuel.
5. Use extension cords and receptacles as specified by the manufacturer for all units with electric drive motors or electric starting motors.
6. Adjust the collector housing height to clear gravel or crushed rock surfaces.
7. Never attempt to make any adjustments while the engine (motor) is running (except when specifically recommended by the manufacturer).
8. Let engine (motor) and machine adjust to outdoor temperatures before starting to clear snow.
9. Always wear safety glasses or eye shields during operation or while performing an adjustment or repair to protect eye from foreign objects that may be thrown from the machine.
Operation
1. Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.
2. Exercise extreme caution when operating on or crossing gravel drives, walks, or roads. Stay alert for hidden hazards or traffic.
3. After striking a foreign object, stop the engine (motor), remove the wire from the spark plug, discon­nect the cord on electric motors, thoroughly inspect the snowthrower for any damage, and repair the damage before restarting and operating the snowthrower.
4. If the unit should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibration is generally a warning of trouble.
5. Stop the engine (motor) whenever you leave the operating position, before unclogging the collector/impeller housing or discharge guide, and when making any repairs, adjustments, or inspec­tions.
6. When cleaning, repairing, or inspecting make certain the collector/impeller and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the plug to prevent accidental starting.
7. Do not run the engine indoors except for starting the engine or for transporting the snowthrower in or out of the building. Open the outside doors; exhaust fumes are dangerous.
8. Do not clear snow across the face of slopes. Exercise extreme caution when changing direction on slopes. Do not attempt to clear steep slopes.
9. Never operate the snowthrower without proper guards plates, or other safety protective devises in place.
10. Never operate the snowthrower near glass enclo­sures, automobiles, window wells, drop-offs, and the like without proper adjustment of the discharge angle. Keep children and pets away.
11. Do not overload the machine capacity by attempting to clear snow at too fast a rate.
12. Never operate the machine at high transport speeds on slippery surfaces. Look behind and use care when backing.
13. Never direct discharge at bystanders or allow anyone in front of the unit.
14. Disengage power to the collector/impeller when snowthrower is transported or not in use.
15. Use only attachments and accessories approved by the manufacturer of the snowthrower (such as wheel weights, counterweights, cabs, and the like).
16. Never operate the snowthrower without good visibility or light. Always be sure of your footing, and keep a firm hold on the handles. Walk, never run.
Maintenance and Storage
1. Check shear bolts and other bolts at frequent inter­vals for proper tightness to be sure the equipment is in safe working condition.
2. Never store the machine with fuel in the fuel tank inside a building where ignition sources are present such as hot water and spacer heaters, clothes dryers, and the like. Allow the engine to cool before storing in any enclosure.
3. Always refer to the operator’s guide instructions for important details if the snowthrower is to be stored for an extended period.
4. Maintain or replace safety and instruction labels as necessary.
5. Run the machine a few minutes after throwing snow to prevent freeze-up of the collector/impeller.
• Always observe safe refueling and fuel handling prac­tices when refueling the unit after transportation or storage.
• Always follow the engine manual instructions for stor­age preparations before storing the unit for both short and long term periods.
• Always follow the engine manual instructions for proper start-up procedures when returning the unit to service.
Safety Rules
5
Product Identification
ID Tag
When contacting your authorized dealer for replace­ment parts, service, or information you MUST have these numbers.
Record your model name/number, manufacturer’s identi­fication numbers, and engine serial numbers in the space provided for easy access. These numbers can be found in the locations shown.
NOTE: For location of engine identification numbers, refer to the engine owner’s manual.
CE Models: Place the extra copy of the identification tag in the manual
Mfg. No.: 169XXXX
Serial No.: XXXXX kW: XXX Engine RPM XXXX LpA: XXX dB(A) Vibration @ Wheel: XXX m/s²
2002
dB(A)
Port Washington, WI USA 53074-0997
Simplicity Mfg. Inc.
