Snapper 1666-0 User Manual
Portable Generator Owner’s Manual
Model No. 1666-0 (1,000 Watt AC Generator) Manual No. 190091 Revision 0 (11/09/2001)
G1000
2
Snapper G1000 Generator
TABLE OF CONTENTS
Safety Rules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Know Your Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
Product Specifications / Maintenance. . . . . . . . . . . . . 10-12
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Replacement Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . 16-23
Emission Control System Warranty . . . . . . . . . . . . . . . . 37
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Last Page
EQUIPMENT
DESCRIPTION
Read this manual carefully and become familiar
with your generator. Know its applications, its
limitations and any hazards involved.
This generator is an engine–driven, revolving field, alternating
current (AC) generator. It was designed to supply electrical
power for operating compatible electrical lighting, appliances,
tools and motor loads. The generator’s revolving field is
driven at about 3,600 rpm by a single-cylinder engine.
CAUTION! Do Not exceed the generator’s
wattage/amperage capacity. See “Don’t Overload the
Generator” on page 9.
Every effort has been made to ensure that information in
this manual is accurate and current. However, Generac
reserves the right to change, alter or otherwise improve the
product and this document at any time without prior notice.
The Emission Control System for this generator is warranted
for standards set by the Environmental Protection Agency.
For warranty information refer to the engine owner’s manual.
SAFETY RULES
The safety alert symbol ( ) is used with a signal word
(DANGER, CAUTION, WARNING), a pictorial and/or a
safety message to alert you to hazards. DANGER
indicates a hazard which, if not avoided, will result in death
or serious injury. WARNING indicates a hazard which, if
not avoided, could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided, might
result in minor or moderate injury. CAUTION, when
used without the alert symbol, indicates a situation that
could result in equipment damage. Follow safety messages
to avoid or reduce the risk of injury or death.
The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
WARNING
• Operate generator ONLY outdoors.
• Keep at least 2 feet of clearance on all sides of generator for
adaquate ventilation.
• Do not operate generator inside any building or enclosure,
including the generator compartment of a recreational vehicle
(RV).
Running generator gives off carbon monoxide,
an ordorless, colorless, poison gas.
Breathing carbon monoxide will cause nausea,
fainting or death.
DANGER
WHEN ADDING FUEL
• Turn generator OFF and let it cool at least 2 minutes before
removing gas cap. Loosen cap slowly to relieve pressure in tank.
• Fill fuel tank outdoors.
• Do not overfill tank. Allow space for fuel expansion.
• Keep gasoline away from sparks, open flames, pilot lights, heat,
and other ignition sources.
• Do not light a cigarette or smoke.
WHEN OPERATING EQUIPMENT
• Do not tip engine or equipment at angle which causes
gasoline to spill.
WHEN TRANSPORTING OR REPAIRING EQUIPMENT
• Transport/repair with fuel tank EMPTY or with fuel shutoff
valve OFF.
• Disconnect spark plug wire.
WHEN STORING GASOLINE OR EQUIPMENT WITH
FUEL IN TANK
• Store away from furnaces, stoves, water heaters, clothes
dryers or other appliances that have pilot light or other
ignition source because they can ignite gasoline vapors.
Gasoline and its vapors are extremely flammable
and explosive.
Fire or explosion can cause severe burns or
death.
WARNING
3
Snapper G1000 Generator
• When using generator for backup power, notify utility
company. Use approved transfer equipment to isolate
generator from electric utility.
• National Electric Code requires generator to be properly
grounded to an approved earth ground. Call an electrician for
local grounding requirements.
• Use a ground circuit fault interrupter (GFCI) in any damp or
highly conductive area, such as metal decking or steel work.
• Do not touch bare wires or receptacles.
• Do not use generator with electrical cords which are worn,
frayed, bare or otherwise damaged.
• Do not operate generator in the rain.
• Do not handle generator or electrical cords while standing in
water, while barefoot, or while hands or feet are wet.
• Do not allow unqualified persons or children to operate or
service generator.
Generator produces powerful voltage.
Failure to properly ground generator can result
in electrocution.
Failure to isolate generator from power utility
can result in death or injury to electric utility
workers due to backfeed of electrical energy.
