Revised 02.08.11
Installation Instructions:
(Part # SB76882)
2007-2011 Jeep JK 4Door
XRC Rear Armor Corner Guard Kit
NOTE: Carefully read entire instructions thoroughly before attempting to install this part.
WARNING: Check with Local and State laws
before installing this accessory!
Parts Included: Qty
93-7037 Rear Armor Fender: Drvr 1
93-7047 Rear Armor Fender:
93-7055 Fender Lip Guard:
93-7056 Fender Lip Guard: Pass 1
90-4324 Inner Fender Liner: Drvr 1
90-4325 Inner Fender Liner: Pass 1
93-7054 Liner Tab 4
90-6776 Hardware Pack: Fender 1
3/8” X 1” SS Button Head Bolt 37
3/8” Flat Washer 48
3/8” Nylock Nut 34
3/8”-16 X 1" Hex Bolt Gr. 5 13
Pass 1
Drvr 1
Parts Included: Qty
90-6777 Hardware Pack:
Plastic Retainers 14
90-6778 Hardware Pack:
3/8” Nutcert 14
90-6774 Hardware Pack: Nutcert Installation 1
96-5951 Nutcert Tool 1
3/8” Star Washer 1
3/8” X 2” Socket Head Bolt 1
3/8” Gr. 8 Flat Washer 1
3/8” Gr. 8 Nut: Un-plated 1
90-6781 Hardware Pack: Fender Weather Stripping 1
90-4330 Fender Weather Stripping 1
Inner Fender Liner 1
Nutcert 1
IMPORTANT!: In order to install these fenders you will have to drill holes in
the body.
INSTALLATION:
Step 1: Working on one side of the vehicle at a time, unbolt and remove the steps and/or
sliders from the vehicle. Save hardware for reinstallation.
Step 2:
Step 3: Remove the license plate box from the vehicle.
Step 4:
tailgate line up with the template. Due to factory manufacturing variations, the template may
need to be adjusted.
Remove the fender flairs and inner fenders from the vehicle.
Test fit the license plate template on the vehicle. Be sure the mounting holes and the
For Technical Support/Warranty Information please call 310-762-9944
Smittybilt, 400 W Artesia, Compton, CA 90220
Revised 02.08.11
Installation Instructions:
(Part # SB76882)
2007-2011 Jeep JK 4Door
XRC Rear Armor Corner Guard Kit
Step 5: Unbolt and remove the tail lights from the vehicle. Save the hardware for reinstalla-
tion.
Step 6: Remove the rear bumper from the vehicle if it appears that it will interfere with the
installation of the rear fender armor. Save the hardware for reinstallation.
Step 7: Test fit the rear armor fender (93-7037 drvr and 93-7047 pass) using C-clamps
around the outside of the panels through the windows. Fig B & C.
IMPORTANT!: Align the upper edge of the armor with the body line. The bottom
rear edge of the armor should line up with the radius of the lower edge. The front of the
armor should be aligned so that it provides proper clearance for door operation. Fig B &
C.
Step 8: Once the armor fender is properly aligned and clamped into place, mark the appro-
priate holes for drilling. Fig B & C.
NOTE: If you are reinstalling the license plate box to the vehicle, place the supplied
drill template on the rear of the driver side fender against the tailgate. Using the holes in
the template mark the driver side armor fender for drilling.
Step 9: Remove the armor fender and center punch the previously applied marks for drill-
ing. Carefully drill the fender mounting marks out to 33/64”and the license plate holes to
3/4” and 3/8”. Fig B & C.
IMPORTANT!: DO NOT drill through the interior panels.
Step 10: Install the 3/8” nutcerts into the previously drilled 33/64” holes in the quarter
panel.