SSAAMMPPLLEE
SSAAMMPPLLEE
North American Models
CE Models
ENGINE REFERENCE DATA
Model Description Name/Number
Unit MFG
Number
PRODUCT REFERENCE DATA
Unit SERIAL Number
Dealer Name
Date Purchased
Engine Make
Engine Type/Spec
Engine Model
Engine Code/Serial Number
Mower Deck MFG Number
Mower Deck SERIAL
Number
Mfg. No.: 169XXXX
Serial No.: XXXXX kW: XXX Engine RPM XXXX LpA: XXX dB(A) Vibration @ Wheel: XXX m/s²
2002
dB(A)
Port Washington, WI USA 53074-0997
Simplicity Mfg. Inc.
CE IDENTIFICATION TAG MARKINGS
A. Manufacturer’s Identification Number
B. Manufacturer’s Serial Number C. Power Rating in Kilowatts D. Maximum Engine Speed in Rotations per Minute
E. Manufacturer’s Address
F. Year of Manufacture G. CE Compliance Logo H. Mass of Unit in Kilograms
I. Sound Power in Decibels ***
J. Sound Pressure at Operator’s Position in Decibels **
K. Vibration*
This unit complies with European Harmonized Lawn Mower Standard EN 836, European Machinery Directive 98/37/EC, and European EMC Directive 89/336/EC
* Tested according to EN 836:1997/A2:2001, EN 1032:
1996, EN 1033:1995
** Tested according to EN836:1997/A2:2001
*** Tested according to 2000/14/EC
A
B
C
D J
K
E
F
G
H
I
CE Models: Place copy of Identification Tag here.
Identification Numbers
6
SAFETY DECALS
Safety warning decals are placed at strategic locations on the snowthrower as a constant reminder to the opera­tor of the most important safety precautions. All warning, caution and instructional messages on your snowthrow­er should be carefully read and obeyed. If any of these decals are lost or damaged, replace them at once. They can be purchased from your local dealer.
Part No. 1722674
Discharge Chute Danger Decal
Part No. 1716669
Main Dash Decal (Electric Start Models)
Safety Rules & Information
Part No. 1716532
Auger Danger Decal
Part No. 1716670
Main Dash Decal (Manual Start Models)
Part No. 1716672
Auger Control Decal
Part No. 73461 Warning Decal
Part No. 73844
Warning Decal -
Fire Hazard, Do
Not Stand Unit on
End
International Symbols
FAST
SLOW
STOP
CHOKE
PRIMER
ELECTRIC START
IGNITION KEY
RUN
7
Assembling
the Snowthrower
TOOLS REQUIRED
• Socket or Wrench Set
• Pair of Pliers
ASSEMBLY PROCEDURE
If your unit was not previously assembled, see Figures 1 and 2, and follow the steps below to assemble the unit:
1. Install the discharge chute on to the rotating ring located on the auger housing. Secure with the three 5/16 inch carriage bolts, flat washers and nylock nuts found in the parts bag (the bolt heads go to inside of of the rotating ring, with washers and nuts on the out­side). Note, install the rear bolt first for easier align­ment.
2. Tighten bolts securely with a wrench.
3. Lift up folding handle to align it with lower handle and tighten the wing knobs securely as shown in Figure 3.
The snow thrower is now ready for operation once the fuel tank has been filled with the properly mixed gasoline and two cycle oil.
Figure 1. Assembly of Discharge Chute
A. Discharge Chute D. Nuts B. Carriage Bolts E. Rotating Ring C. Washers
A
B
C
D
E
Figure 2. Handles
A. Handle B. Wing Knobs
A
B
Figure 3. Lift Handles and Lock Wing Knobs
8
Controls & Operation
Auger Control
Chute Direction Control
Chute Deflector
A
B
C
Engages auger when pulled back, and disengages auger when released.
Rotates discharge chute to desired direction
Controls vertical angle snow is thrown.
Figure 4. Snowthrower Controls
A
B
C
SNOWTHROWER CONTROLS Auger Control
A. Auger Control - This control engages and disen-
gages the auger. Pull the control back against handle to engage the auger, (this will pull snowthrower for­ward if auger is in contact with the ground). Release the Auger Control to stop rotation of auger.
