Page 1
Installation Instructions
07-09 JK Front Bumper
WWW.SMITTYBILT.COM
Part# 76722,76805,76741,76742
NOTE: carefully read entire instructions before attempting to install this product.
Step 1: Remove your front factory bumper. On certain bumpers you may need to remove your factory
front plastic frame cover. (Before taking bumper off, make sure you have disconnected the fog
lights)
Step 2: Drill out the top outer hole in the front frame mounting plates to ½’ (Fig A, B)
NOTE: Due to some variances you may be required to drill out the holes to ¾”. After
drilling the holes to ½” hold bumper up to frame. If all of the threaded studs don’t line up,
Carefully lay bumper to side and drill holes to ¾” Use caution when drilling
It is recommended to have assistance while lifting and installing the bumper.
Parts Included Qty Parts Included Qty
12 x 35mm Hex Head Bolt 2 12 mm Flat Washer 12
12 x 35mm Carriage Bolt 4 12 mm Lock Washer 12
12 mm Nut 10
Drill this
hole to ½”
(Fig A) (Fig B)
Step 3: Position the bumper up on the front of your jeep by aligning the welded studs on the bumper into
the holes on the front frame mounting plates. Secure studs using 1 ea flat washer, lock washer and
nut. Insert 12 x 35 mm hex bolt with 1 ea flat washer and lock washer in the reaming two holes.
(Fig B) Level the bumper and then proceed to tighten all bolts to 60 ft.lbs
For Technical Support/Warranty Information please call 310-762-9944
Smittybilt, 400 West Artesia Blvd, Compton, CA 90220
Drill this
hole to ½”
Page 2
Installation Instructions
07-09 JK Front Bumper
WWW.SMITTYBILT.COM
Part# 76722,76805,76741,76742
12 mm Hex Bolt,
flat washer, lock
washer
Flat washer,
lock washer,
nut.
(Fig C) (Fig D)
Step 4: Using the four square holes on the bottom of the front bumper as a guide, center punch and drill
through the factory cross member using a ½” drill bit. (Fig E, F) Make sure there are no wires or
other obstructions in the way before drilling.
Carriage
Bolt
(Fig E) (Fig F)
For Technical Support/Warranty Information please call 310-762-9944
Smittybilt, 400 West Artesia Blvd, Compton, CA 90220
Page 3
Installation Instructions
07-09 JK Front Bumper
WWW.SMITTYBILT.COM
Part# 76722,76805,76741,76742
Step 5: Attach the bottom of the bumper using 4 ea carriage bolt, flat washer, lock washer and nut.
(Fig D) Torque bolts to 45 ft.lbs. Due to the variances in manufacturing there may be a
small gap between the bottom of the front bumper and frame cross member.
Step 6: Installation is now complete.
CARE AND MAINTENANCE
To protect your investment it is recommended to regularly wash and wax this part. Do not use any type of cleaners that
contain abrasives that may damage the finish of your part.
LIMITED WARRANTY
Smittybilt (The Company) warrants to the original purchaser of this product that should the product or any part thereof,
under normal use and conditions, be proven defective in material or workmanship within 5 years from the original date
of purchase, such defect(s) will be repaired or replaced (At the Company’s option) without charge for parts or labor.
To obtain repair or replacement within the terms of the warranty, the product is to be delivered with proof of warranty
coverage ( e.g. dated bill of sale, receipt), specification of defect, freight pre-paid with Returns Good Authorization
Number from Smittybilt to place of purchase. Items returned to Smittybilt without a Returns Authorization Number will
be refused and returned to sender at the sender’s expense.
This warranty does not apply to any product or part thereof which, in the opinion of the Company, has suffered or
been damaged through altercation, improper installation, mishandling, misuse, neglect accident or acts of nature. THE
EXTENT OF THE COMPANY’S LIABILITY UNDER THIS WARRANTY IS LIMITED TO THE REPAIR
OR REPLACEMENT PROVIDED ABOVE AND, IN NO EVENT, SHALL THE COMPANY’S LIABILITY
EXCEED THE PURCHASE PRICE PAID BY THE PURCHASER FOR THIS PRODUCT.
This warranty is in lieu of all expressed warranties and liabilities. ANY IMPLIED WARRANTIES, INCLUDING ANY
IMPLIED WARRANTY OF MERCHANTABILITY SHALL BE LIMITED TO THE DURATION OF THIS
WRITTEN WARRANTY. ANY ACTION FOR BREACH OF ANY WARRANTY HEREUNDER INCLUDING ANY
IMPLIED WARRANTY OF MERCHANTABILITY MUST BE BROUGHTH WITHIN A PERIOD OF 90 DAYS
FROM DATE OF ORIGINAL PURCHASE.IN NO CASE SHALL THE COMPANY BE LIABLE FOR ANY
CONSEQUENTIAL OR INCIDENTAL DAMAGES FOR BREACH OF THIS OR ANY OTHER WARRANTY,
EXPRESSED OR IMPLIED,WHATSOEVER. No person or representative is authorized to assume for the company
any liability other than expressed herein in connection with the sale of this product. Some states do not allow
limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damage,
therefore above limitations may not apply to you. This warranty gives the purchaser specific legal rights. The purchaser
may have additional rights, which vary from state to state.
For Technical Support/Warranty Information please call 310-762-9944
Smittybilt, 400 West Artesia Blvd, Compton, CA 90220
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