NOTE: If you do not have a professional nutcert installation tool, use the 2 1/2” X
3/8” socket head bolt, 3/8” nut and washer. Install the nutcert into the 1/2” hole on the
vehicle. Thread the nut up as far on the 3/8” bolt as it will go and then follow that with the
washer. Thread the bolt, nut, washer, nutcert tool (96-5951) and star washer assembly
3/8” nutcert
Star washer
Rivet Tool
96-5951
Rivet Tool Assembly
3/8” X 2 1/2”
bolt, 3/8”
Nut and
Washer
(Fig A)
For Technical Support/Warranty Information please call 310-762-9944
Smittybilt, 400 W Artesia, Compton, CA 90220
Revised 02.08.11
Installation Instructions:
(Part # SB76882)
2007-2011 Jeep JK 4Door
XRC Rear Armor Corner Guard Kit
3/8” X 1”
SS Bolt
(Fig B)
Rear Armor
Fender 93-7037
drvr
3/8” X 1”
Hex bolt
Previously Drilled
33/64” Holes with 3/8”
Nutcerts Installed
(Fig C)
3/8” X 1”
SS Bolt
Previously Drilled
33/64” Holes wit h 3/8”
Nutcerts Installed
Rear Armor
Fender 93-7047
pass
3/8” X 1”
hex bolt
3/8” X 1”
SS Bolt
For Technical Support/Warranty Information please call 310-762-9944
Smittybilt, 400 W Artesia, Compton, CA 90220
Revised 02.08.11
Installation Instructions:
(Part # SB76882)
2007-2011 Jeep JK 4Door
XRC Rear Armor Corner Guard Kit
into the nutcert. (Fig. A) While holding the 3/8” bolt with an Allen wrench, tighten the
nut and washer down against the nutcert. Use the nutcert tool and star washer to keep the
nutcert body from spinning while tightening the 3/8” bolt. Once the nutcert is properly
installed into the vehicle remove the 3/8” bolt, nut, washer, nutcert tool (96-5951) and star
washer .
Step 11: Install the supplied fender weather stripping (90-4330) to the upper and front edges
of the armor. This will provide a weatherproof seal to the body of the vehicle.
Step 12: Reinstall the armor fender (93-7037 drvr and 93-7047 pass), using the clamps, in
it’s appropriate position and check the alignment of the nutcerts and the mounting holes in
the armor. Slot the holes in the armor if necessary to avoid cross threading the bolts. Fig. B
& C.
NOTE: The nutcerts are prone to spinning if not installed properly or cross threaded.
Be sure to start the bolts by hand in the nutcerts.
Fender Lip Guard
93-7055 drvr and
93-7056 pass
(17) 3/8” X 1”
SS Bolt
Inside View
(Fig D)
90-7054
Liner Tab
Fenders 93-7037
drvr and 93-7047
pass
90-7054
Liner
Tab
Step 13: Remove the clamps and secure the armor fender using the supplied 3/8” X 1” bolts
and hardware. Be sure to start all the bolts by hand to avoid cross threading the bolts. Fig. B
& C.
NOTE: Be sure to use the Stainless 3/8” X 1” bolts on the exposed mounting holes.
For Technical Support/Warranty Information please call 310-762-9944
Smittybilt, 400 W Artesia, Compton, CA 90220
Revised 02.08.11
Inner Fender Liner
Attachment Points
Installation Instructions:
(Part # SB76882)
2007-2011 Jeep JK 4Door
XRC Rear Armor Corner Guard Kit
90-7054
Liner
Tab
(7) Plastic
Retainers
(Fig E)
Inner Fender Liner
90-4324 drvr and 904325 pass
Step 14: Install the fender lip guard (93-7055 drvr and 93-7056 pass) to the outside of the
wheel well using the supplied 3/8” X 1” stainless button head bolts. Fig. D.
Step 15: Install the inner fender liner tabs (93-7054) to the (2) rear bolts (2nd up from the
bottom and the 4th up from the bottom). Fig. D.
Step 16:
Install the inner fender liner (93-4324 drvr and 93-4325 pass) into the armor using
the supplied plastic retainers. Start in the middle and work your way to the outside edge.
Fig. E.
Step 17: Reinstall the OE tail lights to the tail light bezels on the armor fenders using the
previously removed OE hardware.
Step 18: Repeat the previous steps on the remaining side of the vehicle.
Step 19:
Reinstall the previously removed rear bumper using the previously removed hard-
ware. Torque according to manufacturers specifications.
Step 20:
If you are reinstalling the license plate, route the wiring harness through the armor
fender and reconnect the light wiring clip. Install the license plate box to the armor fender
using the previously removed OE hardware.
For Technical Support/Warranty Information please call 310-762-9944
Smittybilt, 400 W Artesia, Compton, CA 90220
Revised 02.08.11
Installation Instructions:
(Part # SB76882)
2007-2011 Jeep JK 4Door
XRC Rear Armor Corner Guard Kit
Step 21: Reinstall the steps and/or sliders from the vehicle using the previously removed
OE hardware.
Step 22: Torque all OE hardware according to manufacturers specifications or the supplied
hardware according to the torque chart on page 6. Installation is now complete.
Bolt Torque and ID
Deci m al Syst em Met ric System
All Torque s i n Ft. Lbs.