Deflector Controls
B. Chute Direction Control - The Chute Direction
Control (B, Figures 4&5) allows the discharge chute to be rotated to throw snow in the desired direction. Snow may be thrown at any angle from straight left to straight forward, to straight right.
The length of the chute direction control can be adjusted. Remove the cotter pin (A, Figure 5) to extend or shorten the rod to desired length, then rein­stall the pin.
C. Chute Deflector - Controls the distance snow is
thrown. Tilting the Chute Deflector (C, Figure 4) UP provides a higher stream and greater distance, while tilting the deflector DOWN provides a lower stream and less distance.
Figure 5. Discharge Chute Control Adjustment
A. Cotter Pin B. Chute Direction Control
A
B
9
Controls & Operation
ENGINE & STARTING CONTROLS
NOTE: Throttle -
This snow thrower does NOT have a
throttle for controlling operating speed of engine.
The engine governor maintains operating speed for vary­ing snow removal conditions.
Electric Start Units Only
A. Electric Start Button - The Electric Start Button (A,
Figure 6) activates an electric starter mounted to the engine, eliminating the need to pull the starter han­dle. The Electric Start Button operates on 120 Volts AC, which is provided by connection to the extension cord provided with units equipped with this feature.
Connect this extension cord ONLY to a properly grounded 3 prong electrical outlet.
All Models
B. Fuel Tank Cap - Cover fuel tank & provides venting
ability to prevent vapor lock.
C. Starter Handle - The starter handle (C, Figure 6)
connects to a starter cord to manually start the engine. Pulling starter handle rapidly spins the engine crankshaft, cycles the engine, and generates the spark necessary for starting the engine.
D. Primer Button - When pressed, the Primer Button
(D, Figure 6) provides initial fuel to help start a cold engine. Normally, pressing the primer button twice will provide enough fuel to start a cold engine.
E. Engine Key - Insert key in switch and turn key to ON
position when starting engine. To stop engine, turn key to OFF position.
F. Choke Control - The is control (F, Figure 6) adjusts
the fuel/air mixture, and is used to help start a cold engine by providing a richer mixture.Once the engine is warm and running smoothly, the Choke Control should be set to the off position to provide a normal air/fuel mix.
Figure 6. Engine Controls
A Electric Start
Button (Optional)
Activates electric starter
B Fuel Tank
Cap
Covers fuels tank and provides venting to prevent vapor lock
C Starter Handle Used to start engine
D Primer Button Primes carburetor for faster cold
starting.
E Engine Key Prevents starting of engine with-
out key. Stops engine when removed.
F Choke Control Adjusts air/fuel mixture
E
A
B
D
F
C
10
GENERAL OPERATION
CHECKS BEFORE EACH START-UP
1. Make sure all safety guards are in place and all nuts, bolts and clips are secure.
2. Check the fuel supply. Fill the tank no closer than 1/4 to 1/2 inch of top of tank to provide space for expan­sion. See your engine Owner’s Manual for fuel rec­ommendations.
3. Check the Auger Control (see A, Figure 4) for proper operation. If adjustment is required, see the Service section (pages 13-15) for procedures.
4. Check the Chute Direction Control (B, Figure 4) for proper operation. The discharge chute should rotate freely in both directions. See the Service section for adjustment procedures and troubleshooting.
5. Check the Chute Deflector (C, Figure 4) for proper operation. The deflector should pivot freely up and down. See the Service Section for procedures.
6. Position the chute at the desired starting direction and set the deflector at the desired angle.
WARNING
For your safety, operation on slopes should be in an up and down direction only. If it becomes necessary to move across the face of a slope, use caution and do not blow snow. Be very careful when changing direction on a slope.
Proper winter footwear is recommended for the operator to help prevent slipping. Never attempt to clean snow from excessively steep slopes. The maximum slope for any operation is 17.7% (10º).
WARNING
Gasoline is highly flammable and must be handled with care. Never fill the tank when the engine is hot or running. Always move outdoors to fill the tank. Keep snowthrower and gasoline away from open flame or spark.
