Revised 12.1.09
CAUTION: This bumper is not rated for towing. It is “accessory” friendly only i.e.
bike rack, hitch step, receiver rack.
Installation Instructions:
SRC Bumper (Part # SB76622)
2007 Jeep JK SRC Rear Bumper
w/ Tire Carrier
Parts Included Qty
BOX 1
91-5417 REAR BUMPER 1
91-5433 TIRE CARRIER: ADJUSTABLE MOUNT 1
90-3925 NUT PLATE 2
90-6581 HARDWARE PACK: BUMPER 1
1/2”-13 X 4 1/2” GR. 8 HEX BOLT 4
1/2”-13 X 1 1/4” GR. 8 HEX BOLT 4
1/2” USS FLAT WASHER 8
1/2” SAE WASHER 4
1/2” HEX NUT 4
BOX 2
93-5425 TIRE CARRIER: SRC 1
93-5430 SRC SPARE TIRE CARRIER BRACE 1
93-5567 3rd Brake Light Bracket: Upper 1
Parts Included Qty
3/8” X 1” Hex Head Self Tapping Bolt 2
90-6689 HARDWARE PACK: HANDLE 1
90-2940 NYLON WASHER 2
90-4218 CIRCLE CLIP 1
90-4219 LUG NUTS 3
90-4217 ZERK FITTING 1
90-4214 TIRE CARRIER HANDLE ASSEMBLY 1
90-6690 HARDWARE PACK: TIRE CARRIER 1
3/8"-16 X 1 1/4" HEX BOLT GR. 8 2
3/8"-16 X 1 3/4" HEX BOLT GR. 8 2
3/8"-16 X 2 1/2" HEX BOLT GR. 8 2
3/8"-16 STOVER NUT - 2 Not Used 6
3/8" SAE FLAT WASHER- 2 Not Used 8
1/2”-13 STOVER NUT 4
93-5569 3rd Brake Light Bracket: Lower 1
90-6299 Hardware Pack: 3rd Brake Light Bracket 1
1/2”-13 FLAT WASHER 4
5/16”-18 X 3/4” SS BUTTONHEAD BOLT-Not Used 1
Step 1: Remove the factory rear bumper and hardware from the vehicle.
Step 2: Drill out the (4) holes in the center of the frame to ½”. (Fig A)
Existing rear frame
center holes
(Fig A)
For Technical Support/Warranty Information please call 310-762-9944
Smittybilt, 400 W Artesia, Compton, CA 90220
Revised 12.1.09
Step 3: Insert nut plate (90-3925) into the inside of the rear frame rails. (Fig B)
(Fig B)
Step 4: NOTE: This step might require 2 people. Raise the new SRC rear bumper (91-
3913) up into place and align the (4) holes on the frame with the holes on the hitch plate on the
bumper. (Fig C)
Installation Instructions:
SRC Bumper (Part # SB76622)
2007 Jeep JK SRC Rear Bumper
w/ Tire Carrier
Nut Plate
90-3925
Rear frame
(4) 1/2” X
4 1/2”
bolts
Rear bumper
91-5417
Bumper hitch
plate
(Fig C) (Fig D)
Step 5: Install the 1/2” X 4 ½” hex bolts to secure the hitch plate to the rear frame. Do not
tighten bolts at this time. (Fig D)
For Technical Support/Warranty Information please call 310-762-9944
Smittybilt, 400 W Artesia, Compton, CA 90220
Revised 12.1.09
Step 6: Install the (4) ½” X 1 ¼” into the previously installed nut plates (90-3925), (2) on
the driver’s side, (2) on the pass side. Level the bumper and torque the bolts to 90 ft./lbs. (Fig
E)
Step 7: Torque the (4) hitch plate bolts to 90 ft./lbs. (Fig D)
Step 8: Place nylon washer over rear bumper post, then place tire carrier on top, then another nylon washer. Once the tire carrier has been placed over post, swing it to the closed position and latch it into place. Secure it with the already installed bolts (No Washers). (Fig F and
G) IMPORTANT!: Over-tightening the pinch bolts will not allow the tire carrier to swing
freely.
Installation Instructions:
SRC Bumper (Part # SB76622)
2007 Jeep JK SRC Rear Bumper
w/ Tire Carrier
(2) 1/2”
X 1 1/4”
Bolts
Pass side view
(Fig E)
(Fig F)
For Technical Support/Warranty Information please call 310-762-9944
Smittybilt, 400 W Artesia, Compton, CA 90220
3/8” X 1
3/4”
Bolts
(Fig G)
Revised 12.1.09
Step 9: Install the tire carrier brace (93-5430) over the tire carrier spud and secure to the
threaded holes in the bumper using the supplied 3/8” X 1 1/4” Bolts, washers. (Fig H)
Step 10: Carefully place the circle clip on top of the post over the tire carrier portion. In-
stall the Zerk fitting (90-4217) into the bumper post. Do not over tighten.
