Smittybilt SB76856 User Manual

Revised 12.1.09
CAUTION: This bumper is not rated for towing. It is “accessory” friendly only i.e. bike rack, hitch step, receiver rack.
Installation Instructions:
XRC Bumper (Part # SB76856)
2007 Jeep JK XRC Rear Bumper
w/ Tire Carrier
Parts Included Qty
BOX 1 91-5441 REAR BUMPER 1 91-5433 TIRE CARRIER: ADJUSTABLE MOUNT 1 90-3925 NUT PLATE 2 90-6581 HARDWARE PACK: BUMPER 1
1/2”-13 X 4 1/2” GR. 8 HEX BOLT 4 1/2”-13 X 1 1/4” GR. 8 HEX BOLT 4 1/2” USS FLAT WASHER 8 1/2” SAE WASHER 4 1/2” HEX NUT 4
BOX 2 93-5439 TIRE CARRIER: XRC 1
93-5436 SRC SPARE TIRE CARRIER BRACE 1
93-5567 3rd Brake Light Bracket: Upper 1
Parts Included Qty
3/8” X 1” Hex Head Self Tapping Bolt 2
90-6689 HARDWARE PACK: HANDLE 1 90-2940 NYLON WASHER 2 90-4218 CIRCLE CILP 1
90-4219 LUG NUTS 3 90-4217 ZERK FITTING 1
90-4214 TIRE CARRIER HANDLE ASSEMBLY 1 90-6690 HARDWARE PACK: TIRE CARRIER 1
3/8"-16 X 1 1/4" HEX BOLT GR. 8 2 3/8"-16 X 1 3/4" HEX BOLT GR. 8 2 3/8"-16 X 2 1/2" HEX BOLT GR. 8 2
3/8"-16 STOVER NUT 6 3/8" SAE FLAT WASHER 8 1/2”-13 STOVER NUT 4
93-5569 3rd Brake Light Bracket: Lower 1 90-6299 Hardware Pack: 3rd Brake Light Bracket 1
1/2”-13 FLAT WASHER 4
5/16”-18 X 3/4” SS BUTTONHEAD BOLT -Not Used 1
Step 2: Drill out the (4) holes in the center of the frame to ½”. (Fig A)
Existing rear frame center holes
(Fig A)
For Technical Support/Warranty Information please call 310-762-9944
Smittybilt, 400 W Artesia, Compton, CA 90220
Revised 12.1.09
Step 3: Insert nut plate (90-3925) into the inside of the rear frame rails. (Fig B)
(Fig B)
Step 4: NOTE: This step might require 2 people. Raise the new SRC rear bumper (91-
5441) up into place and align the (4) holes on the frame with the holes on the hitch plate on the bumper. (Fig C)
(Fig C) (Fig D)
Installation Instructions:
XRC Bumper (Part # SB76856)
2007 Jeep JK XRC Rear Bumper
w/ Tire Carrier
Nut Plate 90-3925
Rear frame
(4) 1/2” X 4 1/2” bolts
Rear bumper 91-5441
Bumper hitch plate
Step 5: Install the 1/2” X 4 ½” hex bolts to secure the hitch plate to the rear frame. Do not tighten bolts at this time. (Fig D)
For Technical Support/Warranty Information please call 310-762-9944
Smittybilt, 400 W Artesia, Compton, CA 90220
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