WARNING
• Do not allow any open flame, spark, heat, or lit cigarette
during and for several minutes after charging a battery.
• Wear protective goggles, rubber apron, and rubber gloves.
Storage batteries give off explosive hydrogen gas
during recharging.
Hydrogen gas stays around battery for a long
time after battery has been charged.
Slightest spark will ignite hydrogen and cause
explosion.
You can be blinded or severely injured.
Battery electrolyte fluid contains acid and is
extremely caustic.
Contact with battery fluid will cause severe
chemical burns.
DANGER
• Do not touch hot surfaces.
• Allow equipment to cool before touching.
Running engines produce heat. Temperature of
muffler and nearby areas can reach or exceed
150°F (65°C).
Severe burns can occur on contact.
WARNING
• Do not tamper with governed speed. Generator supplies
correct rated frequency and voltage when running at governed
speed.
• Do not modify generator in any way.
Excessively high operating speeds increase risk of injury
and damage to generator.
Excessively low speeds impose a heavy load.
CAUTION
• See “Don’t Overload Your Generator” on page 9.
• Start generator and let engine stabilize before connecting
electrical loads.
• Connect electrical loads in OFF position, then turn ON for
operation.
• Turn electrical loads OFF and disconnect from generator
before stopping generator.
Exceeding generators wattage/amperage cappacity can
damage generator and/or electrical devices connected
to it.
CAUTION
• Use generator only for intended uses.
• If you have questions about intended use, ask dealer or
contact Snapper.
• Operate generator only on level surfaces.
• Do not expose generator to excessive moisture, dust, dirt, or
corrosive vapors.
• Do not insert any objects through cooling slots.
• If connected devices overheat, turn them off and disconnect
them from generator.
• Shut off generator if:
-electrical output is lost;
-equipment sparks, smokes, or emits flames;
-unit vibrates excessively.
Improper treatment of generator can damage it and
shorten its life.
CAUTION
4
Snapper G1000 Generator
12 Volt DC, 8.3 Amp Accessory Jack — May be used
to power 12 Volt DC electrical devices or recharge 12 Volt
DC batteries.
120 Volt AC, 7.5 Amp Receptacles — May be used to
supply electrical power for the operation of 120 Volt AC,
single phase, 60 Hz electrical lighting, appliance, tool and
motor loads.
Air Cleaner — Uses a foam element to limit the amount
of dirt and dust that enters the engine.
Choke Lever — Used to manually provide proper starting
mixture when engine is cold.
Circuit Breaker (AC) — Receptacles are provided with a
push-to-reset circuit breaker to protect the generator
against electrical overload.
Engine ON/OFF Switch — Used to stop a running
engine.
Fuel Shut-Off Valve — Use this valve to turn the fuel
supply on and off.
Fuel Tank — Capacity of 1.2 U.S. gallons (4.5 liters) of
fuel.
Grounding Lug — Use this connection to properly
ground the generator. See ”Grounding the Generator” on
page 6.
Oil Fill/Drain — Access to oil fill dipstick and engine oil
drain plug.
Recoil Starter — Used for starting the engine.
Spark Plug — Access to engine spark plug.
KNOW YOUR GENERATOR
Read this owner’s manual and safety rules before operating your generator.
Compare the illustrations with your generator to familiarize yourself with the locations of various controls and
adjustments. Save this manual for future reference.
120 Volt AC, 7.5 Amp
Receptacle
Recoil Starter
Circuit Breaker (AC)
Oil Fill/Drain
(inside cover)
Choke Lever
Spark Plug (inside
cover)
Fuel Tank
Air Cleaner
Grounding Lug
12 Volt DC, 8.3 Amp
Accessory Jack
Engine ON/OFF Switch
Fuel Shut-Off Valve
5
Snapper G1000 Generator
CONTENTS
Check all contents. If any parts are missing or damaged, call
the generator helpline at 1-800-270-1408. Shipped with
your generator is:
• Main unit
• Owner’s manual
• Battery charge cables
BEFORE STARTING ENGINE
Add Oil
NOTE: When adding oil to the engine crankcase in the
future, use only high quality detergent oil rated with API
service classification SG, SF/CC, CD. If your expected
operating temperature is below 32°F (0°C), use SAE
10W-30. Otherwise use SAE 30.
