Smittybilt 838023 User Manual
Installation Instructions
Easy Install Billet Grille (Part # 838023)
2005-On Toyota Tacoma
NOTE: Carefully read entire instructions thoroughly before
attempting to install this part.
NOTE: During shipping product might loose its convex shape or the bars may bend slightly. In order to get a proper fit, product might
need to be re-shaped slightly by bending it BY HAND to regain its convex shape. Be careful not to damage the Billet Grille when
bending
INCLUDED COMPONENTS
1 – Billet Grille
4 – M4 x 50mm Phillips Screws
4 – M4 Lock Nuts
4 – 25mm “J” Hook Brackets
INSTALLATION INSTRUCTIONS
1. Inspect product and check components with items listed above.
2. Optional: Using factory instructions, remove the entire front grille shell (as pictured in all figures).
3. Cover the top, vertical, and lower horizontal bars with masking tape to protect the finish.
4. Carefully position Billet Grille onto grille shell cavity (Figure 1).
5. Engage the “J” Hook Brackets (from the back) on the outer edge of the factory grille shell and line it up with the mounting
holes on the Billet Grille. Insert the M4 x 50mm Phillips Machine Screws (from the front) through the Billet Grille holes and
“J” Hook Brackets. Secure it with Lock Nuts included (Figure 2).
6. Once the Billet Grille is loosely attached, center Billet Grille and tighten all Phillips Screws at the same rate.
7. Make sure the Billet Grille is properly aligned and securely fastened, then reinstall the grille shell with original fasteners
8. Locate passenger side Billet Grille and position it onto side vent cavity to mark drilling location (Figure 3).
NOTE: Make sure Billet Grille is properly aligned before marking the drilling location.
9. Remove Billet Grille and set aside, carefully drill a 5/32” hole on the marked location.
10. Attach Billet Grille by holding the Metal Plate behind bumper and inserting Sheet Metal Screw (from the front) through the
Billet Grille hole and Metal Plate (Figure 4). Tighten hardware at this time.
11. Repeat Steps 8-10 for opposite side.
Figure 1 Figure 2
Mark
Figure3 Figure 4
TOOLS REQUIRED
- Phillips Screw Driver
- 4mm Wrench
Metal Plate
For Technical Support/Warranty Information please call 310-762-9944
Smittybilt, 1600 Walnut Parkway, Rancho Dominguez, CA 90220
Installation Instructions
Easy Install Billet Grille (Part # 838023)
2005-On Toyota Tacoma
.
CARE AND MAINTANCE INFORMATION
We recommend normal cleaning by using mild soap and water also applying a non-abrasive aluminum polish on a regular schedule.
(Taking into consideration your climate and driving time and conditions.)
LIMITED WARRANTY
Smittybilt (The Company) warrants to the original purchaser of this product that should the product or any part thereof, under
normal use and conditions, be proven defective in material or workmanship within the warranty period of 1 year from the date of
purchase, such defect(s) will be repaired or replaced (At the Company’s option) without charge for parts or labor. To obtain repair
or replacement within the terms of the warranty, the product is to be delivered with proof of warranty coverage ( e.g. dated bill of
sale, receipt), specification of defect, freight pre-paid with Returns Good Authorization Number from Smittybilt to place of
purchase. Items returned to Smittybilt Automotive without an Returns Authorization Number will be refused and returned to sender
at the senders expense.
This warranty does not apply to any product or part thereof which, in the opinion of the Company, has suffered or been damaged
through altercation, improper installation, mishandling, misuse, neglect accident or acts of nature. THE EXTENT OF THE
COMPANY’S LIABILITY UNDER THIS WARRANTY IS LIMITED TO THE REPAIR OR REPLACEMENT
PROVIDED ABOVE AND, IN NO EVENT, SHALL THE COMPANY’S LIABILITY EXCEED THE PURCHASE PRICE
PAID BY THE PURCHASER FOR THIS PRODUCT.
This warranty is in lieu of all expressed warranties and liabilities. ANY IMPLIED WARRANTIES, INCLUDING ANY
IMPLIED WARRANTY OF MERCHANTABILITY SHALL BE LIMITED TO THE DURATION OF THIS WRITTEN
WARRANTY. ANY ACTION FOR BREACH OF ANY WARRANTY HEREUNDER INCLUDING ANY IMPLIED
WARRANTY OF MERCHANTABILITY MUST BE BROUGHTH WITHIN A PERIOD OF 90 DA YS FROM D A TE OF
ORIGINAL PURCHASE.IN NO CASE SHALL THE COMPANY BE LIABLE FOR ANY CONSEQUENTIAL OR
INCIDENTAL DAMAGES FOR BREACH OF THIS OR ANY OTHER WARR AN TY, EXPR ESSE D OR
IMPLIED,WHATSOEVER. No person or representative is authorized to assume for the company any liability other than expressed
herein in connection with the sale of this product. Some states do not allow limitations on how long an implied warranty lasts or the
exclusion or limitation of incidental or consequential damage, therefore above limitations may not apply to you. This warranty gives
the purchaser specific legal rights. The purchaser may have additional rights, which vary from state to state.
Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or
consequential damage, therefore above limitations may not apply to you. This warranty gives the purchaser specific legal rights. The
purchaser may have additional rights, which vary from state to state.
For Technical Support/Warranty Information please call 310-762-9944
Smittybilt, 1600 Walnut Parkway, Rancho Dominguez, CA 90220
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