Smittybilt 76837-XRC User Manual

Installation Instructions

Parts Included Qty

Parts Included Qty

XRC Fender Flares

07-10 Wrangler & Unlimited

WWW.SMITTYBILT.COM

(Part # 76837)

WARNING: Check with Local and State laws before installing this accessory

Read instructions entirely before installing this accessory.

Driver Front Flare 1
Driver Rear Flare 1
Passenger Front Flare 1
Passenger Rear Flare 1

FRONT FLARE INSTALLATION

Step 1: Remove the five 10mm bolts holding the inner liner on. Four are visible, one is located towards the

back on top which you gain access to through a hole in the inner liner.

Step 2: Disconnect the front turn signal plug.

Step 3: Starting at the front of the factory flare and working your way towards the rear pull firmly outward

to disconnect the flare from the body of the vehicle. NOTE: You will here cracking/popping noise
this is from the clips snapping, which is normal. (They will not be re-used) After the flare and liner
are removed make sure to remove any plastic clips that may remain in the holes on the vehicle.
This can be done with a flat screwdriver or panel puller. Secure the turn signal wire behind the
body in a location where it does not interfere with anything.

Step 4: Hold new flare up against body, lining up the holes in the flare with the holes in the body.
Loosely attach using 8 of the included 10mm bolts, 16 flat washers and 8 nuts. Position flare into
the best fitment and then securely tighten all hardware. (Fig A) Due to some variations in hole
locations on the vehicles you may need to slightly enlarge holes with a drill. Use caution when
drilling.

Note: With some effort you can re-use the inner liners. This would require precise trimming and secure
with the previously removed hardware form Step 1 and some large O.D. flat washers.

REAR FLARE INSTALLATION

Step 5: Using a panel puller or flat head screwdriver remove the 5 black plastic plug fasteners from the

wheel-well area which hold on the inner liner.

Step 6: Starting at the front of the factory flare and working your way towards the rear pull firmly outward
to disconnect the flare from the body of the vehicle. NOTE: You will here cracking/popping noise
this is from the clips snapping, which is normal. (They will not be re-used) After the flare and liner
are removed make sure to remove any plastic clips that may remain in the holes on the vehicle.
This can be done with a flat screwdriver or panel puller.

Self-tapping Screw 10
10mm Hex Head Bolt 20
Flat Washer 40
Lock-Nut 20

Smittybilt, 400 West Artesia Blvd, Compton, CA 90220

Installation Instructions

Attach flare using 8

washers and 8 nuts.

Secure the turn signal

zip-tie

XRC Fender Flares

07-10 Wrangler & Unlimited

WWW.SMITTYBILT.COM

(Part # 76837)

wire behind the body
in a location where it
does not interfere with
anything. You can do
this simply with some

of the included
10mm bolts, 16 flat

(Fig A)

Attach flare using 2 of the
included 10mm bolts, 4 flat
washers and 2 nuts.

Use the mounting holes as a guide to
install the 5 tapping screws.

(Fig B)

Smittybilt, 400 West Artesia Blvd, Compton, CA 90220