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Smittybilt
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76622
User Manual
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Smittybilt 76622 User Manual

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Installation Instructions:
2
4
4
03) 1
XRC & SRC (76856,76622) Rear
Bumper with Tire Carrier.
Note: Carefully read entire instructions thoroughly before attempting to install this product.
Parts Included QTY Parts Included QTY
Box 1 (Bumper) Rear Bumper 1 3/8” x 1 ¼’ Hex Bolt (Brace Base) Tire Carrier Adjustable Mount (91-5433) 1 3/8” x 1 ¾” Hex Bolt (Post) 2 Nut Plate (90-3925) 1 3/8” Nut 4 ½” x 2 ½” Hex Bolt (Hitch Bolt) ½” x 1 ¼” Hex Bolt (Side Bolt) ½” Flat Washer 12 ½” Hex Nut (Hitch Nut) 4 Nylon Washer (90-2940) 2 Box 2 (Tire Carrier) Circle Clip (90-4218) 1 Lug Nuts 3 Tire Carrier 1 Zerk Fitting 1 Complete Handle Assembly 1 XRC only Tire Carrier Brace (93-5436) 1 Pistol Grip Handle (76856­SRC only Tire Carrier Brace (91-5430) 1 5/16” x 2 ½” Hex Bolt (Handle Assembly) 2 ½” Nut (Tire Mount) 4 5/16” Nut 2 ½” Flat Washer (Tire Mount) 4 5/16” Flat Washer 4 Latch Support Bracket (76856-06) 1
3/8” Flat Washer 8
For Technical Support/Warranty Information please call 310-762-9944
Smittybilt, 400 West Artesia Blvd, Compton, CA 90220
Installation Instructions:
XRC & SRC (76856,76622) Rear
Bumper with Tire Carrier.
For Technical Support/Warranty Information please call 310-762-9944
Smittybilt, 400 West Artesia Blvd, Compton, CA 90220
Installation Instructions:
XRC & SRC (76856,76622) Rear
Bumper with Tire Carrier.
For Technical Support/Warranty Information please call 310-762-9944
Smittybilt, 400 West Artesia Blvd, Compton, CA 90220
Installation Instructions:
XRC & SRC (76856,76622) Rear
Bumper with Tire Carrier.
Note: When installing the tire carrier onto the bumper do not completely tighten hardware until assembled.
A. Put tire carrier over post. Install hardware. B. Insert Handle into tire carrier. Install hardware C. Close and latch tire carrier, now tighten all hardware.
For Technical Support/Warranty Information please call 310-762-9944
Smittybilt, 400 West Artesia Blvd, Compton, CA 90220
Installation Instructions:
XRC & SRC (76856,76622) Rear
Bumper with Tire Carrier.
(
2) 5/16” x 2 ½” bolts
For Technical Support/Warranty Information please call 310-762-9944
Smittybilt, 400 West Artesia Blvd, Compton, CA 90220
Installation Instructions:
XRC & SRC (76856,76622) Rear
Bumper with Tire Carrier.
For Technical Support/Warranty Information please call 310-762-9944
Smittybilt, 400 West Artesia Blvd, Compton, CA 90220
Installation Instructions:
XRC & SRC (76856,76622) Rear
Bumper with Tire Carrier.
For Technical Support/Warranty Information please call 310-762-9944
Smittybilt, 400 West Artesia Blvd, Compton, CA 90220
Installation Instructions:
XRC & SRC (76856,76622) Rear
Bumper with Tire Carrier.
For Technical Support/Warranty Information please call 310-762-9944
Smittybilt, 400 West Artesia Blvd, Compton, CA 90220
Installation Instructions:
XRC & SRC (76856,76622) Rear
Bumper with Tire Carrier.
Note: Make sure upper 3rd brake light bracket follows the contour of the tire (Fig C-1)
If the tore/wheel combination you have doesn’t allow a good clean fit of the upper 3rd brake light
Bracket, it is recommended to file/grind away the bottom corners of the OE brake light so they are rounded off. This will help prevent the possibility of damage to you tire. ( Fig C-2)
(Fig C-1) (Fig C-2)
For Technical Support/Warranty Information please call 310-762-9944
Smittybilt, 400 West Artesia Blvd, Compton, CA 90220
Installation Instructions:
XRC & SRC (76856,76622) Rear
Bumper with Tire Carrier.
The following can be used to help solve any issues that you may have with your tire carrier. Please read entirely before making any adjustments.
For Technical Support/Warranty Information please call 310-762-9944
Smittybilt, 400 West Artesia Blvd, Compton, CA 90220
Installation Instructions:
and latch. Then proceed to tighten the
hardware.
bracke
t easily (horizontally).
position.
XRC & SRC (76856,76622) Rear
Bumper with Tire Carrier.
1. After the bumper is installed, follow the installation instructions for the tire carrier included with it.
Make sure to close and latch the tire carrier first with no load before tightening any of the hardware. (Fig A,B)
When handle is locked, it should be in the 3 o’clock
Install tire carrier on bumper with handle, then close
(Fig A) (Fig B)
2. If the lock pin on the back of your handle does not go into the keyhole on the latch bracket easily
(horizontally) you can loosen the two bolts on the handle block and move slightly inward or outward. (Fig C,D)
If the lock pin on the back of your handle does not go into the keyhole on the latch
(Fig C) (Fig D)
You can loosen the two bolts on the handle block and move slightly inward or outward.
