Smittybilt SB76791 User Manual

Revised 7.28.10

Installation Instructions:

(Part # SB76791)

SRC JK Tubular front Doors

NOTE: Carefully read entire instructions thoroughly before attempting to install this part.

Parts Included Qty
93-8064 Driver Side Door 1
93-8068 Passenger Side Door 1
93-5862 Door Hinge 2
93-5864 Door Hinge 2
93-5866 Mirror Bracket 2
90-5868 Limit Strap Bracket 2
769401 Limit Strap 2
90-6738 Hardware Pack:
3/8” X 1” SS Button Head Bolt 12

INSTALLATION:

Step 1: Starting on the driver side of the vehicle, remove the (2) OE front door hinge retain-

ing nuts.

Step 2: Unplug the OE wiring harness from under the dashboard.
NOTE: Some early year models may have a red safety catch on the wiring plug. Pull

the red catch out one click and depress the black engagement tongue to release.

Step 3: Open the front door and unhook the door limit strap from the mount inside the vehi-

cle. New limit straps are provided in this kit.

Step 4:

Step 5: Unbolt and remove the side view mirror from the OE door. Save the mirror and

hardware for reinstallation.

NOTE: Remove the side view mirror only not the entire mirror to door assembly.
Step 6:

Step 7:

brackets on the vehicle. Secure with the supplied 3/8” nuts.

Step 8: Carefully install the front door assembly (93-8064 and 93-8068) onto the previously

installed hinges using the (4) supplied 3/8” X 1” stainless bolts and hardware from pack (90-

6738). Install the limit strap (769401) and bracket (90-5868) to the lower hinge bolts as well.
Leave the bolts snug only at this time.

Carefully lift and remove the OE front door from the vehicle.

Install the supplied limit strap bracket (90-5868) onto the limit strap (769401).

Slide the door hinges (93-5862 drvr and 93-5864 pass) into the OE mounting

Tube Door 1

Parts Included Qty

3/8” Flat Washer 24

3/8” Nylock Nut 12

3/8” Hex Nut 4
90-6744 Hardware Pack: Mirror 1
8mm-1.25 X 20mm SS Button Head Bolt 2
8mm SS Flat Washer 2
90-6766 Hardware Pack:
90-4263 Rubber Bumper 2

Tube Door 1

For Technical Support/Warranty Information please call 310-762-9944

Smittybilt, 400 W Artesia, Compton, CA 90220

Revised 7.28.10

Installation Instructions:

(Part # SB76791)

SRC JK Tubular front Doors

769401 Limit
Strap

Tube Door
93-8064 drvr
and
93-8068 pass

OE Hinge
Brackets

3/8”
Nuts

90-5868 Limit
Strap Bracket

Door Hinge
93-5862 drvr
and 93-5864
pass

93-5866
Mirror
Bracket

3/8”
Bolts

Door Hinge
93-5862 drvr
and 93-5864
pass

Step 9: Carefully close the door and latch it to the door striker. Adjust the door striker if the

door won’t close properly.

Step 10: Carefully adjust the (2) front door hinges to level the door on the vehicle.

Step 11: Install the rubber bumper (90-4263) into the tube door frame.
NOTE: Using dish soap may aid in installation of the rubber bumper.

Step 12: Install the mirror bracket (93-5866) to the new tube door using the supplied 3/8” X

1” stainless bolts and hardware from pack (90-6738).

Step 13:

Install the OE side view mirror onto the previously installed mirror bracket (93-

5866) using the 8mm-1.25 X 20mm bolt and hardware from pack (90-6744).

Step 14:

Once the door is adjusted properly torque the hardware according to the chart on

page 3. Torque the Stainless hardware to grade 5 specifications only.

Step 15: Install the limit strap (769401) to the mount on the inside of the vehicle.

Step 16:

Repeat the previous steps on the remaining side of the vehicle.

Step 17: Installation is now complete.

For Technical Support/Warranty Information please call 310-762-9944

Smittybilt, 400 W Artesia, Compton, CA 90220