Controls & Operation
WARNING
To avoid serious injury, do not put your hands into the auger housing or discharge chute. If auger stalls or chute becomes plugged, use the following proce­dure to remove objects or clear the chute:
1. Release the Auger Control.
2. Shut off the engine.
3. Remove the Engine Key.
4. Wait for moving parts to stop.
5. Use a narrow board to remove foreign objects and clear the chute or auger. Never put your hands into the auger or discharge chute.
6. If servicing is needed, remove cover and dis­connect spark plug wire.
11
FUEL AND OIL MIXTURE
The snowthrower uses a two cycle engine that requires a mixture of fuel (gasoline) and oil for lubrication of engine bearings and other moving parts.
The correct fuel/oil mixture ratio for the five horsepower engine is 50 to 1. Use fuel/oil mixture chart shown.
NOTE: To prevent damage to engine, carefully observe recommended fuel to oil mixing ratio and procedures.
• Gasoline and oil must be premixed in a clean fuel container.
• Always use fresh, unleaded, winter grade fuel
• Never put plain, unmixed fuel into fuel tank. Shake fuel container each time before filling fuel tank.
• Never use “stale” fuel left over from last season or stored for long periods.
• DO NOT USE MULTI VISCOSITY OILS, SUCH AS 10W-30 or 10W-40.
WARNING
Gasoline is highly flammable and must be handled with care. Never fill the tank when the engine is hot or running. Always move outdoors to fill the tank. Keep snowthrower and gasoline away from open flame or spark.
PROPER FUEL MIXING PROCEDURE
1. Fill approved clean fuel container one quarter full with fresh unleaded fuel - one quart (one liter) in a one gallon (4 liter) container.
2. Pour recommended amount of high quality two cycle oil — 2.5 ounces (80 ml) into fuel container for one gallon (4 liters) of fuel. (NOTE: DO NOT USE
MULTI VISCOSITY OILS, SUCH AS 10W-30 or 10W-40.)
3. Reinstall cap on the fuel container and shake con­tainer vigorously so oil mixes with gasoline.
4. Unscrew cap and fill container with fuel. Shake con­tainer again.
5. Remove fuel tank cap and carefully pour mixed fuel into the fuel tank, filling to 1/2 inch (1.5 cm) below filler neck to allow room for expansion. Never put
plain, unmixed fuel into fuel tank. Shake fuel con­tainer each time before filling fuel tank.
FUEL TO OIL MIXTURE CHART (50:1)
U.S. Imperial Metric
Gasoline 2 Cycle Oil Gasoline 2 Cycle Oil Gasoline 2 Cycle Oil
Gallons Ounces Gallons Ounces Liters Milliliters
1 2.5 1 2.8 4 80 ml
2 5 2 5.6 8 160 ml
5 13 5 14.1 20 400 ml
Figure 7. Proper Fuel Mixing Procedure
A. Fill Container with 1 Quart (1 Liter) of fuel B. 2.5 Ounces (80 ml) of two-cycle oil C. Combine in container, then shake container D. Additional fuel brings total to 1 Gallon (4 liters)
A
B DC
Controls & Operation
12
Controls & Operation
STARTING THE ENGINE
NOTE: The snow thrower engine is designed to operate at cold temperatures. Avoid operating the snow thrower if air temperature is 40° C or warmer since engine may vapor lock and stop running after a short time. Engine will be difficult to start in warm weather.
Electric Starting Steps
Note: The electric starter is designed to operate on 120V AC household current, using power cord supplied with electric start snow thrower. When using power cord, match wide blade of plug to wide slot of receptacle.
1. Insert engine key in switch and turn key to the ON position.
2. If engine is cold, move choke control lever to the ON position. (Do not choke a warm engine).
3. Push the Primer Button two times if engine is cold. (Do not prime a warm engine.)
4. Plug power cord for starter into receptacle on starter switch, then plug other end into a 120Volt AC house­hold receptacle. DO NOT use an extension cord with the electric start power cord supplied.