SAE 10W-30 is recommended for general all temperature
use. Multi-viscosity oils (10W30, etc.) improve starting in
cold weather, but these oils will result in increased oil
consumption. Check your engine oil level more frequently
to avoid possible damage from running low on oil.
To Add Engine Oil:
• Place the generator on a level surface.
• Remove the oil fill cover.
• Remove oil filler cap and wipe dipstick clean (Figure 1).
• If the oil level is not at the point of overflowing from the
oil filler neck, slowly fill engine with recommended oil.
• Reinstall oil filler cap and tighten securely.
• Replace the oil fill cover.
• Check the engine oil level before starting each time
thereafter.
Add Gasoline
WARNING! Never fill fuel tank indoors. Never
fill fuel tank when engine is running or hot. Do Not
light a cigarette or smoke when filling the fuel tank.
CAUTION! Do Not overfill the fuel tank.
Always leave room for expansion.
• Use clean fresh UNLEADED gasoline with an octane
rating of 86 to 90. Do Not use premium or leaded
gasoline. Do Not mix oil with gasoline.
• Clean area around fuel fill cap, remove cap.
• Check the fuel level.
• If fuel level is low, slowly add recommended gasoline to
fuel tank, up to the shoulder of the fuel strainer
(Figure 2). Be careful not to overfill (there should be no
fuel in the filler neck).
NOTE: Occasionally clear the fuel strainer of any dirt,
rust, or other particulate matter.
• Install fuel cap and wipe up any spilled gasoline.
Occasionally you may hear a light “spark knock” or
“pinging” (metallic rapping noise) while operating under
heavy loads. This is no cause for concern. If spark knock or
pinging occurs at a steady engine speed under normal load,
change brands of gasoline. If pinging or spark knock
persists, see your local repair center.
Oil Filler Neck
Figure 1 — Adding Engine Oil
Fill to This Level
Figure 2 — Fuel Level
6
Snapper G1000 Generator
GROUNDING THE
GENERATOR
The National Electrical Code requires that the frame and
external electrically conductive parts of this generator be
properly connected to an approved earth ground. Local
electrical codes may also require proper grounding of the
unit. For that purpose, a GROUNDING WING NUT is
provided on the generator housing (Figure 3).
Generally, connecting a No. 12 AWG (American Wire
Gauge) stranded copper wire to the grounding wing nut
and to an earth-driven copper or brass grounding rod
(electrode) provides adequate protection against electrical
shock. Be careful to keep the grounding wire attached after
connecting the stranded copper wire. However, local codes
may vary widely. Consult with a local electrician for
grounding requirements in your area.
Properly grounding the generator helps prevent electrical
shock if a ground fault condition exists in the generator or
in connected electrical devices. Proper grounding also helps
dissipate static electricity, which often builds up in
ungrounded devices.
OPERATING THE
GENERATOR
CAUTION! Never start or stop the engine with
electrical loads connected to the unit and with the
connected devices turned ON.
Starting the Engine
Disconnect all electrical loads from the generator. Use the
following start instructions:
• Be sure the spark plug wire is attached to the spark plug.
• Turn the fuel valve to the “Open” position (fully
clockwise) (Figure 4).
• Slide the choke lever to the “Choke” position (all the
way to the right) (Figure 5).
• Place the engine switch in the “On” position (Figure 6).
Figure 5 — Choke Lever
Figure 4 — Fuel Valve in Open Position
Figure 6 — Engine Switch in On Position
Figure 3 — Grounding Wing Nut
Grounding Wing Nut
7
Snapper G1000 Generator
• Grasp starter grip and slowly pull the rope until you feel
some resistance, then pull the cord out with a rapid full
arm stroke. Let rope return slowly. Do Not let rope
“snap back” against the unit.
NOTE: If engine starts after 3 pulls, but fails to run for
more than 10 seconds, check for proper oil level in
crankcase. This unit is equipped with a Oil Alert System
(see page 7).
• Slide the choke lever left to the “Run” position as the
engine warms up.
NOTE: Under no load conditions, the engine speed may
vary slightly faster or slower until engine temperatures
stabilize.
CAUTION! Breathing Hazard! Never run engine in
enclosed poorly ventilated areas. Engine exhaust
contains carbon monoxide, an odorless and deadly gas.
