Smittybilt 76742 User Manual
Installation Instructions
07-09 JK Front Bumper
WWW.SMITTYBILT.COM
Part# 76722,76805,76741,76742
NOTE: carefully read entire instructions before attempting to install this product.
Step 1: Remove your front factory bumper. On certain bumpers you may need to remove your factory
front plastic frame cover. (Before taking bumper off, make sure you have disconnected the fog
lights)
Step 2: Drill out the top outer hole in the front frame mounting plates to ½’ (Fig A, B)
NOTE: Due to some variances you may be required to drill out the holes to ¾”. After
drilling the holes to ½” hold bumper up to frame. If all of the threaded studs don’t line up,
Carefully lay bumper to side and drill holes to ¾” Use caution when drilling
It is recommended to have assistance while lifting and installing the bumper.
Parts Included Qty Parts Included Qty
12 x 35mm Hex Head Bolt 2 12 mm Flat Washer 12
12 x 35mm Carriage Bolt 4 12 mm Lock Washer 12
12 mm Nut 10
Drill this
hole to ½”
(Fig A) (Fig B)
Step 3: Position the bumper up on the front of your jeep by aligning the welded studs on the bumper into
the holes on the front frame mounting plates. Secure studs using 1 ea flat washer, lock washer and
nut. Insert 12 x 35 mm hex bolt with 1 ea flat washer and lock washer in the reaming two holes.
(Fig B) Level the bumper and then proceed to tighten all bolts to 60 ft.lbs
For Technical Support/Warranty Information please call 310-762-9944
Smittybilt, 400 West Artesia Blvd, Compton, CA 90220
Drill this
hole to ½”
Installation Instructions
07-09 JK Front Bumper
WWW.SMITTYBILT.COM
Part# 76722,76805,76741,76742
12 mm Hex Bolt,
flat washer, lock
washer
Flat washer,
lock washer,
nut.
(Fig C) (Fig D)
Step 4: Using the four square holes on the bottom of the front bumper as a guide, center punch and drill
through the factory cross member using a ½” drill bit. (Fig E, F) Make sure there are no wires or
other obstructions in the way before drilling.
Carriage
Bolt
(Fig E) (Fig F)
For Technical Support/Warranty Information please call 310-762-9944
Smittybilt, 400 West Artesia Blvd, Compton, CA 90220
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