5. Push starter button to crank engine. DO NOT crank engine for more than a total of 15 seconds without allowing electric starter to cool for 10 minutes before additional cranking is attempted. Electric starter can be severely damaged if recommended starter operat­ing limitations are not observed.
NOTE: Do not push primer button while engine is being cranked.
6. Release starter button when engine starts and gradu­ally move choke lever to the OFF position.
NOTE: Always disconnect power cord from household receptacle first, then unplug from starter switch.
7. Disconnect power cord from household receptacle and then from starter switch on snow thrower. Store cord in a dry, convenient place.
8. To stop engine, turn Engine Key to the OFF position.
Manual (Recoil) Starting Steps
1. Insert engine key in switch and turn key to the ON position.
2. If engine is cold, move choke control lever to the ON position. (Do not choke a warm engine).
3. Push the Primer Button two times if engine is cold. (Do not prime a warm engine.)
4. Grasp starter rope handle and slowly pull out rope until resistance is felt. Allow rope to rewind slowly, then pull rope out rapidly to start engine. Let rope return slowly to starter.
NOTE: If engine does not start after three pulls, push primer bulb once and again pull starter rope.
5. After engine starts and gradually warms up, move choke lever to the OFF position. Be prepared to move choke lever to the ON position if engine falters during warm up.
6. Allow engine to warm up before beginning snow thrower operations. The engine will operate at full throttle when thoroughly warmed up.
7. To stop engine, turn Engine Key to the OFF position.
STOPPING THE ENGINE
1. Release the Auger Control.
2. Turn Engine Key to the OFF position.
3. Remove the key from the switch if you are leaving the operating position or will be making adjustments or repairs. (NOTE: Allow the unit to cool before storing or making any adjustments or repairs.)
If you will be storing the unit for the season, see the STORAGE section for instructions on properly preparing the unit for long-term storage.
CAUTION
Be sure there is no moisture present on cord ends or receptacles when plugging cord into receptacle.
DANGER
Never run engine indoors or in enclosed, poorly venti­lated areas. Engine exhaust contains CARBON MONOXIDE, an ODORLESS and DEADLY GAS.
13
OPERATING THE SNOWTHROWER
Before operating snowthrower, review the
Checks Before
Each Use
under General Operation on page 8 of this
manual.
1. Rotate the discharge chute to the desired direction.
2. Pull the Auger Control back against the handle to engage the auger.
NOTE: The snow thrower will be pulled forward by the auger when the auger contacts the ground or with the snow to be thrown.
3. Begin snow removal by clearing a path down the cen­ter of walk or driveway, then gradually widen path, throwing snow off to both sides.
4. Release the Auger Control to stop both the auger and the forward motion of the snowthrower.
SNOWTHROWING TIPS
Discharge chute icing may occur as the result of snow
build up around the base of the discharge chute. If the chute does freeze up, DO NOT force the control: control linkage damage may result. Put the unit indoors and allow the ice to melt, or pour hot water around the inside and outside base of the discharge chute.
Varying snow conditions will affect performance of snow thrower. The snow thrower should be allowed to move into the snow at it's own pace.
Wet, heavy snow — When clearing wet, heavy snow, the forward movement of the snowthrower may have to be slowed by pushing down on handle while allowing engine to operate at full throttle.
Do not operate on gravel or crushed rock surfaces. Avoid picking up this type of material with auger since damage to unit could result and particles can be dis­charged with considerable force that could cause serious injury.
Always be alert to hidden hazards that might be struck by the auger. Should a foreign object be struck by the auger, immediately stop the engine and inspect machine for any damage. Repair damage before continuing oper­ation.
Controls & Operation
WARNING
Do not use snow thrower on surfaces above ground level, such as the roof of a building.
AFTER EACH USE
Allow snow thrower to run a few minutes after clearing snow to reduce the likelihood of parts freezing while machine is not is use.
If you will be storing the unit for the season, see the STORAGE section for instructions on properly preparing the unit for long-term storage.