Connecting Electrical Loads
• Let engine stabilize and warm up for a few minutes after
starting.
• Do Not connect 240 Volt loads to 120 Volt receptacles.
• Do Not connect 3–phase loads to the generator.
• Do Not connect 50 Hz loads to the generator.
• Plug in and turn on the desired 120 Volt AC, single
phase, 60 Hertz electrical loads.
• DO NOT OVERLOAD THE GENERATOR. Add up
the rated watts (or amps) of all loads to be connected at
one time. This total should not be greater than the rated
wattage/amperage capacity of the generator. See “Don’t
Overload the Generator” on page 9.
Stopping the Engine
• Unplug all electrical loads from the unit. Never start or
stop engine with electrical devices plugged in and turned
on.
• Let engine run at no–load for two minutes to stabilize
the internal temperatures.
• Move engine switch to the “Off” position.
• Turn the fuel valve to the “Close” position (fully
counterclockwise).
NOTE: In an emergency, stop the engine by moving the
engine switch to the “Off” position.
Oil Alert System
The Oil Alert System is designed to prevent engine damage
caused by an insufficient amount of oil in the crankcase.
Before the oil level in the crankcase can fall below a safe
limit, the Oil Alert System will automatically shut down the
engine (the engine switch will remain in the “On” position).
If the Oil Alert System causes the engine to shut down,
add engine oil.
Charging a Battery
WARNING! Storage batteries emit explosive gas
while charging that remains around a battery for a
long time after it has been charged. The slightest
spark can ignite the gas, causing an explosion that
can shatter the battery and cause blindness or
other injury.
WARNING! Do Not permit smoking, open
flame, sparks or any other source of heat around a
battery. Do Not use a lighter or other flame for
checking battery fluid levels. Wear protective
goggles, rubber apron and rubber gloves when
working around a battery. Battery electrolyte fluid is
an extremely caustic sulfuric acid solution that can
cause severe burns. Do Not permit fluid contact
with eyes, skin, clothing, etc. If spill occurs, flush
area with clear water immediately.
Your generator has the capability of recharging a discharged
12 Volt automotive or utility style storage battery. Do Not
use the unit to charge any 6 Volt batteries. Do Not use
the unit to crank an engine having a discharged battery.
To recharge 12 Volt batteries, proceed as follows:
• If necessary, clean battery posts or terminals.
• Check fluid level in all battery cells. If necessary, add
ONLY distilled water to cover separators in battery
cells. Do Not use tap water.
• If the battery is equipped with vent caps, make sure they
are installed and are tight.
• Connect battery charge cable connector plug to the
12 Volt DC panel receptacle.
• Connect battery charge cable clamp with red handle to
battery post or terminal indicated by Positive, POS or
(+) (Figure 7).
8
Snapper G1000 Generator
• Connect battery charge cable clamp with black handle
to battery post or terminal indicated by Negative,
NEG, or (–) (Figure 7).
• Start generator. Let the engine run while battery recharges.
• When battery has charged, shut down engine (see
“Stopping The Engine”)
NOTE: Use an automotive hydrometer to test battery
state of charge and condition. Follow the hydrometer
manufacturer’s instructions carefully. Generally, a battery is
considered to be at 100% state of charge when specific
gravity of its fluid (as measured by hydrometer) is 1.260 or
higher.
CONNECTOR PLUGS
120 Volt AC Receptacle
Each outlet socket is protected against overload by a
7.5 Amp push-to-reset circuit breaker. Use each receptacle
to operate 120 Volt AC, single phase, 60 Hz electrical loads
requiring up to 1,000 watts (1.0 kW) of power (Figure 8).
CAUTION! Although each receptacle is rated
for 120 Volts at 15 Amps (1,440 watts or 1.44 kW),
the generator is rated for a total of 1,000 watts.
Powering loads that exceed the wattage capacity of
the generator can damage it or cause serious
injuries. The total of loads powered through these
receptacles should not exceed 7.5 Amps.
12 Volt DC Accessory Jack
This receptacle allows you to recharge a 12 Volt
automotive or utility style storage battery with the battery
charge cable provided. Camping-style air pumps, lanterns,
fans, or other 12 Volt devices having a cigarette lighter-type
plug may also be powered by this outlet (Figure 9).
