Smittybilt 56660xx User Manual

1
NOTE: Carefully read the entire instructions thoroughly before attempting to install this prod
uct.
G.E.A.R. Overhead Console
07-10 Wrangler/Unlimited
WWW.SMITTYBILT.COM
(Part # 56660xx)
Parts Included Qty Parts Included Qty
Overhead Main Frame Front Adapter Bracket 1 Windshield Frame Nut-Plate 1 Sport Bar Clamp Rings 2 GEAR cover with pouches 2 Footman Loop 1
NOTE: It will be necessary to have the soft top folded down or hardtop removed when installing this product.
Step 1: Carefully remove top center windshield interior trim piece. (Fig A) Note: pull carefully or use some type of panel puller. (Fig A)
Step 2: Remove center footman loop. On some models it can be un-bolted using a #25 torx on others you will need to drill out the rivets using a drill and 1/8” drill bit. (Fig B) Note: Use caution when drilling. Drill the hole out using a ¼” drill bit.
10x25mm Hex Bolt 1 10mm Flat Washer 2 10mm Hex Nut 1 Allen Head Machine Screw 2 #10 x ½” Machine Screw 2 Cap Nut 2
Carefully remove top center windshield interior trim. Note: pull carefully or use some type of panel puller.
(Fig A) (Fig B)
Smittybilt, 400 West Artesia Blvd, Compton, CA 90220
Remove center footman loop. On some models it can be un-bolted using a #25 torx on others you will need to drill out the rivets using a drill and 1/8” drill bit. Use caution when drilling.
not tighten compl
etely at this time.
slot into
the windshield
frame.
G.E.A.R. Overhead Console
07-10 Wrangler/Unlimited
WWW.SMITTYBILT.COM
(Part # 56660xx)
Step 3: If your footman loop was bolted on, attach the front adapter bracket to the same holes using the factory bolts you previously removed. Do not tighten completely at this time. (Fig C) Proceed to Step 7 now.
Step 4: If your footman loop was riveted on you will need to use the windshield frame nut plate. To the left of where the footman loop was mounted there is a slot in the windshield frame. Simply hold the rod connected to the nut plate and slide the nut plate through the slot into the windshield frame. (Fig D)
To the left of where the footman loop was If your footman loop was bolted on, attach the front adapter bracket to the same holes using the factory bolts you previously removed. Do
(Fig C) (Fig D)
Step 5: Once you have inserted the nut plate into the windshield frame slide it down until the two threaded holes in the nut plate line up with the two holes in the windshield frame that the footman loop was bolted too. (Fig E) It may be necessary to bend the rod on the nut plate in order to get the correct and easiest angle to line the holes up.
Step 6: When the holes are lined up, you may now attach the front windshield adapter bracket to the windshield frame using the included allen head machine screws as shown in Fig C.
Smittybilt, 400 West Artesia Blvd, Compton, CA 90220
mounted there is a slot in the windshield
frame. Simply hold the rod connected to the
nut plate and slide the nut plate through the
Loading...
+ 4 hidden pages