For Technical Support/Warranty Information please call 310-762-9944
Smittybilt, 400 West Artesia Blvd, Compton, CA 90220
Installation Instructions:
Nylon
ring
Lock Pin
NOTE:
NOTE:
XRC & SRC (76856,76622) Rear
Bumper with Tire Carrier.
3. If the lock pin on the back of your handle is too low or too high, this can be adjusted by loosening or
tightening the two end mounting bolts of the tire carrier. (Fig E,F)These two bolts provide a lot of adjustment. This needs to be done in small increments, a ¼ turn can accomplish a lot. It is easier to have assistance while doing this, so you can have someone watching the latch while someone does the wrenching. This should be done with the tire carrier slightly open.
Tightening the top bolt in small increments will raise the tire carrier
(Fig E) (Fig F)
4. After you have made all the necessary adjustments proceed to mount your tire. Depending on the
size and weight you may need to go through these steps again.
Other Notes
A. Make sure you have a nylon ring installed on the bumper post before you slide the tire carrier on. B. When handle is locked, it should be in the 3 o’clock position. (Fig A) If for some reason it is not, you
can rotate the handle simply by removing the allen head bolt, remove the handle and turn it.
C. Make sure to grease the tire carrier regularly. D. In some instances the post bolts may be flush with the stover nut and/or some up to a ¼” past.
There are two styles of handles included. You can use either version. To replace; simply remove the allen head bolt on the end of the handle, slide current handle off and then slide the preferred handle on and tighten bolt.
kits/sizes listed.
Included hardware may be Metric , but the sizes are coordinated to the standard hardware
For Technical Support/Warranty Information please call 310-762-9944
Smittybilt, 400 West Artesia Blvd, Compton, CA 90220
Installation Instructions:
XRC & SRC (76856,76622) Rear
Bumper with Tire Carrier.
Limited Warranties
Smittybilt’s products are covered under the following limited warranties only. Note that the duration of the limited warranty differs according to the material and finish of the product purchased. Subject to the duration and conditions of the limited warranty stated below, Smittybilt warrants to the original retail purchaser that its products are free from defects in material and workmanship. All other warranties and representations express or implied, are hereby disclaimed, including fitness for merchantability and buyer’s intended use or purpose. All parts are sold “AS IS” except for the limited warranties granted herein. Buyer assumes all risks as to the selection, suitability and performance of all goods and products selected. This limited warranty does not cover damage or impairment in any part due to misuse, improper installation, accident or contact with on-road or off-road hazards, product modification, improper or inadequate cleaning and/or maintenance. Smittybilt is not responsible for items damaged during shipping. This warranty is not transferable from the original buyer. For the original Buyer to be eligible for the limited warranty coverage, the Buyer must provide proof of purchase. Smittybilt strongly recommends returning the warranty registration card. Customer’s remedy hereunder shall be limited only to repair or replacement (at Smittybilt’s option) of any defective part(s) returned to Smittybilt at customer’s expense. The determination of whether or not a returned part is defective or subject to coverage under the limited warranties stated herein shall be made at Smittybilt’s sole discretion.
Limited Five (5) Year / 50,000 Mile Pro-Rata Warranty (whichever occurs first) on Dual-Stage Powder Coating Products -
Smittybilt dual-stage powder coated products carry the foregoing limited repair or replacement warranty for a period of (5) years or 50,000 miles (whichever occurs first) from date of purchase against workmanship and defects in the material, provided that any claim submitted after (2.5) years from date of purchase shall, if accepted, be satisfied by Smittybilt offering customer a credit on the purchase of a replacement product equal to fifty percent (50%) of customer’s initial purchase price.
To assure product quality, Smittybilt reserves the right to change product design, material, specification and finishes without prior notice to customers. This limited warranty gives you specific legal rights and you may also have other rights, which may vary from state to state. Some states do not allow limitations on how long an implied warranty lasts, so the above limitations may not apply as to you. Also, some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. Smittybilt reserves the right to discontinue product lines and substitute products, or provide other remedies than those listed in this limited warranty for those discontinued products.
Warning
Rollover and other types of vehicle accidents may result in serious injury or death to you, your passengers and others sharing the road. Smittybilt accessories are decorative and are not intended to reduce or avoid injury or damage in the event of an accident. The weight and location of Smittybilt accessories may affect your vehicles’ handling, stability and performance, creating an increased risk of accident or rollover. Before installing any accessory, check state laws and assure that the accessory will not obscure any lights or interfere with proper operation on your vehicle’s safety equipment. Consult your owner’s manual and the Smittybilt instructions, or additional safety information. Smittybilt products, nor the warnings contained herein, are not a substitute for your safe driving. Don’t drink and drive, always use seat belts and don’t drive faster than conditions permit.
For Technical Support/Warranty Information please call 310-762-9944
Smittybilt, 400 West Artesia Blvd, Compton, CA 90220
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