OFF-SEASON STORAGE
Before you store your snowthrower for the off-season, read the Maintenance and Storage instructions in the Safety Rules section and take the following precautions:
NOTE: Gasoline, if permitted to stand unused for extend­ed periods (30 days or longer), may develop gummy deposits which can adversely affect the engine carbure­tor and cause engine malfunction. To avoid this condi­tion, add Simplicity Gasoline Stabilizer to the fuel tank, or drain all fuel from the system before placing unit in stor­age.
1. Prepare your snowthrower engine for storage as instructed in the Engine Owner’s Manual.
2. Lubricate the snowthrower as described in the LUBRICATION section of this manual.
3. Clean the snowthrower thoroughly. Coat exposed bare metal parts with a quality paint (available from you dealer) or a light film of grease, oil or automotive wax.
4. Store snowthrower in the wheels down, operating position.
Note: If the unit is stored in any other posi-
tion, fluids may leak.
5. Store the unit in a protected area and cover.
STARTING AFTER STORAGE
1. Remove the spark plug and wipe dry. Then reinstall plug.
2. Fill fuel tank with fresh gasoline (unless a fuel stabi­lizer was used).
3. Check to be sure engine fins are clean and air flow is unobstructed.
4. Start the engine outdoors. Warm up engine by run­ning at SLOW speed for a a few minutes before run­ning at FAST speed, or blowing snow.
5. Check the operation of all the controls. If necessary, lubricate the snowthrower to improve operation of the chute control.
Figure 11. Grease the Discharge Chute Ring
Lubricate Flange
Regular Maintenance
14
Removing Belt Cover
In order to perform proper lubrication, it is necessary to remove the Belt cover from the lower left of the snowthrower.
1. Remove the Engine Key from the switch.
2. Remove the fours screws securing the belt cover (see Figure 8).
3. Remove the cover.
4. Perform lubrication (see below).
5. Reinstall belt cover (reverse steps 3 to 1 above.)
Figure 8. Removing Belt Cover
Figure 10. Lightly oil pivot point
LUBRICATION
Note: The drive pulley end of auger shaft is supported by a sealed ball bearing and requires no lubrication. The ball bearing on other end of auger shaft is also sealed, and will not require lubrication.
Lightly Oil
• A few drops of oil should be placed on wheel hubs occasionally to keep wheels turning freely.
• Apply oil to pivot points of auger control peri­odically, wiping off any excess oil.
• A couple of drops of light machine oil applied to upper end of auger control cable will assure free movement of cable through outside casing. Wipe off any excess oil.
• Remove belt cover and lightly apply oil to the pivot point for idler pulley arm. BE CAREFUL NOT TO GET OIL ON BELT OR PULLEYS.
Grease
• At the beginning of each snow throwing sea­son, remove discharge chute and generously lubricate steel flange at back of rotating ring with light grease. Rotate ring with crank to dis­tribute grease.
Engine Lubrication
The two cycle engine used in this snow thrower is lubri­cated by the fuel and oil mixture. Observe recommended fuel to oil mixture ratio shown on page 9.
Figure 9. Lubrication points
Pivot Point
Screws
TROUBLESHOOTING
Problem Possible Cause Remedy
Engine fails to start 1. Key is OFF 1. Turn Key to the ON position
2. Failure to prime cold engine 2. Press primer button twice and restart.
3. Out of fuel 3. Fill fuel tank
4. Choke OFF - cold engine 4. Turn Choke to ON.
5. Engine flooded 5. Turn Choke to OFF; try starting
6. Spark Plug not sparking 6. Check Gap. Gap plug, clean electrode, or replace as necessary
7. Water in fuel, or old fuel 7. Drain tank (Dispose of fuel at an authorized waste facility). Fill with fresh fuel mixture.
Engine starts hard or runs poorly 1. Fuel mixture too rich 1. Move choke to OFF position
2. Spark plug faulty, fouled, 2. Clean and gap, or replace
or gapped incorrectly
3. Water in fuel, or old fuel 3. Drain tank (Dispose of fuel at an authorized waste facility). Fill with fresh fuel mixture.