This receptacle can not recharge 6 Volt batteries and can
not be used to crank an engine having a discharged battery.
See “Charging a Battery” (page 7) before attempting to
recharge a battery.
EXTENSION CORDS
Use only high quality, well-insulated extension cords with
the generator’s 120 Volt electrical receptacles.
Check the ratings of all extension cords before you use
them. Such cords should be rated for 125 Volt AC loads at
15 Amps (or greater) for most electrical devices. Some
devices, however, may not require this type of extension
cord. Check the owner’s manuals of those devices for their
recommendations.
Keep extension cords as short as possible, preferably less
than 15 feet long, to prevent voltage drop and possible
overheating of wires.
Figure 8 — 120 Volt AC, 15 Amp Duplex Receptacle
Figure 9 — 12 Volt DC Accessory Jack
Red Lead
To 12 Volt DC Panel
Receptacle
Positive
Negative
Figure 7 — Battery Connections
9
Snapper G1000 Generator
DON'T OVERLOAD YOUR
GENERATOR
Capacity
You must make sure your generator can supply enough
rated (running) and surge (starting) watts for the items you
will power at the same time. Follow these simple steps:
1. Select the items you will power at the same time.
2. Total the rated (running) watts of these items. This is
the amount of power your generator must produce to
keep your items running. See Figure 10.
3. Estimate how many surge (starting) watts you will
need. Surge wattage is the short burst of power
needed to start electric motor-driven tools or
appliances such as a circular saw or refrigerator.
Because not all motors start at the same time, total
surge watts can be estimated by adding only the
item(s) with the highest additional surge watts to the
total rated watts from step 2.
Example:
Total Rated (Running) Watts = 3075
Highest Additional Surge Watts = 1800
Total Generator Output Required = 4875
Power Management
To prolong the life of your generator and attached devices,
it is important to take care when adding electrical loads to
your generator. There should be nothing connected to the
generator outlets before starting it's engine. The correct
and safe way to manage generator power is to sequentially
add loads as follows:
1. With nothing connected to the generator, start the
engine as described in this manual.
2. Plug in and turn on the first load, preferably the largest
load you have.
3. Permit the generator output to stabilize (engine runs
smoothly and attached device operates properly.
4. Plug in and turn on the next load.
5. Again, permit the generator to stabilize.
6. Repeat steps 4 and 5 for each additional load.
Never add more loads than the generator capacity. Take
special care to consider surge loads in generator capacity,
as described above.
*Wattages listed are approximate only. Check tool or
appliance for actual wattage.
Tool or Appliance
Rated (Running)
Watts
Additional Surge
(Starting) Watts
Window Air
Conditioner
1200 1800
Refrigerator 800 1600
Deep Freezer 500 500
Television 500 Light (75 Watts) 75 -
3075 Total
Running Watts
1800 Highest
Surge Watts
Tool or Appliance
Rated*
(Running)
Watts
Additional
Surge
(Starting)
Watts
Essentials
Light Bulb - 75 watt 75 Deep Freezer 500 500
Sump Pump 800 1200
Refrigerator/Freezer - 18 Cu. Ft. 800 1600
Water Well Pump - 1/3 HP 1000 2000
Heating/Cooling
Window AC - 10,000 BTU 1200 1800
Window Fan 300 600
Furnace Fan Blower - 1/2 HP 800 1300
Kitchen
Microwave Oven - 1000 Watt 1000 Coffee Maker 1500 Electric Stove - Single Element 1500 Hot Plate 2500 -
Family Room
DVD/CD Player 100 VCR 100 Stereo Receiver 450 Color Television - 27” 500 Personal Computer w/17” monitor 800 -
Other
Security System 180 AM/FM Clock Radio 300 Garage Door Opener - 1/2 HP 480 520
Electric Water Heater - 40 Gallon 4000 -
DIY/Job Site
Quartz Halogen Work Light 1000 Airless Sprayer - 1/3 HP 600 1200
Reciprocating Saw 960 960
Electric Drill - 1/2 HP 1000 1000
Circular Saw - 7 1/4” 1500 1500
Miter Saw - 10” 1800 1800
Table Planer - 6” 1800 1800
Table Saw/Radial Arm Saw - 10” 2000 2000
Air Compressor - 1-1/2 HP 2500 2500
Figure 10 - Wattage Reference Chart
10
Snapper G1000 Generator
PRODUCT
SPECIFICATIONS
Generator Specifications
Rated Surge Watts . . . . . . . . . . . . . . . 1,000 Watts
Rated Running Watts . . . . . . . . . . . . . 900 Watts
Rated Maximum Current
At 120 Volts AC . . . . . . . . . . . . . .7.5 Amps
At 12 Volts DC . . . . . . . . . . . . . . .8.3 Amps
Phase . . . . . . . . . . . . . . . . . . . . . . . .Single Phase
Rated Frequency . . . . . . . . . . . . . . . .60 Hertz
Packaged Weight . . . . . . . . . . . . . . . .61.0 lbs.
