Smittybilt SB76654 User Manual
Revised 12.09.09
Installation Instructions:
(Part # SB76654)
87-06 Jeep TJ/YJ XRC Tire Carrier
NOTE: Carefully read entire instructions thoroughly before attempting to install this part.
Parts Included Qty
93-5642 TIRE CARRIER 1
93-2997 TIRE CARRIER PIVOT SHAFT 1
93-5650 TIRE CARRIER LATCH BRACKET 1
93-5652 WHEEL MOUNT: Adjustable Bracket 1
93-5655 WHEEL MOUNT: Stationary Bracket 1
90-5658 LATCH SHIM PLATE 2
90-5659 NUT PLATE: Latch 1
93-5661 LOCK OUT BRACKET ASSEMBLY 1
90-8000 SPACER TUBE 1
90-6712 HARDWARE PACK: Tire Carrier 1
3/8” X 1” GR. 8 HEX BOLT 5
3/8” X 1 1/4” GR. 8 HEX BOLT 6
3/8” X 2 1/2” GR. 8 HEX BOLT 2
3/8” HARDENED FLAT WASHER 20
Parts Included Qty
1/2" STOVER NUT 7
1/2” HARDENED FLAT WASHER 14
90-4214 HANDLE ASSEMBLY 1
90-6689 HARDWARE PACK: Handle 1
90-2940 NYLON WASHER 2
90-4218 CIRCLE CLIP 1
90-4219 LUG NUTS 3
90-4217 ZERK FITTING 1
93-5663 3rd BRAKE LIGHT BRACKET 1
90-6713 HARDWARE PACK: 3rd Brake Light 1
3/8" X 1" HEX BOLT GR. 8 2
3/8" STOVER NUT 2
3/8" SAE FLAT WASHER 4
5/16” X 1” HEX BOLT GR. 8 3
3/8" STOVER NUT 7
3/8” X 2 1/4” GR. 8 HEX BOLT: Jam Bolt 1
3/8" HEX NUT: Jam Nut 1
1/2" X 1 1/2" HEX BOLT GR. 8 4
1/2" X 3 1/4" HEX BOLT GR. 8: Support Plates 3
5/16” USS FLAT WASHER 6
5/16” NYLOCK NUT 3
93-5731 TJ SUPPORT PLATE 1
93-5845 YJ SUPPORT PLATE 1
90-5847 NUT PLATE: YJ Support Plate 1
7/16" X 1 1/2" GR. 8 HEX BOLT: YJ Support Plate 1
Tire Carrier Installation:
Step 1: Remove the stock spare tire from the vehicle.
Step 2:
housing from the vehicle.
Step 3:
taillight from the vehicle.
Step 4: Unbolt and remove the tire carrier pivot shaft block off plate.
Unclip the 3rd brake light wiring harness. Unbolt and remove the 3rd brake light
Unclip the passenger side taillight housing wiring harness. Unbolt and remove the
For Technical Support/Warranty Information please call 310-762-9944
Smittybilt, 400 W Artesia, Compton, CA 90220
Revised 12.09.09
Installation Instructions:
(Part # SB76654)
87-06 Jeep TJ/YJ XRC Tire Carrier
Step 5: Install the pivot shaft (93-2997) to the bumper using the supplied 3/8” X 1 1/4”
bolts and hardware. (Fig. A) Install the jam nut onto the 3/8” X 2 1/4” jam bolt. Insert the
jam bolt assembly into the bumper. (Fig. A) Tighten the jam bolt against the pivot shaft.
Tighten the jam nut against the bumper. Torque the bolts according to the chart on page 9.
Pivot Shaft
93-2997
3/8” X 1
1/4” bolts
Rear bumper
91-5417
3/8” X 2 1/4”
Jam bolt
3/8” Jam
Nut
Backside of Bumper
(Fig A)
Step 6: Install the latch plate (93-5650) to the bumper using the supplied 3/8” X 1 1/4” bolts
and nut plate (90-5659). (Fig. B) Leave the bolts loose at this time. NOTE: The wire on the
nut plate may need to be bent in order to properly fish it into place.
3/8” X 1
1/4” bolts
93-5650
Latch
Plate
90-5659
Nut Plate
(Fig B)
Step 7:
Place nylon washer onto the pivot shaft, then place tire carrier on top. Be sure to
install the tire carrier in the open position. (Fig. C1 & C2)
Step 8:
Install the tire carrier lockout mechanism (93-5661) and support plate (93-5731 TJ
model only or 93-5845 YJ model only) to the tire carrier (91-5642). Secure using the supplied 1/2” X 3 1/4” pinch bolts, hardware in the (2) pinch bolt holes. For TJ models only:
in the remaining support plate hole, insert the 1/2” X 3 1/4” bolt, sleeve (90-8000) and hard-
For Technical Support/Warranty Information please call 310-762-9944
Smittybilt, 400 W Artesia, Compton, CA 90220
Revised 12.09.09
Installation Instructions:
(Part # SB76654)
87-06 Jeep TJ/YJ XRC Tire Carrier
ware in the remaining hole. (Fig. C1). Leave bolts snug only. For YJ models only: in the
remaining tire carrier hole, insert the 7/16” X 1 1/2” bolt, nut plate (90-5847 inserted
through the upper or lower drain hole in the tire carrier) and 7/16” nut and 1/2” washer.
(Fig. C2). Leave bolts snug only.
Circle
Clip
Nylon
Washer
TJ Support
Plate
93-5731
90-5847
Nut Plate
Circle
Clip
93-5661
Lock Out
Bracket
1/2” X 3
1/4”
Pinch
bolts
90-8000
Spacer
Tube
Nylon
Washer
Pivot
Shaft
93-2997
93-5661 Lock Out Bracket
1/2” X 3
1/4” bolt
Tire Carrier
Brace
93-5642
(Fig C1) TJ
1/2” X 3 1/4” Pinch bolts
93-5661
Lock Out
Bracket
3/8” X 2
1/2” bolts
90-4214 Handle Assembly
93-5661
Lock Out
Bracket
Nylon
Washer
YJ Support
Plate
93-5845
Pivot
Shaft
93-2997
Nylon
Washer
7/16” X 1
1/2” bolt
& 1/2”
Washer
Tire Carrier
Brace
93-5642
(Fig C2) YJ
90-4214 Handle Assembly
3/8” X 2
1/2” bolts
For Technical Support/Warranty Information please call 310-762-9944
Smittybilt, 400 W Artesia, Compton, CA 90220
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