4. Gas cap vent hole plugged 4. Clean vent hole or replace cap
Unit does not throw snow 1. Loose or broken drive belt 1. Adjust or replace belt
2. Incorrect control cable 2. Adjust Auger Control cable
adjustment
3. Discharge chute clogged, 3. Stop engine, remove key and
foreign object lodged in auger
clean out discharge chute
4. Broken control cable 4. Replace cable
Auger does not stop turning 1. Incorrect control cable 1. Adjust Auger Control cable when control is released adjustment
Excessive vibration 1. Loose parts or damaged 1. STOP engine and REMOVE the key,
auger tighten all hardware. If vibration
continues, see your dealer.
Note: For repairs beyond the minor adjustments listed above, please contact your local Simplicity dealer.
Figure 12. Remove and/or loosen Cover Screws
Remove two rear fasteners securing cover
Remove Fuel Tank Cap
15
Troubleshooting
& Service
REMOVING ENGINE COVER
Note: In many of the following adjustment and service tasks, it will be necessary to remove and reinstall the engine cover. To remove the cover, proceed as follows:
1. Remove the Engine Key from the switch.
2. Remove the two rear fasteners securing the back of the cover housing. (Figure 12).
3. Remove the fuel tank cap.
4. Remove the cover (see Figure 13 on page 14).
5. Temporarily reinstall the fuel tank cap.
6. Perform the adjustments or service desired.
7. Reinstall the cover by reversing the removal steps.
Note: The tabs at the lower front of the cover must be positioned correctly.
WARNING
To avoid the possibility of serious bodily injury when performing adjustments, maintenance or lubrication, stop engine and remove key from switch.
16
Troubleshooting & Service
Adjusting the Cable
1. Remove the engine cover.
2. Locate and loosen the lower locknut securing the auger control cable (shown in Figure 14).
3. To change the slack in the cable, turn the upper lock­nut slightly just until the slack between the spring
and the exposed cable has been eliminated.
4. Tighten the lower locknut.
5. Test the units to make certain that the cable has been adjusted properly.
Testing the Auger Control Cable
Start the snow thrower engine and pull back on auger control to operate auger. Release auger control and check to be sure auger stops turning.
If auger continues to turn after auger control is released, cable is too tight and will have to be adjust­ed to make it longer. Cable must be slightly slack when auger control is released (away from handle).
CARBURETOR ADJUSTMENT
The carburetor is properly calibrated and preset at the factory for efficient cold weather operation. There are no adjusting screws on the carburetor.
If it is apparent that the carburetor is not providing satis­factory fuel supply to engine, contact your nearest Authorized Tecumseh Service Outlet for service.
AUGER CONTROL CABLE ADJUSTMENT
The length of the auger control cable is adjustable. However, it will seldom be necessary to change the cable length since the operating tension on the drive belt is maintained by the spring on the end of the cable.
If the auger turns too slowly under heavy load or momentary squealing of drive belt is heard when enter­ing heavy snow, pressure applied to drive belt by idler pulley must be increased by reducing the slack in the cable.
If the auger continues to turn when the auger control is released, the cable is too tight. The pressure applied
to the drive belt must be eliminated by increasing the amount of slack to the cable adjustment.
WARNING
Use extreme care when making adjustments that require engine to be running. Keep hands, feet, hair and loose clothing away from any moving parts.
Figure 14. Auger Control Cable
Locknuts
Spring
WARNING
Make certain the cable is NOT placing any tension on the spring.
If the cable places tension on the spring, the auger may turn when the control has not been engaged.
Checking the Adjustment.
1. Remove the Cover. (See page 13.)
2. Measure the spring while the auger control on the handle is disengaged. Record this measurement.
3. Pull the auger control against the handle and again measure the spring. Record this measurement.
4. Compare the two measurements. The measurement obtained with the spring extended should be 7/16 inch (11 mm) greater than with the spring at rest.
Figure 13. Cover Removal & Installation
Insert front tabs first when reinstalling cover.
Align rear tabs & side of cover when reinstalling.