Engine Specifications
Model
. . . . . . . . . . . . . . . . . . . . . . . .
Mitsubishi GM82
Rated Horsepower . . . . . . . . . . . . . . 2.4 at 4000 rpm
Displacement . . . . . . . . . . . . . . . . . . . 80cc
Spark Plug Type: . . . . . . . . . . . . . . . . . NGK BP6HS or
equivalent
Set Gap To: . . . . . . . . . . . . . . . . . . . . . 0.030inch (0.75mm)
Gasoline Capacity . . . . . . . . . . . . . . . 1.2 U.S. gallons (4.5 l)
GENERAL MAINTENANCE
RECOMMENDATIONS
The generator warranty does not cover items that have
been subjected to operator abuse or negligence. To receive
full value from the warranty, operator must maintain
generator as instructed in this manual.
Some adjustments will need to be made periodically to
properly maintain your generator.
All adjustments in this section should be made at least
once each season. Follow the requirements in the
“Maintenance Schedule” chart shown below in Figure 11.
NOTE: Once a year you should clean or replace the spark
plug and replace the air filter. A new spark plug and clean
air filter assure proper fuel-air mixture and help your
engine run better and last longer.
GENERATOR
MAINTENANCE
Generator maintenance consists of keeping the unit clean
and dry. Operate and store the unit in a clean dry
environment where it will not be exposed to excessive
dust, dirt, moisture or any corrosive vapors. Cooling air
slots in the generator must not become clogged with snow,
leaves or any other foreign material.
1 Clean more often under dirty or dusty conditions. Replace air cleaner parts if very dirty.
2 Check every 10 hours or 3 months.
3 These items should be serviced by an authorized dealer, unless the owner has the proper tools and is mechanically
proficient.
Item
Operation
Each use
First Month or
25 hours
Every 3 months
or 50 hours
Every 6 months
or 100 hours
Engine oil
Check level X
Change X X
Air cleaner
Check X
Clean
X (1)
Spark arrester
Check – Clean
X (2,3)
Spark plug
Check – Clean
X
Valve clearance
Check – Adjust
X (3)
Fuel tank strainer
Clean X
Fuel line
Check (Replace if
necessary)
Every 3 years (3)
Figure 11 – Maintenance Schedule
11
Snapper G1000 Generator
Check the cleanliness of the generator frequently and clean
when dust, dirt, oil, moisture or other foreign substances
are visible on its exterior surface.
NOTE: Do Not use a garden hose to clean generator.
Water can enter engine fuel system and cause problems. In
addition, if water enters generator through cooling air
slots, some of the water will be retained in voids and
cracks of the rotor and stator winding insulation. Water
and dirt buildup on the generator internal windings will
eventually decrease the insulation resistance of these
windings.
To Clean the Generator
• Use a damp cloth to wipe exterior surfaces clean.
• Soft, bristle brush may be used to loosen caked on dirt
or oil.
CAUTION! Never insert any object or tool
through the air cooling slots, even if the engine is
not running.
• A vacuum cleaner may be used to pick up loose dirt and
debris.
• Low pressure air (not to exceed 25 psi) may be used to
blow away dirt. Inspect cooling air slots and opening on
generator. These openings must be kept clean and
unobstructed.
DANGER! When working on the generator,
always disconnect spark plug wire from spark plug
and keep it away from spark plug.
ENGINE MAINTENANCE
Checking Oil Level
Oil level should be checked prior to each use or at least
every 5 hours of operation. Keep oil level maintained.
