Smittybilt DN270-S4 User Manual

Installation Instructions
Sure Step
(Part # DN260-S4B/ DN260-S4S
Part # DN270-S4B/ DN270-S4S)
2009-2010 Dodge Ram1500 Crew Cab & Quad Cab
2010 Ram 2500/3500 Crew Cab
For Technical Support/Warranty Information please call 310-762-9944
Smittybilt, 400 West Artesia Blvd, Compton, CA 90220
Passenger Side
Passenger
Driv
er Side Rear
Driver Side
12mm x 40mm Bolt/10mm
12mm x 40mm Bolt Plate
Passenger Side Front
Drive
r Side Front
PARTS LIST:
Qty Description Qty Description
1 Driver/Left Sidebar 4 12mm x 40mm Bolt/10mm Nut Plates 1 Passenger/Right Sidebar 2 12mm x 40mm Bolt Plates 1 Driver/Left Front Mounting Bracket 6 12mm x 32mm x 3mm Flat Washers 1 Passenger/Right Front Mounting Bracket 6 12mm Lock Washers 1 Driver/Left Rear Mounting Bracket 6 12mm Hex Nuts 1 Passenger/Right Rear Mounting Bracket 6 11mm Plastic Retainers 4 1/2” x 2” Hex Bolts 4 10-1.50mm x 35mm Hex Bolts 4 1/2” Lock Washers 4 10mm x 27mm x 3mm flat washers 4 1/2” X 1-1/2” OD x 1/8" flat washers 4 10mm Lock Washers
Rear Mounting Bracket
Nut Plate (pictured with Plastic Retainer installed for example)
Mounting
Side Front Mounting Bracket
Support Bracket
(pictured with Plastic Retainer installed for example)
Support Bracket
Front Mounting Bracket
PROCEDURE:
1. REMOVE CONTENTS FROM BOX. VERIFY ALL PARTS ARE PRESENT. READ INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION.
2. Starting at the passenger side-front of the vehicle, remove the tape covering the factory oval holes in the passenger side inner panel located by the front tire.
3. Next, partially thread a Plastic Retainer onto the threaded end of a Bolt and Nut Plate, (Fig 1B).
4. Once you have assembled the Plastic Retainer onto the Bolt and Nut Plate, insert the Bolt and
Nut Plate into the factory oval hole. Once the Bolt and Nut Plate is inserted, hold the Bolt end with one hand and tighten the Plastic Retainer with your other hand. NOTE: Tighten the Plastic Retainer until it reaches the side panel, (Figure 2).
5. Next, select (1) 12mm Bolt Plate and partially thread a Plastic Retainer onto it. Insert the Bolt Plate into the oval hole and install in the forward, smaller oval hole as per step 4, (Fig 1A).
6. Select the passenger side front Mounting Bracket. Position the Mounting Bracket onto the installed Bolt Plates. Secure it with (2) 12mm Flat Washers, (2) 12mm Lock Washers and (2) 12mm Hex Nuts, (Figure 3). Do not tighten at this time. Rotate the Bolt and Nut plate until the Nut end lines up with the remaining hole in the Mounting Bracket and body. Thread (1) 10mm x 35mm Hex Bolt, (1) 10mm Flat Washer and (1) 10mm Lock Washer into the threaded nut. Snug but do not tighten hardware at this time.
7. Remove the passenger side front factory body bolt. Select the passenger side Front Support Bracket. Insert the factory body bolt through the Support Bracket and up into its original position, (Figure 3). Line the other end of the Support Bracket up with the oval hole in the Front Mounting Bracket. Snug but do not tighten hardware.
8. Moving to the passenger side rear of the vehicle, remove the tape covering the factory oval hole in the inner body panel. Thread a Plastic Retainer onto the threaded end of a Bolt and Nut
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