Smittybilt 76715-SRC User Manual

Installation Instructions
SRC OFF ROAD ROOF RACK
Part #’s 76711,76713,76715)
NOTE: Please read this information entirely before installing. To obtain correct installation, we recommend you
follow these step-by-step instructions carefully. Please take care when installing this product to protect the finish and your investment.
INCLUDED COMPONENTS
Qty Description Qty Description
2 Front Rack Uprights 4 3/8 x 1” Bolts (Rear Upright) 4 Front Upright Gaskets 8 1 1/4” Fender Washers (Rear Upright) 2 Front Overhead Bars (straight) 4 3/8” Lock Nuts (Rear Upright) 2 Rear Overhead Bars (curved) 6 Crossbar Knobs (76715 Contains 8) 2 Rear Uprights 6 Knob Rubber Plugs (76715 comes with 8) 3 Cross Bars 6 ¼” x 3 3/8” Knob Bolts(76715 comes/w 8) 6 Cross Bars Gaskets 1 Allen Key 8 1/4/20 Allen Head Bolts (front Uprights) 2 1” Body Lift Spacer (optional) 8 ¾” Flat Washers (front Uprights) 2 2” Body Lift Spacer (optional) 6 1/4/20 x 2.5” Allen Head Bolts (Overhead Bars) 2 3” Body Lift Spacer (optional) 6 3/8” Lock Washers (Overhead Bars)
12 ½” Flat Washers (Overhead Bars)
6 ¼”x20 Lock Nuts (Overhead Bars)
Rear Upright Hardware
Overhead Bar Hardware
Cross Bar Knob Hardware
Front Upright Hardware
For Technical Support/Warranty Information please call 310-762-9944
Smittybilt, 400 W. Artesia Blvd, Compton, CA 90220
Installation Instructions
SRC OFF ROAD ROOF RACK
Part #’s 76711,76713,76715)
IMPORTANT- You are going to have to remove the bolts from your door hinge. DO NOT OPEN THE DOOR WHILE THE BOLTS ARE REMOVED! YOUR DOOR WILL GO OUT OF ALIGNMENT.
Front Upright INSTALATION INSTRUCTIONS
each step can be used on the Unlimited as well.
1. Place the adhesive backed gaskets on the front uprights to protect the
vehicle from scratches.
2. Remove factory windshield hinge and lower door hinge bolts (only
work on one door at a time) It is important that you can enter the
Jeep through the opposite door to tighten the lower door hinge without the door moving. (Figure 1).
3. When you remove the lower door hinge a backing plate (figure 2)
will come loose. Enter the Jeep from the opposite side to access the plate. You will need it in step 4.
4. Using the supplied front upright 1/4x20 allen bolts and a ¾” flat washer, attach
the front upright to the Jeep. You will need a partner to place the factory backing plate (Figure 2) for the lower door hinge in location for you to attach the lower door bolts. (Do not open the door you are working on! Enter from the opposite side). Tighten the bolts for the upright and repeat the process for the opposite side. (Figure 3)
Figure 2
ple install the SRC Roof Rack. The following instructions show a TJ, but
Figure 1A
Figure 1B
Figure 3
For Technical Support/Warranty Information please call 310-762-9944
Smittybilt, 400 W. Artesia Blvd, Compton, CA 90220
Installation Instructions
SRC OFF ROAD ROOF RACK
Part #’s 76711,76713,76715)
5. Remove the factory rear bumper and bolts. (If re-
installing factory bumper proceed to step 16 before moving on.)
6. Insert the bolts with flat washers through the rear
bumper. Do not install the nuts at this time. Just use the bolts to hold the bumper in place.
7. Insert the front overhead bar (straight bar) into the front
upright. Insert a 1/4/20 x 2.5” Allen Head Bolt with a flat washer, through the bar and the upright. Then place another flat washer, a lock washer and the locking nut on the bar. DO NOT TIGHTEN. Have an assistant hold the bar in place for steps 8&9 (important or you vehicle may get scratched) (Figure 4)
8. Repeat step 5 for the rear overhead bar (curved bar).
Do not tighten. (Figure 5)
9. Insert the rear upright into the rear overhead bar. Then
position the rear upright on the backside of the bumper bolts. Install a flat washer and locking nut on the rear upright bolts. DO NOT TIGHTEN. Install the 1/4/20 x
2.5” Allen Head Bolt with a flat washer, through the upright as in steps 7 & 8. Do not tighten (Figure 6)
10. (Option – Body Lift Spacers) – If your vehicle has a
body lift use the supplied spacers to separate the lower upright from the rear overhead bar. 1”, 2” and 3” spacers are provided.
11. Repeat steps 7-9 for the opposite side.
Figure 6 – Uprights installed but not tightened – Important, do not tighten until the cross bars are installed.
For Technical Support/Warranty Information please call 310-762-9944
Smittybilt, 400 W. Artesia Blvd, Compton, CA 90220
Figure 4
Figure 5
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