Bolt Size Grade 5 Grade8 Bolt Size Class 9.8 C l ass 10.9C l ass 12.9
5/16 15 20 M6 5 9 12
3/83045 M8182327
7/16 45 60 M10 32 45 50
1/2 65 90 M12 55 75 90
9/16 95 130 M14 85 120 145
5/8 135 175 M16 130 165 210
3/4 185 280 M18 170 240 290
T T
D D
L L
G P
1/2-13x1. 75 HHCS
D T L X
Grade 5 Grade 8
(No. of Marks + 2)
M12-1. 25x50 HHCS
D T L X
G = Grade (Bolt Strength) P = Property Class (Bolt Strength)
D = Nominal Diameter (Inches) D = Nominal Diameter (Millimeters)
T = Thread Count (Threads per Inch) T = Thread Pitch (Thread Width, mm)
L = Length (Inches) L = Length (Millimeters)
X = Description (Hex Head Cap Screw) X = Description (Hex Head Cap Screw)
For Technical Support/Warranty Information please call 310-762-9944
Smittybilt, 400 W Artesia, Compton, CA 90220
Revised 02.08.11
For Technical Support/Warranty Information please call 310-762-9944
Installation Instructions:
(Part # SB76882)
2007-2011 Jeep JK 4Door
XRC Rear Armor Corner Guard Kit
Smittybilt, 400 W Artesia, Compton, CA 90220
Revised 02.08.11
Installation Instructions:
(Part # SB76882)
2007-2011 Jeep JK 4Door
XRC Rear Armor Corner Guard Kit
Limited Warranties
Smittybilt’s products are covered under the following limited warranties only. Note that the duration of the limited
warranty differs according to the material and finish of the product purchased. Subject to the duration and conditions of the limited warranty stated below, Smittybilt warrants to the original retail purchaser that its products are
free from defects in material and workmanship. All other warranties and representations express or implied, are
hereby disclaimed, including fitness for merchantability and buyer’s intended use or purpose. All parts are sold
“AS IS” except for the limited warranties granted herein. Buyer assumes all risks as to the selection, suitability
and performance of all goods and products selected. This limited warranty does not cover damage or impairment
in any part due to misuse, improper installation, accident or contact with on-road or off-road hazards, product
modification, improper or inadequate cleaning and/or maintenance. Smittybilt is not responsible for items damaged during shipping. This warranty is not transferable from the original buyer. For the original Buyer to be eligi ble for the limited warranty coverage, the Buyer must provi de proof of purchase. Smittybilt strongly recommends
returning the warranty registration card.
Customer’s remedy hereunder shall be limited only to re pair or replacement (at Smittybilt’s option) of any defective part(s) returned to Smittybilt at customer’s expense. The determination of whether or not a returned part is
defective or subject to coverage under the limited warranties stated herein shall be made at Smittybilt’s sole discretion.
Duration of Limited Warranty
Limited Lifetime Warranty on Stainless Steel Products -
Smittybilt stainless steel products carry the foregoin g limited repair or replacement warranty against workmanship and defects in the material so long as the original purchaser retains the original stainless steel parts.
Limited Five (5) Year / 50,000 Mile Pro-Rata Warranty (whichever occurs first) on Dual-Stage Powder
Coating Products -
Smittybilt dual-stage powder coated products carry the foregoing limited repair or replacement warranty for a
period of (5) years or 50,000 miles (whichever occurs first) from date of purchase against workmanship and
defects in the material, provided that any claim submitted after (2.5) years fro m date of purchase shall, if accepted, be satisfied by Smittybilt offering customer a credit on the purchase of a replacement product equal to
fifty percent (50%) of customer’s initial purchase price.
Limited Three (3) Year / 36,000 Mile Pro-Rata Warranty (whichever occurs first) on Chrome Products-
Smittybilt chrome products finished carry the foregoing limited repair or replacement warranty for a period of
three (3) years or 36,000 miles against workmanship and defects in the material (whichever occurs first) from
the date of purchase.
To assure product quality, Smittybilt reserves the right to change product design, material, specification and finishes without prior notice to customers. This limited warranty gives you specific legal rights and you may also
have other rights, which may vary from state to state. Some states do not allow limitations on how long an implied
warranty lasts, so the above limitations may not apply as to you. Also, some states do not allow the exclusion or
limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you.
Smittybilt reserves the right to discontinue product lines and substitute products, or provide other remedies than
those listed in this limited warranty for those discontinued products.
For Technical Support/Warranty Information please call 310-762-9944
Smittybilt, 400 W Artesia, Compton, CA 90220
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