Changing Engine Oil
See the Maintenance schedule on page 10 for
recommended oil change intervals. If you are using your
generator under extremely dirty or dusty conditions, or in
extremely hot weather, change the oil more often.
Change the oil while the engine is still warm from running,
as follows:
• Remove the oil fill cover and clean area around oil drain
plug (Figure 12).
• Remove oil drain plug, sealing washer, and oil filler cap.
Drain oil completely into a suitable container.
• Install oil drain plug and sealing washer. Tighten securely.
• Refill with recommended oil and check the level. See
page 5 for oil recommendations.
• Wipe up any spilled oil.
CAUTION! Avoid prolonged or repeated skin
contact with used motor oil. Used motor oil has
been shown to cause skin cancer in certain
laboratory animals. Thoroughly wash exposed areas
with soap and water.
KEEP OUT OF REACH OF CHILDREN. DON'T
POLLUTE. CONSERVE RESOURCES. RETURN
USED OIL TO COLLECTION CENTERS.
• Replace oil fill cover.
Clean/Replace Spark Plug
Check and clean the spark plug every 50 hours of
operation or every three months, whichever comes first.
This will help your engine start easier and run better.
• Remove spark plug access cover. Remove spark plug cap.
• Clean the area around the spark plug.
• Remove and inspect the spark plug.
• Replace the spark plug if electrodes are pitted or burned
or the porcelain is cracked. Use recommended plug for
replacement.
• Check electrode gap with wire feeler gauge and set spark
plug gap between 0.028 and 0.031 inch (0.7 to 0.8 mm) if
necessary (Figure 13).
Figure 12 — Oil Drain Plug
Oil Drain Plug
• Reinstall spark plug.
Service Air Cleaner
Your engine will not run properly and may be damaged if
you run it using a dirty air filter element.
Check the air filter every use and clean or replace the air
filter element every 50 hours of operation or every three
months, whichever comes first. Clean or replace more
often if operating under dusty or dirty conditions.
To clean or replace air filter element:
• Loosen the air cleaner cover screws, remove the air
cleaner cover, and remove the element (see page 20).
• Wipe clean the inside of the filter housing and cover
thoroughly.
• Wash the element in a solution of household detergent
and warm water, then rinse thoroughly. Or wash in
nonflammable or high flash point solvent. Allow the
element to dry thoroughly.
• Soak the element in clean engine oil and squeeze out the
excess oil. Do Not twist. The engine will smoke during
initial start-up if too much oil is left in the element.
NOTE: If you need to order a new air filter element,
please contact the local dealer.
• Reinstall the air cleaner element and the cover. Hand
tighten the air cleaner cover screws.
Clean Spark Arrester Screen
The engine muffler is equipped with a removable spark
arrester screen. Inspect and clean the screen every
10 hours of operation or every three months, as shown in
Figure 14:
• Loosen the screw on the muffler and remove the spark
arrester screen.
• Use a brass or stiff-bristle brush to remove carbon
deposits from the spark arrester surface.
• Inspect the spark arrester for breaks or tears and
replace it if necessary.
NOTE: If you need to order a new spark arrester, please
contact the local dealer.
• Install the clean screen in the reverse order of removal.
NOTE: If you use your generator on any forest-covered,
brush-covered or grass-covered unimproved land, it must
have a spark arrester installed. The spark arrester must be
maintained in good condition by the owner/operator.
STORAGE INSTRUCTIONS
Transporting and Storage
When transporting the generator, turn the engine switch
to “Off” and the fuel valve to “Close”. Keep the generator
level to prevent fuel spillage.
WARNING! Contact with a hot engine or
exhaust system can cause serious burns or fires. Let
the engine cool before transporting or storing the
generator.
Take care to not drop or strike the generator when
transporting. Do Not place heavy objects on the
generator.
The generator should be started at least once every seven
days and allowed to run at least 30 minutes. If this cannot
be done and you must store the unit for more than 30 days,
use the following guidelines to prepare it for storage.
12
Snapper G1000 Generator
Figure 13 — Service Spark Plug
Spark Arrester
Screen
Muffler
Spark Arrester
Attachment Screw
Figure 14 – Service Spark Arrester Screen
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