Lift Cover from Rear of unit
17
Troubleshooting & Service
REPLACING THE DRIVE BELT
1. Remove Engine Key from switch.
2. Remove belt and engine covers.
3. Move the Auger Control on the handle and slip the belt out from between the brake lever and roller and away from the idler pulley.
4. Remove the belt from the engine and auger pulleys.
5. Install new belt around engine and auger pulleys and under idler pulley.
The ribbed side of the belt must be
to the inside, against auger and engine pulleys.
6. Slip the new belt into place between brake lever and roller.
7. Start the engine and engage/disengage the auger control several times. Make certain that auger stops turning within 5 seconds after the control is released.
8. If the auger does not stop turning within 5 second after the control is released, adjust the tension on the control cable by following the Adjusting Control Cable procedure in the adjustments section of this manual.
9. Reinstall the belt and engine covers.
Figure 15. Drive Belt Replacement
REPLACING THE SCRAPER BLADE
1. Remove Engine Key from switch.
2. Remove the two bolts and nuts securing the Scraper Blade to the auger housing. (Retain the bolts and nuts for attaching the new blade.)
3. Remove the worn Scraper Blade.
4. Install the new Scraper Blade and secure it with the three bolts and nuts saved in step 2 above.
Figure 16. Removing Scraper Blade
SERVICING THE SPARK PLUG
1. Remove Engine Key from switch.
2. Remove the engine cover. (See page 13.)
3. Disconnect the wire from the spark plug.
4. Inspect the Spark Plug and clean. If necessary, replace the it with a new Spark Plug as recommend­ed in the Engine Owners Manual.
5. Adjust the gap on the Spark Plug to .030 inches (.762 mm) using a gauge.
6. Reinstall the plug and tighten firmly.
7. Reconnect Spark Plug wire.
8. Reinstall engine cover.
Figure 17. Servicing Spark Plug
Spark Plug Wire
Scraper Blade, Bolts & Nuts
Engine
Pulley
Idler
Pulley
Brake
Lever/Roller
Drive Belt
Auger Pulley
18
ENGINE:
5 HP* Tecumseh
Make Tecumseh Model HSK 850 Horsepower 5 @ 4000 rpm Displacement 8.46 Cu. in (139 cc) Oil Mixture 50:1
CHASSIS:
Spout Rotation 220 Depress Auger Diameter 9” (22.9cm) Tire Size 7” x 1.5” (17.8cm x 3.8cm)
DIMENSIONS
Effective Clearing 20” (51cm)
Width Length 42” (107cm) Height 42” (107cm) Weight 75 lbs (34kg)
NOTE: Specifications are correct at time of printing and are subject to change without notice. * Actual sustained equipment horsepower will likely be lower due to operating limitations and environmental factors.
REPLACEMENT PARTS
Replacement parts are available from your authorized dealer. Always use genuine Simplicity/Snapper Service Parts.
TECHNICAL MANUALS
Additional copies of this manual are available, as well as fully illustrated parts lists. These manuals show all of the product’s components in exploded views (3D illustrations which show the relationship of parts and how they go together) as well as part numbers and quantities used. Important assembly notes and torque values are also included.
For applicable manuals currently available for your model, contact our Customer Publications Department at 262-284-8519. Have the information listed in the box below available when phoning in your request. Technical manuals can be downloaded from www.simplicitymfg.com
www.snapper.com
Engine Oil Touch-Up Paint Grease Gun Kit 8 oz. Grease Tube
Tire Sealant Degrimer/Degreaser Gas Stabilizer
MAINTENANCE ITEMS
Many convenient and helpful service and maintenance items are available from you authorized dealer. Some of these items include:
Model:
Mfg. No.:
Your Name:
Address:
City, State, Zip:
Visa/Mastercard No.:
Card Expiration Date:
Specifications
Parts & Accessories
MANUFACTURING, INC. 500 N Spring Street / PO Box 997 Port Washington, WI 53074-0997
www.simplicitymfg.com
© Copyright 2003, Simplicity Manufacturing, Inc. All Rights Reserved. Printed in USA.
PRODUCTS, INC. McDonough, GA., 30253
www.snapper.com
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