Smittybilt SB76793 User Manual

Revised 4.23.10

Installation Instructions:

(Part # SB76793)

SRC TJ Tubular Doors

NOTE: Carefully read entire instructions thoroughly before

attempting to install this part.

Parts Included Qty
93-8003 Driver Side Door 1
93-8008 Passenger Side Door 1
93-5682 Door Hinge 4
90-4242 Weather Stripping 2
90-5783 Limit Strap Bracket 2
90-6714 Hardware Pack:

Tube Door 1

3/8” X 1” Stainless Steel Button Head Bolt 8
3/8” Flat Washer 20
3/8” Stover Nut 12
769401 Limit Strap 2

INSTALLATION:

Step 1: Starting on the driver side of the vehicle, remove the (2) OE door hinge retaining

nuts. (Fig. A)

Step 2: Open the door and unhook the door limit strap from the mount inside the vehicle.

(Fig. A)

Step 3: Carefully lift and remove the door from the vehicle.

Step 4:

Install the supplied limit strap bracket (90-5783) onto the new limit strap (769401).

(Fig. B)

OE
Hinge
Nut

(Fig A)

769401
Limit
Strap

For Technical Support/Warranty Information please call 310-762-9944

Smittybilt, 400 W Artesia, Compton, CA 90220

Revised 4.23.10

Installation Instructions:

(Part # SB76793)

SRC TJ Tubular Doors

Step 5: Attach the (2) door hinges (93-5682) to the new door (93-8003 and 93-8008) using

the (4) supplied 3/8” X 1” stainless bolts and hardware. Install the limit strap (769401) and
bracket (90-5783) to the lower hinge bolts as well. Leave the bolts snug only at this time.
(Fig. B)

Tube Door
93-8003 drvr
and
93-8008 pass

3/8” Nuts &
Washers

3/8”
Bolts

93-5682
Door Hinge

90-5783 Limit
Strap Bracket

769401 Limit Strap

(Fig B)

Step 6: Carefully install the door assembly onto the vehicle hinges. (Fig B)

Step 7: Carefully close the door and latch it to the door striker. Adjust the door striker if the

door won’t close properly.

Step 8: Carefully adjust the (2) front door hinges to level the door on the vehicle. (Fig B)

Step 9: Once the door is adjusted properly torque the hardware according to the chart on

page 3.

Step 10:

Install the provided weather stripping onto the door where the door makes contact

with the vehicle door jamb. (Fig. C)

NOTE: Failure to properly install the weather stripping may result in vibration or

other noise.

Install Weather Stripping 90-4242
Where Door Contacts Jam

For Technical Support/Warranty Information please call 310-762-9944

Smittybilt, 400 W Artesia, Compton, CA 90220

769401
Limit
Strap

(Fig C)