Smittybilt SB76792 User Manual

Revised 7.28.10

Installation Instructions:

(Part # SB76792)

SRC JK Tubular Rear Doors

NOTE: Carefully read entire instructions thoroughly before attempting to install this part.

Parts Included Qty
93-8069 Driver Side Rear Door 1
93-8073 Passenger Side Rear Door 1
93-5862 Door Hinge 2
93-5864 Door Hinge 2
90-5868 Limit Strap Bracket 2
769401 Limit Strap 2

INSTALLATION:

Step 1: Starting on the driver side of the vehicle, remove the (2) OE rear door hinge retain-

ing nuts.

Step 2: Slide the front seat forward to access the wiring hatch on the B pillar. Remove the

rectangular hatch to expose the rear door wiring plug.
NOTE: Some early year models may have a red safety catch on the wiring plug. Pull
the red catch out one click and depress the black engagement tongue to release.

Step 3: Open the rear door and unhook the door limit strap from the mount inside the B pil-

lar. New limit straps are provided in the kit.

Step 4:

Step 5: Install the supplied limit strap bracket (90-5868) onto the limit strap (769401).

Step 6: Slide the door hinges (93-5862 drvr and 93-5864 pass) into the OE mounting

brackets on the vehicle. Secure with the supplied 3/8” nuts.

Step 7: Carefully install the rear door assembly (93-8069 and 93-8073) onto the previously

installed hinges using the (4) supplied 3/8” X 1” stainless bolts and hardware from pack (90-

6738). Install the limit strap (769401) and bracket (90-5868) to the lower hinge bolts as well.
Leave the bolts snug only at this time.

Step 8: Carefully close the rear door and latch it to the door striker. Adjust the door striker

if the door won’t close properly.

Carefully lift and remove the OE rear door from the vehicle.

Parts Included Qty
90-6738 Hardware Pack:
3/8” X 1” SS Button Head Bolt 12

3/8” Flat Washer 24

3/8” Nylock Nut 12

3/8” Hex Nut 4
90-6767 Hardware Pack: Tube Door 1
90-4264 Rubber Bumper 2

Tube Door 1

For Technical Support/Warranty Information please call 310-762-9944

Smittybilt, 400 W Artesia, Compton, CA 90220

Revised 7.28.10

Installation Instructions:

(Part # SB76792)

SRC JK Tubular Rear Doors

769401 Limit
Strap

OE Hinge
Bracket

Tube Door
93-8069 drvr
and
93-8073 pass

3/8”
Nuts

90-5868 Limit
Strap Bracket

Door Hinge
93-5862 drvr
and 93-5864
pass

3/8”
Bolts

Door Hinge 93-5862
drvr and 93-5864 pass

Step 9: Carefully adjust the (2) door hinges to level the door on the vehicle.

Step 10:

Install the rubber bumper (90-4264) into the tube door frame.

NOTE: Using dish soap may aid in installation of the rubber bumper.
Step 11: Once the door is adjusted properly torque the hardware according to the chart on

page 3.

Step 12:

Install the new limit strap (769401) to the mount on the inside of the vehicle.

Step 13:

Repeat the previous steps on the remaining side of the vehicle.

Step 14:

Installation is now complete.

For Technical Support/Warranty Information please call 310-762-9944

Smittybilt, 400 W Artesia, Compton, CA 90220