Step 11: Install the handle assembly into the end of the tire carrier. Close and latch the tire
carrier. Secure using the supplied 2” X 1/2” bolts and hardware. (Fig I)
Installation Instructions:
SRC Bumper (Part # SB76622)
2007 Jeep JK SRC Rear Bumper
w/ Tire Carrier
Tire Carrier
Brace
93-5430
Install
Zerk
Fitting
91-4217
Mounting Holes for
3/8” X 1 1/4” Bolts
and Hardware
(Fig H)
Handle
Assembly
(2) 3/8”
X 2 1/2”
Bolts
(Fig I)
Step 12:
Locate tire mounting bracket on the tire carrier by guiding the bracket studs into
the holes on the tire carrier. NOTE: the bracket will be offset towards the driver side. Secure
using the supplied (4) 3/8” flat washers, (4) lock nuts. Determine the best position for your tire
size and then tighten all hardware on mounting bracket. For best results the back side of the tire
should rest against the (Triangle) tire carrier. (Fig J)
For Technical Support/Warranty Information please call 310-762-9944
Smittybilt, 400 W Artesia, Compton, CA 90220
Revised 12.1.09
Step 13: Reattach any previously unclipped wiring harnesses.
Step 14:
Drvr Side
Installation is now complete.
Installation Instructions:
SRC Bumper (Part # SB76622)
2007 Jeep JK SRC Rear Bumper
w/ Tire Carrier
Mounting
Bracket
Mounting
Holes
(Fig J)
(Fig K)
Product cleaning and maintenance instructions
Stainless Steel Finish – Aluminum polish may be used to polish small scratches and scuffs on the finish. Mild
soap, window or glass cleaner may be used to clean the finish. Dual state powder coat finish – Mild soap, win-
dow or glass cleaner may be used to clean the finish. In order to protect the finish, you may wax your product on a
regular basis with pure carnauba automotive wax. Do not use any types of soap, polish or was that contains abrasive that could damage the finish. Textured coated finishes should be cleaned with a mild soap on a damp
sponge. Do not apply polish or was that requires to be removed by means of buffing. This type of wax is commonly used at car wash facilities. Chrome Finish – Mild soap, window or glass cleaner may be used to clean the
finish. In order to protect the finish you should wax your product on a regular basis with pure carnauba automotive
wax. Do not use any types of soap, polish or was that contains abrasive that could damage the finish.
For Technical Support/Warranty Information please call 310-762-9944
Smittybilt, 400 W Artesia, Compton, CA 90220
Revised 12.1.09
Smittybilt’s products are covered under the following limited warranties only. Note that the duration of the limited
warranty differs according to the material and finish of the product purchased. Subject to the duration and conditions
of the limited warranty stated below, Smittybilt warrants to the original retail purchaser that its products are free from
defects in material and workmanship. All other warranties and representations express or implied, are hereby disclaimed, including fitness for merchantability and buyer’s intended use or purpose. All parts are sold “AS IS” except
for the limited warranties granted herein. Buyer assumes all risks as to the selection, suitability and performance of
all goods and products selected. This limited warranty does not cover damage or impairment in any part due to misuse, improper installation, accident or contact with on-road or off-road hazards, product modification, improper or
inadequate cleaning and/or maintenance. Smittybilt is not responsible for items damaged during shipping. This warranty is not transferable from the original buyer. For the orig inal Buyer to be eligible for the limited warranty coverage, the Buyer must provide proof of purchase. Smittybilt strongly recommends returning the warranty registration
card.
Customer’s remedy hereunder shall be limited only to repair or replacement (at Smittybilt’s option) of any defective
part(s) returned to Smittybilt at customer’s expense. The determination of whether or not a returned part is defective
or subject to coverage under the limited warranties stated herein shall be made at Smittybilt’s sole discretion.
To assure product quality, Smittybilt reserves the right to change product design, material, specification and finishes
without prior notice to customers. This limited warranty gives you specific legal rights and you may also have other
rights, which may vary from state to state. Some states do not allow limitations on how long an implied warranty
lasts, so the above limitations may not apply as to you. Also, some states do not allow the exclusion or limitation of
incidental or consequential damages, so the above limitations or exclusions may not apply to you. Smittybilt reserves the right to discontinue product lines and substitute products, or provide other remedies than those listed in
this limited warranty for those discontinued products.
Installation Instructions:
SRC Bumper (Part # SB76622)
2007 Jeep JK SRC Rear Bumper
w/ Tire Carrier
Limited Warranties
Duration of Limited Warranty
Limited Lifetime Warranty on Stainless Steel Products -
Smittybilt stainless steel products carry the foregoing limited repair or replacement warranty against workmanship and defects in the material so long as the original purchaser retains the original stainless steel parts.
Limited Five (5) Year / 50,000 Mile Pro-Rata Warranty (whichever occurs first) on Du al-Stage Powder
Coating Products -
Smittybilt dual-stage powder coated products carry the foregoing limited repair or replacement warranty for a
period of (5) years or 50,000 miles (whichever occurs first) from date of purchase against workmanship and defects in the material, provided that any claim submitted after (2.5) years from date of purchase shall, if accepted,
be satisfied by Smittybilt offering customer a credit on the purchase of a replacement product equal to fifty percent (50%) of customer’s initial purchase price.
Limited Three (3) Year / 36,000 Mile Pro-Rata Warranty (whichever occurs first) on Chrome Products-
Smittybilt chrome products finished carry the foregoing limited repair or replacement warranty for a period of
three (3) years or 36,000 miles against workmanship and defects in the material (whichever occurs first) from the
date of purchase.
For Technical Support/Warranty Information please call 310-762-9944
Smittybilt, 400 W Artesia, Compton, CA 90220
Loading...